Anode conversion synthetic furnace for producing copper-nickel anode plate and production process

Abstract

The invention relates to the technical field of synthetic furnace equipment, in particular to a positive conversion synthetic furnace for producing a copper-nickel positive plate. The invention discloses a converter, the converter comprises converter body hardware, the converter body hardware comprises a converter body, the converter body is sleeved with a smoke hood, the converter solves the problems that heat compensation, reduction refining and direct plate casting cannot be carried out in a converting furnace, a traditional converter is transformed, the converting and refining processes are completed in one converter, and the converter body hardware has the advantages that the converter body hardware is simple in structure, low in cost and high in efficiency. Seamless connection is achieved, the technological process can be shortened, heat loss in a furnace and heat loss of a high-temperature solution are reduced, and low-altitude pollution is also reduced; the blowing and refining processes of the solid copper-nickel matte are completed in the same furnace, and the method has the advantages of being short in process, low in investment, environmentally friendly, efficient, continuous in process and the like; according to the invention, the furnace body hardware and the furnace body software are matched for use, so that when one device and a processing link have problems and abnormities, positioning can be carried out at the first time for corresponding processing, and unnecessary loss is reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of synthetic furnace equipment, and specifically relates to a rotary anode synthetic furnace for producing copper-nickel anode plates. Background Art

[0002] Currently, the pyrometallurgical smelting of solid copper-nickel matte containing copper, nickel, tin, etc. includes two steps: blowing and pyrometallurgical refining, which are completed in different smelting furnaces. For example, blowing mostly uses a PS converter, and pyrometallurgical refining mostly uses a reverberatory furnace, a rotary furnace, etc. The high-temperature melt containing copper and nickel produced by blowing is added to the refining furnace through a traveling crane and a ladle, and finally cast into copper-nickel anode plates. The high-temperature process flue gas generated by the two furnaces needs to be treated by respective supporting flue gas treatment systems. The blowing slag or refining slag produced by the two furnaces is cooled separately. The cooled blowing slag is sent to the slag selection system, and the refining slag is sent to the slag recovery system.

[0003] The current process flow is long, the investment is large, and the floor area is large. The high-temperature molten materials containing copper and nickel are transported by a traveling crane between the two furnaces and in the workshop, which not only increases the operation time but also reduces the low heat utilization efficiency. At the same time, the low-altitude pollution generated during the hoisting process of the high-temperature molten materials is relatively serious, and the risk of safety problems is relatively high.

[0004] Based on this, the present invention provides a rotary anode synthetic furnace for producing copper-nickel anode plates to solve the above-mentioned technical problems. Summary of the Invention

[0005] The purpose of the present invention is to provide a rotary anode synthetic furnace for producing copper-nickel anode plates to solve the problems raised in the above background art.

[0006] To achieve the above purpose, the present invention provides the following technical solutions: The first aspect of the present invention: The rotary anode synthetic furnace includes a furnace body hardware, The furnace body hardware includes a furnace body. A smoke hood is sleeved outside the furnace body, and a girth gear is sleeved outside the furnace body. The girth gear is located on one side of the smoke hood. The smoke hood is used for isolating and treating the flue gas during the operation of the overall equipment, and the girth gear is used for cooperating with the furnace body for rotational treatment; Protective covers are installed on both sides of the furnace body. A combustion burner is installed outside one of the protective covers, and a copper-nickel chute is installed outside the other protective cover. The copper-nickel chute and the combustion burner are installed to cooperate with the normal use of the furnace body; A reduction port, an air port, and a copper-nickel outlet are installed outside the copper-nickel chute. The reduction port, the air port, and the copper-nickel outlet are distributed in an annular structure outside the other protective cover; A flue gas outlet is installed at the top of the furnace body, and a furnace mouth is installed at the top of the furnace body. The furnace mouth is located on one side of the flue gas outlet. The flue gas is discharged through the flue gas outlet, and the required processing items are added through the furnace mouth; The bottom of the furnace body is provided with two symmetrically distributed support seats, and the furnace body rotates inside the support seats, thereby improving the rotation requirements of the equipment; The furnace body is a horizontal cylindrical shape; the furnace mouth has a size of 1200×1000mm, and there is a total of one of them, which is located at the upper end of the furnace body. The charge is added and the slag is poured out through the furnace mouth; a number of tuyere with an inner diameter of ~50mm are located at the back of the furnace at a spacing of 200~300mm, and air and oxygen are added to the furnace body through the tuyere; there is a combustion burner located at one end of the furnace body, and fuel is added through the combustion burner; there is a copper-nickel outlet located at the other end of the furnace body opposite to the combustion burner, and the high-temperature liquid copper-nickel flows out through the copper-nickel outlet and is sent to the casting process through the copper-nickel outlet chute; the flue gas outlet is upward, with a size of 2000×1400mm, and is on the same side as the copper-nickel outlet; there are two reduction ports, DN32, opposite to the tuyere, located in front of the furnace, and the reducing agent is sprayed into the furnace through the reduction port; the rolling ring is located outside the furnace body, and the furnace body is rotated by the rolling ring.

