Frame type hydraulic clamp and method
The top and bottom end surfaces of the engine cylinder block are clamped by frame hydraulic clamps, which solves the deformation problems caused by unstable clamping and excessive local stress in the prior art, and achieves more stable clamping and higher processing quality.
Patent Information
- Application Number
- CN202510363366.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2025-05-23
AI Technical Summary
When used, existing engine cylinder clamps are prone to problems such as unstable clamping, excessive local stress at the clamping position may easily cause deformation, affecting the processing quality.
The frame hydraulic clamp is used to clamp the top and bottom end faces of the engine cylinder block by lifting and lowering the clamping assembly and positioning the clamping assembly. Compared with the side clamping, the top and bottom end faces have higher strength and reduce the risk of deformation.
It achieves more stable clamping of the engine cylinder block, reduces deformation risk and improves processing quality.
Smart Images

Figure CN120023668A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of engine cylinder clamping, and in particular to a frame-type hydraulic clamp and a method. Background Art
[0002] In the field of engine manufacturing, the engine cylinder is a core component, and its processing accuracy directly affects the performance and reliability of the engine. In the cylinder processing process, the fixture plays a vital role. It needs to accurately position the cylinder and provide sufficient clamping force to ensure that the cylinder is stable and does not move or deform during milling, boring and other processing procedures, thereby ensuring that the dimensional accuracy, shape accuracy and relative position accuracy of each processing surface meet the strict design requirements.
[0003] Traditional engine block clamps generally clamp the engine block by fixing the side of the engine block. Since the side of the engine block is usually a special-shaped structure, it is easy to cause unstable clamping, excessive force at the clamping position, and deformation, which affects the processing quality.
[0004] In the invention with application number: CN202411205615.8, a cylinder body processing fixture is disclosed, including a workbench, a four-axis turntable and a tailstock are provided on the workbench, a driving shaft is driven and installed on the four-axis turntable, the four-axis turntable is a prior art, a fixed frame is fixedly installed on the driving shaft, a connecting shaft is installed on the other end of the fixed frame, the connecting shaft is coaxially arranged with the driving shaft, the connecting shaft is rotatably installed in the tailstock, the tailstock is a bearing seat, a first clamping assembly, a second clamping assembly and a third clamping assembly are provided on the fixed frame, and a first positioning assembly cooperating with the first clamping assembly is also provided on the fixed frame. When it is in use, there are still problems such as unstable clamping, excessive force on the local clamping position, and deformation, which affects the processing quality. Summary of the invention
[0005] Based on this, in order to address the above problems, the present invention proposes a frame-type hydraulic clamp and method, which solves the problem that the current engine cylinder clamp is prone to unstable clamping, excessive local force at the clamping position, and deformation, which affects the processing quality.
[0006] The technical solution of the present invention is:
[0007] A frame type hydraulic clamp, comprising:
[0008] A mounting platform, the mounting platform is arranged on the basic structure, a mounting space is arranged inside the mounting platform, an access window is arranged in cooperation with the engine cylinder body on one side of the mounting platform, and the access window is communicated with the mounting space;
[0009] A lifting clamping assembly, which is arranged at the bottom of the installation space and is detachably connected to the bottom of the installation platform. The lifting clamping assembly is used to adjust the height of the engine cylinder block and the feeding assembly;
[0010] A feeding assembly, one end of which is arranged on the lifting and clamping assembly, and the other end of which extends out of the access window, and is used to move the engine cylinder body onto the lifting and clamping assembly;
[0011] A positioning clamping assembly, which is arranged at the top of the installation space and is detachably connected to the top of the installation platform. The positioning clamping assembly is located above the lifting clamping assembly and can cooperate with the lifting clamping assembly to fix the engine cylinder block;
[0012] Among them, the lifting and clamping assembly includes a main driving hydraulic cylinder and a mounting plate. The main driving hydraulic cylinder is arranged in the mounting space and is detachably connected to the bottom of the mounting platform by bolts. The mounting plate is arranged on the top of the main driving hydraulic cylinder and is fixedly connected to the top of the main driving hydraulic cylinder. The feeding assembly includes a pair of screw feeding structures. One end of the pair of screw feeding structures is cooperatively arranged on the mounting plate, and the other end extends out of the entrance window.
[0013] Preferably, four auxiliary drive hydraulic cylinders are provided in the installation space, the four auxiliary drive hydraulic cylinders are detachably connected to the bottom of the mounting platform by bolts, the output shafts of the four auxiliary drive hydraulic cylinders are matched with the mounting plate, and can respectively contact the bottom plane of the engine cylinder body.
