Electric detection tool and application method thereof

By designing a rotary table in the electrical inspection tool to drive the plug to rotate and setting up multiple reversible plugs, the problem of inconvenience in the existing electrical inspection tool to replace the plug is solved, and the plug is quickly replaced and automatic power supply is realized, which is suitable for mixed production of different types of products.

CN120028627AInactive Publication Date: 2025-05-23WEIFANG UNIV OF SCI & TECH
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Patent Information

Application Number
CN202510250094.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2025-05-23
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When faced with different types of products, the plug replacement is inconvenient, making it difficult to meet the needs of mixed production of different types of products and quick plug switching.

Method used

An electrical inspection tool is designed, using a rotary table to drive the plug to rotate and set on the rotary table through multiple plugs. The plug can be flipped relative to the rotary table, achieving rapid change and automatic power supply.

Benefits of technology

It realizes rapid change of plugs and automatic power supply, which is suitable for mixed production of different types of products, improving production efficiency and equipment reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of electric detection equipment, and provides an electric detection tool and an application method thereof.The electric detection tool comprises a rack, a supporting plate, a detection mechanism, a rotary table and a plug, the supporting plate is arranged on the rack, and the supporting plate is used for bearing equipment to be detected; the detection mechanism is movably arranged on the rack so as to be close to or far away from the supporting plate; the rotary table is movably arranged on the rack so as to be close to or far away from the supporting plate; a plurality of plugs are arranged at the movable end of the rotary table, and the plugs can turn over relative to the movable end of the rotary table. According to the invention, a plurality of plugs are arranged, so that the plugs can be switched through the rotary table according to the requirements of a to-be-detected product so as to realize rapid power supply, thereby being beneficial to ensuring that the tool is suitable for application scenes requiring mixed production of different types of products and rapid switching of the plugs; and the plug can be overturned relative to the rotary table, so that the plug can be conveniently checked before detection, the plug is ensured to be complete and free of problems, and the application convenience and the structural reliability are ensured.
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Description

Technical Field

[0001] The present invention relates to the technical field of electric inspection equipment, and in particular to an electric inspection tool and an application method thereof. Background Art

[0002] In people's daily life and industrial and agricultural production, a number of mechanical equipment are needed, most of which rely on electrical systems for drive control, such as various electrical box control panels, vehicle BDU controllers, etc. Therefore, in order to ensure the reliability of the equipment, it is necessary to conduct electrical testing on the electrical components in the electrical system to ensure the reliability of the electrical system.

[0003] The existing utility model patent with authorization announcement number CN212134862U discloses a BDU insulation withstand voltage test device and system, an industrial control computer and a test fixture, wherein the industrial control computer is connected to the test fixture, and the test fixture includes a workbench for placing BDU products, a test probe arranged at the upper end of the workbench for connecting to the test point of the BDU product, a telescopic mechanism for pushing the test probe downward to achieve connection with the BDU product, and a metal plate arranged on the workbench and used to contact the BDU product to achieve connection between the BDU product and the test end of the test system; As in the above scheme, a test probe is used as a detection mechanism for electrical detection of the BDU, but before the detection, the BDU waiting for detection needs to be powered on. With the improvement of production efficiency requirements, the power-on work is generally performed in an automated manner.

[0004] For example, the utility model patent with the existing authorization announcement number CN216209513U discloses a tool for testing the electrical performance of the pins of an automobile controller; in this scheme, the plug is pushed by a cylinder to realize automatic plugging and unplugging, and this structure is a common automatic power-on structure for electrical inspection tools; Due to the requirements of product types and customer customization needs, different products often require different plugs for power supply. However, the existing electrical inspection tooling generally uses cylinders to drive the plug to move, which is inconvenient to change the plug. It is difficult to meet the application scenarios of mixed production of different types of products and the need for quick switching of plugs. Therefore, there is an urgent need to improve the existing electrical inspection tooling. Summary of the invention

[0005] In view of this, the present invention proposes an electrical inspection tool and an application method thereof, which has a plug that can be quickly changed and is convenient for automatically powering on different types of products, so as to solve the problem that the existing electrical inspection tool is inconvenient to change the plug and is not suitable for application scenarios where different types of products are mixed produced.

[0006] The technical solution of the present invention is achieved in this way: In one aspect, the present invention provides an electrical inspection tool, comprising a frame, a support plate, a detection mechanism, a turntable and a plug, wherein: The support plate is arranged on the frame, and the support plate is used to carry the equipment to be tested; The detection mechanism is arranged on the frame in a movable manner so as to be close to or away from the pallet; The turntable is arranged on the frame in a movable manner so as to be close to or away from the support plate, and the turntable is used to drive the plug to rotate; A plurality of plugs are arranged on the movable end of the turntable, and the plugs can be turned over relative to the movable end of the turntable.

