Non-blind-area colored quartz tube liquid level meter fixing equipment
By designing a blind spot-free fixing equipment in a colored quartz tube level meter and using the impact of water flow and steam to clean the water droplets, the problem of poor observationality of the level meter reading in the steam boiler is solved and the measurement accuracy is improved.
Patent Information
- Application Number
- CN202510382063.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-05-23
AI Technical Summary
When existing colored quartz tube level meter is used in steam boilers, the measurement accuracy is reduced due to the adsorption of steam affecting the observation of readings.
A fixed equipment for the level meter of the level meter without blind spots was designed to clean the water droplets inside the level meter through the stirring of the water flow in the boiler and the impact of steam, ensuring the observability of the reading. The equipment includes a steam boiler mechanism, a steam impact mechanism and a moving cleaning mechanism, which uses airflow and mechanical structure to clean the water droplets together.
The water droplets on the level gauge are effectively cleaned, the observation and measurement accuracy of the reading are improved, and the normal operation of the level gauge is ensured.
Smart Images
Figure CN120027877A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fixing equipment, in particular to a blind-zone-free color quartz tube level gauge instrument fixing equipment. Background Art
[0002] The height of the liquid medium in the container is called the liquid level. The instrument for measuring the liquid level is called a liquid level gauge. The liquid level gauge is a type of level instrument. The types of liquid level gauges include quartz tube level gauges, tuning fork vibration type, magnetic levitation type, pressure type, ultrasonic, sonar wave, magnetic flap, radar, etc.; among them, the most commonly used and lowest cost is the color quartz tube liquid level gauge, which is mainly used for liquid level display on various pressure vessels and industrial steam boilers.
[0003] The color quartz tube liquid level gauge is used in steam boilers. There is a large amount of steam in the boiler, which will be adsorbed on the color quartz tube liquid level gauge, thus affecting the observation of the color quartz tube liquid level gauge readings. Summary of the invention
[0004] In view of the shortcomings of the prior art, the present invention provides a blind-spot-free color quartz tube level gauge instrument fixing device, which utilizes the stirring of the water flow and the impact of steam in the boiler to make the internal air flow of the color quartz tube level gauge move to clean the water droplets, making it easier to observe the readings of the color quartz tube level gauge.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a blind-spot-free color quartz tube level gauge instrument fixing device, including a steam boiler mechanism for installation and fixing, a steam impact mechanism for water flow impact in the boiler, and a movable cleaning mechanism for cleaning the color quartz tube level gauge, a boiler is arranged inside the steam boiler mechanism, the steam boiler mechanism is fixedly connected to the steam impact mechanism through the inner wall of the boiler, a fixing device is arranged inside the steam boiler mechanism, and the steam boiler mechanism is fixedly connected to the movable cleaning mechanism through the inner wall of the fixing device.
[0006] Preferably, the steam boiler mechanism comprises a boiler, a viewing panel and a top cover, a hole is opened on the front of the boiler, a viewing panel is fixedly connected to the front of the boiler at the position of the hole, and a top cover is clamped on the top of the boiler.
[0007] Preferably, the bottom of the boiler is fixedly connected with a support leg, the boiler is placed horizontally by the support leg, a fixing device is provided inside the boiler, a cavity is opened inside the fixing device, a colored quartz tube level gauge is fixedly connected in the cavity of the fixing device, and the fixing device is made of explosion-proof glass.
[0008] Preferably, the steam impact mechanism includes an extrusion belt and a fixing frame, the outer wall of the fixing device is fixedly connected to two fixing frames, the fixing device is fixedly connected to the outer wall of the boiler through the set fixing frame, and the left side of the fixing device is fixedly connected to two extrusion belts.
[0009] Preferably, the extrusion belt is made of elastic material, and a bearing is fixedly connected between the two extrusion belts on the left side of the fixing device, and the fixing device is rotatably connected to two baffles through the set bearing.
[0010] Preferably, the baffle is fixedly connected to the two extrusion belts through respectively arranged bearings, an intercepting plate is fixedly connected to the inner wall of the fixing device, a plurality of holes are opened on both sides of the intercepting plate, a second arc plate is fixedly connected in the holes of the intercepting plate, and a first arc plate is fixedly connected in the position of the intercepting plate hole opposite to the second arc plate.
