Low-voltage power distribution control box and heat dissipation early warning method thereof

By designing a movable heat discharge plate and adjustment structure in the low-voltage distribution control box, combined with temperature sensors and fans, the problem of overheating of the control box is solved, and effective heat emissions and safe operation of the equipment is achieved.

CN120016334APending Publication Date: 2025-05-16NANJING SUKAI ELECTRIC POWER ENG CO LTD
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Patent Information

Application Number
CN202510144404.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2025-05-16

AI Technical Summary

Technical Problem

Low-voltage distribution control box is prone to overheating during long-term operation and high ambient temperature, which will cause normal operation of the equipment to be affected or cause safety accidents, and it is difficult for the existing technology to discharge heat effectively in a timely and effective manner.

Method used

A low-voltage distribution control box is designed, by setting up a temperature sensor, a controller, a first heat discharge plate, an adjustment structure and a second heat discharge plate, and using the coordination of spur gears and tooth plates, the first heat discharge plate and the second heat discharge plate are relatively moved in the control box body, expand the heat discharge area, and discharge high-temperature gas through a built-in fan.

Benefits of technology

It effectively solves the problem of overheating of the low-voltage distribution control box. By expanding the heat emission area, it avoids the continuous increase in temperature and ensures the normal operation and safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of control boxes, and discloses a low-voltage power distribution control box and a heat dissipation early warning method thereof.The low-voltage power distribution control box comprises a control box body, the front face of the control box body is rotationally connected with a control box door, one side of the control box body is connected with a first concave plate, and the other side of the control box body is connected with a second concave plate; and a first heat discharging plate is slidably connected into the first concave plate, and a second heat discharging plate is slidably connected into the second concave plate. The first heat discharge plate and the second heat discharge plate can realize a relative movement function in the control box body, and the groove is exposed outside when the first heat discharge plate moves, so that the gas circulation area of the first heat discharge plate is enlarged, heat can be discharged out of the body in time, and the condition that the temperature continuously rises is avoided.
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Description

Technical Field

[0001] The present invention belongs to the technical field of x, and specifically relates to a low-voltage power distribution control box and a heat dissipation early warning method thereof. Background Art

[0002] With the continuous development of the power system, the low-voltage distribution control box plays a vital role in power distribution. However, due to long-term operation and high ambient temperature, the low-voltage distribution control box is prone to overheating, affecting its normal operation and even causing safety accidents. At present, a temperature detector is installed inside the low-voltage distribution control box, which can monitor the temperature inside the control box in real time and issue an early warning when the temperature exceeds the preset threshold. The internal heat is then discharged through the built-in fan. However, the size of the air outlet in the distribution control box is fixed, which makes it difficult to discharge the heat to the outside of the body in time, resulting in the temperature continuing to rise after the early warning. The continued high temperature not only affects the normal operation of the equipment, but may also cause electrical failures. Summary of the invention

[0003] The object of the present invention is to provide a low-voltage power distribution control box and a heat dissipation early warning method thereof, so as to solve the problems raised in the above-mentioned background technology.

[0004] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a low-voltage power distribution control box comprises a control box body, the front side of the control box body is rotatably connected to a control box door, one side of the control box body is connected to a first concave plate, and the other side of the control box body is connected to a second concave plate, a first heat discharge plate is slidably connected in the first concave plate, a second heat discharge plate is slidably connected in the second concave plate, a filter plate is clamped in the first heat discharge plate, a controller is fixedly connected above the control box body, a temperature sensor is fixedly connected in the control box body, three grooves are provided in the first heat discharge plate, an adjustment structure is provided on the back side of the control box body, the adjustment structure is connected to the second heat discharge plate, the adjustment structure is connected to the first heat discharge plate, a limiting groove is provided in the first heat discharge plate, a vertical plate is fixedly connected above the filter plate, a clamping structure is provided in the vertical plate, a locking structure is provided in the clamping structure, and the first heat discharge plate is clamped with the clamping structure.

