A welding device with temperature control adjustment function

Abstract

The application discloses a welding equipment with temperature control adjusting function and relates to the technical field of plastic part welding. The welding equipment comprises a welding equipment main body and a controller. The welding equipment main body comprises a welding table. The welding table is provided with a working groove. The working groove is internally provided with a welding assembly, a driving assembly and a clamping assembly. A trimming assembly is installed at the input end of the welding table. A cooling assembly is installed at the output end of the welding table. A recycling assembly is installed at the bottom of the welding table. The recycling assembly cooperates with the trimming assembly. When the device is used, the plastic can be welded, and two broken plastic plates are welded and combined into a complete plastic plate. When the device is used for welding a plastic plate with serious deformation, the deformed area is treated through the trimming assembly, so that the finally welded plastic plate is more complete and flat.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of plastic welding, and specifically relates to a welding device with temperature control adjustment function. BACKGROUND

[0002] With the development of scientific and technological level, in recent years, the development of plastic technology makes people begin to pursue more perfect welding process.

[0003] There are two ways of plastic welding at present: one is to melt and weld the welding parts and the base material by blowing hot air with high temperature through a welder;

[0004] The other is to add raw materials in the gun, melt them, and flow them to the welding parts needed to be welded.

[0005] However, when welding the fractured plastic plate, because the fractured part of the plastic plate is not uniform, and part of it will deform, it will still have a deformed part after welding the plastic plate, thereby affecting the subsequent use of the plastic plate, and if the deformation is too serious, the worker will cut off a part of the plate, and then weld the cut plate, thereby increasing the workload of the worker and reducing the work efficiency. SUMMARY

[0006] The present application aims to provide a welding device with temperature control adjustment function to solve the problems in the prior art.

[0007] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a welding device with temperature control adjustment function, comprising a welding device main body and a controller, the welding device main body comprising a welding table, the welding table being provided with a working groove, the working groove being provided with a welding assembly, a driving assembly and a clamping assembly inside, the welding table input end being provided with a trimming assembly, the welding table output end being provided with a cooling assembly, the welding table bottom being provided with a recycling assembly, and the recycling assembly and the trimming assembly being mutually matched.

[0008] Further, the trimming assembly comprises a trimming blade and an induction coil, the induction coil being installed at the bottom of the trimming blade, the trimming blade being installed at the welding table input end through a bearing, the trimming blade and the driving direction of the driving assembly being parallel to each other, the welding table being provided with a trimming motor inside, and the trimming motor output end being connected with the trimming blade.

[0009] Further, the recycling assembly comprises a recycling groove installed at the bottom of the welding table, a recycling box is arranged at the bottom of the recycling groove, a plurality of heating wires are arranged in the recycling groove, a supporting plate is installed above the working groove, a push plate is installed at the bottom of the supporting plate, the push plate is matched with the recycling groove, one end of the push plate is connected with the supporting plate through a bearing, a limiting spring is installed above the other end of the push plate, the other end of the limiting spring is connected with the bottom surface of the supporting plate, and the limiting spring is connected with the controller.

[0010] Further, two limiting plates are installed above the welding table, material rollers are installed between the limiting plates, and adhesive tapes are arranged on the material rollers.

[0011] Further, the clamping assembly comprises a clamping cylinder installed outside the welding table, the output end of the clamping cylinder is located in the working groove, the output end of the clamping cylinder is matched with the material, a plurality of clamping plates are installed above the working groove, one end of the clamping plate is connected with the top surface in the working groove through a bearing, a plurality of limiting springs are also installed on the top surface in the working groove, a plurality of limiting springs are matched with a plurality of clamping plates respectively, the other end of the limiting spring is connected with the side surface of the clamping plate, and a rubber wheel is installed on the bottom of the clamping plate through a bearing and is in contact with the plastic plate.

[0012] Further, the driving assembly comprises a plurality of transmission rods installed inside the welding table through bearings, a plurality of driving grooves are formed in the working groove, a plurality of rubber wheels are installed on the transmission rods, a plurality of rubber wheels are matched with a plurality of driving grooves, a driving motor is installed on the side surface of the welding table, and the output end of the driving motor is connected with the transmission rod.

