Fresh chicken paste and processing method and device thereof

By adopting automated cleaning, modification and crushing mechanism processing equipment and methods in chicken processing, the problem of insufficient processing of chicken products in the prior art is solved, and high-quality and high-nutritional value chicken minced chicken products are achieved, meeting market demand and reducing production costs.

CN120021652APending Publication Date: 2025-05-23武夷学院 +1
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Patent Information

Application Number
CN202311567370.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-11-23
Publication Date
2025-05-23

AI Technical Summary

Technical Problem

The existing technology has insufficient process technology level in the processing of chicken products, resulting in fewer fine-processed products, more initially processed products, fewer low-temperature products, more high-temperature products, and relatively rare meat products, which are difficult to meet the market's demand for high protein, low fat, low calories, and high nutritional value.

Method used

A processing device and processing method for fresh chicken minced meat is adopted, including cleaning mechanism, modification mechanism and crushing mechanism. The raw materials are cleaned, screened, tested, improved and crushed by automated devices, and auxiliary materials with specific ratios are added to meet the finishing needs of chicken minced meat.

Benefits of technology

Through automated processing devices, the quality and safety of chicken minced meat are improved, the taste and nutritional value of the product are improved, the market needs for high protein, low fat, low calories, and high nutritional value are met, and production costs and labor costs are reduced.

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Abstract

The invention relates to fresh minced chicken and a processing method and device thereof, the processing device at least comprises: a cleaning mechanism which is provided with a washing table, a screening device and a detector and is used for cleaning, screening and detecting raw material chicken; the modification mechanism is provided with a plurality of operation boxes capable of working alternately, meat massage structures and auxiliary material adding structures are arranged in the operation boxes, and the modification mechanism is used for improving the meat quality of the cleaned chicken; and the crushing mechanism is provided with a plurality of crushing rotating shafts, the rotating directions of blades of the crushing rotating shafts are in synergistic effect, and a circulating feeding path is formed in the chicken crushing process. The invention aims to provide the processing device and the processing method of the fresh minced chicken, the existing technological level can be improved by means of an automatic device, and the fine processing requirement of the minced chicken is met. The invention also aims to provide a formula of the fresh minced chicken, and the fresh minced chicken is convenient to eat and high in nutritional value, and has a good market development prospect.
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Description

Technical Field

[0001] The invention relates to the technical field of chicken mince, in particular to fresh chicken mince and a processing method and device thereof. Background Art

[0002] Chicken contains protein, fat, calcium, phosphorus, iron, magnesium, potassium, sodium, vitamins A, B1, B2, C, E and niacin. It has low fat content, high protein content, high digestibility, and is easily absorbed by the human body. It has the function of enhancing physical strength and strengthening the body. It is a common ingredient in daily life and a must-have ingredient in restaurants and hotels, and is deeply loved by people.

[0003] Chicken is the second largest meat consumer product in my country. It is high in protein and low in fat, and is deeply loved by consumers. At the same time, my country is the world's second largest producer and consumer of chicken. In 2020, the domestic chicken production has reached more than 16 million tons, and a considerable number of chicken skeletons are also produced. That is, when broilers are slaughtered and divided, the remaining skeletons from chicken necks, chicken breasts to chicken buttocks after the chicken wings, chicken breasts, and chicken thighs are dismembered. They are the "leftovers" after broiler slaughtering and processing, and are low-value by-products in the chicken processing process. Chicken paste obtained by separating the chicken skeleton from bones and meat has the same nutritional value as chicken tissue and is often used to add chicken products. Using chicken paste as the main raw material to produce chicken paste products will help promote the quality and efficiency of enterprises, and at the same time achieve product diversification; the product meets the market's low-calorie, high-protein nutritional health and taste requirements, and the cooking and eating methods are simple and quick, with greater market acceptance and potential value.

[0004] In the current structure of chicken products on the market, due to the relatively insufficient technological level, there are fewer refined products and more primary processed products; fewer low-temperature products and more high-temperature products. Minced meat products are relatively rare. Summary of the invention

[0005] The purpose of the present invention is to provide a processing device and a processing method for fresh minced chicken, which can improve and upgrade the existing process technology level with the help of automated devices to meet the needs of fine processing of minced chicken.

[0006] Another object of the present invention is to provide a formula of fresh chicken mince, which is convenient to eat, has high nutritional value and has good market development prospects.