[0011] Preferably, the movable cleaning mechanism includes a spiral rod and a cleaning brush, the inner wall of the fixing device is fixedly connected with a plurality of connecting rods, the fixing device is fixedly connected with the spiral rod through the arranged connecting rods, and the outer wall of the spiral rod is fixedly connected with the cleaning brush.
[0012] Preferably, the cleaning brush is made of fiber material, an elastic plate is fixedly connected to the outer wall of the interception plate at the position of the hole, and a striking ball is fixedly connected to the end of the elastic plate.
[0013] The present invention provides a blind-zone-free color quartz tube level gauge instrument fixing device, which has the following beneficial effects: 1. The fixed device of the color quartz tube level gauge without blind spots, by adding water and stirring the water inside the boiler to rotate, thus impacting the baffle and the extrusion belt, making the air flow flow in the fixed device, accelerating the falling of water drops on the color quartz tube level gauge, and ensuring the observation of the color quartz tube level gauge readings.
[0014] 2. This blind-spot-free color quartz tube level gauge instrument fixing device carries water droplets through the airflow and blows them out again. The arc of the second arc plate can guide the airflow downward, and will also block the water droplets in the process of guiding the airflow. The first arc plate blocks the water droplets again to prevent the water droplets from flowing out, thus ensuring the storage of the water droplets.
[0015] 3. The blind-spot-free color quartz tube level gauge instrument fixing device blows air onto the elastic plate, driving the elastic plate to shake, causing the hitting ball to knock on the top cover, thereby accelerating the falling of water droplets on the outer wall of the fixing device. When the hitting ball collides with the spiral rod, the spiral rod shakes to make the cleaning brush clean the water droplets on the outer wall of the color quartz tube level gauge, thus ensuring the cleaning of the water droplets on the outer wall of the color quartz tube level gauge. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1It is a schematic diagram of the axial side stereoscopic structure of the present invention; Figure 2 It is a schematic diagram of the internal cross-sectional structure of the present invention; Figure 3 For the present invention Figure 2 A schematic diagram of the enlarged structure of the middle part A; Figure 4 For the present invention Figure 2 Schematic diagram of the cross-section structure; Figure 5 For the present invention Figure 4 Schematic diagram of the enlarged structure of part B in the middle.
[0017] In the figure: 1. steam boiler mechanism; 11. boiler; 12. viewing plate; 13. top cover; 14. color quartz tube level gauge; 15. fixing device; 2. steam impact mechanism; 21. baffle; 22. extrusion belt; 23. fixing frame; 24. first arc plate; 25. intercepting plate; 26. second arc plate; 3. movable cleaning mechanism; 31. elastic plate; 32. striking ball; 33. spiral rod; 34. cleaning brush. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0019] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0020] See also Figure 1-5 The present invention provides a technical solution: a blind spot-free color quartz tube level gauge instrument fixing device, comprising a steam boiler mechanism 1 for installation and fixing, a steam impact mechanism 2 for water flow impact in the boiler and a movable cleaning mechanism 3 for cleaning the color quartz tube level gauge, a boiler 11 is arranged inside the steam boiler mechanism 1, the steam boiler mechanism 1 is fixedly connected to the steam impact mechanism 2 through the inner wall of the boiler 11, a fixing device 15 is arranged inside the steam boiler mechanism 1, and the steam boiler mechanism 1 is fixedly connected to the movable cleaning mechanism 3 through the inner wall of the fixing device 15.
[0021] In this embodiment, the viewing plate 12 and the fixing device 15 are both made of explosion-proof glass, and the reading on the color quartz tube level gauge 14 can be seen.
[0022] Specifically, the steam boiler mechanism 1 includes a boiler 11, a viewing plate 12 and a top cover 13. A hole is opened on the front of the boiler 11, the viewing plate 12 is fixedly connected to the front of the boiler 11 at the position of the hole, and the top cover 13 is clamped on the top of the boiler 11.