[0005] As a further solution of the present invention: the adjustment structure includes a first spur gear, a second spur gear, a first set of plates and a second set of plates, the first spur gear is rotatably connected to the right side of the back side of the control box body, the second spur gear is rotatably connected to the left side of the back side of the control box body, the first set of plates is fixedly connected to the right side of the back side of the control box body, and the second set of plates is fixedly connected to the left side of the back side of the control box body.

[0006] As a further solution of the present invention: a drive motor is connected to one side of the first spur gear, and the drive motor is fixedly connected to the back of the control box body. A second tooth plate is slidably connected in the first set of plates, and the second tooth plate is meshed with the first spur gear. One side of the second tooth plate is connected to the second heat discharge plate.

[0007] As a further solution of the present invention: a first tooth plate is slidably connected inside the second set of plates, the first tooth plate is meshed with the second spur gear, one side of the first tooth plate is connected to the first heat discharge plate, the first spur gear is externally transmission-connected with an anti-slip belt, and the first spur gear is connected to the second spur gear through the anti-slip belt.

[0008] As a further solution of the present invention: the second heat dissipation plate has the same structure as the first heat dissipation plate, a door lock is provided on the front of the control box door, a plurality of control components are connected to the control box body, and a cooling fan is provided in the control box body.

[0009] As a further solution of the present invention: the filter plate is externally connected to an auxiliary plate, the vertical plate is clamped in the limiting groove, the auxiliary plate is clamped in the first heat discharge plate, the clamping structure includes a support plate and a limiting block, the support plate is fixedly connected above the vertical plate, and a moving rod is slidably connected inside the support plate.

[0010] As a further solution of the present invention: the limit block is clamped with the first heat discharge plate, the limit block is slidably connected in the vertical plate, one side of the limit block is connected to an auxiliary rod, the auxiliary rod is rotatably connected to a connecting plate outside, the connecting plate is rotatably connected to the outside of the moving rod, and a reset spring is provided at one end of the auxiliary rod.

[0011] As a further solution of the present invention: the auxiliary rod is connected to the support plate through a reset spring, the locking structure includes a movable plate and a threaded rod, the threaded rod is rotatably connected above the support plate, the movable plate is threadedly connected to the outside of the threaded rod, the movable rod is fixedly connected to the movable plate, and the top of the threaded rod is fixedly connected to a turntable.

[0012] A low-voltage power distribution control box and a heat dissipation early warning method thereof, the early warning method comprising the following steps:

[0013] When the power distribution control box is in operation, the temperature inside the control box body can be detected and processed through the temperature sensor. When the temperature exceeds the preset threshold, an early warning is issued, and then the driving motor is driven to operate through the controller, and the first spur gear will rotate accordingly. Since the first spur gear is connected to the second spur gear through the anti-slip belt, the first spur gear and the second spur gear will rotate synchronously, and the first tooth plate and the second tooth plate will move with the rotation of the second spur gear and the first spur gear. The first tooth plate and the second tooth plate will realize the function of relative movement, and then the first heat discharge plate and the second heat discharge plate will expand outward on both sides of the control box body, and then the high-temperature gas inside will be discharged through the built-in cooling fan, and the gas will be discharged through multiple grooves in the first heat discharge plate;

[0014] When the internal temperature is discharged, the threaded rod can be driven to rotate through the turntable, and the moving plate will pull the moving rod to slide in the supporting plate. When the moving rod moves, it will pull the limit block through the connecting plate. When the limit block slides in the vertical plate, it will drive the reset spring to deform, and then the filter plate is connected to the first heat discharge plate through the auxiliary plate. When the vertical plate is fully fitted with the limit groove, the moving plate is driven to recover. When the limit block loses resistance, it will be reset by the reset spring, and the reset limit block will be connected with the first heat discharge plate.