[0007] As a preferred technical solution, a first valve is installed on the outside of the reduction port, a second valve is installed on the outside of the air port, a third valve is installed on the outside of the copper-nickel outlet port, a fourth valve is installed on the outside of the smoke outlet port, and a fifth valve is installed on the outside of the furnace port. The opening and closing of the reduction port is controlled by the first valve, the opening and closing of the air port is controlled by the second valve, the opening and closing of the copper-nickel outlet port is controlled by the third valve, the opening and closing of the smoke outlet is controlled by the fourth valve, and the opening and closing of the furnace port is controlled by the fifth valve, thereby facilitating the staff to carry out on-site and remote control of the startup and shutdown of a single device, thereby improving the flexibility of the equipment during operation.

[0008] As a preferred technical solution, a control panel is installed on the outside of the furnace body, and the furnace body, the first valve, the second valve, the third valve, the fourth valve, the fifth valve and the combustion burner are electrically connected to the control panel. The control panel is used to control the operation of the furnace body, the first valve, the second valve, the third valve, the fourth valve, the fifth valve and the combustion burner, thereby realizing unified management of power equipment.

[0009] As a preferred technical solution, the positive-converting synthesis furnace also includes a furnace body software, and the furnace body software includes a synthesis furnace control module, a production process management module, a material and equipment verification module and a power management module. The synthesis furnace control module, the production process management module, the material and equipment verification module and the power management module are all arranged inside the control panel and are respectively communicated with the control panel.

[0010] As a preferred technical solution, the synthesis furnace control module is used to control the control device that starts the operation of the synthesis furnace and issue on-site and remote instructions to the control panel; The production process management module is used to monitor the charging, cold material melting, slag making, refining reduction, and pouring processes involved in the production of the synthesis furnace in real time. When the final product or a certain link is abnormal, the problem link and the problem equipment can be checked in the first time, and corresponding solutions can be made to reduce unnecessary losses; The material and equipment verification module is used to record the required raw materials, record and verify the equipment that needs to be started, and regularly maintain and repair the equipment; The power management module is used to manage and integrate the power required for the operation of the overall synthesis furnace and various power equipment, reduce unexpected equipment shutdowns due to insufficient power, and reduce potential safety hazards.

[0011] The production process of copper-nickel anode plates using a positive conversion synthesis furnace is as follows: Step 1: Prepare the required raw materials in advance and send them to the furnace side silo for batching. After the batching is completed, the raw materials are sent from the furnace mouth to the positive synthesis furnace through the furnace top feeding device; Step 2: Blow oxygen and natural gas into the furnace through the combustion burner, use natural gas as fuel to melt the cold material, use full oxygen combustion technology to reduce fuel consumption, add materials into the furnace from the furnace mouth in batches, and cut off the air and oxygen supply of the burner after all the cold materials are melted; Step 3: Oxygen-enriched air is blown in from the tuyere behind the furnace to form slag. The end point of the slag forming reaction is determined by the fluidity and appearance color of the slag and the content of copper-nickel alloy is tested by sampling. After the reaction is completed, the air supply is stopped and most of the impurity metals are oxidized into the blowing slag and poured into the slag bag from the furnace mouth; Step 4: Continue to blow in oxygen-enriched air through the tuyere behind the furnace to produce copper-nickel. During the copper-nickel production period, the copper-nickel matte remaining in the furnace reacts with oxygen in the blown-in oxygen-enriched air to produce a copper-nickel alloy. Step 5: After the oxidation operation is completed, the furnace pressure is adjusted to a slightly positive pressure for refining and reduction. The reducing agent is introduced to reduce the oxidized copper-nickel to obtain a copper-nickel alloy. The reduction end point is determined by the surface roughness and color of the liquid alloy. The reducing agent is sprayed from the reduction port in front of the furnace to maintain a reducing atmosphere in the furnace. Step 6: The high-temperature liquid copper-nickel alloy flows into the tundish through the chute, and is automatically and quantitatively cast into copper-nickel anode plates of qualified shape and weight by a single disc casting machine, and then transported to the yard by forklift.