[0007] On the basis of the above technical solution, preferably, the turntable includes a turntable body, a turntable, an assembly ring and a support ring, wherein: The turntable is arranged on the turntable body, and the turntable is the movable end of the turntable; The assembly ring is arranged on the rotating disk, the plug is rotatably connected with the assembly ring, and the diameter line of the rotating disk is perpendicular to the rotating axis of the plug; The support ring is connected to the turntable body to support the plug so that the axis of the plug is perpendicular to the axis of the turntable.

[0008] On the basis of the above technical solution, preferably, the assembly ring includes a connecting block and a rotating shaft, and the plug includes a shaft cylinder, a telescopic rod and an electrical connector, wherein: The connecting blocks are arranged in a circular array with the axis of the rotating disk as the reference, and there are intervals between the connecting blocks; A rotating shaft is provided between any two adjacent connecting blocks, and the rotating shaft and the connecting blocks are detachably connected; The shaft cylinder is sleeved on the rotating shaft; One end of the telescopic rod is connected to the shaft cylinder, and the other end is connected to the electrical connector. The telescopic rod has a preload force to move toward the shaft cylinder. When the telescopic rod is extended, the electrical connector is plugged into the device to be detected; when the telescopic rod is retracted, the electrical connector is overlapped on the supporting ring.

[0009] On the basis of the above technical solution, preferably, the turntable further includes a driving member, and the support ring includes a bracket and a ring body, wherein: There are three brackets, and the three brackets and the driving member are arranged in a circular array based on the axis of the turntable and connected to the turntable body; The ring body is arranged on the bracket and the driving member; the driving member is used for driving the telescopic rod to be telescopic.

[0010] On the basis of the above technical solution, preferably, the driving member includes a carrier, a slide rail, a slider, a guide rod, a push plate, a limit block and a cylinder, wherein: The carrier is arranged on the turntable body; The slide rail is arranged on the carrier; the slider is slidably matched with the slide rail; The guide rod is arranged on the slide block, and the guide rod is parallel to the slide rail; The push plate is slidably arranged on the guide rod, a slot is arranged on the top of the push plate, a first inclined surface is arranged on one side of the push plate facing the slider, a second inclined surface is arranged on the slider corresponding to the first inclined surface, and a plane is arranged in the middle of the second inclined surface; The width of the slider is smaller than the width of the push plate; A limit plate spaced apart from the electrical connector is provided on the telescopic rod; The limit block is arranged on a side of the push plate away from the slide block, and the limit block is connected to the carrier; The cylinder is arranged on the carrier, and the movable end of the cylinder is connected with the sliding block.

[0011] On the basis of the above technical solution, preferably, the carrier includes a bottom frame and side panels, wherein: The bottom frame is connected to the turntable body; Two side plates are arranged opposite to each other on the bottom frame, and a diameter reduction section and a diameter expansion section are provided between the two side plates; The slide rail is arranged in the enlarged diameter section and connected to the base frame; The limit block is arranged in the expanded diameter section and connected to the side plate; The cylinder is arranged in the reduced diameter section and is clamped and fixed by two side plates.

[0012] On the basis of the above technical solution, preferably, the turntable further includes a threaded rod, a cover plate and a nut, wherein: The threaded rod is arranged on the rotating disk, and the threaded rod is coaxial with the rotating disk; A slot is provided on the edge of the rotating disk, and the end of the connecting block is clamped in the slot; The cover plate is pressed on the rotating disk and the connecting block, and the threaded rod passes through the cover plate; The nut is threadably matched with the threaded rod and presses the cover plate.

[0013] On the basis of the above technical solution, preferably, the assembly ring further includes an air pipe and a nozzle, wherein: Among the plurality of connection blocks, at least one connection block is a hollow structure; The air pipe is connected and connected with the hollow connecting block, and the air pipe is parallel to the axis of the turntable; The nozzle is connected and penetrated with the hollow connecting block, and the nozzle is perpendicular to the axis of the rotating disk.

[0014] On the basis of the above technical solution, preferably, it further comprises a first displacement mechanism, a second displacement mechanism and a third displacement mechanism, wherein: The first displacement mechanism, the second displacement mechanism and the third displacement mechanism are all arranged on the frame; The support plate is arranged on the first displacement mechanism; The detection mechanism is arranged on the second displacement mechanism; and the turntable is arranged on the third displacement mechanism.

[0015] On the other hand, the present invention provides an application method of the above-mentioned electrical inspection tool, comprising the following steps: S1. Place the device to be tested on the pallet; S2. Install an electrical detection probe on the detection mechanism; S3, turn over the plug to check the integrity of the plug; S4. Switch to a suitable plug by rotating the turntable so that the plug faces the device to be tested; S5. Use the turntable to drive the plug close to the device to be tested, so that the plug is electrically connected to the device to be tested.

