Multi-element microalloyed high-temperature high-entropy amorphous alloy and preparation method thereof

Through multi-element microalloyed high-temperature high-entropy amorphous alloys, the existing high-entropy amorphous alloys have been solved, high-temperature stability and high hardness have been achieved, and their application under extreme conditions such as high temperature, wear resistance, and corrosion resistance has been expanded.

CN120026258BActive Publication Date: 2025-09-02XIAN TECH UNIV
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Patent Information

Application Number
CN202510230064.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2025-09-02
Estimated Expiration
2045-02-28

AI Technical Summary

Technical Problem

The existing high-entropy amorphous alloys are not rich enough, the thermal properties, hardness and strength are insufficient, making it difficult to serve at high temperatures and explore their performance and characteristics under multiple sizes and complex shapes, limiting their application under extreme conditions such as high temperature, wear resistance, corrosion resistance.

Method used

A high-temperature and high-entropy amorphous alloy with multi-element microalloyation is used, and the chemical formula is WaMobCrcTadNbeRefOsgIrhCiBjREk is introduced. At least five microalloyed elements are introduced. Block materials are prepared through vacuum arc smelting and rapid solidification methods, including rod-shaped and strip materials, with a maximum diameter of up to 1.3mm.

Benefits of technology

The initial crystallization temperature is significantly improved to above 950℃, the Vickers microhardness exceeds 17GPa, the fracture strength is not less than 5GPa, and the corrosion resistance is excellent. It is suitable for precision mechanical components and molding molds in high-temperature environments.

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Abstract

The present invention discloses a multi-element microalloyed high-temperature high-entropy amorphous alloy and a preparation method thereof. The chemical formula of the high-temperature high-entropy amorphous alloy is W a Mo b Cr c Ta d Nb e Re f Os g Ir h C i B j RE k ; where RE represents a rare earth element; Mo, Cr, Nb, Ir and RE are microalloying elements; the content of each element is expressed in atomic percentage (at.%) and satisfies the following conditions: a is 20 to 40, b is 1 to 5, c is 1 to 5, d is 5 to 15, e is 1 to 5, f is 10 to 25, g is 5 to 15, h is 1 to 5, i is 5 to 10, j is 10 to 25, k is 1 to 4, and a+b+c is 25 to 45, d+e ... is 10-20, f+g+h is 16-40, i+j is 15-30, and a+b+c+d+e+f+g+h+i+j+k=100; the preparation process of the present invention is simple, and the obtained high-entropy amorphous alloy has high crystallization temperature, high hardness, high strength and high corrosion resistance, and has excellent molding size and performance adjustability; it has great application potential in the manufacture of high-tolerance precision mechanical components, their molding molds or high-precision surface grinding processing materials.
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Description

Technical Field

[0001] The present invention belongs to the field of high-entropy amorphous alloys, and in particular relates to a multi-element microalloyed high-temperature high-entropy amorphous alloy and a preparation method thereof. Background Art

[0002] High-entropy amorphous alloys (HEMAs) are a new type of alloy that possesses the multi-principal component characteristics of HEMAs (mostly composed of at least five elements in equiatomic or near-equiatomic ratios) and the long-range disorder characteristic of traditional amorphous alloys. Consequently, compared with HEMAs and traditional amorphous alloys of the same composition, HEMAs typically exhibit more unique mechanical, physical, and chemical properties, as well as thermodynamic behavior and stability. Therefore, these alloys not only broaden the exploration of potential applications of amorphous and HEMAs but also facilitate understanding the general principles governing the effects of structural amorphization of HEMAs and structural high-entropy transformation of traditional amorphous alloys on their composition, structure, and properties. Despite this, the multi-principal component requirements of HEMAs have limited HEMA systems and their number. Furthermore, because existing HEMAs are primarily composed of elements with relatively low melting points (mostly below 2000°C), the initial crystallization temperature of most HEMAs currently does not exceed 700°C. As is known to all, the mechanical properties of amorphous alloys, such as hardness and strength, are often positively correlated with their thermal properties, such as the initial crystallization temperature. Therefore, the room temperature fracture strength (σ f ) and Vickers microhardness (H v ) are not higher than 4GPa and 13GPa respectively. In addition, there is still a lack of high-entropy amorphous alloys that combine high crystallization temperature (or high temperature resistance) with high performance (such as high hardness and strength and resistance to corrosion in harsh environments, etc.) and bulk size and shape (three-dimensional dimensions are not less than 1mm). These characteristics not only make it difficult for most existing high-entropy amorphous alloys to serve at higher temperatures without crystallization failure, but also make it difficult to explore the service behavior and characteristics of such alloys in a wider temperature range, more systems, and more diverse size dimensions and shape complexities, which seriously restricts the potential application of such alloys as high-tolerance micro-gears and micro-bearings, micro-tools and other precision mechanical components or their forming mold preparation materials under near-extreme conditions such as high temperature, wear resistance, and corrosion resistance. Summary of the Invention

