Fabricated steel column outer pouring concrete production equipment

By designing prefabricated steel column outer cast concrete production equipment, using mobile units and sealing units for pre-processing of steel columns and pouring of concrete, the problems of long construction cycles and difficult operation in the existing technology are solved, and more efficient construction processes and more stable structural performance are achieved.

CN120023908AActive Publication Date: 2025-05-23五矿二十三冶建设集团有限公司 +1
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Patent Information

Application Number
CN202510419566.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2025-05-23
Estimated Expiration
2045-04-03

AI Technical Summary

Technical Problem

The prior art When steel columns outsource concrete, the construction period is long and the on-site operation is difficult, especially in high-rise buildings.

Method used

A prefabricated steel column outer cast concrete production equipment is designed, including casting frames, four sets of steel molds, mobile units and sealing units. Through the movement and sealing of the steel mold, pre-processing of steel columns and efficient casting of concrete are achieved.

Benefits of technology

The construction cycle is shortened, the on-site construction difficulty is reduced, and the stability performance between the connecting plate and the steel column is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses assembly type steel column outer pouring concrete production equipment which comprises a pouring frame and further comprises four sets of steel molds, a plurality of steel column outer pouring devices, a plurality of steel column outer pouring devices and a plurality of steel column outer pouring devices. The four sets of steel molds are symmetrically arranged on the pouring frame in a pairwise mode. The moving unit is arranged between the steel mold and the pouring frame; the sealing unit is arranged on the pouring frame; wherein the moving unit comprises steel mould transverse moving assemblies on the two sides, and the steel mould transverse moving assemblies are arranged on the pouring frame; the upper end steel mould moving assembly is arranged on the two side steel mould transverse moving assemblies; by arranging the four sets of steel dies, the moving units and the sealing units, concrete pouring can be conducted on a steel column provided with a connecting plate, sealing treatment in the pouring process is guaranteed, and therefore preprocessing of the steel column is achieved, the construction period is shortened, the site construction difficulty is reduced, and the construction efficiency is improved. Meanwhile, the connecting plate is welded and calibrated in advance, so that the stability between the connecting plate and the steel column can be improved.
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Description

Technical Field

[0001] The invention relates to the technical field of pouring assembled steel column external concrete, in particular to an assembled steel column external concrete production device. Background Art

[0002] With the acceleration of the process of building industrialization, prefabricated buildings and rigid-structured houses have been vigorously developed. Steel columns with concrete-wrapped steel components have become energy-saving building materials. Because of their high bearing capacity, high rigidity, good seismic performance and convenient construction, they have been widely used in high-rise buildings, large-span structures, bridge engineering and other fields.

[0003] At present, the pouring of steel columns is generally done by pouring concrete after installation. However, this not only delays the construction period by waiting for the concrete to solidify, but also has certain operational difficulties in high-rise construction after on-site installation. For this reason, we have designed a production equipment that can pre-produce most types of steel columns in the factory after welding the connecting plates (for connection with the main part of the engineering building or adjacent steel columns) and then transport them directly to the construction site.

[0004] The above contents are only used to assist in understanding the technical solution of the present invention, and do not constitute an admission that the above contents are the closest prior art. Summary of the invention

[0005] The purpose of the present invention is to provide an assembled steel column external cast concrete production equipment to solve the problems raised in the above background technology. To achieve the above purpose, the present invention provides the following technical solutions: an assembled steel column external cast concrete production equipment, including a casting frame, and also including:

[0006] Four sets of steel molds are symmetrically arranged on the casting frame in pairs, and are used to form a casting mold to cast concrete on the steel column body mounted on the casting frame. Through grooves through which the connecting plates on the steel column body pass are evenly arranged at the connection between each two steel molds.

