Adjustable classified material receiving device

Abstract

The invention provides an adjustable classified material receiving device which comprises a material receiving mechanism, a material conveying mechanism and a material conveying mechanism. The top of the base comprises a mounting surface which is obliquely arranged, the orientation of the mounting surface is the same as that of the object placing surface, and the mounting surface is located below the material receiving mechanism; and the driving mechanism is used for driving the receiving mechanism to move in the width direction of the mounting surface. According to the adjustable classified material receiving device capable of being matched with the sorting machine to work, the sorting machine conveys the cut-parts with the corresponding sizes into the material receiving groove of the adjustable classified material receiving device to be stacked, after the cut-parts to be stacked reach the set number, the material receiving mechanism drives the material receiving groove to move downwards, space is vacated, and a pile of cut-parts continue to be stacked; therefore, the space of the material receiving groove is fully utilized, enough cut-parts are received to the greatest extent, manual operation links are reduced while stable stacking of the cut-parts is guaranteed, and the production efficiency and the product quality are greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of cloth cutting and sorting, and in particular to an adjustable sorting and collecting device. Background Art

[0002] At present, after the cutting table cuts the fabric into pieces of different sizes according to the settings, the pieces of different sizes need to be manually classified so that the pieces of the same size are stacked together. When the number of pieces meets the requirements, the next step of production can be carried out. When the number of pieces is large, not only is the manual workload large, but it is also difficult to ensure that all the pieces are stacked neatly, which greatly reduces production efficiency. In addition, some precious special fabrics are particularly fragile, and changes in temperature and humidity will affect their lifespan. The temperature, humidity, and salt of human hands are all unstable factors, which are not conducive to improving production quality. Summary of the invention

[0003] In view of the above-mentioned defects, an object of the present invention is to provide an adjustable sorting and receiving device, which can automatically receive cut pieces of various sizes and neatly stack the cut pieces of each size.

[0004] The present invention provides an adjustable classification material receiving device, comprising: a material receiving mechanism, on which a plurality of material receiving troughs are provided, the material receiving troughs comprising an inclined placement surface; a base, the top of which comprises an inclined mounting surface, the orientation of the mounting surface is the same as that of the placement surface, and is located below the material receiving mechanism; and a driving mechanism, for driving the material receiving mechanism to move along the width direction of the mounting surface.

[0005] Preferably, the material receiving mechanism is provided with a plurality of material receiving troughs, and the lengths of the plurality of material receiving troughs are different.

[0006] Preferably, the material receiving trough further comprises a retaining wall arranged at the bottom edge of the storage surface, for preventing the cut pieces from sliding off the storage surface.

[0007] Preferably, a slide groove parallel to the width direction of the mounting surface is provided on the base, and the material receiving mechanism is slidably matched with the slide groove.

[0008] Preferably, the slide groove comprises a first slide groove opened on the side of the base, and the material receiving mechanism is connected to a bearing that slidably cooperates with the first slide groove.

[0009] Preferably, the slide groove includes a second slide groove opened on the mounting surface, and a pulley slidably matched with the second slide groove is connected to the bottom of the material receiving mechanism.

[0010] Preferably, the driving mechanism includes a first rotating driving source arranged at the bottom of the material receiving mechanism, a gear rotating under the drive of the first rotating driving source, and a rack arranged on the mounting surface, wherein the rack is parallel to the width direction of the mounting surface and cooperates with the gear transmission.

[0011] Preferably, the adjustable sorting and receiving device is arranged below one side of a sorting machine, the sorting machine includes a plurality of conveyor belts for conveying the cut pieces and a second rotating drive source for driving the plurality of conveyor belts to rotate synchronously, and the adjustable sorting and receiving device is arranged below the output end of the conveyor belts.

[0012] Preferably, the number of the conveyor belts is the same as the number of the material receiving troughs, and they are arranged in a one-to-one correspondence.

