Vehicle-mounted energy storage battery structure
By setting up a silicone rubber sleeve, a thermal conductivity sleeve, a sponge sleeve and a thermal sealing film sleeve in the vehicle-mounted energy storage battery structure, the cooling liquid is driven circulating and flowing by using automobile vibration, which solves the problem of heat generation in vibration, and achieves more efficient shock absorption and cooling, simplifies the structure and reduces costs.
Patent Information
- Application Number
- CN202510205355.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-05-23
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing vehicle-mounted energy storage battery structure generates additional heat when vibrating, increasing the burden on the cooling system, and has a complex structure, increasing space, weight and cost, and difficulty in coordinated regulation, which hinders the improvement of the overall performance of the battery pack.
By setting a silicone rubber sleeve, a thermal conductivity sleeve, a sponge sleeve and a thermal sealing film sleeve between the base and the energy storage battery cell, the cooling liquid is driven to circulate and flow by using the vehicle driving vibration, integrating buffering, shock absorption and cooling, and simplifying the structure.
It improves the buffering and shock absorption effect and cooling performance of the energy storage battery pack, reduces structural complexity and cost, and enhances the working reliability of the battery pack.
Smart Images

Figure CN120033373A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of energy storage battery packs, and in particular relates to a vehicle-mounted energy storage battery structure. Background Art
[0002] With the rise of new energy vehicles, energy storage battery packs have become key. Their main function is to store electrical energy. When the vehicle starts, they supply power to the motor, converting electrical energy into mechanical energy to drive the vehicle. It is the core element for new energy vehicles to achieve zero or low emissions, realize efficient energy management, and have good driving performance. It is of great significance to the development and promotion of new energy vehicle technology.
[0003] At present, the on-board energy storage battery structure mainly includes an energy storage battery pack, a frame, a shell, a cooling system, a battery management system, etc. Among them, the energy storage battery pack is a key component for storing electric energy. The cooling system is mainly for the energy storage battery pack to dissipate heat and ensure the stable operation of the energy storage battery pack. The battery management system controls the energy storage battery pack to work, and the frame, shell, etc. are mainly used to fix and protect the energy storage battery pack. For example, a vehicle-mounted energy storage battery structure disclosed in patent announcement number CN105161646B improves the protection effect of the energy storage battery by setting shock-absorbing structures inside the frame; During the operation of the energy storage battery, the protection effect of the energy storage battery pack can be improved by setting up shock-absorbing structures. However, when the energy storage battery pack encounters vibration, the energy storage battery moves and squeezes the shock-absorbing structure, which will generate additional heat (for example, when the rubber pad is compressed and rubbed, the mechanical energy will be partially converted into heat energy), and the energy storage battery will also generate more heat when it works, which will increase the overall temperature of the energy storage battery pack and increase the burden on the cooling system. Secondly, the shock-absorbing structure and the cooling system are arranged independently, which makes the structure complex, increases space, weight and cost, and makes coordinated regulation difficult, which hinders the overall performance improvement of the battery pack. Summary of the invention
[0004] The purpose of the present invention is to provide a vehicle-mounted energy storage battery structure in view of the above problems.
[0005] To achieve the above object, the present invention adopts the following technical solutions: a vehicle-mounted energy storage battery structure, comprising a base and a bottom cover installed at the bottom of the base, the bottom of the bottom cover is provided with a mounting groove, and a control mainboard is installed at the bottom of the mounting groove, a plurality of mounting holes are provided on the end surface of the base, and each mounting hole is provided with an energy storage battery cell, and further comprising: A plurality of silicone rubber sleeves are fixedly mounted inside corresponding mounting holes, the outer side wall of each energy storage battery cell is fixedly sleeved with a heat-conducting sleeve, and each silicone rubber sleeve is sleeved on the outer side of the heat-conducting sleeve, and the outer side wall of the heat-conducting sleeve is in an inwardly concave arc shape; A plurality of sponge sleeves are all sleeved on the outside of the corresponding heat-conducting sleeves, and each sponge sleeve is fixedly embedded in the inner wall of the corresponding silicone rubber sleeve, the inner wall of the sponge sleeve and the inner wall of the silicone rubber sleeve on the same side are jointly fixedly connected with a heat-conducting sealing film sleeve, and the heat-conducting sealing film sleeve abuts against the outer wall of the heat-conducting sleeve; A hollow block mounted on a side wall of the base; A liquid inlet unit is arranged on one side of the base, and the hollow block is connected with the interior of each sponge sleeve through the liquid inlet unit; A liquid outlet unit is arranged on one side of the base, and each sponge sleeve is connected with the interior of the hollow block through the liquid outlet unit, and each sponge sleeve, the liquid inlet unit, the hollow block and the liquid outlet unit are filled with coolant, and the coolant flows unidirectionally through the liquid inlet unit and the liquid outlet unit; The pushing unit is installed inside the hollow block and is used for pushing the coolant.