[0014] Preferably, the screw feeding structure includes a mounting track, a rotating screw, a driving motor and a supporting threaded block. A mounting groove is provided on the mounting plate to cooperate with the mounting track. One end of the mounting track is fixedly arranged in the mounting groove. The rotating screw and the supporting threaded block are cooperated in the mounting track. Both ends of the rotating screw respectively pass through the mounting track and are rotatably connected to the mounting track. The supporting threaded block is sleeved on the rotating screw and is threadedly connected to the rotating screw. The driving motor is arranged at the end of one end of the rotating screw, and the output shaft of the driving motor is fixedly connected to the rotating screw for driving the rotating screw to rotate. The engine cylinder body can be placed on the supporting threaded block.
[0015] Preferably, a limit plate is provided at one end of the supporting thread block away from the mounting plate, the limit plate is fixedly arranged on the top of the supporting thread block and is arranged in cooperation with one side of the engine cylinder block, an extension plate is provided on one side of the mounting plate, a fixing plate is provided at the end of the extension plate, a first elastic limit member and a second elastic limit member are provided on the fixing plate, the first elastic limit member and the second elastic limit member are respectively arranged in cooperation with the other side of the engine cylinder block for limiting the engine cylinder block.
[0016] Preferably, the first elastic limiting member includes a first silicone contact head, a first sliding rod, a first spring and a first limiting plate, one end of the first sliding rod passes through the fixed plate and is slidably connected to the fixed plate, the first silicone contact head is fixedly arranged at one end of the first sliding rod that contacts the engine cylinder block, the first limiting plate is fixedly arranged at the other end of the first sliding rod, the first spring is arranged between the fixed plate and the first limiting plate, and the two ends are respectively fixedly connected to the fixed plate and the first limiting plate.
[0017] Preferably, the second elastic limiting member includes a second silicone contact head, a second sliding rod, a second spring and a second limiting plate, one end of the second sliding rod passes through the fixed plate and is slidably connected to the fixed plate, the second silicone contact head is fixedly arranged at one end of the second sliding rod that contacts the engine cylinder body, the engine cylinder body has a protrusion that is arranged to cooperate with the second silicone contact head, and the second silicone contact head can contact the protrusion, the second limiting plate is fixedly arranged at the other end of the second sliding rod, the second spring is arranged between the fixed plate and the second limiting plate, and the two ends are respectively fixedly connected to the fixed plate and the second limiting plate.
[0018] Preferably, the driving motor in a pair of screw feeding structures is fixedly connected to one side of the fixed plate through a connecting structure, and the connecting structure includes a pair of fixed connecting plates, which are arranged on one side of the fixed plate and are detachably connected to the fixed plate through bolts. The driving motors in a pair of screw feeding structures can be fixedly mounted on the pair of fixed connecting plates respectively.
[0019] Preferably, the positioning clamping assembly includes a pair of mounting frames, which are arranged in the mounting space, and one end of the pair of mounting frames are detachably connected to the top of the mounting platform by bolts, and each mounting frame is provided with a pair of spring limit pins, one end of the pair of spring limit pins is fixedly connected to the mounting frame, and the other end can contact the top plane of the engine cylinder block, and each mounting frame is also provided with a plurality of pads that can contact the top plane of the engine cylinder block.
[0020] Preferably, the mounting platform is provided with an expansion plate at the bottom on one side of the entrance window, one side of the expansion plate is fixedly connected to the mounting platform, a support frame is provided on the expansion plate, the bottom of the support frame is detachably connected to the expansion plate by bolts, the top of the support frame can contact with the bottom of a pair of screw feeding structures located at one end outside the entrance window, and is used to support the pair of screw feeding structures, a reinforcement frame is provided on one side of the support frame, one side of the reinforcement frame is fixedly connected to the support frame, and the other end can contact with the bottom of a pair of screw feeding structures.
