Raw material cutting device for steel structural part machining
By designing raw material cutting devices for processing steel structural parts, including clamping mechanisms and cutting mechanisms, the problem of difficulty in removing particulate matter and separation of impurities in traditional water cutting equipment is solved, effective water treatment and secondary utilization of resources are achieved, and the service life of the workpiece is improved.
Patent Information
- Application Number
- CN202510514524.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2025-05-23
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional water cutting equipment is difficult to effectively remove particulate matter attached to the equipment, and it is difficult to separate and collect larger particulate matter mixed in water, resulting in waste of resources and rust on the surface of the workpiece.
A raw material cutting device for processing steel structural parts is designed, including a clamping mechanism and a cutting mechanism. The clamping mechanism blows away excessive water on the surface of the steel structure through the air inlet duct and blowing block, and concentrates on the water cutting and splashing water to reduce water accumulation and corrosion. The cutting mechanism reciprocates through a motor drive rack and shovel, cleaning up impurities in the sewage and collecting them in a concentrated manner.
It effectively reduces water accumulation and corrosion on the steel structure surface, avoids waste of resources, and improves the service life of the workpiece. At the same time, through centralized collection of impurities, more efficient cleaning and secondary utilization of resources are achieved.
Smart Images
Figure CN120023757A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel structure processing, and in particular to a raw material cutting device used for steel structure processing. Background Art
[0002] Steel structure is a structure made of steel materials and is one of the main types of building structures. The structure is mainly composed of steel beams, steel columns, steel trusses and other components made of steel sections and steel plates, and adopts rust removal and rust prevention processes such as silanization, pure manganese phosphating, water washing and drying, and galvanizing. The components or parts are usually connected by welds, bolts or rivets. Because of its light weight and simple construction, it is widely used in large factories, venues, super high-rise buildings, bridges and other fields. Steel structures are prone to rust. Generally, steel structures need to be rust-free, galvanized or painted, and maintained regularly.
[0003] Traditional water cutting equipment has difficulty in scraping off particles attached to the water cutting equipment, and it is also difficult to separate and collect larger particles mixed in the water. In addition, in traditional water cutting equipment, the water used for cutting is mostly discharged directly after use and is no longer used, which easily leads to waste of resources. Moreover, if the workpiece is steel, it is easy to cause rust on the surface of the workpiece after cutting, affecting the life of the workpiece in the later use. Summary of the invention
[0004] In view of the shortcomings of the prior art, the technical solution adopted by the present invention to solve the technical problems is as follows: a raw material cutting device for processing steel structural parts according to the present invention comprises a base, a sedimentation mechanism is fixedly connected to the top of the base, a cutting mechanism is fixedly connected to the top of the sedimentation mechanism, and a clamping mechanism is fixedly connected to the top of the cutting mechanism; The clamping mechanism includes a clamping bracket, the interior of the clamping bracket is fixedly connected with a clamping groove, the inner surface of the clamping groove is slidably connected with a first sliding groove, the inner surface of the first sliding groove is fixedly connected with an air inlet duct, the outer surface of the air inlet duct is fixedly connected with a blowing block, the outer surface of the blowing block is provided with blowing holes, which can blow away excess water on the surface of the steel structure and centrally treat water splashed by water cutting, thereby reducing concentrated water accumulation and corrosion to the surface of the steel structure.
[0005] Preferably, the bottom of the clamping bracket is slidably connected to a sliding base plate, and the interior of the sliding base plate is fixedly connected to a leakage plate. Water seeps downward through the leakage plate, further reducing the corrosion of the device and the steel structure caused by excessive water on the top of the device. The inner surface of the clamping bracket is fixedly connected to a telescopic column, and the end of the clamping bracket away from the first sliding groove is slidably connected to a limiting groove. The interior of the limiting groove is slidably connected to a moving rod, which can drive the clamping bracket. The clamping bracket allows the entire clamping mechanism to move on the sliding base plate, and can adapt to steel structures of different sizes for clamping. There are two limiting grooves.
[0006] Preferably, the cutting mechanism includes a supporting base plate, the bottom of the supporting base plate is fixedly connected to a sliding track, the bottom of the supporting base plate is fixedly connected to a guide plate, the guide plate drains water to prevent sewage from going to the outside of the device or running into the gap to damage the device, a second sliding groove is opened on the top of the supporting base plate, the top of the supporting base plate away from the sliding track is fixedly connected to a supporting column, the opposite side of the support column is slidably connected to a cutting cross bar, the outer surface of the cutting cross bar is slidably connected to a sliding plate, and the end of the sliding plate away from the cutting cross bar is slidably connected to a cutting shell.
