Plasma irradiation device for improving surface performance of fabric

By designing a plasma irradiation device with a synchronous driving structure and a driving adjustment structure, the problem of manual flipping and multi-person operation in the prior art is solved, and the automation and efficiency of fabric plasma irradiation is realized.

CN120026489AInactive Publication Date: 2025-05-23YANCHENG DAFENG BAICHENG TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202510201353.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2025-05-23
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the fabric needs to be turned manually for plasma irradiation, and multiple people need to work. The operation process is complicated and the efficiency is low, so it is impossible to achieve the simultaneous operation of multiple fabrics.

Method used

A plasma irradiation device including a synchronous driving structure and a driving adjustment structure is designed. The synchronous driving structure realizes automatic flip of the fabric through the belt and gear system, while the driving and adjustment structure is fixed by adsorption and S-pole magnet columns to ensure that the fabric does not fall during the flip process.

Benefits of technology

It realizes automation of fabric plasma irradiation, reduces manual operations, simplifies the working process, improves work efficiency, and supports multiple fabrics to operate simultaneously, reducing equipment maintenance and repair costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a plasma irradiation device for improving fabric surface performance, which comprises a synchronous driving structure, a driving adjusting structure is mounted on the synchronous driving structure, the synchronous driving structure comprises a base body serving as a foundation, a bearing block is fixedly mounted above the base body, a bearing frame is fixedly mounted on one side of the bearing block, and the bearing frame is fixedly mounted on the other side of the bearing block. A connecting shaft is installed on the bearing block in a penetrating mode, driving belt wheel sets are fixedly installed at the two ends of the connecting shaft, meanwhile, a driving motor is fixedly installed at one end of the connecting shaft, a driving gear set is fixedly installed at one end of the other connecting shaft, and a driven belt wheel set is fixedly installed at the other end of the other connecting shaft; meanwhile, the driven belt wheel set and the driving belt wheel set are driven and adjusted through a belt, mounting frames with guide sliding grooves and through grooves are fixedly mounted on the front side and the rear side of the base body, and according to the plasma irradiation device for improving the fabric surface performance, fixing and meshing connection are achieved through the arranged racks.
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Description

Technical Field

[0001] The invention relates to the technical field of fabrics, in particular to a plasma irradiation device for improving the surface performance of fabrics. Background Art

[0002] my country's fabric industry has shown a good development trend in production revenue, profitability, market demand, supply structure and technological innovation. At the same time, with the continuous expansion of export markets and the emergence of consumer hotspots, my country's fabric industry has broad prospects for future development. The so-called fabric is a soft product made of fabric fibers and spinning yarns with certain mechanical properties and thickness, which is what people usually call cloth products. The main purpose of plasma irradiation of fabrics is to improve their dyeing properties, moisture absorption properties, fiber surface properties, and to meet special needs, while achieving an environmentally friendly and efficient treatment process. In the existing technology, plasma irradiation of fabrics requires manual fabric flipping and requires multiple people to work. The operation process is complicated, the operation efficiency is low, and it is impossible to operate multiple fabrics at the same time. Summary of the invention

[0003] The purpose of the present invention is to provide a plasma irradiation device for improving the surface properties of fabrics in view of the shortcomings of the prior art, so as to solve the problem proposed in the above-mentioned background technology that the plasma irradiation of fabrics in the prior art requires manual turning of the fabrics and requires multiple people to work, the operation process is complicated, the operation efficiency is low, and it is impossible to operate multiple fabrics at the same time.

[0004] To achieve the above-mentioned object, the present invention provides the following technical solutions: A plasma irradiation device for improving the surface properties of fabrics, comprising a synchronous driving structure, on which a driving adjustment structure is installed;

[0005] The synchronous drive structure includes a base body as a foundation, and a bearing block is fixedly installed on the top of the base body, and a bearing frame is fixedly installed on one side of the bearing block;

[0006] A connecting shaft is installed through the bearing block, and driving pulley groups are fixedly installed at both ends of the connecting shaft. At the same time, a driving motor is fixedly installed at one end of the connecting shaft, and a driving gear group is fixedly installed through one end of another connecting shaft, and a driven pulley group is fixedly installed at the other end of the other connecting shaft. At the same time, the driven pulley group and the driving pulley group are adjusted by belt drive.