[0013] The present invention provides an adjustable sorting material receiving device that can cooperate with a sorting machine. The sorting machine conveys the cut pieces of corresponding sizes to the material receiving trough of the adjustable sorting material receiving device for stacking. After the stacked cut pieces reach a set number, the material receiving mechanism drives the material receiving trough to move downward, freeing up space to continue to stack the next stack of cut pieces, thereby making full use of the space in the material receiving trough and collecting enough cut pieces to the greatest extent. While ensuring the stable stacking of the cut pieces, the manual operation links are reduced, thereby greatly improving production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional diagram of the adjustable classification and receiving device of the present invention;

[0015] Figure 2 It is a schematic diagram of the connection structure of the material receiving mechanism, the driving mechanism and the base;

[0016] Figure 3 It is a schematic diagram of the relative position of the receiving mechanism and the base when the receiving mechanism moves downward under the drive of the driving mechanism;

[0017] Figure 4 It is a schematic diagram of the relative positions of the adjustable classification material receiving device and the sorting machine of the present invention;

[0018] Figure 5 It is a three-dimensional diagram of a sorting machine.

[0019] Component number description:

[0020] 1 Sorting machine

[0021] 11 Second rotation drive source

[0022] 12 Conveyor belt

[0023] 2 Air inlet connector

[0024] 21 Honeycomb aluminum panel

[0025] 3 Cutting pieces

[0026] 4. Material receiving mechanism

[0027] 41 Receiver

[0028] 411 storage area

[0029] 412 retaining wall

[0030] 413 Sidewall

[0031] 414 Entrance

[0032] 5. Base

[0033] 51 First Chute

[0034] 52 Mounting surface

[0035] 521 Second Chute

[0036] 6 Connecting plate

[0037] 7 Driving mechanism

[0038] 71 First rotation drive source

[0039] 72 Gear

[0040] 73 Rack DETAILED DESCRIPTION

[0041] The specific embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings. These embodiments are only used to illustrate the present invention, but not to limit the present invention.

[0042] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0043] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0044] Figure 4 FIG. 1 is a schematic diagram showing the relative positions of the adjustable classification receiving device and the sorting machine of the present invention. In the following description, Figure 4 The attached drawings in are used as a reference basis for directions, and the extension direction of the conveyor belt 12 is defined as the front-to-back direction, the width direction of the conveyor belt 12, the length direction of the material receiving mechanism 4 and the base 5 are defined as the left-right direction, and the height direction of the material receiving mechanism 4 and the base 5 is defined as the up-down direction.

[0045] like Figure 1-3 As shown, the present invention provides an adjustable classification material receiving device, which includes a material receiving mechanism 4, a base 5 and a driving mechanism 7. The material receiving mechanism 4 is provided with a plurality of material receiving troughs 41, and the material receiving troughs 41 include an inclined placement surface 411, and the placement surface 411 is specifically rectangular, and its top edge is connected to an inlet 414. The top of the base 5 includes an inclined mounting surface 52, and the orientation of the mounting surface 52 is the same as that of the placement surface 411, and its top edge is arranged on a side close to the inlet 414, and the mounting surface 52 is located below the material receiving mechanism 4. The driving mechanism 7 is used to drive the material receiving mechanism 4 to move along the width direction of the mounting surface 52.

[0046] Combination Figure 2-3 It can be seen that in the initial state, the material receiving mechanism 4 is located on the side of the mounting surface 52 close to the top edge, and the cut pieces can be stacked into a pile near the bottom edge of the storage surface 411 (i.e., the side away from the entrance 414). When the number of cut pieces to be stacked reaches a set value, the driving mechanism 7 drives the material receiving mechanism 4 to move a certain distance along the width direction of the mounting surface 52, so that the material receiving mechanism 4 moves downward. At this time, the cut pieces can be stacked into a new pile in the middle of the storage surface 411. When the number to be stacked reaches a set value, the driving mechanism 7 drives the material receiving mechanism 4 to continue to move a certain distance along the width direction of the mounting surface 52, so that the material receiving mechanism 4 is located on the side of the mounting surface 52 close to the bottom edge, and the cut pieces can be stacked into a new pile near the entrance 414. It can be seen that the present invention realizes the automatic stacking of multiple stacks of cut pieces on the storage surface 411 by setting a material receiving mechanism 4 that can move up and down, thereby maximizing the use of the material receiving space of the material receiving slot 41.

[0047] In a specific embodiment of the present invention, a plurality of receiving slots 41 are provided on the receiving mechanism 4 (i.e., the number of receiving slots 41 is greater than or equal to 2), and the left-right lengths of the plurality of receiving slots 41 (i.e., the lengths of the top and bottom sides of the storage surface 411) are different. Preferably, the number of receiving slots 41 is five, and from left to right, the lengths of the cut pieces of 150-250mm, 250-350mm, 350-450mm, 450-550mm and the cut pieces in the shape of long strips can be accommodated. Those skilled in the art can adjust the number and size design of the receiving slots 41 according to the production needs of the cut pieces.