[0021] A method for using a frame-type hydraulic clamp, applied to the frame-type hydraulic clamp described above, comprises the following steps:
[0022] Step 1: Lift the engine block and place it on the end of the feeding assembly outside the access window;
[0023] Step 2: Move the engine block from the outside of the access window to the lifting and clamping assembly through the feeding assembly and place it below the positioning and clamping assembly;
[0024] Step 3: Raise the feeding assembly and the engine block by lifting the clamping assembly until the top of the engine block is matched with the positioning clamping assembly to complete the fixation of the engine block.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] When the present invention is used, the engine cylinder body is first lifted by a crane and placed on one end of the feeding assembly outside the entry window, and then the engine cylinder body is moved from outside the entry window to the lifting clamping assembly by the feeding assembly, and is located below the positioning clamping assembly. Finally, the feeding assembly and the engine cylinder body are raised by the lifting clamping assembly until the top of the engine cylinder body is matched with the positioning clamping assembly to complete the fixing of the engine cylinder body. Compared with the traditional engine cylinder body clamp, the present invention creatively changes the clamp from side clamping to top and bottom end face clamping. Compared with the side of the engine cylinder body, the top and bottom end faces of the engine cylinder body are usually flat, have higher strength, and are not easy to deform during clamping. Therefore, a larger force can be used for clamping, making the engine cylinder body clamping more stable. At the same time, a corresponding feeding structure is provided to facilitate the loading and clamping of the engine cylinder body, thereby facilitating the processing of the engine cylinder body. The present invention solves the problem that the current engine cylinder body clamp is prone to unstable clamping, excessive force at the clamping position, and deformation, which affects the processing quality when in use. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a structural schematic diagram of a frame-type hydraulic clamp and an engine cylinder block described in an embodiment of the present invention;
[0028] Figure 2 The structure of a frame type hydraulic clamp described in an embodiment of the present invention is schematically shown in FIG. Figure 1 ;
[0029] Figure 3 The structure of a frame type hydraulic clamp described in an embodiment of the present invention is schematically shown in FIG. Figure 2 ;
[0030] Figure 4 It is a partial structural diagram of a frame type hydraulic clamp described in an embodiment of the present invention. Figure 1 ;
[0031] Figure 5 It is a partial structural diagram of a frame type hydraulic clamp described in an embodiment of the present invention. Figure 2 ;
[0032] Figure 6It is a partial structural diagram of a frame type hydraulic clamp described in an embodiment of the present invention. Figure 3 ;
[0033] Figure 7 It is described in the embodiment of the present invention Figure 6 A schematic diagram of the local enlarged structure at point A in the middle;
[0034] Figure 8 It is a partial structural diagram of a frame type hydraulic clamp described in an embodiment of the present invention. Figure 4 ;
[0035] Description of reference numerals:
[0036] 10-mounting platform, 11-engine block, 100-entry window, 101-protrusion, 102-expansion plate, 103-support frame, 104-reinforcement frame, 105-bottom platform, 106-top platform, 107-connecting side plate, 108-first window, 109-second window, 110-first inclined surface, 111-second inclined surface, 112-hydraulic cylinder oil distributor, 113-lifting ring, 20-lifting clamping assembly, 200-main drive hydraulic cylinder, 201-mounting plate, 202-auxiliary drive hydraulic cylinder, 203-mounting groove, 204-extension plate, 205-fixed plate, 206-first elastic limiter, 207-second elastic limiter Parts, 208-first silicone contact head, 209-first slide rod, 210-first spring, 211-first limit plate, 212-second silicone contact head, 213-second slide rod, 214-second spring, 215-second limit plate, 216-limit baffle, 217-guide angle, 218-guide telescopic rod, 30-feeding assembly, 300-screw feeding structure, 301-mounting track, 302-rotating screw, 303-driving motor, 304-supporting threaded block, 305-limiting plate, 306-connecting structure, 307-fixed connecting plate, 40-positioning clamping assembly, 400-mounting frame, 401-spring limit pin, 402-pad. DETAILED DESCRIPTION
[0037] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0038] Example:
[0039] like Figure 1 to Figure 2 As shown, this embodiment discloses a frame-type hydraulic clamp, comprising:
[0040] A mounting platform 10 is provided on the base structure, and a mounting space is provided inside the mounting platform 10. An access window 100 is provided on one side of the mounting platform 10 and is matched with the engine cylinder block 11. The access window 100 is communicated with the mounting space;
[0041] The lifting and clamping assembly 20 is arranged at the bottom of the installation space and is detachably connected to the bottom of the installation platform 10. The lifting and clamping assembly 20 is used to adjust the height of the engine cylinder 11 and the feeding assembly 30;
[0042] A feeding assembly 30, one end of which is disposed on the lifting and clamping assembly 20, and the other end of which extends out of the access window 100, and is used to move the engine cylinder block 11 onto the lifting and clamping assembly 20;
[0043] The positioning clamping assembly 40 is arranged at the top of the installation space and is detachably connected to the top of the installation platform 10. The positioning clamping assembly 40 is located above the lifting clamping assembly 20 and can cooperate with the lifting clamping assembly 20 to fix the engine cylinder block 11;
[0044] Among them, the lifting and clamping assembly 20 includes a main driving hydraulic cylinder 200 and a mounting plate 201. The main driving hydraulic cylinder 200 is arranged in the installation space and is detachably connected to the bottom of the mounting platform 10 by bolts. The mounting plate 201 is arranged on the top of the main driving hydraulic cylinder 200 and is fixedly connected to the top of the main driving hydraulic cylinder 200. The feeding assembly 30 includes a pair of screw feeding structures 300. One end of the pair of screw feeding structures 300 is cooperatively arranged on the mounting plate 201, and the other end extends to the outside of the entrance window 100.