[0016] The electrical inspection tool and its application method of the present invention have the following beneficial effects compared with the prior art: By arranging multiple plugs on the turntable, the plugs can be switched through the turntable according to the needs of the product to be tested, so as to achieve rapid power supply, which is conducive to ensuring that the tooling is suitable for application scenarios that require mixed production of different types of products and require rapid switching of plugs; and the plug can be flipped relative to the turntable, so that it is convenient to check the plug before testing to ensure that the plug is intact and has no problems, ensuring the convenience of application and the reliability of the structure; The turntable drives the turntable to rotate through the turntable body, and the turntable body and the turntable are respectively provided with a support ring and an assembly ring. In this way, when in use, the turntable can drive the plug to switch, and the support ring realizes the support of the plug, so that the plug always remains horizontal, so as to facilitate the plugging with the device to be tested, and at the same time, the plug can be turned over without restriction, so as to facilitate the inspection; The assembly ring for installing the plug is composed of a connection block and a rotating shaft. The plug is connected to the rotating shaft through a shaft barrel to achieve flipping, and the connection block can realize the axial positioning of the shaft barrel to ensure the correct position, so that the electrical connector can be stably plugged into the device to be tested; at the same time, the rotating shaft and the connection block are detachably connected, so it is convenient to remove the electrical connector for replacement, so as to expand the application scope of the electrical inspection tooling and ensure the convenience of component replacement; In the driving member of the present invention, the push plate can be moved up and down and forward and backward by the cooperation of the slider and the push plate, and the telescopic rod in the plug, thereby driving the telescopic rod to perform telescopic activities, so as to realize automatic plug-in and power supply and disconnection, which effectively improves the convenience of application; By setting the connecting block as a hollow structure and providing an air pipe and a nozzle, the air compressor can be connected through the air pipe, so that the air flow passes through the connecting block and the nozzle and is ejected to purge the electrical slot of the device to be tested, thereby removing foreign matter and improving the safety of plug-in. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a three-dimensional diagram of the electrical inspection tool of the present invention; Figure 2 It is a three-dimensional diagram of the connection structure between the turntable and the plug of the electric inspection tool of the present invention; Figure 3 It is a front view of the connection structure between the turntable and the plug of the electric inspection tool of the present invention; Figure 4 It is a top view of the turntable and plug connection structure of the electric inspection tool of the present invention; Figure 5 A three-dimensional diagram of the turntable of the electrical inspection tool of the present invention with the cover removed; Figure 6 It is an exploded structural diagram of the turntable of the electrical inspection tooling of the present invention; Figure 7 It is an exploded structural diagram of the assembly ring of the electrical inspection tool of the present invention; Figure 8 A three-dimensional diagram of a plug of the electric inspection tool of the present invention; Fig. 9 It is a diagram of the internal structure of the driving part of the electric inspection tool of the present invention; Fig.10 It is a front view of the turntable of the electric inspection tool of the present invention; Fig.11 The figure is an initial structural diagram of the driving part of the electric inspection tool of the present invention; Fig.12 This is a structural diagram of the outer top of the slider in the driving part of the electric inspection tool of the present invention; Fig.13 It is a structural diagram of a driving member ejecting a plug of an electric inspection tool of the present invention; Fig.14 This is a structural diagram of the slider returning in the driving part of the electric inspection tool of the present invention; Fig.15 It is a structural diagram of the drive member of the electric inspection tool of the present invention with a plug back; Fig.16 It is a top view of the structure of the driving part of the electric inspection tool of the present invention; Fig.17 It is a diagram of the push plate limiting structure of the driving member of the electric inspection tooling of the present invention; Fig.18 A three-dimensional diagram of a connection block of an electric inspection tooling device according to the present invention provided with an air pipe and a nozzle; In the figure: 1, frame; 2, support plate; 3, detection mechanism; 4, turntable; 41, turntable body; 42, turntable; 43, assembly ring; 431, connecting block; 432, rotating shaft; 433, air pipe; 434, nozzle; 44, support ring; 441, bracket; 442, ring body; 45, driving member; 451, carrier; 4511, bottom frame; 4512, side plate; 452, slide rail; 453, slider; 454, guide rod; 455, push plate ; 456, limit block; 457, cylinder; 4501, reduced diameter section; 4502, expanded diameter section; 46, threaded rod; 47, cover plate; 48, nut; 401, slot; 402, first inclined surface; 403, second inclined surface; 404, plane; 405, slot; 5, plug; 51, shaft tube; 52, telescopic rod; 521, limit plate; 53, electrical connector; 6, first displacement mechanism; 7, second displacement mechanism; 8, third displacement mechanism. DETAILED DESCRIPTION

[0019] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] like Figures 1 to 18 As shown, the electric inspection tool of the present invention includes a frame 1, a support plate 2, a detection mechanism 3, a turntable 4, a plug 5, a first displacement mechanism 6, a second displacement mechanism 7 and a third displacement mechanism 8.