[0006] Preferably, the liquid inlet unit includes an L-shaped liquid inlet pipe fixedly connected to the side wall of the hollow block, and the end of the L-shaped liquid inlet pipe away from the hollow block is sealed, and a plurality of shunt liquid inlet pipes are fixedly inserted into the tube wall of the L-shaped liquid inlet pipe, and an annular liquid inlet cavity is provided inside the base at a position outside each energy storage battery cell, and a liquid inlet connecting hole is commonly provided between two annular liquid inlet cavities adjacent to each other in the same longitudinal direction, and each of the shunt liquid inlet pipes is connected to the annular liquid inlet cavity on the same side, and a plurality of upper circular holes are commonly provided on the inner cavity wall of each annular liquid inlet cavity and the side wall of the silicone rubber sleeve on the same side, and each of the upper circular holes is evenly distributed in a circular shape about the axis of the energy storage battery cell, and a liquid inlet one-way valve is installed inside each of the upper circular holes.
[0007] Preferably, the liquid outlet unit includes an L-shaped liquid outlet pipe arranged on one side of the hollow block, and the L-shaped liquid inlet pipe and the L-shaped liquid outlet pipe are respectively arranged on both sides of the hollow block, the end of the L-shaped liquid outlet pipe away from the hollow block is sealed, and a plurality of branch liquid outlet pipes are fixedly inserted into the tube wall of the L-shaped liquid outlet pipe, an annular liquid outlet cavity is opened at a position located outside each energy storage battery cell inside the base, and each annular liquid outlet cavity is arranged below the annular liquid inlet cavity on the same side, and a liquid outlet connecting hole is commonly opened between two annular liquid outlet cavities adjacent to each other in the same longitudinal direction, and a plurality of lower circular holes are commonly opened on the inner cavity wall of each annular liquid outlet cavity and the side wall of the silicone rubber sleeve on the same side, and each lower circular hole is arranged below the corresponding upper circular hole, and a liquid outlet one-way valve is installed inside each of the lower circular holes, and the L-shaped liquid outlet pipe and the hollow block are commonly fixedly connected with the same heat exchange tube.
[0008] Preferably, the pushing unit includes a conical sleeve integrally formed on the inner wall of the hollow block, an impeller is arranged inside the conical sleeve, and the impeller is equipped with a driving shaft, a mounting cover is fixedly mounted on the outer wall of the hollow block, and one end of the driving shaft extends to the interior of the mounting cover, a driving motor is fixedly mounted inside the mounting cover, and the output end of the driving motor is connected to the driving shaft through a gear transmission assembly, a starting assembly is installed inside each of the annular liquid outlet cavities, and a prompt assembly is installed inside the hollow block.
[0009] Preferably, a top cover is fixedly installed on the top of the base, and a wiring hole is provided on the end surface of the top cover directly above each energy storage battery cell, an insulating sleeve is provided on both sides of each wiring hole, and each insulating sleeve is fixedly plugged into the top cover, an electrode column is fixedly installed inside each insulating sleeve, and each electrode column is electrically connected to a connecting cable, the positive and negative poles of each energy storage battery cell are electrically connected to the corresponding connecting cable, and each energy storage battery cell is connected in series through the electrode column.
[0010] Preferably, the starting assembly includes a sealing plug fixedly inserted into the inner wall of the mounting hole, and a temperature probe is fixedly installed at the end of each sealing plug, and the temperature measuring end of each temperature probe is arranged on the inner side of the annular liquid outlet cavity on the same side, and the thermistors inside each temperature probe are connected in series in the measuring circuit of the control mainboard, and the thermistors inside each temperature probe are electrically connected to the drive motor through the control mainboard.
[0011] Preferably, the prompt component includes a detection tube fixedly installed inside the hollow block, and the conical sleeve is connected to the L-shaped liquid inlet pipe through the detection tube, a flow meter is fixedly inserted into the side wall of the hollow block, and the detection end of the flow meter is arranged inside the detection tube, and the flow meter is electrically connected to the control main board.