[0045] When the present invention is used, the engine block 11 is first lifted by a crane and placed on one end of the feeding assembly 30 located outside the entry window 100, and then the engine block 11 is moved from outside the entry window 100 to the lifting and clamping assembly 20 by the feeding assembly 30, and is located below the positioning and clamping assembly 40, and finally the feeding assembly 30 and the engine block 11 are raised by the lifting and clamping assembly 20 until the top of the engine block 11 is matched with the positioning and clamping assembly 40, and the fixing of the engine block 11 is completed. Compared with the traditional clamp of the engine block 11, the present invention creatively changes the clamp from side clamping to top and bottom end face clamping. Compared with the side of the engine block 11, the top and bottom end faces of the engine block 11 are usually flat, have higher strength, and are not easily deformed when clamped, so a larger force can be used for clamping, so that the clamping of the engine block 11 is more stable. At the same time, a corresponding feeding structure is provided to facilitate the feeding and clamping of the engine block 11, thereby facilitating the processing of the engine block 11. The problem that the current engine cylinder block 11 clamp is prone to unstable clamping, excessive force on the clamping position, and deformation, which affects the processing quality, is solved. The basic structure includes but is not limited to a flat ground or a mounting platform 10.
[0046] like Figure 6As shown in the figure, as a further preference, guiding telescopic rods 218 are respectively arranged on both sides of the main driving hydraulic cylinder 200. The guiding telescopic rods 218 are arranged in the installation space. One end of the guiding telescopic rod 218 is detachably connected to the bottom of the installation platform 10 through bolts, and the other end is fixedly connected to the bottom of the installation plate 201. The guiding telescopic rod 218 adopts a sliding telescopic rod in the prior art and plays a role in guiding the installation plate.
[0047] As Figure 2 As shown in the figure, since the engine block 11 itself, the installation plate 201 and the feeding assembly 30 have a certain weight, in order to extend the service life of the main driving hydraulic cylinder 200, this embodiment is improved on the basis of the above embodiment. The difference from the above embodiment is that four auxiliary driving hydraulic cylinders 202 are arranged in the installation space. The four auxiliary driving hydraulic cylinders 202 are detachably connected to the bottom of the installation platform 10 through bolts. The output shafts of the four auxiliary driving hydraulic cylinders 202 are arranged in cooperation with the installation plate 201 and can respectively be in contact with the bottom plane of the engine block 11.
[0048] The arrangement of the four auxiliary driving hydraulic cylinders 202 can facilitate sharing the weight of the engine block 11 itself, thereby achieving the effect of extending the service life of the main driving hydraulic cylinder 200. At the same time, when arranging the four auxiliary driving hydraulic cylinders 202, the four auxiliary driving hydraulic cylinders 202 are arranged in cooperation with the bottom plane of the engine block 11, so that the four auxiliary driving hydraulic cylinders 202 can stably support the engine block 11, thereby facilitating preventing the problem that the engine block 11 tilts and falls.
[0049] As Figures 2 to 4 As shown in the figure, in order to facilitate moving the engine block 11, this embodiment is improved on the basis of the above embodiment. The difference from the above embodiment is that the screw feeding structure 300 includes an installation track 301, a rotating screw 302, a driving motor 303 and a supporting threaded block 304. An installation groove 203 is arranged on the installation plate 201 and is arranged in cooperation with the installation track 301. One end of the installation track 301 is fixedly arranged in the installation groove 203. The rotating screw 302 and the supporting threaded block 304 are arranged in the installation track 301 in cooperation. Both ends of the rotating screw 302 respectively penetrate through the installation track 301 and are rotatably connected to the installation track 301. The supporting threaded block 304 is sleeved on the rotating screw 302 and is threadedly connected to the rotating screw 302. The driving motor 303 is arranged at one end of the rotating screw 302, and the output shaft of the driving motor 303 is fixedly connected to the rotating screw 302 for driving the rotating screw 302 to rotate. The engine block 11 can be placed on the supporting threaded block 304.
[0050] When in use, the rotating screw rod 302 can be driven by the driving motor 303, thereby moving the supporting threaded block 304 threadedly connected to the rotating screw rod 302, thereby moving the engine cylinder body 11 placed on the supporting threaded block 304. The use of the rotating screw rod 302 and the supporting threaded block 304 can make the engine cylinder body 11 move at a uniform and stable speed, thereby avoiding the problem of the engine cylinder body 11 falling.
[0051] like Figure 5 As shown, in order to facilitate and better fix the engine cylinder block 11, this embodiment is improved on the basis of the above embodiment, and the difference from the above embodiment is that a limiting plate 305 is provided at the end of the supporting thread block 304 away from the mounting plate 201, and the limiting plate 305 is fixedly set on the top of the supporting thread block 304 and is matched with one side of the engine cylinder block 11, an extension plate 204 is provided on one side of the mounting plate 201, and a fixing plate 205 is provided at the end of the extension plate 204, and a first elastic limiting member 206 and a second elastic limiting member 207 are provided on the fixing plate 205, and the first elastic limiting member 206 and the second elastic limiting member 207 are respectively matched with the other side of the engine cylinder block 11 to limit the engine cylinder block 11.