[0007] A moving unit is arranged between the steel mold and the casting frame, and is used to move the steel mold to form a casting mold outside the steel column body after the steel column body is erected on the casting frame;

[0008] The sealing unit is arranged on the casting frame and is used for sealing the casting gaps formed between the two adjacent steel molds at the lower end and the connecting plate passing through the through groove and the two adjacent steel molds at both sides and the connecting plate passing through the through groove;

[0009] The mobile unit includes:

[0010] The steel mold lateral movement components on both sides are arranged on the casting frame and are used to drive the steel molds located on both sides of the steel column body to move toward the steel column to form a lower casting mold;

[0011] The upper steel mold moving assembly is arranged on the steel mold lateral moving assemblies on both sides, and is used to move the two sets of steel molds at the upper end to form an integral casting mold after the lower casting mold is formed and concrete is poured and vibrated;

[0012] The calibration assembly is arranged on the steel mold lateral movement assemblies on both sides, and is used to calibrate the main position of the steel column erected on the casting frame when the steel mold lateral movement assemblies on both sides drive the two groups of steel molds on the lower side to move closer to each other.

[0013] Preferably, the steel mold lateral movement components on both sides include:

[0014] A plurality of sets of sliders are symmetrically and slidingly arranged on the casting frame, and the casting frame is provided with a slide groove for the sliders to slide;

[0015] A connecting bar, fixedly arranged on the sliding block, the connecting bar is used to be fixedly connected to the two steel molds at the lower end and movably connected to the two steel molds at the upper end;

[0016] The first power member is arranged on the casting frame and is used to push the connecting strip to move, so as to drive the steel molds on both sides of the steel column body to move.

[0017] Preferably, the upper steel mold moving assembly comprises:

[0018] A plurality of sets of sleeves are fixedly arranged on the two sets of steel molds located at the upper ends of the connecting strips, and the sleeves are provided with slots for slidingly arranging with the connecting strips;

[0019] A movable plate is arranged on the sleeve frame, and a threaded hole is arranged on the movable plate;

[0020] The threaded rod is threadedly connected to the threaded hole on the movable plate. One end of the threaded rod is provided with a second power member for driving the threaded rod to rotate, and the other end is arranged to rotate at a fixed point.

[0021] Preferably, the calibration component comprises:

[0022] Two sets of calibration blocks are symmetrically arranged on both sides of the erection position of the end of the steel column body, and are slidably arranged on the casting frame. The casting block is provided with an erection groove for placing the steel column body. The erection groove is arranged with an inclined edge close to the steel column body. The calibration block 71 is connected to the two steel molds 2 at the lower end through a connecting rod;

[0023] The abutment plate is arranged on the side of the erection groove and is used to clamp the two sides of the steel column after the main body of the steel column is separated from the inclined edge.

[0024] Preferably, the sealing unit is provided in two groups, wherein the first group includes three steel molds respectively arranged at the lower end and two adjacent steel molds below the gap formed by the connecting plate passing through the through groove and at the two sides and the gap formed by the connecting plate passing through the through groove, and the second group includes two steel molds respectively arranged at the front and rear ends of the steel column and the gap formed between the four groups of steel molds;

[0025] Wherein, the sealing unit described in the former type comprises:

[0026] Sealing rubber pads are correspondingly arranged at the gaps between each of the steel molds and the steel columns and match the shape of the gaps formed;

[0027] The installation mechanism is arranged at each sealing rubber pad and is used to squeeze the sealing rubber pad into the gap to form a seal.

[0028] Preferably, the mounting mechanism comprises:

[0029] A mounting plate is correspondingly arranged on the casting frame at a position corresponding to each sealing pad, and a slot for inserting the sealing pad is arranged on the mounting plate;

[0030] A rolling assembly, arranged on the mounting plate, is used to press the sealing rubber pad into the gap and to hold both sides of the sealing rubber pad at the rolling position during the rolling process;

[0031] Wherein, the rolling assembly comprises:

[0032] A preliminary rolling portion, arranged on the mounting plate, for initially inserting the sealing rubber pad into the corresponding gap;

[0033] The pressing part is arranged on the mounting plate, and is used for completing the squeezing of the sealing rubber pad into the gap after the preliminary rolling part initially presses the sealing rubber pad into the gap, so that the squeezed end surface of the sealing rubber pad and the inner film of the steel mold remain flush.