[0023] In this embodiment, when water is added to the boiler 11 and the water flow in the boiler 11 is stirred, the rotating water flow will impact the baffle 21 , and the baffle 21 will swing left and right after being impacted, thereby driving the extrusion belt 22 to be squeezed.
[0024] Specifically, the bottom of the boiler 11 is fixedly connected with a support leg, and the boiler 11 is placed horizontally by the support leg. A fixing device 15 is arranged inside the boiler 11, and a cavity is opened inside the fixing device 15. A color quartz tube liquid level meter 14 is fixedly connected in the cavity of the fixing device 15.
[0025] In this embodiment, the airflow on one side of the extrusion belt 22 is blown out from a port on one side of the interception plate 25. When the airflow is blown out from the port on one side of the interception plate 25, the airflow enters the port on the other side of the interception plate 25.
[0026] Specifically, the steam impact mechanism 2 includes an extrusion belt 22 and a fixing frame 23. The outer wall of the fixing device 15 is fixedly connected to two fixing frames 23. The fixing device 15 is fixedly connected to the outer wall of the boiler 11 through the set fixing frames 23. The left side of the fixing device 15 is fixedly connected to two extrusion belts 22.
[0027] Specifically, the extrusion belt 22 is made of elastic material, and a bearing is fixedly connected between the two extrusion belts 22 on the left side of the fixing device 15. The fixing device 15 is rotatably connected to the two baffles 21 through the provided bearing.
[0028] In this embodiment, the airflow passes through the color quartz tube liquid level gauge 14, blows off the water droplets on the color quartz tube liquid level gauge 14, and accelerates the falling of the water droplets.
[0029] Specifically, the baffle 21 is fixedly connected to the two extrusion belts 22 through the set bearings respectively, and the inner wall of the fixing device 15 is fixedly connected with an intercepting plate 25, and a plurality of holes are opened on both sides of the intercepting plate 25. A second arc plate 26 is fixedly connected in the hole of the intercepting plate 25, and a first arc plate 24 is fixedly connected in the position opposite to the second arc plate 26 in the hole of the intercepting plate 25.
[0030] In this embodiment, the rotation direction of the water flow is to one side, so that the baffles 21 are all turned to one side.
[0031] Specifically, the movable cleaning mechanism 3 includes a spiral rod 33 and a cleaning brush 34 . The inner wall of the fixing device 15 is fixedly connected with a plurality of connecting rods. The fixing device 15 is fixedly connected with the spiral rod 33 through the provided connecting rods. The outer wall of the spiral rod 33 is fixedly connected with the cleaning brush 34 .
[0032] In this embodiment, a cover is installed on the top of the fixing device 15, and the water drops between the fixing device 15 and the intercepting plate 25 can be taken out by opening the cover.
[0033] Specifically, the cleaning brush 34 is made of fiber material, an elastic plate 31 is fixedly connected to the outer wall of the interception plate 25 at the position of the hole, and a striking ball 32 is fixedly connected to the end of the elastic plate 31 .
[0034] When in use, when water is added to the boiler 11 and the water flow in the boiler 11 is stirred, the rotating water flow will impact the baffle 21. After being impacted, the baffle 21 swings left and right, thereby driving the extrusion belt 22 to be squeezed, so that the airflow on one side of the extrusion belt 22 is blown out from one side of the interception plate 25. When the airflow is blown out from the one side of the interception plate 25, the airflow enters the other side of the interception plate 25. The airflow passes through the color quartz tube level gauge 14, blows off the water droplets on the color quartz tube level gauge 14, and accelerates the falling of the water droplets. A part of the water droplets will be carried in the airflow, and fall into the cavity between the fixing device 15 and the interception plate 25 through the arc of the first arc plate 24. The rotation direction of the water flow is to rotate to one side, so that the baffle 2 1 are all turned to one side. When the airflow is blown out from the hole of the intercepting plate 25 on one side, the second curved plate 26 blocks the water droplets in the airflow. The fallen water droplets pass through the first curved plate 24 and return to the space between the fixing device 15 and the intercepting plate 25 for storage. When the airflow is blown out, the airflow drives the elastic plate 31 to move, so that the striking ball 32 on the elastic plate 31 strikes the fixing device 15, thereby accelerating the falling of the water droplets inside the fixing device 15. When the striking ball 32 hits the spiral rod 33, the spiral rod 33 swings, so that the cleaning brush 34 on the spiral rod 33 cleans the water droplets on the outer wall of the color quartz tube liquid level gauge 14 and the fixing device 15. The evaporation of the water body inside the boiler 11 will also have a force to push the extrusion belt 22 and the baffle 21.