[0052] like Figure 6 As shown, a pair of limit baffles 216 are also provided on the mounting plate 201, and the pair of limit baffles 216 can respectively contact the two sides of the bottom of the engine cylinder block 11 and are slidably connected. A guide angle 217 is provided on the pair of limit baffles 216, and the guide angle 217 is set at the end of the limit baffle 216 that first contacts the engine cylinder block 11, and is used to guide the engine cylinder block 11.
[0053] When in use, when the engine block 11 moves to the designated position, one side of the bottom of the engine block 11 contacts the first elastic stopper 206 and the second elastic stopper 207, and the first elastic stopper 206 and the second elastic stopper 207 are in the maximum compression state. At this time, the stopper plate 305 limits the other side of the engine block 11, so that the two sides of the bottom of the engine block 11 are fixed. At the same time, when the engine block 11 moves onto the mounting plate 201, a pair of stopper plates 216 can contact the other two sides of the bottom of the engine block 11 respectively, so as to limit the other two sides of the engine block 11.
[0054] like Figures 7 and 8As shown, in order to facilitate the first elastic limit member 206 and the second elastic limit member 207 to reset after compression, the first elastic limit member 206 includes a first silicone contact head 208, a first slide bar 209, a first spring 210 and a first limit plate 211. One end of the first slide bar 209 passes through the fixed plate 205 and is slidably connected to the fixed plate 205. The first silicone contact head 208 is fixedly arranged at the end of the first slide bar 209 that contacts the engine cylinder body 11. The first limit plate 211 is fixedly arranged at the other end of the first slide bar 209. The first spring 210 is arranged between the fixed plate 205 and the first limit plate 211, and the two ends are respectively fixedly connected to the fixed plate 205 and the first limit plate 211.
[0055] The second elastic limiting member 207 includes a second silicone contact head 212, a second sliding rod 213, a second spring 214 and a second limiting plate 215. One end of the second sliding rod 213 passes through the fixed plate 205 and is slidably connected to the fixed plate 205. The second silicone contact head 212 is fixedly arranged at the end of the second sliding rod 213 that contacts the engine cylinder body 11. The engine cylinder body 11 has a protrusion 101 that is arranged to cooperate with the second silicone contact head 212. The second silicone contact head 212 can contact the protrusion 101. The second limiting plate 215 is fixedly arranged at the other end of the second sliding rod 213. The second spring 214 is arranged between the fixed plate 205 and the second limiting plate 215, and the two ends are respectively fixedly connected to the fixed plate 205 and the second limiting plate 215.
[0056] The first spring 210 and the second spring 214 are provided to facilitate the first elastic stopper 206 and the second elastic stopper 207 to reset after being compressed. When the engine cylinder 11 compresses the first elastic stopper 206 and the second elastic stopper 207, the first slide bar 209 and the second slide bar 213 slide, and the spring is stretched; when the engine cylinder 11 does not compress the first elastic stopper 206 and the second elastic stopper 207, the spring resets, thereby driving the first slide bar 209 and the second slide bar 213 to slide and reset.
[0057] like Figure 3 As shown in Figure 5, in order to facilitate the installation of the driving motor 303, this embodiment is improved on the basis of the above embodiment. The difference from the above embodiment is that the driving motor 303 in a pair of screw feeding structures 300 is fixedly connected to one side of the fixed plate 205 through a connecting structure 306. The connecting structure 306 includes a pair of fixed connecting plates 307. The pair of fixed connecting plates 307 are arranged on one side of the fixed plate 205 and are detachably connected to the fixed plate 205 by bolts. The driving motors 303 in a pair of screw feeding structures 300 can be fixedly installed on a pair of fixed connecting plates 307 respectively.
[0058] like Figure 2As shown, in order to facilitate the positioning and clamping assembly 40 to clamp the top of the engine cylinder block 11, this embodiment is improved on the basis of the above embodiment, and the difference from the above embodiment is that the positioning and clamping assembly 40 includes a pair of mounting frames 400, and the pair of mounting frames 400 are arranged in the installation space, and one end of the pair of mounting frames 400 are respectively detachably connected to the top of the mounting platform 10 by bolts, and each mounting frame 400 is provided with a pair of spring limit pins 401, and one end of the pair of spring limit pins 401 is fixedly connected to the mounting frame 400, and the other end can contact with the top plane of the engine cylinder block 11, and each mounting frame 400 is also provided with a plurality of pads 402 that can contact with the top plane of the engine cylinder block 11.
[0059] The cushion block 402 can be an air cushion block 402 in the prior art, and the spring stop pin 401 can be a spring stop pin 401 in the prior art. When in use, the arrangement of the spring stop pin and the cushion block 402 can effectively limit the top plane of the engine cylinder block 11, thereby cooperating with the lifting clamping assembly 20 to fix the engine cylinder block 11.