[0007] Preferably, the inner surface of the second sliding groove is slidably connected with a rack, the opposite side of the rack is fixedly connected with a shovel bar, the opposite side of the sliding track is rotatably connected with a rotating block, the opposite side of the rotating block is fixedly connected with a motor, the outer surface of the motor is slidably connected with an L-shaped clamping block, the outer surface of the L-shaped clamping block is fixedly connected with the first scraper, the number of the sliding tracks is two, and the sliding tracks are symmetrical with the first scraper as the center, the number of the racks is two, and the outer surface of the rack is in contact with the outer surface of the sliding track, the number of the shovel bars is two, and the two ends of the shovel bars are fixedly connected to the outer surface of the rack, the shovel bars reciprocate, driving the shovel bars to scrape back and forth, thereby achieving a cleaning effect, and at the same time, impurities can be pushed toward the center for centralized collection.
[0008] Preferably, the sedimentation mechanism includes a dust accumulation shell, the interior of the dust accumulation shell is fixedly connected to a guide block, the axis center of the interior of the dust accumulation shell is fixedly connected to a rotating shaft, the outer surface of the rotating shaft is rotatably connected to a second scraper, the bottom of the second scraper is fixedly connected to a compression spring, the bottom of the compression spring is fixedly connected to a dust accumulation groove, the second scraper rotates around the rotating shaft to scrape off debris that has been adsorbed on the surface of the dust accumulation groove for a long time, if debris that is difficult to clean is encountered, the second scraper is squeezed to drive the compression spring upward, and it will not be cleaned forcefully, thus avoiding damage to the scraper, both ends of the dust accumulation groove are fixedly connected to filter plates, the top of the filter plate is fixedly connected to a C-shaped baffle to prevent sewage from being discharged directly along the guide block, the outer surface of the dust accumulation shell is fixedly connected to a drainage pipe, the drainage pipe can be connected to a water pipe to collect water in a centralized manner for secondary utilization.
[0009] The beneficial effects of the present invention are as follows: 1. The present invention sets a clamping mechanism, so that the air inlet duct can be connected to an external blowing device for blowing during cutting. The wind passes through the air inlet duct to the blowing block and comes out from the blowing hole. Since there are two air inlet ducts facing each other, excess water on the surface of the steel structure can be blown away, and the water splashed by water cutting can be centrally processed, thereby reducing the concentrated accumulation of water and the corrosion of the surface of the steel structure.
[0010] 2. The present invention sets a clamping mechanism, and water seeps downward through the seepage plate, further reducing the corrosion of the device and the steel structure caused by excessive water on the top of the device. The moving rod moves in the limiting groove, and the limiting groove can also avoid displacement during movement. The moving rod can drive the clamping bracket, and the clamping bracket allows the entire clamping mechanism to move on the sliding bottom plate, which can adapt to steel structures of different sizes for clamping.
[0011] 3. The present invention sets a cutting mechanism. When in use, the motor is turned on to drive the rotating block to rotate. Since the rack is meshed with the rotating block, the rack moves in the second sliding groove as the rotating block rotates. The movement of the rack drives the shovel bar, and the shovel bar shovels impurities in the fallen sewage. There are two motors and rotating blocks and they are symmetrical with the first scraper as the center. The motors are turned on alternately and drive the two rotating blocks to rotate in opposite directions to realize reciprocating motion, driving the shovel bar to scrape back and forth, thereby achieving a cleaning effect. At the same time, the impurities can be pushed toward the center for centralized collection.