[0048] like Figure 3 As shown, the material receiving chute 41 also includes side walls 413 respectively arranged on the left and right sides of the storage surface 411, and a retaining wall 412 arranged at the bottom edge of the storage surface 411. The side walls 413 are used to limit the cutting pieces to the left and right directions, and the retaining wall 412 is used to prevent the cutting pieces from sliding off the storage surface 411.

[0049] In order to guide the moving direction of the material receiving mechanism 4 and prevent the material receiving mechanism 4 from being deflected during movement, preferably, a slide groove parallel to the width direction of the mounting surface 52 is provided on the base 5, and the material receiving mechanism 4 slides in cooperation with the slide groove.

[0050] Specifically, the slide grooves include a first slide groove 51 provided on the left and right sides of the base 5 and a second slide groove 521 provided on the left and right sides of the mounting surface 52. The material receiving mechanism 4 is connected to a bearing that is slidably matched with the first slide groove 51 through a connecting plate 6. At the same time, the left and right sides of the bottom of the material receiving mechanism 4 are respectively provided with pulleys that are slidably matched with the second slide groove 521. When the driving mechanism 7 drives the material receiving mechanism 4 to move, the first slide groove 51 and the second slide groove 521 simultaneously limit and guide the movement of the material receiving mechanism 4 to ensure that the material receiving mechanism 4 moves accurately.

[0051] like Figure 2 As shown, in a preferred embodiment of the present invention, the driving mechanism 7 includes a first rotary driving source 71 disposed at the bottom of the material receiving mechanism 4, a gear 72 that rotates under the drive of the first rotary driving source 71, and a rack 73 fixedly disposed on the mounting surface 52, the rack 73 being parallel to the width direction of the mounting surface 52 and being in transmission cooperation with the gear 72. The first rotary driving source 71 is preferably a servo motor or a stepping motor. When the first rotary driving source 71 drives the gear 72 to rotate, since the rack 73 is fixed, the gear 72 reciprocates along the rack 73, driving the material receiving mechanism 4 to reciprocate along the width direction of the mounting surface 52. The structural form of the driving mechanism 7 is not limited, and those skilled in the art may also use other linear displacement output devices such as a screw motor, a hydraulic cylinder or a pneumatic cylinder as the driving mechanism 7 as needed.

[0052] The adjustable sorting and collecting device provided by the present invention can cooperate with the sorting machine 1 to complete the automatic sorting, stacking and collecting of the cut pieces.

[0053] like Figure 4-5 As shown, the adjustable sorting and receiving device is arranged at the front side and / or the lower rear side of the sorting machine 11, and the sorting machine 11 includes a plurality of conveyor belts 12 for conveying the cut pieces 3 and a second rotary drive source 11 for driving the plurality of conveyor belts 12 to rotate synchronously, and the adjustable sorting and receiving device is arranged below the output end of the conveyor belt 12. The second rotary drive source 11 is preferably a servo motor or a stepper motor, and a plurality of driving wheels are arranged on its output shaft, and a driving wheel and a driven wheel are respectively arranged at the front and rear ends of each conveyor belt 12, and when the second rotary drive source 11 is working, it can drive the plurality of conveyor belts 12 to rotate synchronously.

[0054] In the initial state, the receiving mechanism 4 is located on one side of the mounting surface 52 near the top edge. When the sorting machine 1 is working, the conveyor belt 12 conveys the cut pieces 3, and the cut pieces 3 dropped from the output end of the conveyor belt 12 can be stacked near the bottom edge of the storage surface 411 (i.e., the side away from the entrance 414). When the number of cut pieces to be stacked reaches a set value, the driving mechanism 7 drives the receiving mechanism 4 to move a certain distance along the width direction of the mounting surface 52, so that the receiving mechanism 4 moves downward. At this time, the cut pieces 3 dropped from the output end of the conveyor belt 12 can be stacked in the middle of the storage surface 411 into a new stack. When the number of cut pieces to be stacked reaches a set value, the driving mechanism 7 drives the receiving mechanism 4 to continue to move a certain distance along the width direction of the mounting surface 52, and the cut pieces 3 dropped from the output end of the conveyor belt 12 can be stacked near the entrance 414 into a new stack.