[0015] The beneficial effects of the present invention are as follows:

[0016] 1. The present invention is provided with a controller, a temperature sensor, a first heat discharge plate, an adjustment structure and a second heat discharge plate. The temperature sensor can detect and process the temperature inside the control box body. When the temperature exceeds a preset threshold, an early warning is issued. Then, the controller drives the drive motor to operate, and the first spur gear will rotate accordingly. Since the first spur gear is connected to the second spur gear through an anti-slip belt, the first spur gear and the second spur gear will rotate synchronously, and the first tooth plate and the second tooth plate will move with the rotation of the second spur gear and the first spur gear. The power distribution control box enables the first heat discharge plate and the second heat discharge plate to realize the function of relative movement in the control box body through the cooperation between the first spur gear, the second spur gear, the first tooth plate and the second tooth plate, and the groove of the first heat discharge plate will be exposed to the outside when it moves, thereby expanding the flow area of ​​the gas of the first heat discharge plate, being able to discharge heat to the outside in time, avoiding the situation of continuous temperature increase, and ensuring the normal operation of the equipment.

[0017] 2. The present invention provides a snap-fit ​​structure. When the moving rod moves, it will pull the limit block through the connecting plate. When the limit block slides in the vertical plate, it will drive the reset spring to deform. When the limit block loses resistance, it will be reset by the reset spring. The reset limit block will be snap-fitted with the first heat discharge plate, so that the filter plate and the first heat discharge plate can be quickly assembled, which is convenient for subsequent replacement or maintenance of the filter plate, thereby ensuring the flexibility of the power distribution control box. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0019] Figure 2 It is a schematic diagram of the three-dimensional structure of the control box body of the present invention;

[0020] Figure 3 It is a schematic diagram of the three-dimensional structure of the regulating structure of the present invention;

[0021] Figure 4 It is a three-dimensional structural schematic diagram of the filter plate explosion of the present invention;

[0022] Figure 5 For the present invention Figure 3 The enlarged structural diagram at A in the middle;

[0023] Figure 6 It is a schematic diagram of the three-dimensional dissected structure of the vertical plate of the present invention.

[0024] In the figure: 1. control box body; 2. control box door; 3. controller; 4. temperature sensor; 5. first concave plate; 6. first heat dissipation plate; 7. adjustment structure; 701. first spur gear; 702. second spur gear; 703. drive motor; 704. first set of plates; 705. second set of plates; 706. first tooth plate; 707. second tooth plate; 708. anti-slip belt; 8. clamping structure; 801. support plate; 802. limit block; 803. auxiliary rod; 804. connecting plate; 805. moving rod; 806. reset spring; 9. locking structure; 901. moving plate; 902. threaded rod; 903. turntable; 10. second concave plate; 11. second heat dissipation plate; 12. door lock; 13. control assembly; 14. groove; 15. filter plate; 16. vertical plate; 17. limit groove; 18. auxiliary plate. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] like Figures 1 to 6 As shown, an embodiment of the present invention provides a low-voltage power distribution control box, including a control box body 1, a control box door 2 is rotatably connected to the front of the control box body 1, a first concave plate 5 is connected to one side of the control box body 1, and a second concave plate 10 is connected to the other side of the control box body 1, a first heat discharge plate 6 is slidably connected in the first concave plate 5, a second heat discharge plate 11 is slidably connected in the second concave plate 10, a filter plate 15 is clamped in the first heat discharge plate 6, a controller 3 is fixedly connected to the top of the control box body 1, a temperature sensor 4 is fixedly connected in the control box body 1, and three grooves 14 are opened in the first heat discharge plate 6;

[0027] By providing the grooves 14, when the first heat dissipation plate 6 is adjusted in position in the first concave plate 5, the first heat dissipation plate 6 will completely expose the grooves 14 to the outside, and then the internal high-temperature gas can be discharged through the multiple grooves 14, thereby preventing the high-temperature gas from accumulating in the control box body 1 for a long time and causing damage to the control component 13;

[0028] An adjustment structure 7 is provided on the back of the control box body 1, and the adjustment structure 7 is connected to the second heat discharge plate 11, and the adjustment structure 7 is connected to the first heat discharge plate 6, and a limiting groove 17 is provided in the first heat discharge plate 6, and a vertical plate 16 is fixedly connected above the filter plate 15, and a clamping structure 8 is provided in the vertical plate 16, and a locking structure 9 is provided in the clamping structure 8, and the first heat discharge plate 6 is clamped with the clamping structure 8;

[0029] The second heat dissipation plate 11 has the same structure as the first heat dissipation plate 6. A door lock 12 is provided on the front of the control box door 2. A plurality of control components 13 are connected to the control box body 1. A cooling fan is provided in the control box body 1. An auxiliary plate 18 is connected to the outside of the filter plate 15. The vertical plate 16 is clamped in the limit groove 17. The auxiliary plate 18 is clamped in the first heat dissipation plate 6.