[0013] Further, the welding assembly comprises a plurality of hot air guns, the hot air guns are installed on the working groove at equal intervals, the temperatures of the hot air guns at two ends are less than that of the hot air gun in the middle, and the output ends of the hot air guns are matched with the plastic plate and the adhesive tape.

[0014] Further, the cooling assembly comprises a limiting ring installed at the output end of the welding table, a magnetic ball is arranged on one side of the limiting ring, a U-shaped clamp is installed on one side of the magnetic ball, heat dissipation fins are installed between the two U-shaped clamps, the heat dissipation fins are connected with the controller, and sawtooth grooves are arranged at equal intervals at the bottom of the heat dissipation fins.

[0015] Further, the welding station output end is provided with a limiting groove, the welding station output end is provided with an adjusting assembly, the adjusting assembly comprises an adjusting motor, the adjusting motor is installed outside the limiting groove, a transmission rod is installed at the output end of the adjusting motor, the other end of the transmission rod is connected with the end of the limiting groove, an adjusting magnet is arranged on the transmission rod, and the adjusting magnet is matched with the magnetic ball.

[0016] Further, the welding equipment main body side is installed with the controller, and the controller is provided with a control panel.

[0017] Compared with the prior art, the present application has the following beneficial effects:

[0018] 1. The device can weld plastic, assist two broken plastic plates to be welded and combined into a complete plastic plate, and when the device welds a plastic plate with serious deformation, the deformation area is first treated by the trimming assembly, so that the finally welded plastic plate is more complete and flat.

[0019] 2. The trimming assembly of the device can trim the broken plastic plate during use, and during trimming, the trimming blade in the inductor coil is heated when the inductor coil is powered on, the inductor coil does not heat one place of the trimming blade all the time because the trimming blade is always rotating, and the burrs on the plastic plate can be removed during trimming because the trimming blade is heated by the inductor coil.

[0020] 3. When the device welds the plastic plate, the adhesive tape is heated to melt, the melted adhesive tape penetrates between the two plastic plates, so that the two plastic plates can be combined into a whole, and the adhesive tape is preheated by the hot air guns at both ends whose temperature is lower than that of the middle hot air gun, so that the adhesive tape is quickly melted by the high-temperature hot air gun when passing through the middle hot air gun, thereby accelerating the welding between the plastic plates.

[0021] 4. The cooling assembly of the device can cool the welded plastic plate during use, thereby accelerating the solidification of the glue, and the controller supplies power to the cooling fins during specific use, when the cooling fins are powered on, the voltage breaks the air to form charged ions, the charged ions move from strong to weak, thereby forming ion wind, thereby cooling the welded plastic plate through the ion wind, and the sawtooth grooves at the bottom of the cooling fins increase the discharge area of the cooling fins when discharging, thereby increasing the wind power. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1The schematic diagram of the axial structure of the whole application;

[0023] Figure 2 The schematic diagram of the structure of the partial section of the application;

[0024] Figure 3 The schematic diagram of the cooperation structure of the adhesive tape and the plastic plate of the application;

[0025] Figure 4 The schematic diagram of the structure of the welding assembly and the clamping assembly of the application;

[0026] Figure 5 The schematic diagram of the structure of the welding assembly and the clamping assembly of the application; Figure 2 The enlarged schematic diagram of the position "A" in the application;

[0027] Figure 6 The enlarged schematic diagram of the position "B" in the application; Figure 1 The enlarged schematic diagram of the position "B" in the application;

[0028] Figure 7 The enlarged schematic diagram of the position "C" in the application. Figure 2

[0029] In the figure: 1, the main body of the welding equipment; 11, the welding table; 12, the working groove; 13, the material roller; 2, the welding assembly; 21, the hot air gun; 3, the driving assembly; 31, the driving motor; 4, the clamping assembly; 41, the clamping cylinder; 42, the clamping plate; 5, the trimming assembly; 51, the trimming blade; 52, the induction coil; 6, the cooling assembly; 61, the limiting ring; 62, the magnetic ball; 63, the U-shaped clamp; 64, the cooling fin; 7, the recycling assembly; 71, the recycling groove; 72, the recycling box; 73, the heating wire; 74, the supporting plate; 75, the pushing plate; 8, the adjusting assembly; 81, the adjusting motor; 82, the adjusting magnet; 9, the controller. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.