[0012] Preferably, each of the end faces of the sponge sleeves is provided with a plurality of vertical liquid holes, and the upper and lower sides of the side walls of the sponge sleeves are provided with a plurality of transverse holes, each of the upper circular hole and the lower circular hole is connected to the corresponding transverse hole, and the aperture of each of the transverse holes and each of the liquid holes is larger than the aperture of the micropores of the sponge sleeve itself.
[0013] Preferably, a removable outer limit ring is installed on the inner wall of each mounting hole at the upper and lower sides of the silicone rubber sleeve on the same side, an inner limit ring is provided between the two outer limit rings on the same side, and the silicone rubber sleeve is arranged between the two inner limit rings on the same side, each inner limit ring is detachably connected to the heat conductive sleeve on the same side, and the inner diameter of the outer limit ring is smaller than the outer diameter of the inner limit ring.
[0014] Compared with the existing technology, the advantages of an on-board energy storage battery structure are: 1. Through the cooperation of the provided base, bottom cover, control mainboard, mounting holes, energy storage battery cells, silicone rubber sleeves, heat conductive sleeves, sponge sleeves, heat conductive sealing film sleeves, hollow blocks, liquid inlet units and liquid outlet units, the vibration of the car can be used to drive the coolant to circulate in the sponge sleeves at each energy storage battery cell, which can not only increase the buffering and shock absorbing effect of the energy storage battery, but also take away the heat of the energy storage battery, integrate the buffering and shock absorbing with cooling, make the structural distribution more reasonable, and improve the reliability of the energy storage battery pack.
[0015] 2. The push unit can be used to push the coolant to flow, so that when the vibration is small, the coolant can continue to flow to ensure the cooling effect of the energy storage battery pack. Secondly, with the start component set, the coolant can be pushed automatically based on the overall temperature of the energy storage battery pack, and the pushing speed of the coolant can be adjusted based on the temperature to reduce energy consumption while meeting the cooling of the energy storage battery pack.
[0016] 3. Through the set reminder component, the personnel can be automatically reminded to perform maintenance on the energy storage battery pack based on the circulation flow of the coolant, so as to ensure the timeliness of the maintenance of the energy storage battery pack after the energy storage battery pack is operated in frequent high vibration and high temperature environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of a vehicle-mounted energy storage battery structure provided by the present invention; Figure 2 It is a schematic diagram of the connection structure between a control mainboard and a bottom cover of a vehicle-mounted energy storage battery structure provided by the present invention; Figure 3 It is a schematic diagram of the connection structure between the mounting hole of a vehicle-mounted energy storage battery structure and an energy storage battery cell provided by the present invention; Figure 4 It is a three-dimensional cross-sectional structural schematic diagram of a silicone rubber cover and a sponge cover of a vehicle-mounted energy storage battery structure provided by the present invention; Figure 5 It is a schematic diagram of a top view of a vehicle-mounted energy storage battery structure provided by the present invention; Figure 6 The present invention provides a vehicle-mounted energy storage battery structure Figure 5 A magnified view of the structure of part A; Figure 7 It is a schematic diagram of the side view connection structure of two adjacent energy storage battery cells of a vehicle-mounted energy storage battery structure provided by the present invention; Figure 8 The present invention provides a vehicle-mounted energy storage battery structure Figure 3 A magnified view of the structure of part B.