[0003] The present invention provides a multi-element microalloyed high-temperature high-entropy amorphous alloy and a preparation method thereof, which solves the problems of insufficient variety and quantity of high-entropy amorphous alloys in the prior art, and insufficient thermal properties, hardness and strength.

[0004] In order to achieve the above object, the technical solution of the present invention is as follows:

[0005] In a first aspect, the present invention provides a multi-element microalloyed high-temperature high-entropy amorphous alloy, wherein the chemical formula of the high-temperature high-entropy amorphous alloy is W a Mo b Cr c Ta d Nb e Re f Os g Ir h C i B j RE k ; Wherein RE represents a rare earth element; Mo, Cr, Nb, Ir and RE are microalloying elements; the content of each element is expressed in atomic percentage (at.%) and satisfies the following conditions: a is 20 to 40, b is 1 to 5, c is 1 to 5, d is 5 to 15, e is 1 to 5, f is 10 to 25, g is 5 to 15, h is 1 to 5, i is 5 to 10, j is 10 to 25, k is 1 to 4, and a+b+c is 25 to 45, d+e is 10 to 20, f+g+h is 16 to 40, i+j is 15 to 30, and a+b+c+d+e+f+g+h+i+j+k=100.

[0006] Furthermore, the high-temperature high-entropy amorphous alloy is a strip material or a block material, and the block material includes a rod shape with a maximum diameter of 1.3 mm.

[0007] Furthermore, the RE is a combination of one or more rare earth elements Y, Er, Gd, and Dy.

[0008] Furthermore, the chemical formula of the high temperature high entropy amorphous alloy is W 34 Mo2Cr2Ta 10 Nb2Re 15 Os 10 Ir2C6B 15 Y2.

[0009] Furthermore, the chemical formula of the high temperature high entropy amorphous alloy is W 30 Mo2Cr2Ta9Nb2Re 20 Os7Ir2C6B 18 Y1Er1.

[0010] Furthermore, the chemical formula of the high temperature high entropy amorphous alloy is W 26 Mo2Cr2Ta 10 Nb2Re 15 Os 10 Ir2C6B 22 Y1Gd1Dy1.

[0011] In a second aspect, the present invention provides a method for preparing the above-mentioned high-temperature high-entropy amorphous alloy, comprising:

[0012] Ingredients: According to W a Mo b Cr c Ta d Nb e Re f Os g Ir h C i B j RE k Weigh each raw material according to the chemical formula;

[0013] Melting master alloy ingot: put the weighed raw materials into the vacuum arc melting furnace, and refine them 1 to 4 times to make the raw materials melt evenly. After cooling in the furnace, take out the master alloy ingot;

[0014] Preparation of high-entropy amorphous alloy: using an induction furnace in a rapid solidification device to completely melt the master alloy ingot to obtain an alloy melt, and rapidly cooling and solidifying the alloy melt by melt spinning or copper mold casting to obtain a high-temperature high-entropy amorphous alloy in the form of a strip material or a block material.

[0015] Furthermore, the alloy melt is rapidly cooled and solidified by the copper mold casting method to obtain a block material, wherein the block material includes a rod-like shape with a maximum diameter of 1.3 mm;

[0016] The alloy melt is rapidly cooled and solidified by the melt spinning method to obtain a strip material, and the thickness of the strip material is 20 to 30 μm.

[0017] Furthermore, the conditions for smelting the master alloy ingot are: adjusting the vacuum degree in the furnace to ≤4×10 -3 Pa, melting temperature 3500℃~4500℃, single-pass melting time 1~4min;

[0018] The conditions for preparing the strip material by melt spinning method are: vacuum degree 1~3×10 -2 Pa, induced current 25-30A, spray casting pressure 0.04-0.07MPa, copper wheel speed 2500-3500r / min;

[0019] The conditions for preparing the block material by the copper mold casting method are: vacuum degree 1-3×10 -2 Pa, induced current 25~30A, spray casting pressure 0.05~0.08MPa.