[0031] Embodiment: as Figures 1-7 ​As shown, the present application provides a welding equipment with temperature control adjustment function, comprising a welding equipment body 1 and a controller 9, the welding equipment body 1 comprises a welding table 11, the welding table 11 is provided with a working groove 12, the working groove 12 is internally provided with a welding assembly 2, a driving assembly 3 and a clamping assembly 4, the input end of the welding table 11 is installed with a trimming assembly 5, the output end of the welding table 11 is installed with a cooling assembly 6, the bottom of the welding table 11 is installed with a recycling assembly 7, and the recycling assembly 7 cooperates with the trimming assembly 5.

[0032] The welding equipment body 1 can weld plastic when in use, and can assist in welding and merging two broken plastic plates into a complete plastic plate. When the welding equipment is in use, the plastic plate needs to be placed in the working groove 12 on the welding table 11. At this time, the plastic plate is driven by the clamping assembly 4 and the driving assembly 3. At the same time, the plastic plate passes through the trimming assembly 5, which can trim the broken plastic plate. At the same time, the waste material trimmed after the two sets of broken plastic plates pass through the trimming assembly 5 is recycled by the recycling assembly 7, so that the waste material can be reused, and the two plastic plates after trimming can be welded and merged into a whole under the cooperation of the welding assembly 2. When the welding assembly 2 of the device is welding, the temperature of the welding assembly 2 can be self-adaptively adjusted, and the temperatures of the multiple hot air guns 21 are not consistent, so that the plastic plate can be better welded when welding the plastic plate.

[0033] As shown in Figure 2 and Figure 7 In this embodiment, the trimming assembly 5 comprises a trimming blade 51 and an induction coil 52, the induction coil 52 is installed at the bottom of the trimming blade 51, the trimming blade 51 is installed at the input end of the welding table 11 through a bearing, the trimming blade 51 is parallel to the driving direction of the driving assembly 3, and the welding table 11 is internally provided with a trimming motor, and the output end of the trimming motor is connected with the trimming blade 51.

[0034] The trimming assembly 5 of the device can trim the broken plastic plate when in use. When the trimming assembly 5 is in use, the trimming blade 51 in the induction coil 52 is heated after the induction coil 52 is powered on. Because the trimming blade 51 is always rotating, the induction coil 52 does not always heat one place of the trimming blade 51. After the trimming blade 51 is heated, the burrs on the plastic plate can be removed during trimming, so that the two plastic plates can be tightly merged together when the device welds the plastic plate later.

[0035] As Figure 2 And Figure 5 As shown in the embodiment, specifically, the recycling assembly 7 comprises a recycling groove 71, the recycling groove 71 is installed at the bottom of the welding table 11, the bottom of the recycling groove 71 is provided with a recycling box 72, a plurality of heating wires 73 are arranged in the recycling groove 71, a supporting plate 74 is installed above the working groove 12, a push plate 75 is installed at the bottom of the supporting plate 74, the push plate 75 cooperates with the recycling groove 71, one end of the push plate 75 is connected with the supporting plate 74 through a bearing, a limiting spring is installed above the other end of the push plate 75, the other end of the limiting spring is connected with the bottom surface of the supporting plate 74, and the limiting spring is connected with the controller 9.