[0030] By providing the auxiliary plate 18, when the filter plate 15 is installed with the first heat discharge plate 6, the filter plate 15 will be clamped into the first heat discharge plate 6 through the auxiliary plate 18, so that the auxiliary plate 18 plays a certain limiting role in fixing the filter plate 15, thereby preventing the position of the filter plate 15 from being offset during installation;

[0031] The clamping structure 8 includes a support plate 801 and a limit block 802. The support plate 801 is fixedly connected above the vertical plate 16. A moving rod 805 is slidably connected inside the support plate 801. The limit block 802 is clamped with the first heat discharge plate 6. The limit block 802 is slidably connected inside the vertical plate 16. An auxiliary rod 803 is connected to one side of the limit block 802. A connecting plate 804 is rotatably connected to the outside of the auxiliary rod 803. The connecting plate 804 is rotatably connected to the outside of the moving rod 805. A reset spring 806 is provided at one end of the auxiliary rod 803. The auxiliary rod 803 is connected to the support plate 801 through the reset spring 806.

[0032] By setting a return spring 806, the moving rod 805 will pull the limit block 802 through the connecting plate 804 when moving, and the limit block 802 will drive the return spring 806 to deform when sliding in the vertical plate 16, so that the return spring 806 plays a certain supporting role in the movement of the limit block 802. When the limit block 802 loses resistance, it will be reset by the return spring 806;

[0033] The locking structure 9 includes a moving plate 901 and a threaded rod 902. The threaded rod 902 is rotatably connected to the top of the support plate 801. The moving plate 901 is threadedly connected to the outside of the threaded rod 902. The moving rod 805 is fixedly connected to the inside of the moving plate 901. The top of the threaded rod 902 is fixedly connected to a rotating disk 903.

[0034] By setting the locking structure 9, the threaded rod 902 is driven to rotate by the rotating disk 903, and the movable plate 901 pulls the movable rod 805 to slide in the supporting plate 801, so that the position of the limit block 802 can be adjusted, and the position of the limit block 802 after adjustment can be locked to prevent the limit block 802 from being loosened due to external force;

[0035] The adjustment structure 7 includes a first spur gear 701, a second spur gear 702, a first set of plates 704 and a second set of plates 705. The first spur gear 701 is rotatably connected to the right side of the back of the control box body 1, the second spur gear 702 is rotatably connected to the left side of the back of the control box body 1, the first set of plates 704 is fixedly connected to the right side of the back of the control box body 1, the second set of plates 705 is fixedly connected to the left side of the back of the control box body 1, one side of the first spur gear 701 is connected to a drive motor 703, the drive motor 703 is fixedly connected to the back of the control box body 1, and the first set of plates 704 is slidably connected to the second toothed plate 707;

[0036] By providing the first set of plates 704 and the second set of plates 705, when the first tooth plate 706 and the second tooth plate 707 are affected by a thrust or a pull, the first tooth plate 706 and the second tooth plate 707 will slide in the second set of plates 705 and the first set of plates 704 respectively, so that the second set of plates 705 and the first set of plates 704 play a certain guiding role in the movement of the first tooth plate 706 and the second tooth plate 707, thereby preventing the first tooth plate 706 and the second tooth plate 707 from falling off during movement;

[0037] The second tooth plate 707 is meshed with the first spur gear 701, one side of the second tooth plate 707 is connected to the second heat dissipation plate 11, the first tooth plate 706 is slidably connected inside the second set plate 705, the first tooth plate 706 is meshed with the second spur gear 702, one side of the first tooth plate 706 is connected to the first heat dissipation plate 6, the first spur gear 701 is externally transmission-connected with an anti-slip belt 708, and the first spur gear 701 is connected to the second spur gear 702 through the anti-slip belt 708;

[0038] By setting the anti-skid belt 708, when the driving motor 703 drives the first spur gear 701 to rotate, since the first spur gear 701 is connected to the second spur gear 702 through the anti-skid belt 708, the first spur gear 701 and the second spur gear 702 can realize the function of synchronous rotation, which is convenient for synchronously adjusting the positions of the first heat discharge plate 6 and the second heat discharge plate 11 to avoid jamming.