[0020] In the third aspect, the present invention provides the use of the above-mentioned multi-element microalloyed high-temperature high-entropy amorphous alloy in the manufacture of precision mechanical components, their forming molds or high-precision surface grinding processing materials, wherein the precision mechanical components or their forming molds are used in high-temperature, wear-resistant and corrosion-resistant environments.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. The multi-element microalloyed high-temperature high-entropy amorphous alloy provided by the present invention has a significant feature of containing at least five microalloying elements, which is richer than the number of microalloying elements in most existing high-entropy amorphous alloys; these microalloying elements not only play a microalloying role, but also enhance the high-entropy characteristics of the alloy. Specifically: the microalloying elements Mo and Cr together with the same group element W constitute the first type of principal element, Nb and the same group element Ta form the second type of principal element, and Ir forms the third type of principal element with the adjacent Re and Os in the periodic table, so that these microalloying elements also have a high-entropy effect. The synergistic effect of multi-element microalloying and high-entropy makes the alloy components present significant atomic radius differences and diversified mixing enthalpy (including positive, negative and zero values), thereby forming a more complex atomic stacking structure and strengthened mutual bonding; this structural characteristic significantly improves the amorphous forming ability of the alloy and the controllability of its performance. In contrast, existing technologies are usually limited to the microalloying effect of a single element and fail to effectively combine the advantages of microalloying and high entropy. Therefore, the formation ability and performance regulation effect of high entropy amorphous alloys are extremely limited.

[0023] 2. The high-temperature high-entropy amorphous alloy of the multi-element microalloying provided by the present invention has an initial crystallization temperature (T x ) exceeds 950°C, at least 250°C higher than most existing high-entropy amorphous alloys; this characteristic endows the alloy with excellent thermal properties, allowing it to maintain amorphous stability at higher temperatures without crystallization failure. This advantage not only facilitates the study of the performance and behavior of this type of alloy under near-extreme conditions such as high temperatures, but also opens up the possibility of its application in the manufacture of high-tolerance micro-gears, micro-bearings, micro-tools, and other precision mechanical components or their forming molds, enabling it to safely serve in harsh high-temperature environments, demonstrating significant application value and economic benefits.

[0024] 3. The multi-element microalloyed high-temperature high-entropy amorphous alloy provided by the present invention has a Vickers microhardness (H v ) exceeds 17GPa, which is at least 4GPa higher than most existing high entropy amorphous alloys; at the same time, its fracture strength (σ f ) is not less than 5GPa, which is at least 1GPa higher than that of most existing high-entropy amorphous alloys. This excellent toughness makes it a promising new material for high-precision surface grinding. In addition, the alloy shows no obvious weight loss after immersion in 2mol / L HCl solution for 7 days, demonstrating excellent corrosion resistance, far exceeding the corrosion resistance of most existing high-entropy amorphous alloys in 1mol / L HCl solution.

[0025] 4. The multi-element microalloyed high-temperature high-entropy amorphous alloy provided by the present invention can be used to prepare rod-shaped block materials with a critical diameter of not less than 1 mm and a maximum diameter of 1.3 mm through composition optimization; this feature not only facilitates the acquisition of various mechanical performance parameters such as the strength of the alloy, but also expands the possibility of exploring its potential applications in multiple sizes and complex shapes; in contrast, most existing high-entropy amorphous alloys find it difficult to simultaneously possess high crystallization temperature, high hardness, high strength, high corrosion resistance, and a block morphology with three-dimensional dimensions of not less than 1 mm.

[0026] Of course, the implementation of the various technical solutions of the present invention does not necessarily require achieving all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, without paying any creative work, they can also obtain drawings of other embodiments based on these drawings.

[0028] Figure 1 X-ray diffraction (XRD) patterns of high entropy amorphous alloy cast samples corresponding to Examples 1 to 3 of the present invention;

[0029] Figure 2 These are actual photos of the high-entropy amorphous alloy cast samples corresponding to Example 1 and Example 2 of the present invention. DETAILED DESCRIPTION

[0030] The present invention will be further described in detail below by means of specific embodiments in conjunction with the accompanying drawings. Similar elements in different embodiments are numbered with associated similar elements. In the following embodiments, many detailed descriptions are provided to enable the present application to be better understood. However, those skilled in the art will readily appreciate that some of the features may be omitted in different circumstances, or may be replaced by other elements, materials, or methods. In some cases, some operations related to the present application are not shown or described in the specification. This is to avoid the core portion of the present application being overwhelmed by excessive descriptions, and for those skilled in the art, it is not necessary to describe these related operations in detail. They will fully understand the related operations based on the description in the specification and the general technical knowledge in the art.