[0036] The recycling assembly 7 of the device can recycle the waste plastic plates after trimming when in use, and the trimming assembly 5 can recycle the waste plastic plates when in use. Specifically, the waste plastic plates generated after trimming can be squeezed into the recycling groove 71 under the limiting of the push plate 75, and the push plate 75 can adjust the distance between the push plate 75 and the recycling groove 71 according to the thickness of the plastic plates, thereby adapting to plastic plates of different thicknesses. When the cut waste plastic plates enter the recycling groove 71, the heating wires 73 in the recycling groove 71 can pretreat the waste plastic plates, and the pretreated waste plastic plates can slowly flow into the recycling box 72, so that the recycling box 72 can be recycled by the worker, and the waste plastic plates in the recycling box 72 can be reused.

[0037] As Figures 1-2 As shown in the embodiment, specifically, two limiting plates are installed above the welding table 11, material rollers 13 are installed between the limiting plates, and adhesive strips are arranged on the material rollers 13, which can cooperate with the welding assembly 2.

[0038] When the device is in use, two plastic plates need to be welded, and plastic strips or adhesive strips are also needed to cooperate with the plastic plates for welding, so that the two plastic plates can be welded and combined into a complete plastic plate.

[0039] As Figures 3-4As shown, in this embodiment, specifically, the clamping assembly 4 comprises a clamping cylinder 41, the clamping cylinder 41 is installed outside the welding table 11, the output end of the clamping cylinder 41 is located in the working groove 12, the output end of the clamping cylinder 41 cooperates with the material, a plurality of clamping plates 42 are installed above the working groove 12, one end of the clamping plate 42 is connected with the top surface in the working groove 12 through a bearing, a plurality of limit springs are also installed on the top surface in the working groove 12, a plurality of limit springs respectively cooperate with a plurality of clamping plates 42, the other end of the limit spring is connected with the side surface of the clamping plate 42, the bottom of the clamping plate 42 is installed with a rubber wheel through a bearing, the rubber wheel contacts the plastic plate;

[0040] The clamping assembly 4 can clamp the plastic plate and limit the position of the plastic plate during use. When the plastic plate moves, the side clamping cylinder 41 can limit the plastic plate. At the same time, the clamping cylinder 41 can facilitate the trimming assembly 5 to trim the plastic plate. The clamping plate 42 on the working groove 12 can also limit the plastic plate. However, the clamping cylinder 41 clamps the side of the plastic plate, and the clamping plate 42 contacts the top of the plastic plate to limit the plastic plate. Moreover, the bottom of the clamping plate 42 is provided with a rubber wheel, so that the plastic plate will not be affected by the clamping plate 42 when moving.

[0041] As shown in the figure, Figures 1-3 In this embodiment, specifically, the driving assembly 3 comprises a plurality of transmission rods, the transmission rods are installed inside the welding table 11 through bearings, a plurality of driving grooves are opened on the working groove 12, a plurality of rubber wheels are installed on the transmission rods, a plurality of rubber wheels correspond to a plurality of driving grooves, a driving motor 31 is installed on the side of the welding table 11, and the output end of the driving motor 31 is connected with the transmission rod.

[0042] The driving assembly 3 of the device can drive the plastic plate during use. When the device transports the plastic plate, the driving assembly 3 can protect the plastic plate while transporting the plastic plate under the cooperation of the clamping assembly 4. Specifically, the driving motor 31 can drive the transmission rod to rotate, and the rubber wheel will also rotate when the transmission rod rotates. Because the rubber wheel is soft, it will not damage the surface of the plastic plate when clamping the plastic plate, which can effectively ensure the shape of the plastic plate.

[0043] As shown in the figure, Figures 3-4 In this embodiment, specifically, the welding assembly 2 comprises a plurality of hot air guns 21, a plurality of hot air guns 21 are installed equidistantly on the working groove 12, the temperatures of the hot air guns 21 at both ends are less than that of the hot air gun 21 in the middle, and the output end of the hot air gun 21 cooperates with the plastic plate and the adhesive tape.

[0044] The welding assembly 2 of the device can heat the adhesive strip to melt it, and the melted adhesive strip can penetrate between the two groups of plastic plates, thereby combining the two groups of plastic plates into a whole. In specific use, the hot air gun 21 can quickly heat the adhesive strip to melt it, and the melted adhesive liquid can penetrate between the two groups of plastic plates. Because the temperatures of the hot air guns 21 at both ends are lower than that of the hot air gun 21 in the middle, the adhesive strip can be preheated by the hot air guns 21 at both ends, and then when passing through the hot air gun 21 in the middle, the high-temperature hot air gun 21 can quickly melt the adhesive strip, thereby speeding up the welding between the plastic plates.