[0012] As a preferred technical solution, after the copper-nickel alloy is generated in step 4, some cold materials such as crude copper can be added to make full use of the excess heat in the furnace, and the S content in the copper-nickel alloy is sampled and tested. When it is lower than the set threshold, the surface roughness and color of the liquid alloy in the furnace are observed as a basis for judging the end point of the copper making period.

[0013] As a preferred technical solution, the raw materials in step 1 include solid copper-nickel matte, quartz stone, and coke powder.

[0014] As a preferred technical solution, the solid copper-nickel matte in step 1 mainly comprises 30% Cu, 4% Ni, 22% S, 25% Fe and 1% Sn.

[0015] As a preferred technical solution, the copper-nickel anode plate in step 6 mainly comprises 81% Cu, 7.7% Ni and 0.13% Sn.

[0016] Compared with the prior art, the present invention has the following beneficial effects: The converter synthesis furnace invented this time solves the problems of not being able to supplement heat, reduce and refine, and directly cast into plates in the blowing furnace. The traditional converter is modified by adding a combustion burner at one end of the furnace body, through which fuel can be sprayed for combustion to supplement the heat in the furnace; a reduction port is added in front of the furnace, through which a reducing agent can be sprayed into the furnace for reduction and refining; a copper-nickel outlet is set at the other end of the furnace body, through which copper and nickel can be directly discharged, and directly cast into copper-nickel anode plates through a chute to a disc casting machine. At the same time, the blowing and refining processes are completed in one furnace, seamlessly connected, which can shorten the process flow, reduce heat loss in the furnace, heat loss of high-temperature melt, and also reduce low-altitude pollution; The present invention realizes that the blowing and refining processes of solid copper-nickel matte are completed in the same furnace, thus shortening the process flow. At the same time, since the crane reverse transportation of hot molten body is omitted, the problems of heat loss and low-air pollution in the transportation process are solved, and the operation efficiency and operation safety are effectively improved, and the investment and production costs are reduced. The present invention has the advantages of short process, low investment, low energy consumption, high environmental protection and efficiency, and continuous process. The present invention is provided with furnace hardware and furnace software for use together, which makes it convenient for staff to control the entire furnace on site and remotely, thereby improving the flexibility of equipment use and the overall intelligence level. When problems and abnormalities occur in one of the equipment or processing links, they can be located in the first time and handled accordingly, reducing unnecessary losses. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a side view of the overall structure of the furnace hardware of a positive conversion synthesis furnace for producing copper-nickel anode plates of the present invention; Figure 2 It is a front view of the overall structure of the furnace hardware of a positive conversion synthesis furnace for producing copper-nickel anode plates of the present invention; Figure 3 The present invention is a software flow chart of a furnace body of a positive conversion synthesis furnace for producing copper-nickel anode plates.

[0018] Legend: 1. Reduction port; 2. Air port; 3. Copper-nickel outlet port; 4. Smoke outlet; 5. Furnace port; 6. Smoke hood; 7. Copper-nickel outlet chute; 8. Combustion burner; 9. Rolling ring. DETAILED DESCRIPTION