[0034] Preferably, the preliminary rolling unit comprises:

[0035] A pressure roller is arranged at a slot position on a side of the mounting plate away from the steel mold;

[0036] A slide rail, arranged on the mounting plate along the slot track;

[0037] A clamping and limiting member is arranged on the mounting plate at the other side of the pressure roller, and is used for clamping and limiting the sealing rubber pad at the position when the pressure roller squeezes the sealing rubber pad;

[0038] A connecting power member is disposed between the pressure roller and the slide rail, and is used to connect the pressure roller and the slide rail, and to enable the pressure roller and the clamping limit member to slide along the slide rail;

[0039] Wherein, the clamping limiter comprises:

[0040] Two groups of outer clamping rollers are provided, which are symmetrically arranged on both sides of the outer side of the sealing rubber pad;

[0041] An inner limit plate, which is arranged on the mounting plate and is in contact with the inner side of the sealing rubber pad;

[0042] The electric telescopic arm is arranged on the outer clamping roller and is used for driving the outer clamping roller to rotate so that the outer clamping roller and the outer side of the sealing rubber pad are fitted together.

[0043] Preferably, the connecting power member is arranged as an I-shaped electromagnetic slider on the slide rail, one side of the electromagnetic slider is connected to the pressure roller, and the other side is connected to the electric telescopic arm.

[0044] Preferably, the pressing portion comprises:

[0045] A pressing plate, arranged on the outer side of the mounting plate;

[0046] The third power member is located on both sides of the steel mold and is fixedly arranged on the connecting strip, and the third power member located at the lower end of the steel mold is arranged on the casting frame.

[0047] Preferably, the pouring frame is also provided with an automatic concrete distributor for pouring concrete into the steel mold, and a vibrating rod for vibrating after the concrete distributor pours concrete.

[0048] Compared with the prior art, the present invention has the following beneficial effects:

[0049] The present invention can cast concrete on steel columns provided with connecting plates and ensure sealing during the casting process by setting up four groups of steel molds, mobile units and sealing units, thereby realizing pre-processing of steel columns, thereby shortening the construction period and reducing the difficulty of on-site construction. At the same time, the connecting plates are welded and calibrated in advance, which can improve the stability between the connecting plates and the steel columns. BRIEF DESCRIPTION OF THE DRAWINGS

[0050] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0051] Figure 2 It is a top view of the overall structure of the present invention;

[0052] Figure 3 It is a side view of the overall structure of the present invention;

[0053] Figure 4 It is a schematic diagram of one side of the preliminary rolling part of the present invention;

[0054] Figure 5 This is a schematic diagram of the other side of the preliminary rolling section of the present invention;

[0055] Figure 6 The four sets of steel mold structure diagrams of the present invention are as follows;

[0056] Figure 7 This is a schematic diagram of the connection between the steel column and the connecting plate of the present invention;

[0057] Figure 8 This is a schematic diagram of the structure of the steel column and the connecting plate after casting of the present invention;

[0058] Fig. 9 for Figure 1 Enlarged view of point A in the middle;

[0059] Fig.10 for Figure 2 Enlarged view of point B in the middle;

[0060] Fig.11 for Figure 4 Enlarged view of point C in the middle;

[0061] Fig.12 for Figure 5 Enlarged view of point D in the middle.

[0062] Figure markings: 1-casting frame; 2-steel mold; 21-through groove; 3-connecting plate; 4-sealing unit; 41-sealing pad; 42-installation mechanism; 421-installation plate; 422-slot; 423-preliminary rolling part; 4231-pressure roller; 4232-slide rail; 4233-outer clamping roller; 4234-inner limit plate; 4235-electric telescopic arm; 4236-electromagnetic slider; 4237-telescopic plate; 424-pressing part; 4241-pressing plate; 4242-third power member; 5-side steel mold transverse movement components; 51-slider; 52-connecting bar; 53-first power member; 6-upper steel mold moving component; 61-sleeve; 62-moving plate; 63-threaded rod; 64-second power member; 7-calibration component; 71-calibration block; 72-erection groove; 73-abutment plate; 8-steel column body. DETAILED DESCRIPTION