[0039] A low-voltage power distribution control box and a heat dissipation early warning method thereof, the early warning method comprising the following steps:

[0040] When the power distribution control box is in operation, the temperature inside the control box body 1 can be detected and processed through the temperature sensor 4. When the temperature exceeds the preset threshold, an early warning is issued, and then the driving motor 703 is driven to operate through the controller 3, and the first spur gear 701 will rotate accordingly. Since the first spur gear 701 is connected to the second spur gear 702 through the anti-slip belt 708, the first spur gear 701 and the second spur gear 702 will rotate synchronously, and the first tooth plate 706 and the second tooth plate 707 will move with the rotation of the second spur gear 702 and the first spur gear 701. The first tooth plate 706 and the second tooth plate 707 will realize the function of relative movement, and then the first heat discharge plate 6 and the second heat discharge plate 11 will expand outward on both sides of the control box body 1, and then the high-temperature gas inside is discharged through the built-in cooling fan, and the gas will be discharged through the multiple grooves 14 in the first heat discharge plate 6;

[0041] When the internal temperature is discharged, the threaded rod 902 can be rotated by the turntable 903, and the movable plate 901 will pull the movable rod 805 to slide in the support plate 801, and the movable rod 805 will pull the limit block 802 through the connecting plate 804 when moving, and the limit block 802 will cause the reset spring 806 to deform when sliding in the vertical plate 16, and then the filter plate 15 is clamped into the first heat discharge plate 6 through the auxiliary plate 18, and when the vertical plate 16 is completely fitted with the limit groove 17, the movable plate 901 is restored, and the limit block 802 will be reset by the reset spring 806 when losing resistance, and the reset limit block 802 will be clamped with the first heat discharge plate 6.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A low voltage power distribution control box, comprising a control box body (1), characterized in that: The front side of the control box body (1) is rotatably connected to a control box door (2); one side of the control box body (1) is connected to a first concave plate (5); the other side of the control box body (1) is connected to a second concave plate (10); a first heat discharge plate (6) is slidably connected inside the first concave plate (5); a second heat discharge plate (11) is slidably connected inside the second concave plate (10); a filter plate (15) is clamped inside the first heat discharge plate (6); a controller (3) is fixedly connected above the control box body (1); and a temperature sensor (4) is fixedly connected inside the control box body (1). The first heat discharge plate (6) is provided with three grooves (14); the back of the control box body (1) is provided with an adjustment structure (7); the adjustment structure (7) is connected to the second heat discharge plate (11); the adjustment structure (7) is connected to the first heat discharge plate (6); a limiting groove (17) is provided in the first heat discharge plate (6); a vertical plate (16) is fixedly connected above the filter plate (15); a clamping structure (8) is provided in the vertical plate (16); a locking structure (9) is provided in the clamping structure (8); the first heat discharge plate (6) is clamped with the clamping structure (8).

2. A low voltage power distribution control box according to claim 1, characterized in that: The regulating structure (7) comprises a first spur gear (701), a second spur gear (702), a first set plate (704) and a second set plate (705); the first spur gear (701) is rotatably connected to the right side of the back side of the control box body (1); the second spur gear (702) is rotatably connected to the left side of the back side of the control box body (1); the first set plate (704) is fixedly connected to the right side of the back side of the control box body (1); and the second set plate (705) is fixedly connected to the left side of the back side of the control box body (1).

3. A low voltage power distribution control box according to claim 2, characterized in that: One side of the first spur gear (701) is connected to a driving motor (703), and the driving motor (703) is fixedly connected to the back side of the control box body (1). A second tooth plate (707) is slidably connected inside the first set plate (704), and the second tooth plate (707) is meshed with the first spur gear (701), and one side of the second tooth plate (707) is connected to a second heat discharge plate (11).