[0019] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] like Figure 1-Figure 3 As shown, the embodiment: The positive conversion synthesis furnace includes furnace hardware, The furnace hardware includes a furnace body, a smoke hood 6 is sleeved on the outside of the furnace body, a rolling ring 9 is sleeved on the outside of the furnace body, and the rolling ring 9 is located on one side of the smoke hood 6. The smoke hood 6 is used to isolate the smoke when the whole equipment is running, and the rolling ring 9 is used to cooperate with the furnace body to rotate; protective covers are installed on both sides of the furnace body, a combustion burner 8 is installed on the outside of one of the protective covers, and a copper-nickel outlet chute 7 is installed on the outside of the other protective cover, and the copper-nickel chute 7 and the combustion burner 8 are installed to cooperate with the furnace body for normal use; the outer side of the copper-nickel outlet chute 7 is installed with a reduction port 1, an air port 2 and a copper-nickel outlet 3, and the reduction port 1, the air port 2 and the copper-nickel outlet 3 are distributed on the outer side of the other protective cover in a circular ring structure; In this solution, a smoke outlet 4 is installed on the top of the furnace body, and a furnace mouth 5 is installed on the top of the furnace body. The furnace mouth 5 is located on one side of the smoke outlet 4. The smoke is discharged through the smoke outlet 4, and the required processed items are added through the furnace mouth 5; two symmetrically distributed support seats are provided at the bottom of the furnace body, and the furnace body rotates inside the support seats, thereby improving the rotation requirements of the equipment; In this scheme, the furnace body is a horizontal cylindrical shape; the furnace mouth 5 has a size of 1200×1000mm, a total of one, located at the upper end of the furnace body, and the charge is added and the slag is poured out through the furnace mouth 5; a plurality of air ports 2 with an inner diameter of ~50mm are located at the back of the furnace at a spacing of 200~300mm, and air and oxygen are added to the furnace body through the air ports 2; a combustion burner 8 is located at one end of the furnace body, and fuel is added through the combustion burner 8; a copper-nickel outlet 3 is located at the other end of the furnace body opposite to the combustion burner 8, and the high-temperature liquid copper-nickel flows out through the copper-nickel outlet 3 and is sent to the casting process through the copper-nickel outlet chute 7; the flue gas outlet 4 is upward, has a size of 2000×1400mm, and is on the same side as the copper-nickel outlet 3; there are two reduction ports 1, DN32, opposite to the air port 2, located in front of the furnace, and the reducing agent is sprayed into the furnace through the reduction port 1; the rolling ring 9 is located outside the furnace body, and the furnace body is rotated by the rolling ring 9.

[0021] like Figure 1-Figure 2 As shown, in this solution, a first valve is installed outside the reduction port 1, a second valve is installed outside the air inlet 2, a third valve is installed outside the copper-nickel outlet 3, a fourth valve is installed outside the flue gas outlet 4, and a fifth valve is installed outside the furnace port 5. The opening and closing of the reduction port 1 are controlled by the first valve, the opening and closing of the air inlet 2 are controlled by the second valve, the opening and closing of the copper-nickel outlet 3 are controlled by the third valve, the opening and closing of the flue gas outlet 4 are controlled by the fourth valve, and the opening and closing of the furnace port 5 are controlled by the fifth valve. This facilitates on-site and remote control of the start and stop of single equipment by the staff, improving the flexibility during equipment operation. In this solution, a control panel is installed outside the furnace body. The furnace body, the first valve, the second valve, the third valve, the fourth valve, the fifth valve, and the combustion burner 8 are all electrically connected to the control panel. The control panel is used to control the operation of the furnace body, the first valve, the second valve, the third valve, the fourth valve, the fifth valve, and the combustion burner 8, achieving unified management of electrical equipment.

[0022] As Figure 3 shown, in this solution, the rotary anode synthesis furnace further includes furnace body software. The furnace body software includes a synthesis furnace control module, a production process management module, a materials and equipment verification module, and a power management module. The synthesis furnace control module, the production process management module, the materials and equipment verification module, and the power management module are all provided inside the control panel and are respectively communicatively connected to the control panel. In this solution, the synthesis furnace control module is used to control the control equipment for starting the operation of the synthesis furnace and issue on-site and remote instructions to the control panel. The production process management module is used to monitor in real time the feeding, cold material melting, slag making, refining reduction, and casting processes involved in the production of the synthesis furnace. When abnormalities occur in the final product or in a certain link, the problem link and problem equipment can be queried immediately for corresponding solutions to reduce unnecessary losses. The materials and equipment verification module is used to record the required raw materials, record and verify the equipment to be started, and perform regular maintenance and repair of the equipment. The power management module is used to integrate the power required for the operation of the overall synthesis furnace and each electrical equipment, reducing the situation of unexpected equipment shutdown due to insufficient power and reducing potential safety hazards.