[0007] By adopting the above technical solution, the arranged belt can achieve synchronous driving and adjustment.

[0008] Preferably, a mounting frame with a guide slot and a through slot is fixedly mounted on the front and rear sides of the base body, and a plasma irradiation device is fixedly mounted above and on the rear side of the mounting frame, and a rack is fixedly mounted inside the mounting frame.

[0009] By adopting the above technical solution, the provided rack is used to achieve fixing and meshing connection.

[0010] Preferably, the driving adjustment structure includes a bearing connecting frame with a driven gear fixedly mounted on one side, and the bearing connecting frame is rotatably connected to one end of a connecting pin, while the other end of the connecting pin is fixedly connected to a slider, the slider is slidingly matched with a guide slot, and the other side of the slider is fixedly connected to the driving plate through another connecting pin.

[0011] By adopting the above technical solution, the bearing connecting frame is arranged to achieve matching installation connection.

[0012] Preferably, another bearing frame is fixedly installed above the driving plate, and the other bearing frame is rotatably connected to the adjustment plate through a connecting rod. At the same time, a fixing hole is opened on the adjustment plate to facilitate the fixed installation of the N-pole magnet. The N-pole magnet is adsorbed and connected to the covering plate through an S-pole magnet column, and a fan gear is fixedly installed through one end of the connecting rod.

[0013] By adopting the above technical solution, the fan-shaped gears are arranged to mesh and drive the rotation adjustment.

[0014] Preferably, the mounting frames are provided in one group, and a single mounting frame is arranged in a "cross" structure.

[0015] By adopting the above technical solution, the provided mounting frame can play the role of opening and guiding sliding.

[0016] Preferably, the sliders are provided in two groups, and a single group of sliders is arranged horizontally and vertically.

[0017] By adopting the above technical solution, the sliding block is provided to achieve force-sliding drive adjustment.

[0018] Preferably, two groups of N-pole magnets are provided, and a single group of N-pole magnets is provided with four.

[0019] By adopting the above technical solution, the N-pole magnet is provided to achieve connection, adsorption and fixation.

[0020] Preferably, the cover plate and the adjustment plate are both made of transparent plastic, and a groove is provided on the top of the cover plate for the convenience of the operator to buckle it.

[0021] By adopting the above technical solution, the provided covering plate can achieve covering connection.

[0022] Compared with the prior art, the invention has the following beneficial effects: the plasma irradiation device for improving the surface properties of fabrics,

[0023] (1) This case solves the problem in the prior art that plasma irradiation of fabrics requires manual fabric flipping and multiple people to operate, which results in a complicated operation process and low operation efficiency, and it is impossible to operate multiple fabrics simultaneously. When one side of the fabric is irradiated with ions, the synchronous driving structure synchronously drives the fan gear to move. When the fan gear is meshed with the rack, the fan gear drives the connecting rod and the adjusting plate to rotate synchronously. When the adjusting plate is rotated and flipped under force, the irradiation surface of the fabric can be changed.

[0024] (2) By setting: a driving and adjusting structure, the above-mentioned problem is solved. When two fabrics need to be irradiated with plasma, the operator opens the cover plate, places the fabrics on the adjusting plate, covers the cover, and then drives the adjusting plate to move. When the adjusting plate is subjected to force movement, the fabrics are driven to move horizontally and vertically, so that the two fabrics can be flipped and irradiated with plasma synchronously;

[0025] (3) By setting a rack in the synchronous drive structure, the problem of the flip assembly in the drive adjustment structure needing to be additionally driven to adjust the drive, which not only increases the cost of the equipment but also increases the cost of the equipment's later maintenance, is solved. The fan gear is meshed with the rack fixed on the mounting frame for adjustment. At this time, the fan gear drives the adjustment plate to rotate and adjust. When the adjustment plate is rotated under force, a single drive motor forms a linkage of the structure. This not only avoids the above-mentioned problem but also reduces the maintenance and repair cost of the overall equipment.