4. A low voltage power distribution control box according to claim 3, characterized in that: The second set plate (705) is slidably connected with a first tooth plate (706), the first tooth plate (706) is meshed with the second spur gear (702), one side of the first tooth plate (706) is connected to the first heat discharge plate (6), the first spur gear (701) is externally transmission-connected with an anti-slip belt (708), and the first spur gear (701) is connected to the second spur gear (702) via the anti-slip belt (708).

5. A low voltage power distribution control box according to claim 1, characterized in that: The second heat dissipation plate (11) has the same structure as the first heat dissipation plate (6); a door lock (12) is provided on the front of the control box door (2); a plurality of control components (13) are connected to the control box body (1); and a cooling fan is provided in the control box body (1).

6. A low voltage power distribution control box according to claim 1, characterized in that: The filter plate (15) is externally connected to an auxiliary plate (18); the vertical plate (16) is clamped in a limiting groove (17); the auxiliary plate (18) is clamped in a first heat discharge plate (6); the clamping structure (8) comprises a support plate (801) and a limiting block (802); the support plate (801) is fixedly connected above the vertical plate (16); and a moving rod (805) is slidably connected in the support plate (801).

7. A low voltage power distribution control box according to claim 6, characterized in that: The limit block (802) is snap-connected with the first heat discharge plate (6); the limit block (802) is slidably connected inside the vertical plate (16); one side of the limit block (802) is connected to an auxiliary rod (803); the auxiliary rod (803) is rotatably connected to a connecting plate (804) outside the auxiliary rod (803); the connecting plate (804) is rotatably connected to the outside of the moving rod (805); and a return spring (806) is provided at one end of the auxiliary rod (803).

8. A low voltage power distribution control box according to claim 7, characterized in that: The auxiliary rod (803) is connected to the support plate (801) via a return spring (806); the locking structure (9) comprises a movable plate (901) and a threaded rod (902); the threaded rod (902) is rotatably connected to the top of the support plate (801); the movable plate (901) is threadedly connected to the outside of the threaded rod (902); the movable rod (805) is fixedly connected to the inside of the movable plate (901); and a rotating disk (903) is fixedly connected to the top of the threaded rod (902).

9. A low-voltage power distribution control box and a heat dissipation warning method thereof, according to a low-voltage power distribution control box according to any one of claims 1-8, characterized in that: The early warning method comprises the following steps: When the power distribution control box is in operation, the temperature inside the control box body (1) can be detected and processed through the temperature sensor (4). When the temperature exceeds a preset threshold, an early warning is issued, and then the driving motor (703) is driven to operate through the controller (3), and the first spur gear (701) will rotate accordingly. Since the first spur gear (701) is connected to the second spur gear (702) through the anti-slip belt (708), the first spur gear (701) and the second spur gear (702) will rotate synchronously, and the first toothed plate (706) and the second tooth plate (707) will move with the rotation of the second spur gear (702) and the first spur gear (701), and the first tooth plate (706) and the second tooth plate (707) will realize the function of relative movement, and then the first heat discharge plate (6) and the second heat discharge plate (11) will expand outward on both sides of the control box body (1), and then the internal high-temperature gas will be discharged through the built-in heat dissipation fan, and the gas will be discharged through the multiple grooves (14) in the first heat discharge plate (6); When the internal temperature is discharged, the threaded rod (902) can be driven to rotate by the turntable (903), and the movable plate (901) will pull the movable rod (805) to slide in the support plate (801), and the movable rod (805) will pull the limit block (802) through the connecting plate (804) when moving, and the limit block (802) will drive the reset spring (806) to deform when sliding in the vertical plate (16), and then the filter plate (15) is connected to the first heat discharge plate (6) through the auxiliary plate (18), and when the vertical plate (16) and the limit groove (17) are completely fitted, the movable plate (901) is driven to restore, and the limit block (802) will be reset by the reset spring (806) when the resistance is lost, and the reset limit block (802) will be connected to the first heat discharge plate (6).