[0023] The furnace body software further includes a furnace body heating system: an efficient electric heating system or a gas heating system is adopted to ensure uniform temperature inside the furnace. The temperature inside the furnace is monitored in real time through a temperature sensor and adjusted through an automatic control system to ensure that the temperature during the synthesis process is within the optimal range.

[0024] The furnace software also includes an airflow control system: the uniform distribution of airflow in the furnace is crucial to the uniform fusion of the alloy. The Zhuanyang synthesis furnace is equipped with a rotating airflow system, which adjusts the direction and speed of the airflow to evenly distribute the heat and material in the furnace, thereby achieving uniform alloy composition and good synthesis effect.

[0025] like Figure 1-Figure 3 As shown, in this scheme, the production process of copper-nickel anode plates produced by using a positive conversion synthesis furnace is as follows: Step 1: Prepare the required raw materials in advance: solid copper-nickel matte, quartz stone, and coke powder are sent to the furnace side silo for batching. After the batching is completed, they are sent from the furnace mouth 5 to the positive synthesis furnace through the furnace top feeding device. The main components of the solid copper-nickel matte are Cu 30%, Ni 4%, S 22%, Fe 25%, and Sn 1%; Preparation method of solid copper-nickel matte in step 1: Raw material selection: First, select Cu and Sn as the main raw materials. According to the composition requirements of the target alloy, weigh the required weight of raw materials; Melting furnace selection: Use electric furnace or induction furnace for melting, which provides a stable high temperature environment and helps to fully mix copper and nickel; Melting temperature control: put Cu and Sn into the melting furnace according to the required proportion, heat the temperature to 1300°C-1600°C, and heat for 2-5 hours to ensure that the metals are fully melted and mixed. During the melting process, add the required weight of Fe and S to improve the properties of the alloy; Casting process: The molten copper-nickel alloy liquid is poured into the mold and cooled to obtain a rough billet. The alloy billet after casting needs to be cut and trimmed, and further processed by forging. The temperature is 900°C-1200°C, and it is kept heated and forged for many times; Cooling annealing: After the forging and rolling process, the alloy needs to be slowly cooled, the cooling time is 3-7h, the annealing temperature is 600°C-900°C, and the cooling time is 1-2h; Use spectral analysis, chemical analysis and other methods to ensure that the composition of the alloy meets the design requirements. At the same time, the surface of the copper-nickel alloy is electroplated, sprayed and other treatments are performed to obtain the final product, which is used in conjunction with step 1.

[0026] Step 2: Blow oxygen and natural gas into the furnace through the combustion burner 8, use natural gas as fuel to melt the cold material, use full oxygen combustion technology to reduce fuel consumption, add materials into the furnace from the furnace port 5 in batches, and cut off the air and oxygen supply of the burner after all the cold materials are melted; Step 3: oxygen-enriched air is blown in from the tuyere 2 at the rear of the furnace to form slag. The end point of the slag forming reaction is determined by the fluidity and appearance color of the slag and the content of copper-nickel alloy is tested by sampling. After the reaction is completed, the air supply is stopped and most of the impurity metals are oxidized into the blowing slag and poured into the slag bag from the furnace port 5; Step 4: Continue to blow in oxygen-enriched air through the tuyere 4 behind the furnace to make copper-nickel. During the copper-nickel making period, the copper-nickel matte remaining in the furnace reacts with the oxygen in the blown oxygen-enriched air to form a copper-nickel alloy. After the copper-nickel alloy is formed, some cold materials such as crude copper can be added to make full use of the excess heat in the furnace. Samples are taken to detect the S content in the copper-nickel alloy. When it is lower than the set threshold, the surface roughness and color of the liquid alloy in the furnace are observed as a basis for judging the end point of the copper-making period. Step 5: After the oxidation operation is completed, the furnace pressure is adjusted to a slightly positive pressure, and refining reduction is performed. A reducing agent is introduced to reduce the oxidized copper-nickel to obtain a copper-nickel alloy. The reduction end point is determined by the surface roughness and color of the liquid alloy. The reducing agent is sprayed from the reduction port 1 in front of the furnace to maintain a reducing atmosphere in the furnace; Step 6: The high-temperature liquid copper-nickel alloy flows into the tundish through the chute, and is automatically and quantitatively cast into copper-nickel anode plates of qualified shape and weight by a single disc casting machine, and then transported to the yard by a forklift. The main components of the copper-nickel anode plates are Cu 81%, Ni 7.7%, and Sn 0.13%.