[0018] In the figure: 1 base, 2 bottom cover, 3 control main board, 4 mounting hole, 5 energy storage battery monomer, 6 silicone rubber sleeve, 7 heat conductive sleeve, 8 sponge sleeve, 9 heat conductive sealing film sleeve, 10 hollow block, 11 liquid inlet unit, 111 L-shaped liquid inlet pipe, 112 shunt liquid inlet pipe, 113 annular liquid inlet cavity, 114 liquid inlet connecting hole, 115 upper circular hole, 116 liquid inlet check valve, 12 liquid outlet unit, 121 L-shaped liquid outlet pipe, 122 shunt liquid outlet pipe, 123 annular liquid outlet cavity, 124 liquid outlet connecting hole, 125 lower circular hole hole, 126 liquid outlet one-way valve, 127 heat exchange tube, 13 push unit, 131 tapered sleeve, 132 impeller, 133 drive shaft, 134 installation cover, 135 drive motor, 136 gear transmission assembly, 14 starting assembly, 15 prompt assembly, 16 top cover, 17 wiring hole, 18 insulating sleeve, 19 electrode column, 20 connecting cable, 21 sealing plug, 22 temperature probe, 23 detection tube, 24 flow meter, 25 liquid hole, 26 horizontal hole, 27 outer limit ring, 28 inner limit ring. Implementation
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0020] like Figure 1-Figure 8 As shown, a vehicle-mounted energy storage battery structure includes a base 1 and a bottom cover 2 installed at the bottom of the base 1, the bottom of the bottom cover 2 is provided with a mounting groove, and a control mainboard 3 is installed at the bottom of the mounting groove, a plurality of mounting holes 4 are provided on the end surface of the base 1, and an energy storage battery cell 5 is provided inside each mounting hole 4, a top cover 16 is fixedly installed on the top of the base 1, and a wiring hole 17 is provided on the end surface of the top cover 16 located directly above each energy storage battery cell 5, both sides of each wiring hole 17 are provided with an insulating sleeve 18, and each insulating sleeve 18 is fixedly plugged with the top cover 16, an electrode column 19 is fixedly installed inside each insulating sleeve 18, and each electrode column 19 is electrically connected to a connecting cable 20, the positive and negative poles of each energy storage battery cell 5 are electrically connected to the corresponding connecting cable 20, and each energy storage battery cell 5 is connected in series through the electrode column 19, wherein a cover plate for sealing the mounting groove is installed at the bottom of the bottom cover 2.
[0021] Multiple silicone rubber sleeves 6 are fixedly installed inside the corresponding mounting holes 4, the outer side walls of each energy storage battery cell 5 are fixedly sleeved with a heat-conducting sleeve 7, and each silicone rubber sleeve 6 is sleeved on the outer side of the heat-conducting sleeve 7, and the outer side wall of the heat-conducting sleeve 7 is in an inwardly concave arc shape, and the inner wall of each mounting hole 4 is located on the upper and lower sides of the silicone rubber sleeve 6 on the same side. A detachable outer limit ring 27 is installed, and an inner limit ring 28 is provided between the two outer limit rings 27 on the same side, and the silicone rubber sleeve 6 is arranged between the two inner limit rings 28 on the same side, and each inner limit ring 28 is detachably connected to the heat-conducting sleeve 7 on the same side, the inner diameter of the outer limit ring 27 is smaller than the outer diameter of the inner limit ring 28, the outer limit ring 27 is threadedly connected to the mounting hole 4, and the inner limit ring 28 is threadedly connected to the heat-conducting sleeve 7.
[0022] A plurality of sponge sleeves 8 are sleeved on the outer side of the corresponding heat-conducting sleeve 7, and each sponge sleeve 8 is fixedly embedded in the inner wall of the corresponding silicone rubber sleeve 6. The inner wall of the sponge sleeve 8 and the inner wall of the silicone rubber sleeve 6 on the same side are fixedly connected with a heat-conducting sealing film sleeve 9, and the heat-conducting sealing film sleeve 9 is against the outer wall of the heat-conducting sleeve 7. The end face of each sponge sleeve 8 is provided with a plurality of vertical liquid holes 25, and the upper and lower sides of the side wall of the sponge sleeve 8 are provided with a plurality of transverse holes 26. Each upper circular hole 115 and the lower circular hole 125 are connected with the corresponding transverse hole 26. The aperture of each transverse hole 26 and each liquid hole 25 is larger than the micropore aperture of the sponge sleeve 8 itself. The effect of the liquid hole 25 and the transverse hole 26 can make most of the coolant flow along the liquid hole 25 and the transverse hole 26 when the sponge sleeve 8 is squeezed; The hollow block 10 is installed on the side wall of the base 1, and the liquid inlet unit 11 is arranged on one side of the base 1, and the hollow block 10 is connected to the inside of each sponge sleeve 8 through the liquid inlet unit 11, and the liquid inlet unit 11 includes an L-shaped liquid inlet pipe 111 fixedly connected to the side wall of the hollow block 10, and the end of the L-shaped liquid inlet pipe 111 away from the hollow block 10 is sealed, and a plurality of shunt liquid inlet pipes 112 are fixedly plugged into the tube wall of the L-shaped liquid inlet pipe 111, and the inside of the base 1 is located at the outside of each energy storage battery cell 5. There is an annular liquid inlet cavity 113, and a liquid inlet connecting hole 114 is commonly opened between two annular liquid inlet cavities 113 adjacent to each other in the same longitudinal direction, and each branch liquid inlet pipe 112 is connected to the annular liquid inlet cavity 113 on the same side, and the inner cavity wall of each annular liquid inlet cavity 113 and the side wall of the silicone rubber sleeve 6 on the same side are commonly opened with a plurality of upper circular holes 115, and each upper circular hole 115 is evenly distributed in a circular shape about the axis of the energy storage battery cell 5, and a liquid inlet check valve 116 is installed inside each upper circular hole 115.