[0007] In order to achieve the above object, the present invention adopts such technical solution:

[0008] A processing device for fresh chicken mince, the processing device at least comprising:

[0009] A cleaning mechanism, equipped with a washing station, a screening device and a detector, for cleaning, screening and testing raw chicken;

[0010] The modification mechanism is provided with a plurality of operation boxes capable of working alternately, wherein a meat massaging structure and an auxiliary material adding structure are provided inside the operation boxes for improving the meat quality of the cleaned chicken;

[0011] The crushing mechanism is provided with a plurality of crushing shafts, and the blades of the crushing shafts rotate in a coordinated manner to form a circulating material path during the crushing process of the chicken.

[0012] On the basis of the above technical solution, the cleaning mechanism further includes a guide table and a first conveying table arranged in front and back, the washing table and the screening device are connected and arranged in front and back with the front end of the guide table, the detector is arranged on the first conveying table, and a diverter is provided at the output end of the first conveying table;

[0013] The screening device is provided with filter screens arranged at intervals of several levels. The filter screens are arranged at an inclination with the front higher and the back lower. The filter hole diameter of each layer of the filter screens gradually decreases from top to bottom. A vibrator is provided on the frame for installing the filter screens.

[0014] On the basis of the above technical solution, a second conveying platform connected to the output end of the cleaning mechanism is provided at the front end of the modification mechanism, a supporting seat is provided at the end of the second conveying platform, the work box is arranged on the supporting seat, and a transferring device is provided between the work box and the supporting seat, and the transferring device can move the work boxes one by one alternately to the end of the second conveying platform for alternate material reception.

[0015] On the basis of the above technical solution, a fixed inner frame is provided in the working box, a lifting frame which can move longitudinally is provided on the fixed inner frame, a longitudinal elastic abutment structure is provided between the lifting frame and the fixed inner frame, a movable module is fixedly provided at the bottom of the lifting frame, a fixed module is arranged at intervals below the movable module, the bottom of the fixed module is connected and fixed to the fixed inner frame, an extrusion belt which can rotate back and forth is provided on the fixed module and the movable module, a gap between the fixed module and the interactive module constitutes a clamping gap for clamping the chicken entering the working interior, and the extrusion belt is used to form the meat massage structure, openings for feeding and discharging materials are provided on the front and rear sides of the working box, and the front and rear sides of the clamping gap are respectively arranged corresponding to the feeding and discharging openings.

[0016] On the basis of the above technical solution, a plurality of massage flanges are evenly distributed on the outer surface of the extrusion belt.

[0017] On the basis of the above technical solution, the extrusion belt on the fixed module is a first extrusion belt, which is wrapped around the outside of multiple rollers, and the working end surface of the first extrusion belt is a single complete surface structure; the extrusion belt on the movable module is a second extrusion belt, which is wrapped around the outside of multiple rollers, and the working end surface of the second extrusion belt is composed of multiple short-width strip surface structures distributed at intervals, and a number of injection ports are provided in the gaps between adjacent short-width strip surface structures, and the injection ports are connected to external air compressor equipment and auxiliary material storage devices through pipes to constitute the auxiliary material adding structure.

[0018] A method for processing fresh chicken mince, using the above-mentioned processing device for processing, the processing method at least comprises:

[0019] Raw material processing, using the cleaning mechanism to clean and remove impurities from the raw materials;

[0020] Modification treatment, using the modification mechanism to massage and marinate the chicken;

[0021] Crushing treatment, using the crushing mechanism to crush;

[0022] Wherein, auxiliary materials with specific proportions are added during the modification and / or crushing process.

[0023] A fresh chicken mince is prepared by the processing method. The fresh chicken mince comprises at least 100 parts of chicken paste, 30 parts of banana and taro powder, 15 parts of egg white, 2 parts of salt and 2 parts of trehalose by weight.

[0024] On the basis of the above technical scheme, 8 portions of carrot powder are also included.

[0025] On the basis of the above technical solution, 8 portions of purple sweet potato powder are also included.

[0026] Compared with the prior art, the present invention has at least the following advantages:

[0027] 1. The present invention can improve and upgrade the existing process technology level with the help of automated devices by setting up a cleaning mechanism, a modifying mechanism and a crushing mechanism to meet the needs of fine processing of chicken paste.