[0027] The converter synthesis furnace invented this time solves the problems of not being able to supplement heat, reduce and refine in the blowing furnace, and not being able to be directly cast into plates. The traditional converter is modified by adding a combustion burner at one end of the furnace body, through which fuel can be sprayed for combustion to supplement the heat in the furnace; a reduction port is added in front of the furnace, through which a reducing agent can be sprayed into the furnace for reduction and refining; a copper-nickel outlet is set at the other end of the furnace body opposite to the burner, through which copper and nickel can be directly discharged, and directly cast into copper-nickel anode plates through a chute to a disc casting machine. At the same time, the blowing and refining processes are completed in one furnace, seamlessly connected, which can shorten the process flow, reduce heat loss in the furnace, heat loss of high-temperature melt, and also reduce low-altitude pollution.

[0028] The present invention realizes the blowing and refining process of solid copper-nickel matte in the same furnace, shortening the process flow. At the same time, since the crane reverse transportation of hot molten body is omitted, the problems of heat loss and low-air pollution in the transportation process are solved, the operation efficiency and operation safety are effectively improved, the investment and production cost are reduced, and the invention has the advantages of short process, low investment, low energy consumption, high environmental protection and high efficiency, and continuous process.

[0029] The present invention is provided with furnace hardware and furnace software for use together, which makes it convenient for staff to control the entire furnace on site and remotely, thereby improving the flexibility of equipment use and the overall intelligence level. When problems and abnormalities occur in one of the equipment or processing links, they can be located in the first time and handled accordingly, reducing unnecessary losses.

[0030] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0031] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A positive conversion synthesis furnace for producing copper-nickel anode plates, the positive conversion synthesis furnace comprising furnace hardware, characterized in that: The furnace hardware comprises a furnace body, a smoke hood (6) is sleeved on the outer side of the furnace body, a rolling ring (9) is sleeved on the outer side of the furnace body, the rolling ring (9) is located on one side of the smoke hood (6), the smoke hood (6) is used to isolate and process the smoke when the whole equipment is running, and the rolling ring (9) is used to cooperate with the furnace body to rotate; Protective covers are installed on both sides of the furnace body, a combustion burner (8) is installed on the outer side of one of the protective covers, and a copper-nickel chute (7) is installed on the outer side of the other protective cover, and the furnace body is used normally by installing the copper-nickel chute (7) and the combustion burner (8); A reduction port (1), an air port (2) and a copper-nickel outlet port (3) are installed on the outer side of the copper-nickel outlet chute (7); the reduction port (1), the air port (2) and the copper-nickel outlet port (3) are distributed on the outer side of another protective cover in a circular ring structure; A smoke outlet (4) is installed on the top of the furnace body, and a furnace opening (5) is installed on the top of the furnace body. The furnace opening (5) is located on one side of the smoke outlet (4). Smoke is discharged through the smoke outlet (4), and required processed items are added through the furnace opening (5); The bottom of the furnace body is provided with two symmetrically distributed support seats, and the furnace body rotates inside the support seats.

2. The cation conversion synthesis furnace for producing copper-nickel anode plates according to claim 1, characterized in that: A first valve is installed on the outer side of the reduction port (1), a second valve is installed on the outer side of the air port (2), a third valve is installed on the outer side of the copper-nickel outlet port (3), a fourth valve is installed on the outer side of the smoke outlet (4), and a fifth valve is installed on the outer side of the furnace port (5). The first valve is used to control the opening and closing of the reduction port (1), the second valve is used to control the opening and closing of the air port (2), the third valve is used to control the opening and closing of the copper-nickel outlet port (3), the fourth valve is used to control the opening and closing of the smoke outlet (4), and the fifth valve is used to control the opening and closing of the furnace port (5).