[0063] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0064] See also Figure 1-12 The present invention provides a technical solution: an assembled steel column external cast concrete production equipment, including a casting frame 1, and also includes:

[0065] Four sets of steel molds 2 are symmetrically arranged on the casting frame 1, and are used to form a casting mold to cast concrete on the steel column body 8 mounted on the casting frame 1. The connection between each two steel molds 2 is evenly provided with a through groove 21 through which the connecting plate 3 on the steel column body 8 passes;

[0066] A moving unit is provided between the steel mold 2 and the casting frame 1, and is used to move the steel mold 2 to form a casting mold outside the steel column body 8 after the steel column body 8 is erected on the casting frame 1;

[0067] The sealing unit 4 is arranged on the casting frame 1 and is used for sealing the casting gaps formed between the two adjacent steel molds 2 at the lower end and the connecting plate 3 passing through the through groove 21 and the two adjacent steel molds 2 at both sides and the connecting plate 3 passing through the through groove 21;

[0068] The mobile unit includes:

[0069] The steel mold lateral moving components 5 on both sides are arranged on the casting frame 1, and are used to drive the steel molds 2 located on both sides of the steel column body 8 to move toward the steel column to form a lower casting mold;

[0070] The upper steel mold moving assembly 6 is arranged on the steel mold lateral moving assemblies 5 on both sides, and is used to move the two sets of steel molds 2 on the upper end to form an integral casting mold after the lower casting mold is formed and the concrete is poured and vibrated;

[0071] The calibration component 7 is arranged on the steel mold lateral movement components 5 on both sides, and is used to calibrate the position of the steel column body 8 erected on the casting frame 1 when the steel mold lateral movement components 5 on both sides drive the two groups of steel molds 2 on the lower side to move closer to each other.

[0072] At the same time, the two-side steel mold lateral movement assembly 5 includes:

[0073] A plurality of sets of sliders 51 are symmetrically and slidably arranged on the casting frame 1, and the casting frame 1 is provided with a slide groove for the sliders 51 to slide;

[0074] A connecting bar 52 is fixedly arranged on the slider 51, and the connecting bar 52 is used to be fixedly connected to the two steel molds 2 at the lower end and movably connected to the two steel molds 2 at the upper end;

[0075] The first power member 53 is arranged on the casting frame 1 and is used to push the connecting strip 52 to move, so as to drive the steel molds 2 on both sides of the steel column body 8 to move. The first power member 53 is arranged as a hydraulic telescopic arm, and its telescopic end is connected to the connecting strip 52.

[0076] Wherein, the upper steel mold moving assembly 6 comprises:

[0077] A plurality of sets of sleeves 61 are fixedly arranged on the two sets of steel molds 2 at the upper end of the connecting strips 52, and the sleeves 61 are provided with slots for slidingly slidably arranged with the connecting strips 52;

[0078] A movable plate 62 is disposed on the sleeve frame 61, and a threaded hole is disposed on the movable plate 62;

[0079] The threaded rod 63 is threadedly connected to the threaded hole on the movable plate 62. A second power member 64 is provided at one end of the threaded rod 63 for driving the threaded rod 63 to rotate. The second power member 64 is configured as a rotating motor, which is fixedly disposed on the connecting bar 52, and the other end is configured for fixed-point rotation. The fixed-point setting is achieved by a ring fixedly disposed on the connecting bar 52, which is sleeved on the threaded rod 63 and cooperates with a limiting piece of the threaded rod 63 at that location, and the fixed-point rotation is achieved.