[0028] 2. The cleaning mechanism in the present invention can effectively clean, screen and detect the raw material chicken, ensuring the quality and safety of the chicken; the meat massage structure and auxiliary material adding structure in the modification mechanism can make the chicken more delicate and delicious, improving the taste and nutritional value of the product; the circulating material path in the crushing mechanism can crush the chicken more evenly, improving production efficiency and product quality.

[0029] 3. The present invention improves the automated processing capability and production efficiency through the processing device, which can reduce labor costs and production costs. The processing device can process the raw material chicken through multiple processes, improves the quality and safety of the product, and also meets the requirements of modern people for food health and safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 is a side view of a cleaning mechanism in one embodiment;

[0031] Figure 2 A top view of a cleaning mechanism in one embodiment;

[0032] Figure 3 A schematic diagram of the structure of a screening device in one embodiment;

[0033] Figure 4 is a side view of a modification mechanism in one embodiment;

[0034] Figure 5 A top view of a modification mechanism in one embodiment;

[0035] Figure 6 This is a schematic diagram of the internal structure of a work box in one embodiment;

[0036] Figure 7 This is a schematic diagram of the state of chicken during modification treatment in one embodiment;

[0037] Figure 8 This is a schematic diagram of the structure of the second extrusion belt and the filler module in one embodiment;

[0038] Fig. 9 This is a schematic diagram of the structure of a crushing mechanism in one embodiment;

[0039] Fig.10 This is a line graph showing the effect of banana and taro powder addition on the sensory perception of chicken mince in an experiment;

[0040] Fig.11 This is a line graph showing the sensory effects of salt addition on chicken mince in an experiment;

[0041] Fig.12 This is a line graph showing the sensory effects of egg white addition on minced chicken in an experiment;

[0042] Fig.13 This is a line graph showing the sensory effects of the amount of carrot powder added on minced chicken in an experiment;

[0043] Fig.14 This is a line graph showing the sensory effects of purple sweet potato powder addition on minced chicken in an experiment.

[0044] Markings in the figure: a1, rinsing table; a2, screening device; a3, guide table; a4, first conveying table; a5, detector; a6, diversion lever; b1, second conveying table; b2, work box; b3, bearing seat; b4, lifting frame; b5, fixed module; b6, movable module; b7, feeding module; b8, first extrusion belt; b9, second extrusion belt; c1, frame; c2, first rotating shaft; c3, second rotating shaft; c4, reduction motor; c5, partition; c6, feed port; c7, discharge port; d, chicken. DETAILED DESCRIPTION

[0045] In order to make the purpose, technical scheme and advantages of the present invention clearer, a detailed description is given below in conjunction with the accompanying drawings and specific embodiments. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific implementation disclosed below.

[0046] Embodiment 1:

[0047] Combination Figure 1-9 This embodiment discloses a processing device for fresh chicken mince, which includes a cleaning mechanism, a modifying mechanism and a crushing mechanism.

[0048] The cleaning mechanism is provided with a washing station a1, a screening device a2 and a detector a5, which are used to clean, screen and detect the raw material chicken d. The modification mechanism is provided with a plurality of operation boxes b2 that can work alternately, and a meat massage structure and an auxiliary material adding structure are provided inside the operation box b2, which are used to improve the meat quality of the cleaned chicken d. The crushing mechanism is provided with a plurality of crushing shafts, and the blades of each crushing shaft rotate in a coordinated manner, forming a circulating material path in the process of crushing the chicken d.

[0049] Further, combined with Figure 1-3 The cleaning mechanism also includes a guide platform a3 and a first conveying platform a4 arranged in front and back. The flushing platform a1 and the screening device a2 are connected to the front and back of the guide platform a3. The output end of the flushing platform a1 is provided with an opening, which is located above the screening device a2. The front end of the flushing platform a1 is provided with two fixed sleeves for inserting and fixing water supply pipes. During operation, the raw materials to be cleaned (mainly chicken d, mixed with some chicken bones or impurities) are first poured on the flushing platform a1, and the raw materials are manually flushed using the water supply pipes. The raw materials gradually move to the rear end with the water flow and fall onto the screening device a2.