[0023] The liquid outlet unit 12 is arranged on one side of the base 1, and each sponge sleeve 8 is connected with the interior of the hollow block 10 through the liquid outlet unit 12. The interior of each sponge sleeve 8, the liquid inlet unit 11, the hollow block 10 and the liquid outlet unit 12 are all filled with coolant, and the coolant flows unidirectionally through the liquid inlet unit 11 and the liquid outlet unit 12. The liquid outlet unit 12 includes an L-shaped liquid outlet pipe 121 arranged on one side of the hollow block 10, and the L-shaped liquid inlet pipe 111 and the L-shaped liquid outlet pipe 121 are respectively arranged on both sides of the hollow block 10. The end of the L-shaped liquid outlet pipe 121 away from the hollow block 10 is sealed, and a plurality of shunt liquid outlet pipes 122 are fixedly inserted on the wall of the L-shaped liquid outlet pipe 121. The interior of the base 1 is open at positions outside each energy storage battery cell 5. An annular liquid outlet cavity 123 is provided, and each annular liquid outlet cavity 123 is arranged below the annular liquid inlet cavity 113 on the same side, and a liquid outlet connecting hole 124 is commonly opened between two annular liquid outlet cavities 123 adjacent to each other in the same longitudinal direction, and the inner cavity wall of each annular liquid outlet cavity 123 and the side wall of the silicone rubber sleeve 6 on the same side are commonly opened with a plurality of lower circular holes 125, and each lower circular hole 125 is arranged below the corresponding upper circular hole 115, and a liquid outlet one-way valve 126 is installed inside each lower circular hole 125, and the L-shaped liquid outlet pipe 121 and the hollow block 10 are commonly fixedly connected with the same heat exchange tube 127, and the heat exchange tube 127 can be designed in shape according to the structure of the vehicle body chassis so that it can exchange the temperature of the coolant to the external environment.
[0024] The pushing unit 13 is installed inside the hollow block 10 for pushing the coolant. The pushing unit 13 includes a conical sleeve 131 integrally formed on the inner wall of the hollow block 10. An impeller 132 is arranged inside the conical sleeve 131, and a driving shaft 133 is installed on the impeller 132. A mounting cover 134 is fixedly installed on the outer wall of the hollow block 10, and one end of the driving shaft 133 extends to the inside of the mounting cover 134. A driving motor 135 is fixedly installed inside the mounting cover 134. The output end of the driving motor 135 is connected to the driving shaft 133 through a gear transmission assembly 136. A starting assembly 14 is installed inside each annular liquid outlet cavity 123. A prompt assembly 15 is installed inside the hollow block 10. The driving shaft 133 is rotatably connected to the side wall of the hollow block 10, and the rotating connection is sealed by a sealing bearing and other structures to prevent the coolant from flowing out.
[0025] The starting assembly 14 includes a sealing plug 21 fixedly inserted into the inner wall of the mounting hole 4, and a temperature probe 22 is fixedly installed at the end of each sealing plug 21, and the temperature measuring end of each temperature probe 22 is arranged on the inner side of the annular liquid outlet cavity 123 on the same side, and the thermistors inside each temperature probe 22 are connected in series in the measuring circuit of the control main board 3, and the thermistors inside each temperature probe 22 are electrically connected to the drive motor 135 through the control main board 3. The temperature probe 22 will conduct the external temperature to the thermistor inside it. Within a certain temperature range, the thermistor's own resistance decreases as the temperature increases.
[0026] The prompt component 15 includes a detection tube 23 fixedly installed inside the hollow block 10, and the conical sleeve 131 is connected to the L-shaped liquid inlet pipe 111 through the detection tube 23. A flow detector 24 is fixedly inserted into the side wall of the hollow block 10, and the detection end of the flow detector 24 is arranged inside the detection tube 23. The flow detector 24 is electrically connected to the control main board 3. After the flow detector 24 detects that the flow reaches the threshold, it can automatically feedback an electrical signal to the control main board 3.