[0026] (4) By driving the N-pole magnet and the S-pole magnet column set in the adjustment structure, the adsorption and fixation between the cover plate and the adjustment plate are facilitated, and the adsorption and fixation between the two plates can effectively adsorb, clamp and fix the fabric to be irradiated, thereby preventing the fabric from falling off during the flipping process. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the front cross-sectional structure of the present invention;

[0028] Figure 2 It is a schematic diagram of the structure of the base body, bearing block, bearing frame, connecting shaft, driving pulley group, driving motor, driving gear group, driven pulley group, belt, mounting frame and plasma irradiation device of the present invention;

[0029] Figure 3 This is a schematic diagram of the mounting frame, through slot and rack structure of the present invention;

[0030] Figure 4 It is a schematic diagram of the partial structure of the mounting frame, the guide slide groove and the through groove of the present invention;

[0031] Figure 5It is a schematic diagram of the structure of the bearing connecting frame, the driven gear and the sliding block of the present invention;

[0032] Figure 6 It is a schematic diagram of the structure of the connecting rod, the adjustment plate, the fixing hole, the N-pole magnet, the S-pole magnet column and the covering plate of the present invention;

[0033] Figure 7 This is a schematic diagram of the structure of the connecting pin, the slider and the driving plate of the present invention;

[0034] Figure 8 It is a schematic diagram of the sector gear structure of the present invention.

[0035] In the figure: 1. synchronous drive structure; 101. base body; 102. bearing block; 103. bearing frame; 104. connecting shaft; 105. driving pulley group; 106. driving motor; 107. driving gear group; 108. driven pulley group; 109. belt; 1010. mounting frame; 1011. guide slide groove; 1012. through groove; 1013. plasma irradiation device; 1014. rack; 2. driving adjustment structure; 201. bearing connecting frame; 202. driven gear; 203. connecting pin; 204. sliding block; 205. driving plate; 206. connecting rod; 207. adjusting plate; 208. fixing hole; 209. N-pole magnet; 2010. S-pole magnet column; 2011. covering plate; 2012. sector gear. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] See also Figure 1-8 The present invention provides a technical solution: a plasma irradiation device for improving the surface properties of fabrics, such as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, it includes a synchronous drive structure 1, which includes a base body 101 as a basis, and a bearing block 102 is fixedly installed on the top of the base body 101, and a bearing frame 103 is fixedly installed on one side of the bearing block 102, a connecting shaft 104 is installed through the bearing block 102, and a driving pulley group 105 is fixedly installed at both ends of the connecting shaft 104, and a driving motor 106 is fixedly installed at one end of the connecting shaft 104, a driving gear group 107 is fixedly installed at one end of the bearing frame 103 through another connecting shaft 104, and a driven pulley group 108 is fixedly installed at the other end of the other connecting shaft 104, and the driven pulley group 108 and the driving pulley group 105 are driven and adjusted by a belt 109, wherein the above-mentioned components constitute a synchronous drive rotation adjustment structure, and the synchronous drive rotation adjustment structure constituted by the above-mentioned components can effectively and synchronously drive the driving gear group 107 to perform synchronous rotation and rotation adjustment.

[0038] In the above scheme, mounting frames 1010 with guide grooves 1011 and through grooves 1012 are fixedly installed on the front and rear sides of the base body 101, and a group of mounting frames 1010 is provided, and a single mounting frame 1010 is arranged in a "cross" structure. When the above components are arranged in a group of two, this not only reflects the openness of the above components, but also reflects the front and rear staggered fixed installation of the above components. When the above components are arranged in a group of two, the practicality and openness of the above components are reflected at the same time, and the single mounting frame 1010 is arranged in a "cross" structure. When the structure is set, the longitudinal and transverse axis symmetry of the above-mentioned components is reflected, and the aesthetic appearance of the overall appearance setting of the above-mentioned components is also reflected. A plasma irradiation device 1013 is fixedly installed on the top and rear side of the mounting frame 1010, and a rack 1014 is fixedly installed inside the mounting frame 1010. Among them, the plasma irradiation device 1013 adopts the existing technical structure setting, and the plasma irradiation device 1013 is provided with one group. The plasma irradiation device 1013 with one group is used to effectively perform plasma irradiation treatment on the fabric that is lifted and moved horizontally.