[0050] The screening device a2 is provided with two longitudinal layers of filter screens, which are arranged at intervals, and the filter screens are arranged at an angle with the front higher and the back lower, and the filter hole diameter of each layer of the filter screen gradually decreases from top to bottom. A vibrator is arranged on the frame c1 for installing the filter screen. In the specific implementation process, in conjunction with the assembly structure of the filter screen with the front higher and the back lower, the raw materials will slowly slide down the slope on the filter screen during the continuous vibration of the filter screen driven by the vibrator. During the sliding process, the raw materials with smaller volume pass through the filter holes and go down, and the flushing water passes down to the bottom layer. From then on, the raw materials are initially filtered and the dry and wet separation is completed. Subsequently, the chicken d with composite specifications is transferred from the output end of the screening device a2 to the guide platform a3. The guide platform a3 is provided with two discharge ports c7, and the operating end surface of the guide platform a3 is also high in front and low in the back. The chicken d output by the screening device a2 can automatically move to the discharge port c7 at the rear end by using the original movement inertia, and complete the material separation action, so that the chicken d is divided into two material paths and output to the first conveying platform a4.

[0051] It should be noted that the workers spread the chicken d on the guide table a3 flat and evenly, and perform manual inspection, bone removal and other operations.

[0052] The detector a5 is arranged on the first conveyor a4, which is composed of two parallel conveyor belts. A diverter is arranged at the output end of the first conveyor a4, and the diverter includes four discharge ports and two diverter levers a6, wherein there are two good discharge ports and two abnormal discharge ports. Specifically, the detector a5 in this embodiment adopts a CCD visual detection device, which is a prior art. The specific structure and the working principle based on the structure during operation are not repeated here. The detector a5 is used to perform a deep detection on the chicken d in the two material paths on the first conveyor a4, and to determine whether there are chicken bones and impurities when the chicken d passes through the covered detection area. If there are chicken bones or impurities, it is determined to be abnormal, and if there are no chicken bones or impurities, it is determined to be normal. When it is determined to be abnormal, a corresponding command will be generated to the diverter lever a6, so that the chicken d in the corresponding area on the first conveyor a4 is guided by the diverter lever a6 to the abnormal discharge port for output and collection, waiting for manual re-inspection, and when there is no abnormality, the chicken d is output from the good discharge port.

[0053] like Figure 4 and Figure 5As shown, a second conveying platform b1 connected to the output end of the cleaning mechanism is provided at the front end of the modification mechanism. During operation, the chicken d output from the good product discharge port enters the second conveying platform b1. The second conveying platform b1 is specifically a belt conveyor. A bearing seat b3 is provided at the end of the second conveying platform b1. Two work boxes b2 are arranged on the bearing seat b3, and a transfer device is provided between the work box b2 and the bearing seat b3. The transfer device is specifically composed of a cylinder and a linear slide rail. Each work box b2 is controlled by an independent cylinder. The moving paths of the two work boxes b2 are perpendicular to the material feeding path of the second conveying platform b1. That is to say, the transfer device can move the work boxes b2 alternately one by one to the end of the second conveying platform b1 for alternate material reception.

[0054] Further, combined with Figure 6 As shown, the work box b2 is provided with a fixed inner frame, and the fixed inner frame is provided with a lifting frame b4 that can move longitudinally, and a longitudinal elastic abutment structure is provided between the lifting frame b4 and the fixed inner frame (the longitudinal elastic abutment structure in this embodiment adopts a vertical adjustment screw and a spring, and the spring is sleeved on the adjustment screw, and the upper and lower ends of the spring are respectively abutted against the fixed inner frame and the lifting frame b4, Figure 6 middle spring not shown).

[0055] The bottom of the lifting frame b4 is fixed with a movable module b6, and a fixed module b5 is arranged below the movable module b6. The bottom of the fixed module b5 is connected and fixed to the fixed inner frame. The fixed module b5 and the movable module b6 are provided with a reciprocating extrusion belt. Figure 7 As shown, the gap between the fixed module b5 and the interactive module constitutes a clamping gap, which is used to clamp the chicken d entering the operating box, and the extrusion belt is used to form a meat massage structure. The front and rear sides of the operating box b2 are provided with openings for feeding and discharging materials, and the front and rear sides of the clamping gap are respectively arranged corresponding to the feeding and discharging openings. The outer surface of the extrusion belt is evenly distributed with a number of massage flanges. The longitudinal elastic abutment structure is conducive to the movable module b6 having an elastic activity space, and then the width of the clamping gap can be adaptively changed, thereby improving the clamping effect and meat massage effect.