[0031] In addition, the features, operations, or characteristics described in the specification may be combined in any appropriate manner to form various embodiments. Furthermore, the steps or actions in the method description may be reordered or adjusted in a manner readily apparent to those skilled in the art. Therefore, the various sequences in the specification and drawings are provided solely for the purpose of clearly describing a particular embodiment and are not intended to be mandatory, unless otherwise specified.

[0032] The present invention designs a high-entropy amorphous alloy that has component characteristics different from existing high-entropy amorphous alloys, has excellent comprehensive performance, high potential application value, and can be prepared into a block.

[0033] The chemical formula of the high entropy amorphous alloy is W a Mo b Cr c Ta d Nb e Re f Os g Ir h C i B j RE k ; Wherein RE represents a rare earth element, which can be a combination of one or more of Y (yttrium), Er (erbium), Gd (gadolinium), and Dy (dysprosium); Mo, Cr, Nb, Ir, and RE are microalloying elements; wherein the content of each element is expressed in atomic percentage (at.%), as follows: a is 20 to 40, b is 1 to 5, c is 1 to 5, d is 5 to 15, e is 1 to 5, f is 10 to 25, g is 5 to 15, h is 1 to 5, i is 5 to 10, j is 10 to 25, and k is 1 to 4, and a+b+c is 25 to 45, d+e is 10 to 20, f+g+h is 16 to 40, i+j is 15 to 30, and a+b+c+d+e+f+g+h+i+j+k=100.

[0034] The present invention will be further described below through several typical embodiments:

[0035] Example 1:

[0036] The present embodiment provides a multi-element microalloyed high-temperature high-entropy amorphous alloy, the chemical formula of which is W 34 Mo2Cr2Ta 10 Nb2Re 15 Os 10 Ir2C6B 15 Y2 is prepared by the following method:

[0037] Step 1, ingredients: according to the composition, calculate and weigh the required purity greater than 99wt.% of pure W, pure Mo, pure Cr, pure Ta, pure Nb, pure Re, pure Os, pure Ir, pure C, pure B and pure Y;

[0038] Step 2: Melting the master alloy ingot: Place the raw materials weighed in step 1 into a vacuum arc melting furnace and adjust the vacuum degree in the furnace to 3×10 -3 Pa, the melting temperature is 4000℃, the melting time is 2min, and the raw materials are melted evenly for 3 times. After cooling in the furnace, the master alloy ingot is taken out;

[0039] Step 3: Preparation of high entropy amorphous alloy: W prepared in step 2 34 Mo2Cr2Ta 10 Nb2Re 15 Os 10 The Ir2C6B15Y2 alloy ingot was placed in a rapid solidification device and completely melted using its electromagnetic induction furnace. Then, a rod-shaped bulk material sample with a diameter of 1.3 mm was obtained by copper mold casting. The preparation parameters of the copper mold casting method were vacuum degree 2×10 -2 Pa, induced current 27A, and injection pressure 0.07MPa.

[0040] See the actual photo of the rod-shaped block material obtained in Example 1. Figure 2 (a) The material is cylindrical with a smooth surface and metallic luster. The measured diameter is 1.3 mm ± 0.05 mm. The overall appearance is uniform and consistent, reflecting the excellent forming properties of high-entropy amorphous alloys.

[0041] like Figure 1 As shown, the W prepared in Example 1 34 Mo2Cr2Ta 10 Nb2Re 15 Os 10 Ir2C6B 15 The Y2 rod-shaped bulk material sample was tested and analyzed by X-ray diffraction (XRD), differential scanning calorimetry (DSC) and mechanical experiments. The results showed that its structure was a single amorphous state (see Figure 1 ), the initial crystallization temperature is 1018℃, the room temperature Vickers hardness is 21.6GPa, and the room temperature fracture strength is 5.5GPa.