[0045] As shown in Figure 1 and Figure 6 In this embodiment, the cooling assembly 6 specifically includes a limiting ring 61 installed at the output end of the welding table 11, a magnetic ball 62 arranged on one side of the limiting ring 61, a U-shaped clamp 63 installed on one side of the magnetic ball 62, and a heat sink 64 installed between the two U-shaped clamps 63. The heat sink 64 is connected to the controller 9, and the bottom of the heat sink 64 is provided with equidistant sawtooth grooves.

[0046] The cooling assembly 6 of the device can cool the welded plastic plates, thereby speeding up the solidification of the adhesive liquid. In specific use, the controller 9 supplies power to the heat sink 64, and when the heat sink 64 is powered on, the voltage breaks down the air to form charged ions, which move from strong to weak, thereby forming ion wind. The ion wind can cool the welded plastic plates, and because the bottom of the heat sink 64 is provided with equidistant sawtooth grooves, the sawtooth grooves can increase the discharge area of the heat sink 64 when it discharges, thereby increasing the wind power.

[0047] As shown in Figure 1 and Figure 6 In this embodiment, the output end of the welding table 11 is provided with a limiting groove, and the output end of the welding table 11 is provided with an adjusting assembly 8. The adjusting assembly 8 includes an adjusting motor 81 installed outside the limiting groove, a transmission rod installed at the output end of the adjusting motor 81, and an adjusting magnet 82 arranged on the transmission rod. The adjusting magnet 82 cooperates with the magnetic ball 62.

[0048] The cooling assembly 6 of the device can also adjust the angle of the cooling assembly 6 by adjusting the adjusting assembly 8 during use, so as to change the wind direction of the cooling assembly 6, and the adjusting assembly 8 can drive the transmission rod to rotate by the adjusting motor 81 during specific use, and the adjusting magnet 82 can be moved when the transmission rod rotates, because the adjusting magnet 82 is limited by the limiting groove, so the adjusting magnet 82 can only move in the limiting groove, and the adjusting magnet 82 can attract the magnetic ball 62 when moving, so that the magnetic ball 62 can change the position in the limiting ring 61 when the position of the adjusting magnet 82 changes, so as to change the angle of the cooling fin 64.

[0049] As shown in Figure 1 In this embodiment, the controller 9 is installed on the side of the welding equipment body 1, and the control panel is arranged on the controller 9.

[0050] The controller 9 of the device can control and monitor the welding equipment body 1, and the control panel arranged on the controller 9 can be controlled by the staff.

[0051] Working principle: the welding equipment body 1 can weld plastic, and assist in welding and merging two broken plastic plates into a complete plastic plate during use, and the plastic plate needs to be placed in the working groove 12 on the welding table 11 during specific use, at this time, the plastic plate can be driven by the clamping assembly 4 and the driving assembly 3, at the same time, the broken plastic plate can be trimmed by the trimming assembly 5, and the waste trimmed by the trimming assembly 5 can be recycled by the recycling assembly 7, so as to facilitate the secondary utilization of waste, and the two plastic plates after trimming can be welded and merged into a whole by the cooperation of the welding assembly 2, and the welding assembly 2 of the device can better weld the plastic plate during welding because the temperature of the welding assembly 2 can be self-adaptively adjusted, and the temperatures of the multiple hot air guns 21 are inconsistent.

[0052] It is apparent for those skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.