[0080] In addition, the calibration component 7 comprises:

[0081] Two sets of calibration blocks 71 are symmetrically arranged on both sides of the end of the steel column body 8, and are slidably arranged on the casting frame 1. The casting block is provided with a mounting groove 72 for placing the steel column body 8. The mounting groove 72 is arranged with an inclined edge close to the steel column body 8. The calibration block 71 is connected to the two steel molds 2 at the lower end through a connecting rod;

[0082] The abutment plate 73 is arranged on the side of the erection groove 72 and is used to clamp the two sides of the steel column after the steel column body 8 is separated from the inclined edge;

[0083] When the two side steel mold lateral moving assemblies 5 drive the two steel molds 2 at the lower end to move toward the steel column erected on the erection groove 72, if the position of the steel column body 8 hoisted and placed in the erection groove 72 is offset, the steel column body 8 will be offset due to the existence of the bevel. Figure 2 and Fig.10 As shown, it is calibrated to the middle of the vertical position. When the two sets of steel molds 2 on both sides of the lower end continue to move, the ends of the steel column body 8 will be separated from the inclined edges and calibrated until they are abutted, clamped and fixed by the abutment plates 73 set on both sides.

[0084] The sealing unit 4 is provided in two groups, wherein the first group includes three respectively arranged at the gap formed by two adjacent steel molds 2 at the lower end and the connecting plate 3 passing through the through groove 21, and two adjacent steel molds 2 at the lower and two sides and the gap formed by the connecting plate 3 passing through the through groove 21, and the second group includes two respectively arranged at the front and rear ends of the steel column and the gap formed between the four groups of steel molds 2;

[0085] Wherein, the sealing unit 4 of the former type comprises:

[0086] Sealing rubber pads 41 are correspondingly arranged at the gaps between each of the steel molds 2 and the steel columns, and match the shape of the gaps formed;

[0087] The mounting mechanism 42 is disposed at each sealing rubber pad 41 and is used to squeeze the sealing rubber pad 41 into the gap to form a seal.

[0088] Wherein, the mounting mechanism 42 comprises:

[0089] A mounting plate 421 is correspondingly arranged on the casting frame 1 at a corresponding position of each sealing rubber pad 41, and a slot 422 for inserting the sealing rubber pad 41 is arranged on the mounting plate 421;

[0090] A rolling assembly is provided on the mounting plate 421, and is used to press the sealing rubber pad 41 into the gap, and to hold both sides of the sealing rubber pad 41 at the rolling position during the rolling process, so as to prevent the sealing rubber pad 41 from not being aligned with the gap during the rolling process, thereby causing rolling failure;

[0091] Wherein, the rolling assembly comprises:

[0092] A preliminary rolling portion 423 is provided on the mounting plate 421 and is used for initially inserting the sealing rubber pad 41 into the corresponding gap;

[0093] The pressing portion 424 is disposed on the mounting plate 421 , and is used to squeeze the sealing rubber pad 41 into the gap after the preliminary rolling portion 423 preliminarily presses the sealing rubber pad 41 into the gap, so that the end surface of the sealing rubber pad 41 and the inner membrane of the steel mold 2 remain flush.

[0094] In addition, the preliminary rolling unit 423 includes:

[0095] A pressure roller 4231 is arranged at a position of the slot 422 on a side of the mounting plate 421 away from the steel mold 2;

[0096] A slide rail 4232 is arranged on the mounting plate 421 along the track of the slot 422;

[0097] A clamping and limiting member is provided on the other side of the mounting plate 421 from the pressing roller 4231, and is used for clamping and limiting the sealing rubber pad 41 at the position when the pressing roller 4231 presses the sealing rubber pad 41;

[0098] A connecting power member is disposed between the pressing roller 4231 and the slide rail 4232, and is used to connect the pressing roller 4231 and the slide rail 4232, and to make the pressing roller 4231 and the clamping limiter slide along the slide rail 4232;

[0099] Wherein, the clamping limiter comprises:

[0100] There are two sets of outer clamping rollers 4233, which are symmetrically arranged on both sides of the outer side of the sealing rubber pad 41;

[0101] An inner limit plate 4234 is arranged on the mounting plate 421 to fit the inner side surface of the sealing rubber pad 41;

[0102] The electric telescopic arm 4235 is arranged on the outer clamping roller 4233, and is used to drive the outer clamping roller 4233 to rotate so that the outer clamping roller 4233 and the outer side of the sealing rubber pad 41 are in contact with each other. The rotation of the electric telescopic arm 4235 drives the electric telescopic rod to rotate through the rotating motor arranged on the connecting power part, so that the outer clamping roller 4233 can be in contact with the outer side end of the sealing rubber pad 41.