[0060] like Figure 2 As shown, in order to facilitate the support of the end of the feeding assembly 30 outside the entrance window 100, the present embodiment is improved on the basis of the above embodiment, and the difference from the above embodiment is that the mounting platform 10 is provided with an expansion plate 102 at the bottom of one side of the entrance window 100, and one side of the expansion plate 102 is fixedly connected to the mounting platform 10, and a support frame 103 is provided on the expansion plate 102, and the bottom of the support frame 103 is detachably connected to the expansion plate 102 by bolts, and the top of the support frame 103 can contact with the bottom of a pair of screw feeding structures 300 located at one end outside the entrance window 100, and is used to support a pair of screw feeding structures 300, and a reinforcement frame 104 is provided on one side of the support frame 103, and one side of the reinforcement frame 104 is fixedly connected to the support frame 103, and the other end can contact with the bottom of a pair of screw feeding structures 300.
[0061] The arrangement of the support frame 103 and the reinforcement frame 104 can effectively support the end of the feeding assembly 30 located outside the entry window 100. The support frame 103 and the reinforcement frame 104 are connected to the feeding assembly 30 in a contacting but not fixed manner, so that when the lifting clamping assembly 20 drives the feeding assembly 30 to rise and fall, the support frame 103 and the reinforcement frame 104 can be easily contacted or separated from the feeding assembly 30.
[0062] like Figure 3As shown, for the convenience of installation, this embodiment is improved on the basis of the above embodiment, and the difference from the above embodiment is that the mounting platform 10 includes a bottom platform 105, a top platform 106 and a pair of connecting side panels 107, the bottom platform 105 is arranged on the basic structure and fixedly connected to the basic structure, the pair of connecting side panels 107 are arranged on the bottom platform 105, the top platform 106 is arranged on the pair of connecting side panels 107, the two ends of the pair of connecting side panels 107 are respectively fixedly connected to the top platform 106 and the bottom platform 105, the mounting space is arranged between the pair of connecting side panels 107, the entrance window 100 is arranged between the pair of connecting side panels 107 and is located at one end of the pair of connecting side panels 107, a first window 108 is arranged between the pair of connecting side panels 107, the first window 108 is arranged between the pair of connecting side panels 107 and is located at the other end of the pair of connecting side panels 107, and a second window 109 is provided on each of the pair of connecting side panels 107.
[0063] The mounting platform 10 adopts a split structure, which can be easily installed during the initial installation. At the same time, the first window 108 and the second window 109 can be easily processed on the engine cylinder block 11. The basic structure includes but is not limited to a flat ground and the mounting platform 10, and the bottom platform 105 is arranged on the basic structure and is fixedly connected to the basic structure by bolts.
[0064] like Figure 3 to Figure 4 As shown, a first inclined surface 110 is provided on a side of the bottom platform 105 located at the entrance window 100 , and a second inclined surface 111 is provided on a side of the bottom platform 105 located at the first window 108 .
[0065] The arrangement of the first inclined surface 110 and the second inclined surface 111 can facilitate cleaning of processing residues or processing residual liquid remaining on the bottom platform 105 .
[0066] Among them, a hydraulic cylinder oil distributor 112 is provided on the top of the top platform 106, and the hydraulic cylinder oil distributor 112 is detachably connected to the top of the top platform 106. The main driving hydraulic cylinder 200 and the four auxiliary driving hydraulic cylinders 202 use the same hydraulic pump station, which is connected through the hydraulic cylinder oil distributor 112, so that the main driving hydraulic cylinder 200 and the four auxiliary driving hydraulic cylinders 202 can be switched on and off at the same time, thereby avoiding the risk of the engine cylinder body 11 tilting and falling due to uneven force.
[0067] In order to facilitate lifting the top platform 106 during installation, a plurality of lifting rings 113 are provided on the top of the top platform 106 , and the plurality of lifting rings 113 are fixedly connected to the top of the top platform 106 .
[0068] like Figure 1 As shown, a method for using a frame-type hydraulic clamp is applied to the frame-type hydraulic clamp described above, comprising the following steps:
[0069] Step 1: Lift the engine block 11 and place it on one end of the feeding assembly 30 outside the access window 100;
[0070] Step 2: The engine block 11 is moved from the outside of the access window 100 to the lifting and clamping assembly 20 through the feeding assembly 30 and is located below the positioning and clamping assembly 40;
[0071] Step 3: The feeding assembly 30 and the engine block 11 are raised by lifting the clamping assembly 20 until the top of the engine block 11 is matched with the positioning clamping assembly 40 to complete the fixing of the engine block 11.