[0021] like Figures 1 to 4 As shown, a support plate 2 is arranged on a frame 1, and the support plate 2 is used to carry the device to be detected; a detection mechanism 3 is arranged on the frame 1 in a movable manner to approach or move away from the support plate 2; a turntable 4 is arranged on the frame 1 in a movable manner to approach or move away from the support plate 2, and the turntable 4 is used to drive the plug 5 to rotate; a plurality of plugs 5 are arranged on the movable end of the turntable 4, and the plugs 5 can be flipped relative to the movable end of the turntable 4; As shown in the above structure, when the electrical inspection tool is used, the device to be inspected is placed on the support plate 2, and then the turntable 4 drives the plug 5 to rotate, so that the corresponding plug 5 can be selected and aligned with the electrical slot of the device to be inspected. Then, the turntable 4 is moved, and the plug 5 can be inserted into the electrical slot of the device to be inspected to realize automatic power supply; finally, the detection mechanism 3 is moved toward the device to be inspected, so as to realize the electrical inspection of the device to be inspected; This structure arranges a plurality of plugs 5 on the turntable 4, so that the plugs 5 can be switched through the turntable 4 according to the needs of the product to be tested, so as to realize rapid power supply, which is conducive to ensuring that the tooling is suitable for application scenarios requiring mixed production of different types of products and requiring rapid switching of plugs; Specifically, the detection mechanism 3 uses an electrical detection probe to implement electrical detection work; In this structure, the plug 5 is configured as a flippable structure, so that the plug 5 can be easily flipped when the machine is shut down to detect whether the plug 5 is damaged or has broken pins, thereby ensuring that the plug 5 is intact and has no problems, thereby ensuring the safety and reliability of electrical detection.

[0022] like Figure 1 As shown, the first displacement mechanism 6, the second displacement mechanism 7 and the third displacement mechanism 8 are all arranged on the frame 1; the support plate 2 is arranged on the first displacement mechanism 6; the detection mechanism 3 is arranged on the second displacement mechanism 7; and the turntable 4 is arranged on the third displacement mechanism 8; As in the above structure, the first displacement mechanism 6 can drive the support plate 2 away from or close to the detection mechanism 3, so as to facilitate loading and unloading work; specifically, the first displacement mechanism 6 adopts a linear displacement module; The second displacement mechanism 7 can drive the detection mechanism 3 to move so as to selectively move it closer to or farther away from the device to be detected; specifically, the second displacement mechanism 7 can be an electric push rod or a cylinder; The third displacement mechanism 8 can drive the turntable 4 and the plug 5 to selectively approach the device to be detected, and insert or remove the plug 5 from the electrical slot of the device to be detected; specifically, the third displacement mechanism 8 can adopt a linear displacement module.

[0023] like Figures 5 to 7 As shown, the turntable 4 includes a turntable body 41, a turntable 42, an assembly ring 43 and a support ring 44, wherein the turntable 42 is arranged on the turntable body 41, and the turntable 42 is the movable end of the turntable 4; the assembly ring 43 is arranged on the turntable 42, the plug 5 is rotatably connected with the assembly ring 43, and the diameter line of the turntable 42 is perpendicular to the rotation axis of the plug 5; the support ring 44 is connected to the turntable body 41 to support the plug 5, so that the axis of the plug 5 is perpendicular to the axis of the turntable 42; As in the above structure, in the turntable 4, the turntable body 41 drives the turntable 42 to rotate, and then the turntable 42 drives the assembly ring 43 and the plug 5 to rotate, so as to realize the switching of the plug 5. This structure facilitates the removal of the assembly ring 43 and the plug 5 at the same time, so as to carry out maintenance work; The plug 5 is rotatably connected to the assembly ring 43, so that the plug 5 can be flipped, which is convenient for checking the plug 5. The inspection does not require the assembly ring 43 to be removed from the turntable 42. Specifically, the turntable body 41 can adopt a worm gear or gear drive structure; Since the plug 5 will rotate and switch, and also needs to remain flippable, a support ring 44 is provided to support the plug 5 to ensure that the plug 5 can maintain a stable posture when rotating and does not interfere with the flipping of the plug 5.