[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A blind-zone-free color quartz tube level gauge instrument fixing device, comprising a steam boiler mechanism (1) for fixing, a steam impact mechanism (2) for water flow impact in the boiler, and a movable cleaning mechanism (3) for cleaning the color quartz tube level gauge, characterized in that: The steam boiler mechanism (1) is provided with a boiler (11) inside, and the steam boiler mechanism (1) is fixedly connected to a steam impact mechanism (2) via the inner wall of the boiler (11). The steam boiler mechanism (1) is provided with a fixing device (15) inside, and the steam boiler mechanism (1) is fixedly connected to a movable cleaning mechanism (3) via the inner wall of the fixing device (15).
2. The non-blind-zone color quartz tube level gauge instrument fixing device according to claim 1 is characterized by: The steam boiler mechanism (1) comprises a boiler (11), a viewing panel (12) and a top cover (13); a hole is provided on the front of the boiler (11); the viewing panel (12) is fixedly connected to the front of the boiler (11) at the position of the hole; and the top cover (13) is clamped on the top of the boiler (11).
3. The non-blind-zone color quartz tube level gauge instrument fixing device according to claim 1 is characterized by: The bottom of the boiler (11) is fixedly connected to a support leg, the boiler (11) is placed horizontally by means of the support leg, a fixing device (15) is arranged inside the boiler (11), a cavity is provided inside the fixing device (15), and a color quartz tube liquid level gauge (14) is fixedly connected inside the cavity of the fixing device (15).
4. The non-blind-zone color quartz tube level gauge instrument fixing device according to claim 1 is characterized by: The steam impact mechanism (2) comprises an extrusion belt (22) and a fixing frame (23); the outer wall of the fixing device (15) is fixedly connected to the two fixing frames (23); the fixing device (15) is fixedly connected to the outer wall of the boiler (11) via the fixing frame (23); and the left side of the fixing device (15) is fixedly connected to the two extrusion belts (22).
5. The non-blind-zone color quartz tube level gauge instrument fixing device according to claim 4 is characterized by: The extrusion belt (22) is made of elastic material. A bearing is fixedly connected between the two extrusion belts (22) on the left side of the fixing device (15). The fixing device (15) is rotatably connected to the two baffles (21) via the provided bearing.
6. The apparatus for fixing a color quartz tube level gauge without blind spots according to claim 5 is characterized by: The baffle (21) is fixedly connected to the two extrusion belts (22) via bearings, respectively; an interception plate (25) is fixedly connected to the inner wall of the fixing device (15); a plurality of holes are provided on both sides of the interception plate (25); a second arc plate (26) is fixedly connected in the hole of the interception plate (25); and a first arc plate (24) is fixedly connected in the hole of the interception plate (25) at a position opposite to the second arc plate (26).
7. The non-blind-zone color quartz tube level gauge instrument fixing device according to claim 1 is characterized by: The movable cleaning mechanism (3) comprises a spiral rod (33) and a cleaning brush (34); a plurality of connecting rods are fixedly connected to the inner wall of the fixing device (15); the fixing device (15) is fixedly connected to the spiral rod (33) via the provided connecting rods; and the cleaning brush (34) is fixedly connected to the outer wall of the spiral rod (33).
8. The non-blind-zone color quartz tube level gauge instrument fixing device according to claim 7 is characterized by: The cleaning brush (34) is made of fiber material, and an elastic plate (31) is fixedly connected to the outer wall of the interception plate (25) at the position of the hole, and a striking ball (32) is fixedly connected to the end of the elastic plate (31).