[0072] Preferably, step 1 is specifically:
[0073] Adjust the supporting thread block 304 in the pair of screw feeding structures 300 so that it is located outside the access window 100, lift the engine block 11, and place it on the supporting thread block 304 in the pair of screw feeding structures 300;
[0074] Preferably, step 2 is specifically:
[0075] The supporting threaded blocks 304 in the pair of screw feeding structures 300 are adjusted to move the engine cylinder 11 from the outside of the access window 100 to above the mounting plate 201 in the lifting clamping assembly 20, and at the same time, the engine cylinder 11 forms a matching limit with the limit plate 305, the first elastic limit member 206, the second elastic limit member 207 and the pair of limit baffles 216, and is located below the positioning clamping assembly 40;
[0076] Preferably, step 3 is specifically:
[0077] The feeding assembly 30 and the engine block 11 are raised by the main driving hydraulic cylinder 200 and four auxiliary driving hydraulic cylinders 202 until the top of the engine block 11 cooperates with the elastic limit pin and the cushion block 402 in the positioning clamping assembly 40 to complete the fixing of the engine block 11.
[0078] By using the method of the present invention, the engine cylinder block 11 can be quickly fixed.
[0079] Working principle of the present invention:
[0080] When the present invention is used, the engine block 11 is first lifted by a crane and placed on the end of the feeding assembly 30 outside the entry window 100, and then the engine block 11 is moved from outside the entry window 100 to the lifting and clamping assembly 20 by the feeding assembly 30, and is located below the positioning and clamping assembly 40, and finally the feeding assembly 30 and the engine block 11 are raised by the lifting and clamping assembly 20 until the top of the engine block 11 is matched with the positioning and clamping assembly 40, thereby completing the fixing of the engine block 11. Compared with the traditional clamp of the engine block 11, the present invention creatively changes the clamp from side clamping to top and bottom end face clamping. Compared with the side of the engine block 11, the top and bottom end faces of the engine block 11 are usually flat, have higher strength, and are not easily deformed when clamped, so a larger force can be used for clamping, making the clamping of the engine block 11 more stable. At the same time, a corresponding feeding structure is provided to facilitate the loading and clamping of the engine cylinder block 11 , thereby facilitating the processing of the engine cylinder block 11 .
[0081] The above-mentioned embodiments only express the specific implementation of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. A frame type hydraulic clamp, characterized in that: include: A mounting platform (10), the mounting platform (10) being arranged on the base structure, a mounting space being arranged inside the mounting platform (10), an access window (100) being arranged in coordination with the engine cylinder body (11) being arranged on one side of the mounting platform (10), the access window (100) being in communication with the mounting space; A lifting and clamping assembly (20), the lifting and clamping assembly (20) is arranged at the bottom of the installation space and is detachably connected to the bottom of the installation platform (10), and the lifting and clamping assembly (20) is used to adjust the height of the engine cylinder body (11) and the feeding assembly (30); A feeding assembly (30), one end of which is arranged on the lifting and clamping assembly (20), and the other end of which extends outside the access window (100), and is used to move the engine cylinder body (11) onto the lifting and clamping assembly (20); A positioning clamping assembly (40), the positioning clamping assembly (40) is arranged at the top of the installation space and is detachably connected to the top of the installation platform (10), the positioning clamping assembly (40) is located above the lifting clamping assembly (20), and can cooperate with the lifting clamping assembly (20) to fix the engine cylinder body (11); The lifting and clamping assembly (20) comprises a main driving hydraulic cylinder (200) and a mounting plate (201), wherein the main driving hydraulic cylinder (200) is arranged in the mounting space and is detachably connected to the bottom of the mounting platform (10) by bolts, and the mounting plate (201) is arranged on the top of the main driving hydraulic cylinder (200) and is fixedly connected to the top of the main driving hydraulic cylinder (200), and the feeding assembly (30) comprises a pair of screw feeding structures (300), one end of the pair of screw feeding structures (300) is matched and arranged on the mounting plate (201), and the other end extends to the outside of the access window (100).
2. A frame type hydraulic clamp according to claim 1, characterized in that: Four auxiliary drive hydraulic cylinders (202) are arranged in the installation space. The four auxiliary drive hydraulic cylinders (202) are detachably connected to the bottom of the installation platform (10) via bolts. The output shafts of the four auxiliary drive hydraulic cylinders (202) are arranged in cooperation with the installation plate (201) and can respectively contact the bottom plane of the engine cylinder body (11).
3. A frame type hydraulic clamp according to claim 2, characterized in that: The screw feeding structure (300) comprises a mounting track (301), a rotating screw (302), a driving motor (303) and a supporting screw block (304); a mounting groove (203) arranged in cooperation with the mounting track (301) is arranged on the mounting plate (201); one end of the mounting track (301) is fixedly arranged in the mounting groove (203); the rotating screw (302) and the supporting screw block (304) are arranged in cooperation in the mounting track (301); and the two ends of the rotating screw (302) are respectively The support screw block (304) is sleeved on the rotating screw rod (302) and is threadedly connected to the rotating screw rod (302). The driving motor (303) is arranged at the end of one end of the rotating screw rod (302), and the output shaft of the driving motor (303) is fixedly connected to the rotating screw rod (302) for driving the rotating screw rod (302) to rotate. The engine cylinder body (11) can be placed on the support screw block (304).