[0024] like Figures 5 to 8 As shown, the assembly ring 43 includes a connecting block 431 and a rotating shaft 432, and the plug 5 includes a shaft cylinder 51, a telescopic rod 52 and an electrical connector 53, wherein the connecting blocks 431 are arranged in a circular array with the axis of the rotating disk 42 as a reference, and a gap is left between the connecting blocks 431; a rotating shaft 432 is arranged between any two adjacent connecting blocks 431, and the rotating shaft 432 and the connecting block 431 are detachably connected; As in the above structure, in the assembly ring 43, the connection block 431 is connected to the turntable 42, and the rotation shaft 432 is used to connect the connection block 431 in series, and the plug 5 is installed at the same time, so that the plug 5 can realize the flipping action; At the same time, the connecting block 431 and the rotating shaft 432 in this structure are detachable structures, so it is convenient to remove the plug 5 on the rotating shaft 432 for replacement and maintenance.

[0025] Specifically, Figure 8 As shown, the shaft cylinder 51 is sleeved on the rotating shaft 432; one end of the telescopic rod 52 is connected to the shaft cylinder 51, and the other end is connected to the electrical connector 53, and the telescopic rod 52 has a pre-tightening force to move toward the shaft cylinder 51; when the telescopic rod 52 is extended, the electrical connector 53 is plugged into the device to be detected; when the telescopic rod 52 is retracted, the electrical connector 53 overlaps the support ring 44; As in the above structure, the plug 5 is directly sleeved on the rotating shaft 432 of the assembly ring 43 through the shaft tube 51, so that after the rotating shaft 432 and the connecting block 431 are separated, the plug 5 can be removed as a whole; The telescopic rod 52 is used for displacement of the plug 5. In this case, the plug 5 and the device to be detected do not need to be connected by displacement of the turntable 4. Instead, an independent driving mechanism is provided to realize the extension and retraction of the telescopic rod 52, so that the electrical connector 53 can be inserted into the electrical slot of the device to be detected and can be removed. The telescopic rod 52 is provided with a retracting pre-tightening force to facilitate the electrical connector 53 to be separated from the device to be tested; Specifically, the telescopic rod 52 may be formed by two sleeved cylinders, and a tension spring may be provided inside to maintain a retracted pre-tightening force so that the cylinder that is away from the cylinder may be displaced toward the shaft cylinder 51 .

[0026] like Figure 6As shown, the turntable 4 further includes a driving member 45, and the support ring 44 includes a bracket 441 and a ring body 442, wherein three brackets 441 are provided, and the three brackets 441 and the driving member 45 are arranged in a circular array with the axis of the turntable 42 as a reference, and are connected to the turntable body 41; the ring body 442 is arranged on the bracket 441 and the driving member 45; the driving member 45 is used to drive the telescopic rod 52 to be telescopic; As in the above structure, the drive member 45 is provided to realize the displacement of the plug 5, so that the turntable 4 and the plug 5 can be synchronously displaced for plugging without moving the turntable 4; Specifically, when the driving member 45 is arranged, it is integrated with the turntable body 41 and the support ring 44, wherein the ring body 442 is connected to the turntable body 41 through the bracket 441 and the driving member 45, the bracket 441 and the driving member 45 play a supporting role together, and the ring body 442 supports the electrical connector 53 of the plug 5, so that when the turntable 42 drives the plug 5 to rotate and switch, the posture of the plug 5 can be guaranteed to be stable; When plugging in power, the corresponding plug 5 is rotated to move to the driving member 45, and the driving member 45 drives the plug 5 to move, so that the device to be detected can be plugged in.