[0056] Specifically, the extrusion belt on the fixed module b5 is the first extrusion belt b8, which is arranged outside the four rollers, and the working end surface of the first extrusion belt b8 is a single complete surface structure; the extrusion belt on the movable module b6 is the second extrusion belt b9, which is arranged outside the four rollers, wherein the rollers on the fixed module b5 and the movable module b6 are connected to the servo motor, so that the rollers can drive the first extrusion belt b8 and the second extrusion belt b9 to reciprocate, thereby performing a single-stroke or back-and-forth multi-stroke transmission on the chicken d located in the clamping gap within a limited stroke. This structure helps to reduce the space occupied, making the structure compact and flexible, and the reciprocating material transmission method is conducive to improving the meat massage effect, the marinating effect and the meat taste.

[0057] Combination Figure 8 As shown, the operating end surface of the second extrusion belt b9 is composed of 9 short-width strip surface structures distributed at intervals, and a number of injection ports are provided in the gaps between adjacent short-width strip surface structures. The injection ports are specifically atomizing nozzles, which are connected to external air compressor equipment and auxiliary material storage devices through pipes to form an auxiliary material adding structure, that is, the adding module b7. During operation, the air compressor equipment is used to input high-pressure gas into the pipes, and the auxiliary material is carried through the pipes and radially ejected through the injection ports at high pressure, and evenly spread on the chicken d in the clamping gap, and cooperate with the meat massaging action to make the auxiliary material and the chicken d more fully integrated. The auxiliary material can be specifically salt, egg white, banana and taro powder, etc.

[0058] Further, combined with Fig. 9 As shown, the crushing mechanism specifically includes a frame c1, a crushing chamber is provided inside the frame c1, and a feed port c6 and a discharge port c7 with opening and closing valves are respectively provided at the upper and lower ends of the crushing chamber, and two vertical crushing shafts are provided in the crushing chamber, namely a first shaft c2 and a second shaft c3, which are laterally spaced and arranged, and the bottoms of the first shaft c2 and the second shaft c3 extend to the outside of the frame c1 and are independently connected to reduction motors c4, and the first shaft c2 and the second shaft c3 rotate in opposite directions when working, so that the blades on the first shaft c2 can crush the chicken d while generating a downward force when working, and the blades on the second shaft c3 can crush the chicken d while generating an upward force when working, and a partition c5 is also provided between the first shaft c2 and the second shaft c3. Therefore, during the crushing process, the chicken d can form an "O"-shaped material path, thereby improving the crushing coverage rate, and automatically circulating the material to participate in the crushing, thereby improving the crushing quality. It should be noted that, when crushing, a corresponding proportion of water will be added, so that minced chicken d can be obtained after crushing. In other embodiments, the first rotating shaft c2 and the second rotating shaft c3 can also be arranged horizontally, so as to reduce the additional influence of the weight of the chicken d on the material flow.

[0059] The processing device can effectively clean, screen and detect the raw material chicken meat, improve the meat quality of the cleaned chicken meat, and crush the chicken meat more evenly. At the same time, the processing device has a high degree of automation and high production efficiency, and can reduce labor costs and production costs.

[0060] Embodiment 2:

[0061] A method for processing fresh minced chicken is carried out by using the above-mentioned processing device. The processing method comprises: raw material processing, using the cleaning mechanism to clean and remove impurities from the raw material (chicken d); modification processing, using the modification mechanism to massage and marinate the chicken d; crushing processing, using the crushing mechanism to crush; wherein, auxiliary materials with specific proportions are added during the modification processing and the crushing processing.

[0062] Specifically, firstly, 100 kilograms of chicken d are put into the cleaning mechanism and rinsed with clean water. The chicken d passes through the rinsing table a1, the screening device a2, the guide table a3 and the first conveying table a4 to complete the cleaning and impurity removal.

[0063] Wash the auxiliary ingredients ginger, green onion and eggs with water and set aside. Crush appropriate amount of ginger and green onion into fine crumbs, boil water to get sauce, add appropriate amount of cooking wine, put it in the auxiliary ingredient storage container and set aside; take egg white from the eggs and set aside.

[0064] The cleaned and impurity-free chicken d enters the second conveying platform b1 and enters the clamping gap for meat massage. The filling module evenly adds the reserved sauce into the chicken d during the massage process to complete the modification process.