[0012] 4. The present invention arranges sewage to enter the dust accumulation shell and fall into the dust accumulation groove. At the same time, the C-shaped baffle prevents the sewage from being discharged directly along the guide block. After a period of time, the sewage will be stratified, and the water will slowly pass through the filter plate and the guide block downward, and then flow out from the drainage pipe. The drainage pipe can be connected to the water pipe to collect water in a centralized manner, which can be reused to avoid waste of resources. When not in use, the device can be opened to clean up the dust and debris. The second scraper rotates around the rotating shaft to scrape off the debris adsorbed on the surface of the dust accumulation groove for a long time. If the debris is difficult to clean, the second scraper is squeezed to drive the compression spring upward, and it will not be cleaned forcefully, thus avoiding damage to the scraper. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a front view of the present invention; Figure 2 It is a structural schematic diagram of the clamping mechanism of the present invention; Figure 3 The present invention Figure 2 A schematic diagram of the structure at A; Figure 4 The present invention Figure 2 A schematic diagram of the structure at B; Figure 5 It is a schematic structural diagram of the cutting mechanism of the present invention; Figure 6 The present invention Figure 5 The schematic diagram of the structure at C; Figure 7 It is a structural schematic diagram of the precipitation mechanism of the present invention; In the figure: 1, base; 2, cutting mechanism; 3, clamping mechanism; 4, sedimentation mechanism; 301, clamping bracket; 302, telescopic column; 303, sliding bottom plate; 304, leakage plate; 305, clamping groove; 306, first sliding groove; 307, air inlet duct; 308, blowing block; 309, blowing hole; 310, moving rod; 311, limiting groove; 201, sliding plate; 202, cutting cross bar; 203, cutting shell; 204, supporting column; 205, shovel bar; 206, support bottom plate; 207, guide plate; 208, rack; 209, second sliding groove; 210, sliding track; 211, L-shaped clamping block; 212, motor; 213, rotating block; 214, first scraper; 401, dust collection shell; 402, C-shaped baffle; 403, dust collection groove; 404, filter plate; 405, guide block; 406, drainage pipe; 407, compression spring; 408, second scraper; 409, rotating shaft. DETAILED DESCRIPTION
[0014] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0015] Example, using Figure 1-Figure 7 A raw material cutting device for processing steel structural parts according to an embodiment of the present invention is described as follows.
[0016] like Figure 1-Figure 7 As shown, a raw material cutting device for processing steel structural parts according to the present invention comprises a base 1, a settling mechanism 4 is fixedly connected to the top of the base 1, a cutting mechanism 2 is fixedly connected to the top of the settling mechanism 4, and a clamping mechanism 3 is fixedly connected to the top of the cutting mechanism 2; The clamping mechanism 3 includes a clamping bracket 301, the interior of the clamping bracket 301 is fixedly connected with a clamping groove 305, the inner surface of the clamping groove 305 is slidably connected with a first sliding groove 306, the inner surface of the first sliding groove 306 is fixedly connected with an air inlet duct 307, the outer surface of the air inlet duct 307 is fixedly connected with a blowing block 308, the outer surface of the blowing block 308 is provided with a blowing hole 309, during cutting, the air inlet duct 307 can be connected to an external blowing device for blowing, the wind passes through the air inlet duct 307 to the blowing block 308, and comes out from the blowing hole 309, because there are two air inlet ducts 307 facing each other, they can blow away excess water on the surface of the steel structure, and centrally process the water splashed by water cutting, thereby reducing the concentrated accumulation of water and the corrosion of the surface of the steel structure.
[0017] The bottom of the clamping bracket 301 is slidably connected to a sliding base plate 303, and the interior of the sliding base plate 303 is fixedly connected to a leakage plate 304. Water seeps downward through the leakage plate 304, further reducing the corrosion of the device and the steel structure caused by excessive water on the top of the device. The inner surface of the clamping bracket 301 is fixedly connected to a telescopic column 302, and the end of the clamping bracket away from the first sliding groove 306 is slidably connected to a limiting groove 311, and the interior of the limiting groove 311 is slidably connected to a moving rod 310, and the moving rod 310 moves in the limiting groove 311, and the limiting groove 311 can also avoid displacement during movement. The moving rod 310 can drive the clamping bracket 301, and the clamping bracket 301 allows the entire clamping mechanism 3 to move on the sliding base plate 303, and can adapt to steel structures of different sizes for clamping. There are two limiting grooves 311.
[0018] The cutting mechanism 2 includes a supporting base plate 206, the bottom of which is fixedly connected to a sliding track 210, the bottom of which is fixedly connected to a guide plate 207, the guide plate 207 is used to drain water to prevent sewage from flowing outside the device or running into the gap to damage the device, a second sliding groove 209 is provided on the top of the supporting base plate 206, the top of the supporting base plate 206 away from the sliding track 210 is fixedly connected to a supporting column 204, the opposite side of the supporting column 204 is slidably connected to a cutting cross bar 202, the outer surface of the cutting cross bar 202 is slidably connected to a sliding plate 201, the end of the sliding plate 201 away from the cutting cross bar 202 is slidably connected to a cutting shell 203, the sliding shell can be raised and lowered on the sliding plate 201, and the sliding shell moves on the cutting cross bar 202.