[0027] like Figures 9 to 16 As shown, the driving member 45 includes a carrier 451, a slide rail 452, a slider 453, a guide rod 454, a push plate 455, a limit block 456 and a cylinder 457, wherein the carrier 451 is arranged on the turntable body 41; the slide rail 452 is arranged on the carrier 451; the slider 453 is slidably matched with the slide rail 452; the guide rod 454 is arranged on the slider 453, and the guide rod 454 is parallel to the slide rail 452; the push plate 455 is slidably arranged on the guide rod 454, the top end of the push plate 455 is provided with a slot 401, and the side of the push plate 455 facing the slider 453 is provided with a first inclined The first inclined surface 402 is provided with a second inclined surface 403 on the slider 453 corresponding to the first inclined surface 402, and a plane 404 is provided in the middle of the second inclined surface 403; the width of the slider 453 is smaller than the width of the push plate 455; a limit plate 521 spaced from the electrical connector 53 is provided on the telescopic rod 52, and the telescopic rod 52 has a retracting preload; a limit block 456 is provided on the side of the push plate 455 away from the slider 453, and the limit block 456 is connected to the carrier 451; a cylinder 457 is provided on the carrier 451, and a movable end of the cylinder 457 is connected to the slider 453; As in the above structure, the driving member 45 is used to realize the displacement of the plug 5 by driving the telescopic rod 52 to extend and retract so that the electrical connector 53 is plugged into the electrical slot of the device to be detected; when the electrical connector 53 is driven by the rotating disk 42 to move to the top of the driving member 45, the driving member 45 performs the action; like Fig.11As shown, it is the initial state of the driving member 45, at this time, the electrical connector 53 is overlapped on the support ring 44, and the slider 453 is relatively separated from the push plate 455. When the electrical connector 53 needs to be docked, the cylinder 457 is actuated; like Fig.12 As shown, at this time, the cylinder 457 drives the slider 453 to move to abut against the push plate 455, and the second inclined surface 403 of the slider 453 contacts the first inclined surface 402 of the push plate 455. Restricted by the stop block 456, the push plate 455 moves upward to be clamped between the electrical connector 53 and the stop plate 521 through the slot 401; at the same time, the plane 404 on the second inclined surface 403 supports the push plate 455 to ensure the stability of the push plate 455; The guide rod 454 is used to support the push plate 455. Fig. 9 It can be seen that a strip groove is provided at the portion of the guide rod 454 that passes through the push plate 455 to avoid interfering with the up and down displacement of the push plate 455; specifically, the center of gravity of the push plate 455 is located at the lower end, which can prevent the push plate 455 from tilting to ensure a correct posture; like Fig.13 As shown, the cylinder 457 then continues to move, and the push plate 455 can be driven to move through the slider 453, and the push plate 455 will drive the electrical connector 53 to move, so as to automatically power the front detection equipment when plugged in, and the telescopic rod 52 will be extended synchronously; In this structure, the slider 453 is configured as an electromagnet to attract and fix the push plate 455 when pushing the electrical connector 53 to move, so as to prevent the push plate 455 from being loose, thereby allowing the electrical connector 53 to be better stressed.

[0028] In this structure, it is necessary to ensure that the width of the slider 453 is smaller than the width of the push plate 455, so that when the slider 453 moves along the slide rail 452, it will not be blocked by the limit block 456, and the push plate 455 will be blocked, so that the slider 453 can push up the push plate 455; Meanwhile, when the push plate 455 drives the electrical connector 53 to move, the top surface of the limit block 456 will support the push plate 455 to ensure the stability of the movement of the push plate 455 and prevent the push plate 455 from being separated from the telescopic rod 52 .

[0029] In this structure, Fig.17 As shown, it is necessary to control the distance between the plug 5 and the limit block 456, that is, before the lower end of the push plate 455 is higher than the limit block 456, the slot 401 of the push plate 455 is connected to between the limit plate 521 and the electrical connector 53, so that after the lower end of the push plate 455 is higher than the top surface of the limit block 456, it can still rise stably to clamp the telescopic rod 52.

[0030] like Fig.14As shown, after the electrical inspection is completed, the cylinder 457 retracts. Although the telescopic rod 52 is provided with a retracting preload, this preload is insufficient to cause the electrical connector 53 to be separated from the electrical slot of the device to be inspected, and is only used for auxiliary purposes. As the cylinder 457 drives the slider 453 to move, the end of the guide rod 454 will abut against the side of the push plate 455 away from the slider 453, thereby driving the push plate 455 and the electrical connector 53 to retract, so that the electrical connector 53 is separated from the electrical slot of the device to be tested; At this time, the status is Fig.15 As shown, the push plate 455 is separated from the top surface of the limit block 456, and then automatically falls back and separates from the telescopic rod 52, and resumes as shown in FIG. Fig.11 The structure shown.

[0031] like Fig.16 As shown, the carrier 451 includes a bottom frame 4511 and a side plate 4512, wherein the bottom frame 4511 is connected to the turntable body 41; two side plates 4512 are arranged opposite to the bottom frame 4511, and a reduced diameter section 4501 and an expanded diameter section 4502 are provided between the two side plates 4512; the slide rail 452 is arranged in the expanded diameter section 4502 and connected to the bottom frame 4511; the limit block 456 is arranged in the expanded diameter section 4502 and connected to the side plate 4512; the cylinder 457 is arranged in the reduced diameter section 4501 and is clamped and fixed by the two side plates 4512; As in the above structure, in the driving member 45, the bottom frame 4511 and the side plate 4512 are used as carriers; When the support ring 44 is provided, an opening is provided on the ring body 442, thereby forming two ends on the ring body 442, and the two ends are respectively connected to the enlarged diameter section 4502 of a side plate 4512, so that the opening is used for the movement of the push plate 455 to avoid interference problems; specifically, the width of the opening is smaller than the width of the electrical connector 53, so that the electrical connector 53 can cross the driving member 45 when rotating and switching; In the driving member 45, the cylinder 457 is clamped between the reduced diameter section 4501 by two side plates 4512, and the limit block 456 is set on the expanded diameter section 4502 of the side plate 4512. This structure realizes the high integration of the driving member 45 and can protect the internal components.