[0065] The modified chicken d is collected and put into a crushing mechanism, and appropriate amounts of trehalose, monosodium glutamate, thirteen spices, pepper powder, and appropriate amounts of banana and taro powder and egg white are added to crush and mix the materials, and finally stirred into a uniform paste, and then packaged after output to obtain the finished product.

[0066] Embodiment 3:

[0067] A fresh chicken mince is prepared by the processing method of Example 2. The fresh chicken mince comprises, by weight: 100g chicken paste, 30g banana and taro powder, 15g egg white, 2g salt, 2g trehalose, 1g ginger, 1g scallion, 0.5g cooking wine, 0.1g monosodium glutamate, 0.1g thirteen spices, and 0.1g pepper.

[0068] After the chicken mince was made, the sensory evaluation was as follows: Color: moderate in depth, shiny, and uniform in color;

[0069] Taste: Delicate, tough, and without any graininess; Tissue structure: Tight and firm without falling apart, small and uniform pores on the cross section (after cooking); Taste: Has a distinct chicken smell, moderately salty.

[0070] Embodiment 4:

[0071] A fresh chicken mince is prepared by the processing method of embodiment 2. The fresh chicken mince comprises, by weight: 100g chicken paste, 30g banana and taro powder, 8g carrot powder, 15g egg white, 2g salt, 2g trehalose, 1g ginger, 1g scallion, 0.5g cooking wine, 0.1g monosodium glutamate, 0.1g thirteen spices, and 0.1g pepper.

[0072] After the chicken mince was made, the sensory evaluation was as follows: Color: moderate in depth, shiny, and uniform in color;

[0073] Taste: Delicate, tough, and without any graininess; Tissue structure: Tight and firm without falling apart, small and uniform pores on the cross section (after cooking); Flavor: Has a distinct chicken smell, moderate saltiness, and rich in carrot flavor.

[0074] The added banana and taro powder has a bonding function due to its high temperature gelatinization, which prevents the chicken from losing its shape when boiled. The addition of egg white can adjust the taste of the chicken paste.

[0075] The nutritional value of banana and taro flour is very high, containing a large amount of starch, reducing sugar, protein and tryptophan. It has a good effect of clearing away heat and dampness, has a good therapeutic effect on diarrhea, can also prevent and treat cardiovascular and cerebrovascular diseases, hemorrhoids and other diseases, and has the effect of beauty and weight loss. The added trehalose is a safe and reliable natural sugar. It has a certain sweetness that can enhance the taste of the product, and can also prevent the product from browning when heated. It has a certain color protection function. Its calorie content is relatively low and has no direct effect on blood sugar. In addition, trehalose can soften blood vessels and lower blood lipids, which is also beneficial for diabetic patients.

[0076] Embodiment 5:

[0077] A fresh chicken mince is prepared by the processing method of embodiment 2. The fresh chicken mince comprises, by weight: 100g chicken paste, 30g banana and taro powder, 8g purple potato powder, 15g egg white, 2g salt, 2g trehalose, 1g ginger, 1g scallion, 0.5g cooking wine, 0.1g monosodium glutamate, 0.1g thirteen spices, and 0.1g pepper.

[0078] After the chicken mince was made, the sensory evaluation was as follows: Color: moderate in depth, shiny, and uniform in color;

[0079] Taste: Delicate, tough, and without any graininess; Tissue structure: Tight and firm without falling apart, small and uniform pores on the cross section (after cooking); Taste: Has a distinct chicken smell, moderate saltiness, and rich in the aroma of purple sweet potato.

[0080] In addition, for Example 3, single factor experiments were conducted on the amount of banana and taro powder, the amount of salt, and the amount of egg white, and 5 gradient single factor experiments were conducted on them. Combined with the results of the single factor experiment, an orthogonal experiment was conducted to further determine the optimal production process formula. The experimental data are as follows Figure 10-12 shown.

[0081] For Example 4, a single factor experiment was conducted on the amount of carrot powder added. The experimental data are as follows: Fig.13 shown.

[0082] For Example 5, a single factor experiment was conducted on the amount of purple potato powder added, and the experimental data are as follows Fig.14 shown.

[0083] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A processing device for fresh minced chicken, It is characterized in that The processing device at least comprises: A cleaning mechanism, provided with a washing station (a1), a screening device (a2) and a detector (a5), for cleaning, screening and detecting the raw material chicken (d); The modification mechanism is provided with a plurality of operation boxes (b2) capable of working alternately, wherein a meat massaging structure and an auxiliary material adding structure are provided inside the operation boxes (b2) for improving the meat quality of the cleaned chicken (d); The crushing mechanism is provided with a plurality of crushing shafts, and the blades of each crushing shaft rotate in a coordinated manner to form a circulating material path during the crushing process of the chicken (d).