[0103] The inner limit plate 4234, the sealing pad 41 and the mounting plate 421 are connected by Fig.12 The telescopic plate 4237 shown is telescopically connected.

[0104] At the same time, the connecting power member is set as an I-shaped electromagnetic slider 4236 on the slide rail 4232, one side of the electromagnetic slider 4236 is connected to the pressure roller 4231, and the other side is connected to the electric telescopic arm 4235;

[0105] During the initial rolling process, the electromagnetic slider 4236 will drive the pressure rollers 4231 and the outer clamping rollers 4233 on both sides thereof to move, and the outer clamping rollers 4233 will adjust their positions and angles through the electric telescopic arms 4235 according to the positions of the pressure rollers 4231, so that the outer clamping rollers 4233 and the pressure rollers 4231 are on the same vertical line, thereby achieving the limiting of the inner sealing rubber pad 41 during rolling process;

[0106] In addition, in order to better fit the sealing pad 41 into the gap, the inner end of the sealing pad 41 is configured to be in a boss shape.

[0107] Wherein, the pressing portion 424 includes:

[0108] A pressing plate 4241 is disposed outside the mounting plate 421;

[0109] The third power member 4242 is located on both sides of the steel mold 2 and is fixedly arranged on the connecting strip 52. The third power member 4242 located at the lower end of the steel mold 2 is arranged on the casting frame 1. The third power member 4242 is arranged as a hydraulic arm.

[0110] Finally, the pouring frame 1 is also provided with an automatic concrete distributor for pouring concrete into the steel mold 2, and a vibrating rod for vibrating after the concrete distributor pours;

[0111] Working principle:

[0112] Step 1: Use the lifting equipment to lift the steel column body 8 to the installation groove 72 of the calibration block 71 on the front and rear ends of the casting frame 1;

[0113] Step 2: The two groups of steel columns on the lower side of the four groups of steel molds 2 move toward the middle under the action of the lateral moving components on both sides, so as to fit the lower half of the steel column body 8. During the movement of the lateral moving components on both sides, the positions of the two ends of the steel column are calibrated by the calibration component 7, and clamping is achieved;

[0114] Step 3: One of the sealing units 4 in the first group seals the gap formed by the two adjacent steel molds 2 at the lower end of the steel column body 8 and the connecting plate 3 passing through the through groove 21, and at the same time, the sealing units 4 in the second group seal the gap formed between the front and rear ends of the steel column body 8 and the steel molds 2. The shape of the connecting plate 3 at this location on the steel column body 8 of the second sealing unit 4 is relatively simple, and two semi-rectangular frame-type sealing pads 41 can be directly set, and the sealing is installed manually;

[0115] Step 4: The first pouring is performed by an automatic placing machine. The height of the first pouring is the lowest horizontal height of the through groove 21 of the adapter connecting plate 3 at the lower end, and is marked as point a in the attached figure *. The first vibration is performed by a vibrating plate. This is currently done to prevent one-time pouring. Since the pouring position is high and the pouring is in a rectangular ring shape, it is difficult to discharge the bubbles in the concrete below. If the vibration force is too large, the concrete is easy to flow out from the gap at the sealing pad 41, although it has been sealed.

[0116] Step 5: The two groups of steel column bodies 8 at the upper end are clamped on the connecting plates 3 from which the two groups of steel columns at the lower end of the upper steel mold moving assembly 6 have extended, and then the gaps at the connection are sealed by the two sealing units 4 on both sides of the previous group, and the gaps at the front and rear ends are sealed by the two semi-rectangular ring-shaped sealing pads 41. Then a pouring port is left above the two groups of steel column bodies 8 at the upper end, and then a second pouring is carried out from the pouring port through an automatic material placing machine, and a second vibration is carried out. Multiple pouring ports can be set, and the opening can be set larger to facilitate pouring and to facilitate the discharge of bubbles. The pouring port can also be as follows Figure 1 As shown, it is set to be fully open to facilitate pouring;

[0117] It should be noted that, before calibration, a release agent needs to be applied to the inner wall of the steel mold 2 so as to facilitate separation of the steel mold 2 and the poured concrete after solidification during later demoulding.