[0042] Example 2:

[0043] The present embodiment provides a multi-element microalloyed high-temperature high-entropy amorphous alloy, the chemical formula of which is W 30 Mo2Cr2Ta9Nb2Re 20 Os7Ir2C6B 18 Y1Er1 was prepared by the following method:

[0044] Step 1, ingredients: according to the composition, calculate and weigh the required purity greater than 99wt.% of pure W, pure Mo, pure Cr, pure Ta, pure Nb, pure Re, pure Os, pure Ir, pure C, pure B, pure Y and pure Er;

[0045] Step 2: Melting the master alloy ingot: Place the raw materials weighed in step 1 into a vacuum arc melting furnace and adjust the vacuum degree in the furnace to 3×10 -3 Pa, the melting temperature is 4100℃, the melting time is 1.5min, and the raw materials are melted evenly for 4 times. After cooling in the furnace, the master alloy ingot is taken out;

[0046] Step 3: Preparation of high entropy amorphous alloy: W prepared in step 2 30 Mo2Cr2Ta9Nb2Re 20 Os7Ir2C6B 18 The Y1Er1 alloy ingot was placed in a rapid solidification device and completely melted in an electromagnetic induction furnace. Then, a 22 μm thick alloy strip sample was obtained by melt spinning. The melt spinning method preparation parameters were: vacuum degree 2×10 -2 Pa, induced current 28A, spray casting pressure 0.05MPa, copper wheel speed 3000r / min.

[0047] See the actual photo of the strip material obtained in Example 2. Figure 2 (b) The material is in the form of a thin strip with a smooth surface and metallic luster. The thickness is 22 μm and the overall appearance is uniform, reflecting the excellent forming properties of high-entropy amorphous alloys.

[0048] like Figure 1 As shown, the W prepared in Example 2 30 Mo2Cr2Ta9Nb2Re 20 Os7Ir2C6B 18 The Y1Er1 strip material sample was analyzed by X-ray diffraction (XRD), differential scanning calorimetry (DSC) and mechanical properties test. The results showed that the sample structure was a single amorphous state (see Figure 1 ), the initial crystallization temperature reaches 1020℃, and the Vickers microhardness at room temperature is 21.5GPa.

[0049] Example 3:

[0050] The chemical formula of the multi-element microalloyed high-temperature high-entropy amorphous alloy provided in this embodiment is W 26 Mo2Cr2Ta 10 Nb2Re 15 Os 10 Ir2C6B 22Y1Gd1Dy1 can be prepared by the following method:

[0051] Step 1, ingredients: according to the composition, calculate and weigh the required purity greater than 99wt.% of pure W, pure Mo, pure Cr, pure Ta, pure Nb, pure Re, pure Os, pure Ir, pure C, pure B, pure Y, pure Gd and pure Dy;

[0052] Step 2: Melting the master alloy ingot: Place the raw materials weighed in step 1 into a vacuum arc melting furnace and adjust the vacuum degree in the furnace to 3×10 -3 Pa, melting temperature is 3800℃, melting time is 2min, refining is done 3 times to make the raw materials melt evenly, and the master alloy ingot is taken out after cooling in the furnace;

[0053] Step 3: Preparation of high entropy amorphous alloy: W prepared in step 2 26 Mo2Cr2Ta 10 Nb2Re 15 Os 10 The Ir2C6B22Y1Gd1Dy1 alloy ingot was placed in a rapid solidification device and completely melted in its electromagnetic induction furnace. Then, a 22 μm thick alloy strip sample was obtained by melt spinning. The preparation parameters of the melt spinning method were vacuum degree 2×10 -2 Pa, induced current 26A, spray casting pressure 0.05MPa, copper wheel speed 3000r / min.

[0054] The actual photo of the strip material prepared in Example 3 is similar to that in Example 2. The material is in the form of a thin strip with a smooth surface and metallic luster, a thickness of 22 μm, and a uniform overall appearance, reflecting the excellent forming properties of the high-entropy amorphous alloy.

[0055] like Figure 1 As shown, the W prepared in Example 3 26 Mo2Cr2Ta 10 Nb2Re 15 Os 10 Ir2C6B 22 The Y1Gd1Dy1 strip material sample was analyzed by X-ray diffraction (XRD), differential scanning calorimetry (DSC) and mechanical properties test. The results showed that the sample structure was a single amorphous state (see Figure 1 ), the initial crystallization temperature reaches 1008℃, and the Vickers microhardness at room temperature is 20.6GPa.