[0019] The inner surface of the second sliding groove 209 is slidably connected with a rack 208, and the opposite side of the rack 208 is fixedly connected with a shovel bar 205. The opposite side of the sliding track 210 is rotatably connected with a rotating block 213, and the opposite side of the rotating block 213 is fixedly connected with a motor 212. The outer surface of the motor 212 is slidably connected with an L-shaped clamping block 211, and the outer surface of the L-shaped clamping block 211 is fixedly connected with a first scraper 214. There are two sliding tracks 210, and the sliding tracks 210 are symmetrical with the first scraper 214 as the center. There are two racks 208, and the outer surface of the rack 208 is in contact with the outer surface of the sliding track 210. There are two shovel bars 205, and both ends of the shovel bars 205 are fixed. Connected to the outer surface of the rack 208, when in use, turn on the motor 212 to drive the rotating block 213 to rotate. Since the rack 208 is meshed with the rotating block 213, the rack 208 moves in the second sliding groove 209 as the rotating block 213 rotates. The movement of the rack 208 drives the shovel bar 205, and the shovel bar 205 shovels impurities in the fallen sewage. There are two motors 212 and rotating blocks 213, which are symmetrical with the first scraper 214 as the center. The motor 212 is turned on alternately and drives the two rotating blocks 213 to rotate in the opposite direction to realize reciprocating motion, driving the shovel bar 205 to scrape back and forth, thereby achieving a cleaning effect. At the same time, the impurities can be pushed toward the center for centralized collection.
[0020] The sedimentation mechanism 4 includes a dust collecting shell 401, the interior of the dust collecting shell 401 is fixedly connected with a guide block 405, the axis center of the interior of the dust collecting shell 401 is fixedly connected with a rotating shaft 409, the outer surface of the rotating shaft 409 is rotatably connected with a second scraper 408, the bottom of the second scraper 408 is fixedly connected with a compression spring 407, the bottom of the compression spring 407 is fixedly connected with a dust collecting groove 403, both ends of the dust collecting groove 403 are fixedly connected with filter plates 404, the top of the filter plate 404 is fixedly connected with a C-shaped baffle 402, and the outer surface of the dust collecting shell 401 is fixedly connected with a drainage pipe 406. When in use, sewage enters the dust collecting shell 401 and falls into the dust collecting groove 403. The C-shaped baffle 402 prevents the sewage from being discharged directly along the guide block 405. After a period of time, the sewage will be stratified, and the water will slowly pass through the filter plate 404, pass through the guide block 405 downward, and then flow out from the drainage pipe 406. The drainage pipe 406 can be connected to a water pipe to collect water in a centralized manner, which can be reused to avoid waste of resources. When not in use, the device can be opened to clean up the accumulated dust. The second scraper 408 rotates around the rotating shaft 409 to scrape off the debris that has been adsorbed on the surface of the dust accumulation groove 403 for a long time. If you encounter debris that is difficult to clean, the second scraper 408 is squeezed to drive the compression spring 407 upward, and it will not be cleaned forcefully, thus avoiding damage to the scraper.
[0021] The specific workflow is as follows: During operation, the moving rod 310 moves in the limiting groove 311, and the limiting groove 311 can also prevent deviation during movement. The moving rod 310 can drive the clamping bracket 301, and the clamping bracket 301 allows the entire clamping mechanism 3 to move on the sliding base plate 303, which can adapt to steel structures of different sizes for clamping.
[0022] During cutting, the air inlet duct 307 can be connected to an external blowing device for blowing. The wind passes through the air inlet duct 307 to the blowing block 308 and comes out from the blowing hole 309. Since there are two air inlet ducts 307 facing each other, excess water on the surface of the steel structure can be blown away, and the water splashed by water cutting can be centrally processed, reducing the concentrated accumulation of water and corrosion to the surface of the steel structure. Water seeps downward through the seepage plate 304, further reducing the corrosion of the device and the steel structure caused by excessive water on the top of the device.
[0023] When in use, turn on the motor 212 to drive the rotating block 213 to rotate. Since the rack 208 is meshed with the rotating block 213, the rack 208 moves in the second sliding groove 209 as the rotating block 213 rotates. The movement of the rack 208 drives the shovel bar 205, and the shovel bar 205 shovels impurities in the fallen sewage. There are two motors 212 and rotating blocks 213, which are symmetrical with the first scraper 214 as the center. The motor 212 is turned on alternately and drives the two rotating blocks 213 to rotate in the opposite direction to achieve reciprocating motion, driving the shovel bar 205 to scrape back and forth, achieving a cleaning effect. At the same time, impurities can be pushed toward the center and collected in a centralized manner. The plate drains water to prevent sewage from going outside the device or running into the gap to damage the device.