[0118] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0119] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An assembled steel column external cast concrete production equipment, comprising a casting frame (1), characterized in that: Also includes: Four groups of steel molds (2) are symmetrically arranged on the casting frame (1) in pairs, and are used to form a casting mold for casting concrete on the steel column body (8) mounted on the casting frame (1). The connection between each two steel molds (2) is evenly provided with through grooves (21) through which the connecting plates (3) on the steel column body (8) pass; A moving unit is arranged between the steel mold (2) and the casting frame (1), and is used to move the steel mold (2) to form a casting mold outside the steel column body (8) after the steel column body (8) is erected on the casting frame (1); A sealing unit (4) is arranged on the casting frame (1) and is used to seal the casting gaps formed between two adjacent steel molds (2) at the lower end and the connecting plate (3) passing through the through groove (21) and two adjacent steel molds (2) at both sides and the connecting plate (3) passing through the through groove (21); The mobile unit includes: The steel mold lateral movement components (5) on both sides are arranged on the casting frame (1) and are used to drive the steel molds (2) located on both sides of the steel column body (8) to move toward the steel column to form a lower casting mold; The upper steel mold moving assembly (6) is arranged on the steel mold lateral moving assemblies (5) on both sides and is used to move the two sets of steel molds (2) on the upper end to form an integral casting mold after the lower casting mold is formed and concrete is poured and vibrated; The calibration assembly (7) is arranged on the steel mold lateral movement assembly (5) on both sides and is used to calibrate the position of the steel column body (8) mounted on the casting frame (1) when the steel mold lateral movement assembly (5) on both sides drives the two sets of steel molds (2) on the lower side to move closer to each other.

2. The assembled steel column external cast concrete production equipment according to claim 1 is characterized in that: The steel mold lateral movement assembly (5) on both sides comprises: A plurality of groups of sliding blocks (51) are symmetrically and slidably arranged on the casting frame (1), and the casting frame (1) is provided with sliding grooves for the sliding blocks (51); A connecting bar (52) is fixedly arranged on the slider (51), and the connecting bar (52) is used to be fixedly connected to the two steel molds (2) at the lower end and movably connected to the two steel molds (2) at the upper end; The first power member (53) is arranged on the casting frame (1) and is used to push the connecting strip (52) to move, thereby driving the steel molds (2) on both sides of the steel column body (8) to move.

3. The assembled steel column external cast concrete production equipment according to claim 2 is characterized in that: The upper steel mold moving assembly (6) comprises: A plurality of sets of sleeves (61) are fixedly arranged on the two sets of steel molds (2) located at the upper ends of the connecting strips (52), and the sleeves (61) are provided with slots for slidingly arranging with the connecting strips (52); A movable plate (62) is arranged on the sleeve frame (61), and a threaded hole is arranged on the movable plate (62); The threaded rod (63) is threadedly connected to the threaded hole on the movable plate (62); one end of the threaded rod (63) is provided with a second power member (64) for driving the threaded rod (63) to rotate, and the other end is arranged to rotate at a fixed point.

4. The assembled steel column external cast concrete production equipment according to claim 2 is characterized in that: The calibration component (7) comprises: Two groups of calibration blocks (71) are symmetrically arranged on both sides of the mounting position of the end of the steel column body (8), and are slidably arranged on the casting frame (1); the casting block is provided with a mounting groove (72) for placing the steel column body (8); the mounting groove (72) is arranged with an inclined edge close to the steel column body (8); the calibration block (71) is connected to the two steel molds (2) at the lower end through a connecting rod; The abutment plate (73) is arranged on the side of the erection groove (72) and is used to clamp the two sides of the steel column after the steel column body (8) is separated from the inclined edge.