[0056] Comparative Example 1:

[0057] Select patent application number: 201710854943.4, patent name: A high entropy bulk amorphous alloy and its preparation method, the Zr with the highest initial crystallization temperature involved 28 Ti24 Be 23 Cu9Ni 10 Al6 high entropy amorphous alloy; Patent application number: 201510293400.0, Patent name: A soft magnetic FeCoNiMB high entropy bulk amorphous alloy and its preparation method, the Fe with the highest initial crystallization temperature involved 25 Co 25 Ni 25 P5Si 7.5 B 12.5 and the highest strength Fe 25 Co 25 Ni 25 Si 7.5 B 17.5 High entropy amorphous alloy; Patent application number: 202311741065.7, Patent name: A bulk rare earth-based high entropy amorphous alloy with high magnetocaloric effect and its preparation method, involving Gd with the highest initial crystallization temperature 11 Tb 11 Dy 11 Ho 11 Er 11 Co 17 Al 28 High entropy amorphous alloy; Patent application number: 201310224674.5, Patent name: High entropy amorphous alloy material and preparation method thereof, involving Nb with the highest initial crystallization temperature 20 Ni 20 Zr 20 Co 20 Cu 20 and the highest strength Ti 20 Hf 20 Ni 20 Cu 20 Be 20 High entropy amorphous alloy; compared with the high entropy amorphous alloy involved in this application. The relevant performance parameter values ​​of each alloy in the comparative example are shown in Table 1:

[0058] Table 1 Performance parameter values ​​of various high entropy amorphous alloys in the comparison

[0059] Composition (at.%) Initial crystallization temperature (℃) Fracture or yield strength (GPa) <![CDATA[Zr 28 Of 24 Yes 23 Cu9Ni 10 Al6]]> 444 2.024 <![CDATA[Fe 25 What 25 Ni 25 P5Si 7.5 B 12.5 ]]> 543 3.250 <![CDATA[Fe 25 Co 25 Ni 25 Si 7.5 B 17.5 ]]> 534 3.624 <![CDATA[Gd 11 Tb 11 Dy 11 Ho 11 ◾ 11 Co 17 Al 28 , 432 - <![CDATA[Nb 20 Ni 20 Zr 20 Co 20 Cu 20 ]]> 548 - <![CDATA[Ti 20 Hf 20 Ni 20 Cu 20 Be 20 ]]> 487 2.425

[0060] It can be seen that the high entropy amorphous alloy comparison examples of these different systems have a maximum initial crystallization temperature of 548°C (or 821K) and a maximum room temperature fracture strength of 3.624GPa (or 3624MPa). These performance parameter values ​​are 470°C and 1.876GPa lower than the corresponding performance parameter values ​​of Example 1 in this application, respectively. This result fully illustrates that "a multi-element microalloyed high-temperature high-entropy amorphous alloy provided in the present invention has an initial crystallization temperature value (T x ), which is at least 250°C higher than the corresponding values ​​of most existing high-entropy amorphous alloys; at the same time, it also has a fracture strength (σ f ), which is at least 1 GPa higher than the corresponding values ​​of most existing high-entropy amorphous alloys. The high-entropy amorphous alloy of the present invention can be used as a potential room-temperature high-strength and harsh environment corrosion-resistant material, as well as a potential high-temperature resistant material under near-extreme conditions such as 950°C or higher, and has high application value and economic benefits.

[0061] Comparative Example 2:

[0062] To further illustrate the synergistic gain effect of the multi-element microalloying strategy on the multi-dimensional performance indicators of high-entropy amorphous alloys and its technological evolution law, a comparative analysis of the component design strategy and performance control mechanism of the W-Ta-Re-Os system amorphous alloy disclosed in the applicant's prior patent CN111363987A is conducted as follows:

[0063] W obtained from Example 3 of CN111363987A 19 Ta 17 Re 19 Os 19 Ir2Ru2Mo2C 10 B 10 As a representative example, the patent records that after the alloy is prepared by melt spinning, its X-ray diffraction pattern shows a typical amorphous diffuse scattering peak (such as Figure 1 Although the initial crystallization temperature (Tx) of this type of alloy is measured to be over 950℃, the room temperature Vickers microhardness (H v ) exceeds 17 GPa, but the final obtained tapes are about 30 μm thick.