[0027] The operating principle of the present invention is now described as follows: the entire device is installed on the chassis of the vehicle body, and the power supply end of the energy storage battery monomer 5 connected in series is connected to the power supply interface and the charging interface of the vehicle body through the electrode column 19. Then, the control mainboard 3 is connected to the power supply circuit of the vehicle body, and the data output interface of the control mainboard 3 is connected to the data input interface of the vehicle computer. When the vehicle is started or the vehicle is charged, the control mainboard 3 is started synchronously; During the normal driving of the vehicle, since the vehicle will generate vibration, the vibration is transmitted to the base 1 and each energy storage battery cell 5 through the frame. Under the action of the vibration, the energy storage battery cell 5 moves to one side. At this time, the energy storage battery cell 5 will squeeze each silicone rubber sleeve 6 and each sponge sleeve 8. Since the interior of each sponge sleeve 8 absorbs coolant, and since each upper circular hole 115 is installed with a liquid inlet check valve 116, and each lower circular hole 125 is installed with a liquid outlet check valve 126, the coolant can only enter the sponge sleeve 8 through the liquid inlet check valve 116, and the coolant inside the sponge sleeve 8 can only flow out through the liquid outlet check valve 126. When the sponge sleeve 8 is squeezed by the energy storage battery cell 5, since the sponge sleeve 8 itself has a porous structure, the coolant inside The porous structure of the sponge sleeve 8 is filled with coolant. When the energy storage battery cell 5 is squeezed, the incompressibility of the coolant requires the sponge sleeve 8 to overcome greater resistance during the compression process. The increase in this resistance helps to absorb more impact energy. Compared with the effect of buffering and shock absorbing the energy storage battery cell 5 only through structures such as rubber, the fluidity and incompressibility of the coolant can improve the shock absorbing and buffering performance of the energy storage battery cell 5. Since a plurality of liquid holes 25 and a plurality of transverse holes 26 are provided inside the sponge sleeve 8, and the pore diameters of the liquid holes 25 and the transverse holes 26 are larger than the microporous structure of the sponge sleeve 8, the liquid holes 25 and the transverse holes 26 can provide a larger flow path for the coolant. Therefore, when the sponge sleeve 8 is squeezed, most of the squeezed part is cooled. The liquid will flow down along the liquid through hole 25, and enter the lower circular hole 125 through the lower horizontal hole 26, and flow into the annular liquid outlet chamber 123 through the liquid outlet one-way valve 126. Since the cooling liquid inside the annular liquid outlet chamber 123 increases, part of the cooling liquid inside the annular liquid outlet chamber 123 will flow into the L-shaped liquid outlet pipe 121 through the shunt liquid outlet pipe 122, and flow into the hollow block 10 through the heat exchange pipe 127. When the energy storage battery body moves back and resets under the action of the rebound recovery of the silicone rubber sleeve 6, part of the cooling liquid inside the sponge sleeve 8 is squeezed out. Therefore, the cooling liquid inside the annular liquid inlet chamber 113 will be replenished into the sponge sleeve 8 through the upper circular hole 115 and the liquid inlet one-way valve 116, and the cooling liquid inside the hollow block 10 will be replenished into the sponge sleeve 8 through the L-shaped liquid inlet pipe 111. , the shunt liquid inlet pipe 112 and each liquid inlet connecting hole 114 are replenished into each annular liquid inlet cavity 113. Therefore, under the action of driving vibration, the coolant will circulate along the hollow block 10, the L-shaped liquid inlet pipe 111, the shunt liquid inlet pipe 112, the annular liquid inlet cavity 113, the liquid inlet connecting hole 114, the upper circular hole 115, the sponge cover 8, the lower circular hole 125, the annular liquid outlet cavity 123, the liquid outlet connecting hole 124, the L-shaped liquid outlet pipe 121 and the heat exchange pipe 127, which can not only improve the buffering and shock absorbing effect of the energy storage battery monomer 5, but also in the process of the flow of the coolant, it can bring out the heat generated by the energy storage battery monomer 5 at work, and exchange heat with the external environment through the heat exchange pipe 127 (the heat exchange pipe 127 can be arranged on the outside of the vehicle chassis when arranged,Make it contact with the outside air, use the running airflow or install special refrigeration equipment to cool the coolant, and ensure that the circulating coolant can continuously exchange heat and cool the energy storage battery cell 5); During the driving process of the vehicle, or during the charging process of the vehicle, when the vibration generated by the vehicle is relatively small and the frequency is relatively low, the energy storage battery cell 5 squeezes the sponge sleeve 8 to