3. The cation conversion synthesis furnace for producing copper-nickel anode plates according to claim 2, characterized in that: A control panel is installed on the outer side of the furnace body, and the furnace body, the first valve, the second valve, the third valve, the fourth valve, the fifth valve and the combustion burner (8) are all electrically connected to the control panel, and the control panel is used to control the operation of the furnace body, the first valve, the second valve, the third valve, the fourth valve, the fifth valve and the combustion burner (8).

4. The cation conversion synthesis furnace for producing copper-nickel anode plates according to claim 3, characterized in that: The positive-converting synthesis furnace also includes a furnace body software, which includes a synthesis furnace control module, a production process management module, a material and equipment verification module, and a power management module. The synthesis furnace control module, the production process management module, the material and equipment verification module, and the power management module are all arranged inside the control panel and are respectively communicated with the control panel.

5. The cation conversion synthesis furnace for producing copper-nickel anode plates according to claim 4, characterized in that: The synthesis furnace control module is used to control the control device that starts the operation of the synthesis furnace and issue on-site and remote instructions to the control panel; The production process management module is used to monitor the charging, cold material melting, slag making, refining reduction and casting processes involved in the production of the synthesis furnace in real time; The material and equipment verification module is used to record and verify the required raw materials and the equipment that needs to be started; The power management module is used to manage and integrate the power required for the operation of the overall synthesis furnace and various power equipment.

6. A process for producing a copper-nickel anode plate using a cation conversion synthesis furnace as claimed in any one of claims 1 to 5, comprising the following steps: Step 1: Prepare the required raw materials in advance and send them to the furnace side material bin for batching. After the batching is completed, the raw materials are sent from the furnace mouth (5) to the positive synthesis furnace through the furnace top feeding device; Step 2: oxygen and natural gas are blown into the furnace through the combustion burner (8), and natural gas is used as fuel to melt the cold material. The full oxygen combustion technology is used to reduce the fuel consumption. The materials are added into the furnace from the furnace port (5) in batches. After all the cold materials are melted, the air and oxygen supply of the burner are cut off; Step 3: oxygen-enriched air is blown in from the tuyere (2) at the rear of the furnace to form slag. The slag fluidity and appearance color are measured, and the copper-nickel alloy content is sampled and tested to determine the end point of the slag forming reaction. After the reaction is completed, the air supply is stopped, and most of the impurity metals are oxidized into the blowing slag and poured into the slag bag from the furnace port (5); Step 4: continue to blow in oxygen-enriched air through the tuyere (4) at the rear of the furnace to produce copper-nickel. During the copper-nickel production period, the copper-nickel matte remaining in the furnace reacts with oxygen in the blown-in oxygen-enriched air to produce a copper-nickel alloy. Step 5: After the oxidation operation is completed, the furnace pressure is adjusted to a slightly positive pressure, and refining reduction is performed. A reducing agent is introduced to reduce the oxidized copper-nickel to obtain a copper-nickel alloy. The reduction end point is determined by the surface roughness and color of the liquid alloy. The reducing agent is sprayed into the furnace from the reduction port (1) in front of the furnace to maintain a reducing atmosphere in the furnace. Step 6: The high-temperature liquid copper-nickel alloy flows into the tundish through the chute, and is automatically and quantitatively cast into copper-nickel anode plates of qualified shape and weight by a single disc casting machine, and then transported to the yard by forklift.

7. The production process according to claim 6, characterized in that: After the copper-nickel alloy is generated in step 4, some cold materials such as crude copper can be added to fully utilize the excess heat in the furnace, and the S content in the copper-nickel alloy is detected by sampling. When it is lower than the set threshold, the surface roughness and color of the liquid alloy in the furnace are observed as a basis for judging the end point of the copper making period.

8. The production process according to claim 6, characterized in that: The raw materials in step 1 include solid copper-nickel matte, quartz stone and coke powder.

9. The production process according to claim 8, characterized in that: The solid copper-nickel matte in step 1 mainly comprises 30% Cu, 4% Ni, 22% S, 25% Fe and 1% Sn.

10. The production process according to claim 6, characterized in that: The copper-nickel anode plate in step 6 mainly comprises 81% Cu, 7.7% Ni and 0.13% Sn.

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