[0064] This result reveals the significant technical limitations of the system: First, its compositional characteristics show that the microalloying elements in the system are only Ir, Ru, and Mo, which is not rich enough. Second, the atomic radius characteristics of the components in the system are that the atomic radius of Ta is the largest, 0.143nm; the atomic radius of the microalloying elements Ir (0.135nm) and Ru (0.133nm) is similar to the atomic radius of the components with higher content in the system, Re (0.137nm) and Os (0.135nm), and the atomic radius of the microalloying element Mo (0.136nm) is close to that of W (0.137nm), another component with higher content in the system. The atomic radii of the six elements (W, Mo, Re, Os, Ir, and Ru) are similar, with the largest atomic radii (all concentrated between 0.133 and 0.137 nm). B (0.09 nm) and C (0.077 nm) have the smallest atomic radii (both less than 0.1 nm). There are no components with larger or smaller atomic radii (e.g., larger than B and C but smaller than W, Mo, Re, Os, Ir, and Ru). Third, the enthalpy of mixing between the different components of this system is negative or zero, with no positive values. These characteristics make it difficult to form more diverse atomic radius difference characteristics and mixing enthalpy (such as positive, negative and zero) between different components in the amorphous alloy system of the CN111363987A patent, and thus it is impossible to obtain a more complex atomic stacking structure and interatomic bonding to form an amorphous alloy melt with higher thermal stability. Ultimately, it is difficult to achieve a higher amorphous forming ability and it is impossible to obtain millimeter-level bulk amorphous alloys by methods such as copper mold casting, and micron-level strips can only be obtained by melt spinning.

[0065] Therefore, the application of this technology system is limited to the field of thin sheets or coatings, and it cannot meet the requirements of near-net forming and processing of multiple dimensions (such as both micron and millimeter levels) for high-temperature precision mechanical components such as high-tolerance micro-gears, micro-bearings, and micro-tools, or their forming molds. In addition, since only micron-level strips can be prepared and no millimeter-level blocks are available, it is difficult to effectively evaluate the mechanical behavior of this alloy through conventional axial quasi-static compression tests, and it is impossible to fully analyze its corrosion behavior and corrosion resistance using multi-size and multi-shape specimens. These limitations significantly restrict the breadth and depth of its industrial application.

[0066] In response to the above-mentioned technical bottlenecks, the present invention effectively regulates the amorphous forming ability by introducing at least five microalloying elements and their multi-component synergistic high entropy and microalloying effects, and successfully prepares a high-entropy amorphous alloy material that integrates high crystallization temperature, high hardness, high strength, high corrosion resistance and block size (maximum diameter of 1.3mm). Compared with the limitation of CN111363987A that only about 30μm thin strips can be produced, the blocky high-entropy amorphous alloy of the present invention provides an alternative material for high-tolerance micro-gears, micro-bearings and micro-tools with a maximum diameter of 1.3mm directly formed by the copper mold casting method; it is also suitable for high-demand processes such as laser cladding additive manufacturing to prepare high-temperature resistant and wear-resistant amorphous alloy components of multiple sizes and complex shapes. In addition, with its excellent surface finish, the alloy can also be used as a candidate material for hot forming molds for precision micro-mechanical components.

[0067] Compared with the CN111363987A patent, the innovative design of this invention is reflected in the following key aspects:

[0068] 1. Multi-element microalloying and high entropy collaborative design: Introduce rare earth elements RE with larger atomic radius (Y0.182nm, Er 0.174nm, Gd 0.178nm, Dy 0.175nm) and smaller Cr (0.125nm, larger than B and C but smaller than W, Mo, Re, Os, Ir), and replace Ru in CN111363987A with Nb (0.143nm), so that the microalloying elements increase to more than five types of Mo, Cr, Nb, Ir, and RE. At the same time, Mo and Cr form the first type of principal element with W, Nb and Ta form the second type of principal element, and Ir, Re, and Os form the third type of principal element, strengthening the high entropy effect. This design forms a significant difference in atomic radius and a variety of mixing enthalpy (positive, negative, and zero values), constructs a complex atomic stacking structure and a stable amorphous melt, significantly improves the amorphous forming ability, and realizes the preparation of bulk materials with a maximum diameter of 1.3mm.

[0069] 2. Millimeter-scale block forming and mechanical property optimization: Rod-shaped block materials with a maximum diameter of 1.3 mm were prepared through conventional copper mold casting, expanding the application potential of multiple sizes and complex shapes. Through simple axial quasi-static compression tests, the fracture strength was measured to reach 5.5 GPa.

[0070] 3. Improved corrosion resistance: The corrosion resistance of the alloy was comprehensively evaluated in a 2 mol / L HCl solution using strip and 1.3 mm block bar specimens. After immersion for 7 days, there was no significant weight loss, demonstrating excellent corrosion resistance.

[0071] 4. Comprehensive performance improvement: Achieve the unification of high crystallization temperature, high hardness, high strength, high corrosion resistance and a maximum block size of 1.3mm, breaking through the limitations of existing technologies.

[0072] The above examples are used to illustrate the present invention, which are only used to help understand the present invention and are not intended to limit the present invention. Those skilled in the art can make several simple deductions, modifications or substitutions based on the concept of the present invention.