5. The assembled steel column external cast concrete production equipment according to claim 1 is characterized in that: The sealing unit (4) is provided in two groups, wherein the first group includes three groups respectively provided at the lower end of two adjacent steel molds (2) and the gap formed by the connecting plate (3) passing through the through groove (21), and two adjacent steel molds (2) below and on both sides and the gap formed by the connecting plate (3) passing through the through groove (21), and the second group includes two groups respectively provided at the front and rear ends of the steel column and the gap formed between the four groups of steel molds (2); Wherein, the sealing unit (4) of the former type comprises: A sealing rubber pad (41) is correspondingly arranged at the gap between each of the steel molds (2) and the steel column and matches the shape of the gap formed; The mounting mechanism (42) is arranged at each sealing rubber pad (41) and is used to squeeze the sealing rubber pad (41) into the gap to form a seal.

6. The assembled steel column external cast concrete production equipment according to claim 5, characterized in that: The mounting mechanism (42) comprises: A mounting plate (421) is correspondingly arranged on the casting frame (1) at a position corresponding to each sealing rubber pad (41), and a slot (422) for inserting the sealing rubber pad (41) is arranged on the mounting plate (421); A rolling assembly, arranged on the mounting plate (421), used to press the sealing rubber pad (41) into the gap and to press and hold both sides of the sealing rubber pad (41) at the rolling position during the rolling process; Wherein, the rolling assembly comprises: A preliminary rolling portion (423) is provided on the mounting plate (421) and is used for initially inserting the sealing rubber pad (41) into the corresponding gap; The pressing portion (424) is arranged on the mounting plate (421) and is used to squeeze the sealing rubber pad (41) into the gap after the preliminary rolling portion (423) has initially pressed the sealing rubber pad (41) into the gap, so that the end surface of the sealing rubber pad (41) and the inner membrane of the steel mold (2) remain flush.

7. The assembled steel column external cast concrete production equipment according to claim 6 is characterized in that: The preliminary rolling section (423) comprises: A pressure roller (4231) is arranged at a position of the slot (422) on a side of the mounting plate (421) away from the steel mold (2); A slide rail (4232) is arranged on the mounting plate (421) along the track of the slot (422); A clamping and limiting member is arranged on the mounting plate (421) at the other side of the pressing roller (4231), and is used for clamping and limiting the sealing rubber pad (41) at that position when the pressing roller (4231) presses the sealing rubber pad (41); A connecting power member is disposed between the pressure roller (4231) and the slide rail (4232), and is used to connect the pressure roller (4231) and the slide rail (4232), and to enable the pressure roller (4231) and the clamping limit member to slide along the slide rail (4232); Wherein, the clamping limiter comprises: Two groups of outer clamping rollers (4233) are provided, and are symmetrically arranged on both sides of the outer side surface of the sealing rubber pad (41); An inner limit plate (4234) is arranged on the mounting plate (421) so as to fit the inner side surface of the sealing rubber pad (41); The electric telescopic arm (4235) is arranged on the outer clamping roller (4233) and is used to drive the outer clamping roller (4233) to rotate so that the outer clamping roller (4233) and the outer side of the sealing pad (41) are in contact with each other.

8. The assembled steel column external cast concrete production equipment according to claim 7 is characterized in that: The connecting power component is configured as an I-shaped electromagnetic slider (4236) on the slide rail (4232); one side of the electromagnetic slider (4236) is connected to the pressure roller (4231), and the other side is connected to the electric telescopic arm (4235).

9. The assembled steel column external cast concrete production equipment according to claim 6, characterized in that: The pressing portion (424) comprises: A pressing plate (4241) is arranged outside the mounting plate (421); The third power member (4242) is located on both sides of the steel mold (2). The third power member (4242) is fixedly arranged on the connecting strip (52), and the third power member (4242) located at the lower end of the steel mold (2) is arranged on the casting frame (1).

10. The assembled steel column external cast concrete production equipment according to claim 1, characterized in that: The pouring frame (1) is also provided with an automatic concrete distributor for pouring concrete into the steel mold (2), and a vibrating rod for vibrating after the concrete distributor pours concrete.

Citation Information

Patent Citations

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