slow down the flow rate of the coolant. At this time, the cooling effect of the coolant on the energy storage battery cell 5 becomes worse, so the temperature of each energy storage battery cell 5 will gradually rise. At this time, each temperature probe 22 inside the annular liquid outlet cavity 123 will detect the increase in the coolant temperature, so the resistance of the thermistor inside each temperature probe 22 decreases (each thermistor is within a certain temperature range, such as within the range of -10°C to 200°C, its own resistance decreases with the increase in temperature). At this time, the overall resistance of the series circuit of the thermistor inside each temperature probe 22 and the measurement circuit of the control main board 3 decreases. Therefore, when the measurement voltage remains unchanged, the current intensity detected by the measurement circuit of the control main board 3 increases. When the current intensity exceeds the threshold value (the threshold value is set based on the heat dissipation requirement of the energy storage battery cell 5), the measurement circuit of the control main board 3 will send a signal to the control main board 3. 3, the control circuit of the control mainboard 3 feeds back an electrical signal, at which time the control mainboard 3 connects the connection circuit of the drive motor 135 with the thermistors of each temperature probe 22, and the drive motor 135 starts immediately, so that the drive shaft 133 can drive the impeller 132 to rotate through the gear transmission component 136. When the impeller 132 rotates, the coolant on one side of the heat exchange tube 127 inside the hollow block 10 can be transported to one side of the L-shaped liquid inlet pipe 111, so that the flow rate of the coolant can be accelerated, and then the heat dissipation and cooling effect of the coolant on the energy storage battery monomer 5 can be ensured. The higher the temperature of the energy storage battery monomer 5, the higher the temperature detected by each temperature probe 22, and the lower the resistance of the thermistor inside each temperature probe 22. Therefore, the greater the current intensity passed into the drive motor 135 at this time, the higher the output power of the drive motor 135, and the faster the rotation speed of the impeller 132, so that the flow rate of the coolant can be further accelerated to ensure that the coolant can meet the cooling efficiency of each energy storage battery monomer 5; Secondly, in daily driving, if the vibration frequency is higher and the vibration amplitude is larger, the energy storage battery cell 5 will be more seriously worn. At the same time, under the action of high-frequency vibration and large-amplitude vibration, the frequency and amplitude of the energy storage battery cell 5 squeezing the sponge sleeve 8 increase. Therefore, the faster the flow rate of the coolant, the faster the coolant speed passing through the detection tube 23. Similarly, when the temperature of the energy storage battery cell 5 is higher, the loss of its battery material may increase and the degree of aging increases. At the same time, the higher the temperature of the energy storage battery cell 5, the faster the flow rate of the coolant driven by the drive motor 135 to drive the impeller 132, so the coolant speed passing through the detection tube 23 will also increase, and the coolant passing through the detection tube 23 will also increase. When the speed of the coolant inside the tube 23 increases, the flow rate detected by the flow meter 24 will increase rapidly. Therefore, under high-frequency and large-amplitude vibrations, and when the temperature of the energy storage battery cell 5 is higher, the flow rate detected by the flow meter 24 will increase. When the flow meter 24 detects that the flow rate reaches a threshold value (the threshold value is set based on the interval time for the energy storage battery cell 5 to be maintained), the flow meter 24 will feedback an electrical signal to the control motherboard 3, and the control motherboard 3 will immediately output a warning signal to the vehicle computer. A prompt message will be displayed on the display screen of the vehicle computer to remind personnel to promptly inspect and maintain the energy storage battery cell 5, so as to eliminate hidden dangers in time and improve the operating stability of the energy storage battery cell 5; Among them, the blocking effect of the outer limit ring 27 on the inner limit ring 28 can prevent the energy storage battery cell 5 from being displaced too much under the action of vibration. Secondly, the inner limit ring 28 can prevent the energy storage battery cell 5 from being separated from the silicone rubber sleeve 6 when subjected to vibration force upward or downward. Secondly, since each energy storage battery cell 5 is connected by an electrode column 19, and each energy storage battery cell 5 is connected to the corresponding electrode column 19 through a connecting cable 20, when the energy storage battery cell 5 produces a slight displacement due to vibration, it will not pull each electrode column 19, thereby ensuring the stability of the electrical connection between each energy storage battery cell 5.