Claims

1. A multi-element microalloyed high-temperature high-entropy amorphous alloy, characterized in that: The chemical formula of the high temperature high entropy amorphous alloy is W a Mo b Cr c Ta d Nb e Re f Os g Ir h C i B j RE k ; Where RE represents rare earth element; Mo, Cr, Nb, Ir and RE are microalloying elements; the content of each element, expressed in atomic percentage (at.%), satisfies the following conditions: a is 20-40, b is 1-5, c is 1-5, d is 5-15, e is 1-5, f is 10-25, g is 5-15, h is 1-5, i is 5-10, j is 10-25, and k is 1-4, and a+b+c is 25-45, d+e is 10-20, f+g+h is 16-40, i+j is 15-30, and a+b+c+d+e+f+g+h+i+j+k=100.

2. The multi-element microalloyed high-temperature high-entropy amorphous alloy according to claim 1, characterized in that: The high-temperature high-entropy amorphous alloy is a strip material or a block material. The block material includes a rod shape with a maximum diameter of 1.3 mm.

3. The multi-element microalloyed high-temperature high-entropy amorphous alloy according to claim 1, characterized in that: The RE is a combination of one or more rare earth elements Y, Er, Gd, and Dy.

4. The multi-element microalloyed high-temperature high-entropy amorphous alloy according to claim 1, characterized in that: The chemical formula of the high temperature high entropy amorphous alloy is W 34 Mo2Cr2Ta 10 Nb2Re 15 Os 10 Ir2C6B 15 Y2.

5. The multi-element microalloyed high-temperature high-entropy amorphous alloy according to claim 1, characterized in that: The chemical formula of the high temperature high entropy amorphous alloy is W 30 Mo2Cr2Ta9Nb2Re 20 Os7Ir2C6B 18 Y1Er1.

6. The multi-element microalloyed high-temperature high-entropy amorphous alloy according to claim 1, characterized in that: The chemical formula of the high temperature high entropy amorphous alloy is W 26 Mo2Cr2Ta 10 Nb2Re 15 Os 10 Ir2C6B 22 Y1Gd1Dy1.

7. The multi-element microalloyed high-temperature high-entropy amorphous alloy according to claim 1, characterized in that: The preparation method of the high-temperature high-entropy amorphous alloy comprises: Ingredients: According to W a Mo b Cr c Ta d Nb e Re f Os g Ir h C i B j RE k Weigh each raw material according to the chemical formula; Melting master alloy ingot: put the weighed raw materials into the vacuum arc melting furnace, and refine them 1 to 4 times to make the raw materials melt evenly. After cooling in the furnace, take out the master alloy ingot; Preparation of high-entropy amorphous alloy: using an induction furnace in a rapid solidification device to completely melt the master alloy ingot to obtain an alloy melt, and rapidly cooling and solidifying the alloy melt by melt spinning or copper mold casting to obtain a high-temperature high-entropy amorphous alloy in the form of a strip material or a block material.

8. The multi-element microalloyed high-temperature high-entropy amorphous alloy according to claim 7, characterized in that: Rapidly cooling and solidifying the alloy melt by the copper mold casting method to obtain a block material, wherein the block material includes a rod-like shape with a maximum diameter of 1.3 mm; The alloy melt is rapidly cooled and solidified by the melt spinning method to obtain a strip material, and the thickness of the strip material is 20 to 30 μm.

9. The multi-element microalloyed high-temperature high-entropy amorphous alloy according to claim 7, characterized in that: The conditions for melting the master alloy ingot are: adjusting the vacuum degree in the furnace to ≤4×10 -3 Pa, melting temperature 3500℃~4500℃, single-pass melting time 1~4min; The conditions for preparing the strip material by melt spinning method are: vacuum degree 1~3×10 -2 Pa, induced current 25-30A, spray casting pressure 0.04-0.07MPa, copper wheel speed 2500-3500r / min; The conditions for preparing the block material by the copper mold casting method are: vacuum degree 1-3×10 -2 Pa, induced current 25~30A, spray casting pressure 0.05~0.08MPa.

10. Use of the multi-element microalloyed high-temperature high-entropy amorphous alloy according to any one of claims 1 to 9 in the manufacture of precision mechanical components, their forming molds, or high-precision surface grinding materials, wherein the precision mechanical components or their forming molds are used in high-temperature, wear-resistant and corrosion-resistant environments.

Citation Information

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