[0039] like Figure 5 , Figure 6 , Figure 7 and Figure 8As shown, a driving adjustment structure 2 is installed on the synchronous driving structure 1, and the driving adjustment structure 2 includes a bearing connecting frame 201 with a driven gear 202 fixedly installed on one side, and the bearing connecting frame 201 is rotatably connected to one end of a connecting pin 203, and the other end of the connecting pin 203 is fixedly connected to a slider 204, and the slider 204 is provided with 2 groups, and a single group of sliders 204 is arranged in a horizontal and vertical manner. When the above-mentioned components are provided with 2 groups of blocks, it not only reflects the fixed installation of the above-mentioned components on both sides, but also reflects the force-guided sliding adjustability of the above-mentioned components, and when the above-mentioned components are provided with 2 groups of 4 blocks, so that the single group of sliders 204 is arranged in a horizontal and vertical manner, It is effectively matched and installed with the guide slide grooves 1011 horizontally and vertically opened on the mounting frame 1010. When the above-mentioned parts are matched and installed with the guide slide grooves 1011, it is also effective to facilitate the lifting and lowering and horizontal drive sliding adjustment of the driving plate 205. The slider 204 is matched with the guide slide grooves 1011 for sliding, and the other side of the slider 204 is fixedly connected to the driving plate 205 through another connecting pin 203. Among them, the driving plate 205 is provided with 1 group, and the single driving plate 205 and the slider 204 are arranged in a front-to-back manner. When the above-mentioned parts are installed with the slider 204 in a front-to-back manner, it is effectively guaranteed that the driving plate 205 is stably driven and slidably adjusted.

[0040] In the above scheme, another bearing frame 103 is fixedly installed above the driving plate 205, and the other bearing frame 103 is rotatably connected to the adjusting plate 207 through a connecting rod 206. At the same time, a fixing hole 208 is opened on the adjusting plate 207 to facilitate the fixed installation of the N-pole magnet 209. There are 2 groups of N-pole magnets 209, and a single group of N-pole magnets 209 is provided with 4. When the above-mentioned parts are provided with 2 groups of 8, it not only reflects the matching fixation of the above-mentioned parts, but also reflects the adsorption connectivity of the above-mentioned parts. When the above-mentioned parts are provided with 2 groups of 8, it also reflects the practicality of the installation of the above-mentioned parts. When the single group of N-pole magnets 209 is provided with 4, it is effectively convenient for the single group of N-pole magnets 209 to be matched and fixedly installed with the single driving plate 205. When the plate 205 is matched and fixedly installed, the symmetry and equidistant distribution of the above-mentioned components and the matching and fixed installation of the driving plate 205 are effectively reflected. The N-pole magnet 209 is adsorbed and connected to the covering plate 2011 through the S-pole magnet column 2010. The covering plate 2011 and the adjusting plate 207 are both made of transparent plastic, and a groove is provided on the top of the covering plate 2011 for the convenience of the operator to buckle up. When both of the above-mentioned two are made of transparent plastic, it is effectively convenient to display the two sides of the adsorbed and fixed fabric. When the two sides of the fabric are displayed by the above-mentioned two, it is convenient for plasma irradiation on both sides of the fabric. In addition, a groove is provided on the top of the covering plate 2011 for the convenience of the operator to buckle up, so that the operator can quickly lift and cover the covering plate 2011. A fan gear 2012 is fixedly installed on one end of the connecting rod 206.