[0055] In addition, according to the different sizes of the cut pieces conveyed by the sorting machine 1, the driving mechanism 7 drives the material receiving mechanism 4 to move different distances, ensuring that space close to the size of the cut pieces can be vacated in the material receiving trough 41 to stack a new stack of cut pieces.

[0056] Furthermore, the number of conveyor belts 12 in the sorting machine 1 is the same as the number of receiving troughs 41 in the adjustable sorting receiving device, and the conveyor belts 12 and receiving troughs 41 are arranged one by one, and the left-right lengths of the corresponding conveyor belts 12 and receiving troughs 41 are similar or the same. In the process of the sorting machine 1 and the adjustable sorting receiving device working together, the sorting and receiving of the cut pieces 3 of different sizes can be automatically completed, and while ensuring that the cut pieces 3 are stacked neatly and stably, the receiving space of each receiving trough 41 is fully utilized to ensure that the operator has enough space to receive the cut pieces 3 before the next round of packaging.

[0057] To ensure that the cut piece 3 can accurately fall from the conveyor belt 12 into the receiving trough 41 of its corresponding size, preferably, a slide plate (not shown) is provided between the output end of the conveyor belt 12 and the receiving trough 41, and the cut piece 3 can slide into the receiving trough 41 along the slide plate.

[0058] like Figure 5 As shown, the sorting machine 1 is further provided with a honeycomb aluminum plate 2 and an air inlet connector 21 connected to the honeycomb aluminum plate 2, wherein the honeycomb aluminum plate 2 is located on the inner side of the conveyor belt 12, and the conveyor belt 12 is provided with evenly distributed air suction holes. When the air inlet connector 21 is connected to the vacuum pump, a negative pressure environment can be formed at the air suction holes on the conveyor belt 12, thereby stably adsorbing the cut pieces 3, preventing the cut pieces 3 from falling or deflecting during the conveying process, and ensuring that the cut pieces 3 fall smoothly and accurately into the receiving trough 41 in the adjustable classification receiving device.

[0059] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of the present invention. These improvements and substitutions should also be regarded as the scope of protection of the present invention.

Claims

1. An adjustable classification material receiving device, characterized in that: include: A material receiving mechanism, on which a plurality of material receiving troughs are provided, wherein the material receiving troughs include an inclined placement surface; A base, the top of which includes an inclined mounting surface, the orientation of the mounting surface is the same as the orientation of the storage surface, and the mounting surface is located below the material receiving mechanism; The driving mechanism is used to drive the material receiving mechanism to move along the width direction of the installation surface.

2. The adjustable sorting and collecting device according to claim 1, characterized in that: The material receiving mechanism is provided with a plurality of material receiving grooves, and the lengths of the plurality of material receiving grooves are different.

3. The adjustable sorting and collecting device according to claim 1, characterized in that: The material receiving trough further comprises a retaining wall arranged at the bottom edge of the storage surface, for preventing the cut pieces from sliding off the storage surface.

4. The adjustable sorting and collecting device according to claim 1, characterized in that: The base is provided with a slide groove parallel to the width direction of the mounting surface, and the material receiving mechanism is slidably matched with the slide groove.

5. The adjustable sorting and collecting device according to claim 4, characterized in that: The slide groove comprises a first slide groove provided on the side of the base, and the material receiving mechanism is connected with a bearing which is slidably matched with the first slide groove.

6. The adjustable sorting and collecting device according to claim 4, characterized in that: The slide groove comprises a second slide groove provided on the mounting surface, and a pulley which is slidably matched with the second slide groove is connected to the bottom of the material receiving mechanism.

7. The adjustable sorting and collecting device according to claim 1, characterized in that: The driving mechanism includes a first rotating driving source arranged at the bottom of the material receiving mechanism, a gear rotating under the drive of the first rotating driving source, and a rack arranged on the mounting surface, wherein the rack is parallel to the width direction of the mounting surface and cooperates with the gear transmission.

8. The adjustable sorting and collecting device according to claim 1, characterized in that: The adjustable sorting and receiving device is arranged below one side of the sorting machine. The sorting machine includes a plurality of conveyor belts for conveying the cut pieces and a second rotating driving source for driving the plurality of conveyor belts to rotate synchronously. The adjustable sorting and receiving device is arranged below the output end of the conveyor belt.

9. The adjustable sorting and collecting device according to claim 8, characterized in that: The number of the conveyor belts is the same as the number of the material receiving troughs, and they are arranged in a one-to-one correspondence.

Images