4. A frame type hydraulic clamp according to claim 3, characterized in that: A limiting plate (305) is provided at one end of the supporting threaded block (304) away from the mounting plate (201); the limiting plate (305) is fixedly arranged on the top of the supporting threaded block (304) and is arranged in cooperation with one side of the engine cylinder block (11); an extension plate (204) is provided on one side of the mounting plate (201); a fixing plate (205) is provided at the end of the extension plate (204); a first elastic limiting member (206) and a second elastic limiting member (207) are provided on the fixing plate (205); the first elastic limiting member (206) and the second elastic limiting member (207) are respectively arranged in cooperation with the other side of the engine cylinder block (11) and are used to limit the engine cylinder block (11).
5. A frame type hydraulic clamp according to claim 4, characterized in that: The first elastic limiting member (206) comprises a first silicone contact head (208), a first sliding rod (209), a first spring (210) and a first limiting plate (211); one end of the first sliding rod (209) passes through the fixed plate (205) and is slidably connected to the fixed plate (205); the first silicone contact head (208) is fixedly arranged at one end of the first sliding rod (209) in contact with the engine cylinder body (11); the first limiting plate (211) is fixedly arranged at the other end of the first sliding rod (209); the first spring (210) is arranged between the fixed plate (205) and the first limiting plate (211), and the two ends are fixedly connected to the fixed plate (205) and the first limiting plate (211) respectively.
6. A frame type hydraulic clamp according to claim 5, characterized in that: The second elastic limiting member (207) comprises a second silicone contact head (212), a second sliding rod (213), a second spring (214) and a second limiting plate (215). One end of the second sliding rod (213) passes through the fixed plate (205) and is slidably connected to the fixed plate (205). The second silicone contact head (212) is fixedly arranged at one end of the second sliding rod (213) that contacts the engine cylinder body (11). The engine cylinder body (11) has a protrusion (101) that is arranged in cooperation with the second silicone contact head (212). The second silicone contact head (212) can contact the protrusion (101). The second limiting plate (215) is fixedly arranged at the other end of the second sliding rod (213). The second spring (214) is arranged between the fixed plate (205) and the second limiting plate (215), and its two ends are respectively fixedly connected to the fixed plate (205) and the second limiting plate (215).
7. A frame type hydraulic clamp according to claim 6, characterized in that: The driving motor (303) in the pair of screw feeding structures (300) is fixedly connected to one side of the fixed plate (205) via a connecting structure (306). The connecting structure (306) includes a pair of fixed connecting plates (307). The pair of fixed connecting plates (307) are arranged on one side of the fixed plate (205) and are detachably connected to the fixed plate (205) via bolts. The driving motor (303) in the pair of screw feeding structures (300) can be fixedly mounted on the pair of fixed connecting plates (307) respectively.
8. The frame type hydraulic clamp according to claim 7, characterized in that: The positioning clamping assembly (40) comprises a pair of mounting frames (400), the pair of mounting frames (400) being arranged in the mounting space, one end of the pair of mounting frames (400) being detachably connected to the top of the mounting platform (10) by bolts, each mounting frame (400) being provided with a pair of spring stop pins (401), one end of the pair of spring stop pins (401) being fixedly connected to the mounting frame (400) and the other end being capable of contacting the top plane of the engine cylinder body (11), and each mounting frame (400) being further provided with a plurality of pads (402) capable of contacting the top plane of the engine cylinder body (11).
9. The frame type hydraulic clamp according to claim 8, characterized in that: The mounting platform (10) is provided with an expansion plate (102) at the bottom of one side of the access window (100), one side of the expansion plate (102) is fixedly connected to the mounting platform (10), a support frame (103) is provided on the expansion plate (102), the bottom of the support frame (103) is detachably connected to the expansion plate (102) by bolts, the top of the support frame (103) can contact the bottom of a pair of screw feeding structures (300) located at one end outside the access window (100), and is used to support the pair of screw feeding structures (300), and a reinforcing frame (104) is provided on one side of the support frame (103), one side of the reinforcing frame (104) is fixedly connected to the support frame (103), and the other end can contact the bottom of the pair of screw feeding structures (300).
10. A method for using a frame-type hydraulic clamp, characterized in that: A frame-type hydraulic clamp applied to any one of claims 1 to 9, comprising the following steps: Step 1: Lift the engine cylinder block (11) and place it on one end of the feeding assembly (30) outside the access window (100); Step 2: The engine cylinder body (11) is moved from the outside of the access window (100) to the lifting and clamping assembly (20) through the feeding assembly (30) and is located below the positioning and clamping assembly (40); Step 3: The feeding assembly (30) and the engine cylinder body (11) are raised by the lifting and clamping assembly (20) until the top of the engine cylinder body (11) is matched with the positioning clamping assembly (40), thereby completing the fixing of the engine cylinder body (11).
Citation Information
Patent Citations
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