2. A processing device for fresh minced chicken according to claim 1, It is characterized in that The cleaning mechanism further comprises a guide platform (a3) ​​and a first conveying platform (a4) arranged front and rear, the rinsing platform (a1) and the screening device (a2) are arranged front and rear to the front end of the guide platform (a3), the detector (a5) is arranged on the first conveying platform (a4), and a flow divider is provided at the output end of the first conveying platform (a4); The screening device (a2) is provided with filter screens arranged at intervals of several levels. The filter screens are arranged at an angle with the front higher and the back lower. The filter hole diameters of each layer of the filter screens gradually decrease from top to bottom. A vibrator is provided on the frame (c1) for installing the filter screens.

3. A processing device for fresh minced chicken according to claim 1 or 2, It is characterized in that A second conveying platform (b1) connected to the output end of the cleaning mechanism is provided at the front end of the modification mechanism, a supporting seat (b3) is provided at the end of the second conveying platform (b1), the work box (b2) is arranged on the supporting seat (b3), and a transfer device is provided between the work box (b2) and the supporting seat (b3), and the transfer device can move the work boxes (b2) alternately one by one to the end of the second conveying platform (b1) for alternate material reception.

4. A processing device for fresh minced chicken according to claim 3, It is characterized in that The working box (b2) is provided with a fixed inner frame, and a lifting frame (b4) capable of longitudinal movement is provided on the fixed inner frame, and a longitudinal elastic abutment structure is provided between the lifting frame (b4) and the fixed inner frame, and a movable module (b6) is fixedly provided at the bottom of the lifting frame (b4), and a fixed module (b5) is arranged at intervals below the movable module (b6), and the bottom of the fixed module (b5) is connected and fixed to the fixed inner frame, and the fixed module (b5) and the movable module (b6) are provided with an extrusion belt capable of reciprocating rotation, and the gap between the fixed module (b5) and the interactive module constitutes a clamping gap for clamping the chicken (d) entering the working interior, and the extrusion belt is used to form the meat massage structure, and the front and rear sides of the working box (b2) are provided with openings for feeding and discharging materials, and the front and rear sides of the clamping gap are respectively arranged corresponding to the feeding and discharging openings.

5. A processing device for fresh minced chicken according to claim 4, It is characterized in that The outer surface of the extrusion belt is evenly distributed with a plurality of massage flanges.

6. A processing device for fresh minced chicken according to claim 4 or 5, It is characterized in that The extrusion belt on the fixed module (b5) is a first extrusion belt (b8), which is wound around the outside of multiple rollers, and the working end surface of the first extrusion belt (b8) is a single complete surface structure; the extrusion belt on the movable module (b6) is a second extrusion belt (b9), which is wound around the outside of multiple rollers, and the working end surface of the second extrusion belt (b9) is composed of multiple short-width strip surface structures distributed at intervals, and a plurality of injection ports are provided in the gaps between adjacent short-width strip surface structures, and the injection ports are connected to external air compressor equipment and auxiliary material storage tanks through pipes to form the auxiliary material adding structure.

7. A method for processing fresh minced chicken, comprising: using the processing device according to any one of claims 1 to 6 for processing. It is characterized in that The processing method at least comprises: Raw material processing, using the cleaning mechanism to clean and remove impurities from the raw materials; Modification treatment, using the modification mechanism to massage and marinate the chicken; Crushing treatment, using the crushing mechanism to crush; Wherein, auxiliary materials with specific proportions are added during the modification and / or crushing process.

8. A fresh chicken mince prepared by the processing method of claim 7, It is characterized in that The fresh chicken mince comprises at least 100 parts of chicken puree, 30 parts of banana and taro powder, 15 parts of egg white, 2 parts of salt and 2 parts of trehalose by weight.

9. The fresh minced chicken according to claim 8, It is characterized in that Also includes 8 servings of carrot powder.

10. The fresh minced chicken according to claim 8, It is characterized in that Also includes 8 servings of purple sweet potato flour.

Citation Information

Patent Citations

  • Spleen strengthening sweet potato stuffed chicken meat balls and preparation method thereof

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