[0041] In the above scheme, when the fabric needs to be irradiated with plasma, the operator lifts the cover plate 2011 so that the cover plate 2011 carrying the S-pole magnet column 2010 is separated from the N-pole magnet 209 and the adjustment plate 207 by force, and then the operator places the fabric to be irradiated on the adjustment plate 207 and then covers and adsorbs the cover plate 2011 again. The operator controls the drive motor 106 to operate. During the operation of the drive motor 106, the driving pulley group 105, the driving gear group 107, the driven pulley group 108 and the belt 109 are driven to rotate synchronously through the connecting shaft 104. When the driving gear group When 107 is rotated under force, it drives the driven gear 202 to rotate under force. When the driven gear 202 is rotated under force, the driving plate 205 is adjusted horizontally and vertically. When the driving plate 205 is adjusted horizontally and vertically, it is convenient to carry the fabric in the adjustment plate 207 into the plasma irradiation device 1013 to irradiate one side of the fabric. When the adjustment plate 207 continues to move horizontally and vertically, the fan gear 2012 is meshed and adjusted with the rack 1014. When the fan gear 2012 is meshed and adjusted under force, it drives the adjustment plate 207 to flip and rotate under force, so as to facilitate the irradiation of the other side of the fabric.

[0042] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the protection content of the present invention.

[0043] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A plasma irradiation device for improving the surface properties of fabrics, characterized in that: It comprises a synchronous driving structure (1), on which a driving adjustment structure (2) is installed; The synchronous drive structure (1) comprises a base body (101) as a foundation, a bearing block (102) is fixedly mounted on the top of the base body (101), and a bearing frame (103) is fixedly mounted on one side of the bearing block (102); The bearing block (102) is penetrated by a connecting shaft (104), and driving pulley sets (105) are fixedly installed at both ends of the connecting shaft (104), and a driving motor (106) is fixedly installed at one end of the connecting shaft (104).

2. The plasma irradiation device for improving the surface properties of fabric according to claim 1, characterized in that: The bearing frame (103) is fixedly mounted with a driving gear set (107) via one end of another connecting shaft (104), and a driven pulley set (108) is fixedly mounted on the other end of the other connecting shaft (104), and the driven pulley set (108) and the driving pulley set (105) are driven and adjusted via a belt (109).

3. The plasma irradiation device for improving the surface properties of fabric according to claim 1, characterized in that: A mounting frame (1010) with a guide slot (1011) and a through slot (1012) is fixedly mounted on the front and rear sides of the base body (101), and a plasma irradiation device (1013) is fixedly mounted above and on the rear side of the mounting frame (1010), while a rack (1014) is fixedly mounted inside the mounting frame (1010).

4. The plasma irradiation device for improving the surface properties of fabric according to claim 1, characterized in that: The driving adjustment structure (2) includes a bearing connecting frame (201) on one side of which a driven gear (202) is fixedly mounted, and the bearing connecting frame (201) is rotationally connected to one end of a connecting pin (203), while the other end of the connecting pin (203) is fixedly connected to a slider (204), the slider (204) is slidingly matched with a guide slide groove (1011), and the other side of the slider (204) is fixedly connected to a driving plate (205) via another connecting pin (203).

5. The plasma irradiation device for improving the surface properties of fabric according to claim 4, characterized in that: Another bearing frame (103) is fixedly installed above the driving plate (205), and the other bearing frame (103) is rotatably connected to the adjustment plate (207) through a connecting rod (206). At the same time, a fixing hole (208) is opened on the adjustment plate (207) for fixing and installing an N-pole magnet (209). The N-pole magnet (209) is adsorbed and connected to the cover plate (2011) through an S-pole magnet column (2010), and a fan gear (2012) is fixedly installed on one end of the connecting rod (206).

6. The plasma irradiation device for improving the surface properties of fabric according to claim 3, characterized in that: The mounting frames (1010) are provided in one group, and a single mounting frame (1010) is provided in a "cross" structure.

7. The plasma irradiation device for improving the surface properties of fabric according to claim 4, characterized in that: The sliders (204) are provided in two groups, and a single group of sliders (204) is provided in a horizontal and vertical manner.

8. The plasma irradiation device for improving the surface properties of fabric according to claim 5, characterized in that: The N-pole magnets (209) are provided in two groups, and a single group of N-pole magnets (209) is provided in four pieces.

9. The plasma irradiation device for improving the surface properties of fabric according to claim 5, characterized in that: The cover plate (2011) and the adjustment plate (207) are both made of transparent plastic, and a groove is provided on the top of the cover plate (2011) for the convenience of the operator to buckle it.