[0024] The sewage enters the dust accumulation shell 401 and falls into the dust accumulation groove 403. At the same time, the C-shaped baffle 402 prevents the sewage from being discharged directly along the guide block 405. After a period of time, the sewage will be stratified, and the water will slowly pass through the filter plate 404 and the guide block 405 downward, and then flow out from the drainage pipe 406. The drainage pipe 406 can be connected to a water pipe to collect water in a centralized manner, which can be reused to avoid waste of resources. When not in use, the device can be opened to clean up the dust and debris. The second scraper 408 rotates around the rotating shaft 409 to scrape off the debris that has been adsorbed on the surface of the dust accumulation groove 403 for a long time. If the debris is difficult to clean, the second scraper 408 is squeezed to drive the compression spring 407 upward, and it will not be cleaned forcefully, thus avoiding damage to the scraper.
[0025] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A raw material cutting device for processing steel structure parts, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a settling mechanism (4), the top of the settling mechanism (4) is provided with a cutting mechanism (2), and the top of the cutting mechanism (2) is fixedly connected to a clamping mechanism (3); The clamping mechanism (3) comprises a clamping bracket (301), the interior of the clamping bracket (301) is fixedly connected with a clamping groove (305), the inner surface of the clamping groove (305) is slidably connected with a first sliding groove (306), the inner surface of the first sliding groove (306) is fixedly connected with an air inlet duct (307), the outer surface of the air inlet duct (307) is fixedly connected with a blowing block (308), and the outer surface of the blowing block (308) is provided with a blowing hole (309).
2. A raw material cutting device for processing steel structural parts according to claim 1, characterized in that: The bottom of the clamping bracket (301) is slidably connected to a sliding base plate (303), the interior of the sliding base plate (303) is fixedly connected to a leakage plate (304), and the inner surface of the clamping bracket (301) is fixedly connected to a telescopic column (302).
3. The raw material cutting device for steel structure processing according to claim 1, characterized in that: One end of the clamping bracket (301) away from the first sliding groove (306) is slidably connected to a limiting groove (311), and a moving rod (310) is slidably connected inside the limiting groove (311). There are two limiting grooves (311).
4. The raw material cutting device for steel structure processing according to claim 1 is characterized in that: The cutting mechanism (2) comprises a supporting base plate (206), the bottom of the supporting base plate (206) being fixedly connected to a sliding track (210), the bottom of the supporting base plate (206) being fixedly connected to a guide plate (207), and the top of the supporting base plate (206) being provided with a second sliding groove (209).
5. A raw material cutting device for processing steel structural parts according to claim 4, characterized in that: The support bottom plate (206) is fixedly connected to a support column (204) at the top away from the sliding track (210); a cutting cross bar (202) is slidably connected to the opposite side of the support column (204); a sliding plate (201) is slidably connected to the outer surface of the cutting cross bar (202); and a cutting shell (203) is slidably connected to one end of the sliding plate (201) away from the cutting cross bar (202).
6. The raw material cutting device for processing steel structure parts according to claim 4, characterized in that: The inner surface of the second sliding groove (209) is slidably connected to a rack (208), the opposite side of the rack (208) is fixedly connected to a shovel bar (205), the opposite side of the sliding track (210) is rotatably connected to a rotating block (213), the opposite side of the rotating block (213) is fixedly connected to a motor (212), the outer surface of the motor (212) is slidably connected to an L-shaped clamping block (211), and the outer surface of the L-shaped clamping block (211) is fixedly connected to a first scraper (214).
7. A raw material cutting device for processing steel structure parts according to claim 6, characterized in that: There are two sliding rails (210), and the sliding rails (210) are symmetrical with the first scraper (214) as the center; there are two racks (208), and the outer surface of the rack (208) is in contact with the outer surface of the sliding rail (210); there are two shovel bars (205), and both ends of the shovel bars (205) are fixedly connected to the outer surface of the rack (208).
8. The raw material cutting device for processing steel structure parts according to claim 1, characterized in that: The sedimentation mechanism (4) comprises a dust collection shell (401), a guide block (405) is fixedly connected to the interior of the dust collection shell (401), a rotating shaft (409) is fixedly connected to the axis center inside the dust collection shell (401), a second scraper (408) is rotatably connected to the outer surface of the rotating shaft (409), and a compression spring (407) is fixedly connected to the bottom of the second scraper (408).
9. A raw material cutting device for processing steel structure parts according to claim 8, characterized in that: The bottom of the compression spring (407) is fixedly connected to a dust accumulation groove (403), both ends of the dust accumulation groove (403) are fixedly connected to filter plates (404), the top of the filter plate (404) is fixedly connected to a C-shaped baffle (402), and the outer surface of the dust accumulation shell (401) is fixedly connected to a drainage pipe (406).