[0032] like Figure 5 and Figure 6 As shown, the turntable 4 further includes a threaded rod 46, a cover plate 47 and a nut 48, wherein the threaded rod 46 is arranged on the turntable 42, and the threaded rod 46 is coaxial with the turntable 42; a slot 405 is provided on the edge of the turntable 42, and the end of the connecting block 431 is clamped in the slot 405; the cover plate 47 presses the turntable 42 and the connecting block 431, and the threaded rod 46 passes through the cover plate 47; the nut 48 is threadedly matched with the threaded rod 46 and presses the cover plate 47; As shown in the above structure, when assembling the turntable 4, the plug 5 is installed on the rotating shaft 432, and then the rotating shaft 432 is connected to the connecting block 431 to form an assembly ring 43. At this time, the assembly ring 43 is connected to the turntable 42, and the end of the connecting block 431 is snap-fitted with the slot 405 of the turntable 42. Then the cover plate 47 is installed, and the nut 48 is connected to the threaded rod 46 to press the cover plate 47, thereby realizing the locking and fixation of the assembly ring 43 and the plug 5.

[0033] like Fig.18 As shown, the assembly ring 43 further includes an air pipe 433 and a nozzle 434, wherein at least one of the plurality of connection blocks 431 is a hollow structure; the air pipe 433 is connected and connected to the hollow connection block 431, and the air pipe 433 is parallel to the axis of the turntable 42; the nozzle 434 is connected and connected to the hollow connection block 431, and the nozzle 434 is perpendicular to the axis of the turntable 42; As in the above structure, in some embodiments, the connecting block 431 is set as a hollow structure, and is provided with an air pipe 433 and a nozzle 434. At this time, the air compressor is connected through the air pipe 433, so that the air flow passes through the connecting block 431 and the nozzle 434 and is ejected to purge the electrical slots of the device to be tested, thereby removing foreign matter and improving the safety of the plug-in.

[0034] The application method of the electric inspection tool of the present invention comprises the following steps: S1, placing the device to be tested on the pallet 2; S2, installing an electrical detection probe on the detection mechanism 3; S3, turning over the plug 5 to check the integrity of the plug 5; S4, rotating the turntable 4 to switch to a suitable plug 5, so that the plug 5 faces the device to be tested; S5, using the turntable 4 to drive the plug 5 close to the device to be detected, so that the plug 5 is electrically connected to the device to be detected.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An electrical inspection tool, characterized in that: It comprises a frame (1), a support plate (2), a detection mechanism (3), a turntable (4) and a plug (5), wherein: The support plate (2) is arranged on the frame (1), and the support plate (2) is used to carry the device to be tested; The detection mechanism (3) is movably arranged on the frame (1) so as to be close to or away from the support plate (2); The turntable (4) is movably arranged on the frame (1) so as to be close to or away from the support plate (2), and the turntable (4) is used to drive the plug (5) to rotate; A plurality of the plugs (5) are arranged on the movable end of the turntable (4), and the plugs (5) can be turned over relative to the movable end of the turntable (4).

2. The electrical inspection tool as claimed in claim 1, characterized in that: The turntable (4) comprises a turntable body (41), a turntable (42), an assembly ring (43) and a support ring (44), wherein: The turntable (42) is arranged on the turntable body (41), and the turntable (42) is a movable end of the turntable (4); The assembly ring (43) is arranged on the rotating disk (42), the plug (5) is rotatably connected to the assembly ring (43), and the diameter line of the rotating disk (42) is perpendicular to the rotation axis of the plug (5); The support ring (44) is connected to the turntable body (41) to support the plug (5) so that the axis of the plug (5) is perpendicular to the axis of the turntable (42).

3. The electrical inspection tool as claimed in claim 2, characterized in that: The assembly ring (43) comprises a connection block (431) and a rotating shaft (432), and the plug (5) comprises a shaft tube (51), a telescopic rod (52) and an electrical connector (53), wherein: The connecting blocks (431) are arranged in a circular array with the axis of the rotating disk (42) as a reference, and a gap is left between the connecting blocks (431); One rotating shaft (432) is provided between any two adjacent connecting blocks (431), and the rotating shaft (432) is detachably connected to the connecting blocks (431); The shaft cylinder (51) is sleeved on the rotating shaft (432); One end of the telescopic rod (52) is connected to the shaft cylinder (51), and the other end is connected to the electrical connector (53), and the telescopic rod (52) has a pre-tightening force for displacement toward the shaft cylinder (51); When the telescopic rod (52) is extended, the electrical connector (53) is plugged into the device to be detected; When the telescopic rod (52) is retracted, the electrical connector (53) overlaps the support ring (44).