Claims

1. A welding device with temperature control function, comprising a welding device body (1) and a controller (9), characterized in that: The main body (1) of the welding equipment includes a welding table (11), the welding table (11) is provided with a working groove (12), the working groove (12) is provided with a welding component (2), a driving component (3) and a clamping component (4), a trimming component (5) is installed at the input end of the welding table (11), a cooling component (6) is installed at the output end of the welding table (11), and a recycling component (7) is installed at the bottom of the welding table (11). The recycling component (7) and the trimming component (5) cooperate with each other. The trimming assembly (5) includes a trimming blade (51) and an induction coil (52). The induction coil (52) is installed at the bottom of the trimming blade (51). The trimming blade (51) is installed at the input end of the welding station (11) via a bearing. The driving direction of the trimming blade (51) is parallel to that of the driving assembly (3). The welding table (11) is equipped with a trimming motor, and the output end of the trimming motor is connected to the trimming blade (51). The recycling component (7) includes a recycling tank (71), which is installed at the bottom of the welding table (11). A recycling box (72) is provided at the bottom of the recycling tank (71). Multiple sets of heating wires (73) are provided in the recycling tank (71). A support plate (74) is installed above the working tank (12). A lever plate (75) is installed at the bottom of the support plate (74). The lever plate (75) cooperates with the recycling tank (71). One end of the lever plate (75) is connected to the support plate (74) through a bearing. A limit spring is installed above the other end of the lever plate (75). The other end of the limit spring is connected to the bottom surface of the support plate (74). The limit spring is connected to the controller (9). Two sets of limiting plates are installed above the welding table (11), and a material roller (13) is installed between the limiting plates. The material roller (13) is provided with a rubber strip, which can cooperate with the welding assembly (2). The clamping assembly (4) includes a clamping cylinder (41), which is installed outside the welding table (11). The output end of the clamping cylinder (41) is located inside the working groove (12). The output end of the clamping cylinder (41) cooperates with the material. Multiple sets of clamping plates (42) are installed above the working groove (12). One end of the clamping plate (42) is connected to the top surface inside the working groove (12) through a bearing. Multiple sets of limiting springs are also installed on the top surface inside the working groove (12). The multiple sets of limiting springs cooperate with the multiple sets of clamping plates (42). The other end of the limiting spring is connected to the side of the clamping plate (42). A rubber wheel is installed at the bottom of the clamping plate (42) through a bearing. The rubber wheel is in contact with the plastic plate. The drive assembly (3) includes multiple sets of transmission rods, which are installed inside the welding table (11) via bearings. Multiple sets of drive slots are opened on the working slot (12). Multiple sets of rubber wheels are installed on the transmission rods. The multiple sets of rubber wheels correspond to the multiple sets of drive slots. A drive motor (31) is installed on the side of the welding table (11). The output end of the drive motor (31) is connected to the transmission rod. The welding assembly (2) includes multiple sets of hot air guns (21), which are equidistantly installed on the working groove (12). The hot air guns (21) at both ends have a lower temperature than the hot air gun (21) in the middle. The output end of the hot air gun (21) cooperates with the plastic plate and the rubber strip.

2. The welding equipment with temperature control function according to claim 1, characterized in that: The cooling component (6) includes a limiting ring (61), which is installed at the output end of the welding station (11). A magnetic ball (62) is provided on the side of the limiting ring (61) close to each other. A U-shaped clamp (63) is installed on the side of the magnetic ball (62) close to each other. A heat sink (64) is installed between the two sets of U-shaped clamps (63). The heat sink (64) is connected to the controller (9). The bottom of the heat sink (64) is provided with serrated grooves at equal intervals.

3. The welding equipment with temperature control function according to claim 2, characterized in that: The welding station (11) is provided with a limiting groove at its output end. The welding station (11) is provided with an adjustment component (8) at its output end. The adjustment component (8) includes an adjustment motor (81). The adjustment motor (81) is installed outside the limiting groove. The output end of the adjustment motor (81) is provided with a transmission rod. The other end of the transmission rod is connected to the end of the limiting groove. An adjustment magnet (82) is provided on the transmission rod. The adjustment magnet (82) cooperates with the magnetic ball (62).

4. The welding equipment with temperature control function according to claim 3, characterized in that: The controller (9) is installed on the side of the main body (1) of the welding equipment, and the controller (9) is equipped with a control panel.

Images