4. The electrical inspection tool as claimed in claim 3, characterized in that: The turntable (4) further comprises a driving member (45), and the support ring (44) comprises a bracket (441) and a ring body (442), wherein: Three brackets (441) are provided, and the three brackets (441) and the driving member (45) are arranged in a circular array with the axis of the turntable (42) as a reference, and are connected to the turntable body (41); The ring body (442) is arranged on the bracket (441) and the driving member (45); The driving member (45) is used to drive the telescopic rod (52) to extend and retract.

5. The electrical inspection tool as claimed in claim 4, characterized in that: The driving member (45) comprises a carrier (451), a slide rail (452), a slider (453), a guide rod (454), a push plate (455), a limit block (456) and a cylinder (457), wherein: The carrier (451) is arranged on the turntable body (41); The slide rail (452) is arranged on the carrier (451); The sliding block (453) is slidably matched with the sliding rail (452); The guide rod (454) is arranged on the sliding block (453), and the guide rod (454) is parallel to the sliding rail (452); The push plate (455) is slidably arranged on the guide rod (454); a slot (401) is arranged at the top end of the push plate (455); a first inclined surface (402) is arranged on a side of the push plate (455) facing the slider (453); a second inclined surface (403) is arranged on the slider (453) corresponding to the first inclined surface (402); and a plane (404) is arranged in the middle of the second inclined surface (403); The width of the sliding block (453) is smaller than the width of the pushing plate (455); The telescopic rod (52) is provided with a limiting plate (521) spaced apart from the electrical connector (53); The limit block (456) is arranged on a side of the push plate (455) away from the sliding block (453), and the limit block (456) is connected to the carrier (451); The cylinder (457) is arranged on the carrier (451), and the movable end of the cylinder (457) is connected to the slider (453).

6. The electrical inspection tool as claimed in claim 5, characterized in that: The carrier (451) comprises a bottom frame (4511) and a side plate (4512), wherein: The base frame (4511) is connected to the turntable body (41); Two side plates (4512) are arranged opposite to each other on the bottom frame (4511), and a reduced diameter section (4501) and an expanded diameter section (4502) are provided between the two side plates (4512); The slide rail (452) is arranged in the expanded diameter section (4502) and is connected to the base frame (4511); The limit block (456) is arranged in the diameter expansion section (4502) and is connected to the side plate (4512); The cylinder (457) is disposed in the reduced diameter section (4501) and is clamped and fixed by the two side plates (4512).

7. The electrical inspection tool as claimed in any one of claims 3 to 6, characterized in that: The turntable (4) further comprises a threaded rod (46), a cover plate (47) and a nut (48), wherein: The threaded rod (46) is arranged on the rotating disk (42), and the threaded rod (46) is coaxial with the rotating disk (42); A slot (405) is provided on the edge of the rotating disk (42), and the end of the connecting block (431) is snap-fitted into the slot (405); The cover plate (47) presses the rotating disk (42) and the connecting block (431), and the threaded rod (46) passes through the cover plate (47); The nut (48) is threadably matched with the threaded rod (46) and presses the cover plate (47).

8. The electrical inspection tool as claimed in any one of claims 3 to 6, characterized in that: The assembly ring (43) further comprises an air pipe (433) and a nozzle (434), wherein: Among the plurality of connecting blocks (431), at least one connecting block (431) is a hollow structure; The air pipe (433) is connected to and interpenetrates with the hollow connecting block (431), and the air pipe (433) is parallel to the axis of the rotating disk (42); The nozzle (434) is connected to and interpenetrates with the hollow connection block (431), and the nozzle (434) is perpendicular to the axis of the rotating disk (42).

9. The electrical inspection tool as claimed in any one of claims 1 to 6, characterized in that: It also includes a first displacement mechanism (6), a second displacement mechanism (7) and a third displacement mechanism (8), wherein: The first displacement mechanism (6), the second displacement mechanism (7) and the third displacement mechanism (8) are all arranged on the frame (1); The support plate (2) is arranged on the first displacement mechanism (6); The detection mechanism (3) is arranged on the second displacement mechanism (7); The turntable (4) is arranged on the third displacement mechanism (8).

10. An application method of the electrical inspection tool as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: S1, placing the device to be tested on the support plate (2); S2, installing an electrical detection probe on the detection mechanism (3); S3, turning over the plug (5) to check the integrity of the plug (5); S4, rotating the turntable (4) to switch to a suitable plug (5), so that the plug (5) faces the device to be detected; S5. Using the turntable (4) to drive the plug (5) close to the device to be detected, so that the plug (5) is electrically connected to the device to be detected.

Citation Information

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