[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A vehicle-mounted energy storage battery structure, comprising a base (1) and a bottom cover (2) mounted on the bottom of the base (1), wherein a mounting groove is provided at the bottom of the bottom cover (2), and a control main board (3) is mounted at the bottom of the mounting groove, and a plurality of mounting holes (4) are provided at the end surface of the base (1), and an energy storage battery cell (5) is disposed inside each mounting hole (4), characterized in that: Also includes: A plurality of silicone rubber sleeves (6) are fixedly mounted inside the corresponding mounting holes (4); the outer side walls of the energy storage battery cells (5) are fixedly sleeved with heat-conducting sleeves (7), and each silicone rubber sleeve (6) is sleeved on the outer side of the heat-conducting sleeve (7); the outer side wall of the heat-conducting sleeve (7) is in an inwardly concave arc shape; a plurality of sponge sleeves (8) are sleeved on the outer side of the corresponding heat-conducting sleeves (7), and each sponge sleeve (8) is fixedly embedded in the inner wall of the corresponding silicone rubber sleeve (6); the inner wall of the sponge sleeve (8) and the inner wall of the silicone rubber sleeve (6) on the same side are fixedly connected with a heat-conducting sealing film sleeve (9), and the heat-conducting sealing film sleeve (9) is against the outer side wall of the heat-conducting sleeve (7); a hollow block (10) is mounted on the outer side of the heat-conducting sleeve (7); The side wall of the base (1); a liquid inlet unit (11) arranged on one side of the base (1), and the hollow block (10) is connected to the interior of each sponge sleeve (8) through the liquid inlet unit (11); a liquid outlet unit (12) arranged on one side of the base (1), and each sponge sleeve (8) is connected to the interior of the hollow block (10) through the liquid outlet unit (12), and the interior of each sponge sleeve (8), the liquid inlet unit (11), the hollow block (10) and the liquid outlet unit (12) are all filled with cooling liquid, and the cooling liquid flows in one direction through the liquid inlet unit (11) and the liquid outlet unit (12); and a pushing unit (13) installed inside the hollow block (10) and used for pushing the cooling liquid.
2. The vehicle-mounted energy storage battery structure according to claim 1, characterized in that: The liquid inlet unit (11) comprises an L-shaped liquid inlet pipe (111) fixedly connected to the side wall of the hollow block (10), and one end of the L-shaped liquid inlet pipe (111) away from the hollow block (10) is sealed, and a plurality of branch liquid inlet pipes (112) are fixedly plugged into the wall of the L-shaped liquid inlet pipe (111), and an annular liquid inlet cavity (113) is provided inside the base (1) at a position outside each energy storage battery cell (5), and two annular liquid inlet cavities (113) adjacent to each other in the same longitudinal direction are connected to each other. A liquid inlet communication hole (114) is commonly formed between the two sides of the energy storage battery cell (5); each of the split liquid inlet pipes (112) is connected to the annular liquid inlet cavity (113) on the same side; the inner cavity wall of each annular liquid inlet cavity (113) and the side wall of the silicone rubber sleeve (6) on the same side are commonly formed with a plurality of upper circular holes (115); each of the upper circular holes (115) is evenly distributed in a circular shape about the axis of the energy storage battery cell (5); and each of the upper circular holes (115) is installed with a liquid inlet check valve (116) inside.
3. The vehicle-mounted energy storage battery structure according to claim 2, characterized in that: The liquid outlet unit (12) comprises an L-shaped liquid outlet pipe (121) arranged on one side of the hollow block (10), and the L-shaped liquid inlet pipe (111) and the L-shaped liquid outlet pipe (121) are respectively arranged on both sides of the hollow block (10), one end of the L-shaped liquid outlet pipe (121) away from the hollow block (10) is sealed, a plurality of branch liquid outlet pipes (122) are fixedly plugged into the tube wall of the L-shaped liquid outlet pipe (121), and an annular liquid outlet cavity (123) is provided inside the base (1) at a position outside each energy storage battery cell (5), and each annular liquid outlet cavity (123) is arranged on the same side of the annular Below the liquid inlet cavity (113), a liquid outlet communication hole (124) is commonly opened between two of the annular liquid outlet cavities (123) adjacent to each other in the same longitudinal direction, a plurality of lower circular holes (125) are commonly opened on the inner cavity wall of each of the annular liquid outlet cavities (123) and the side wall of the silicone rubber sleeve (6) on the same side, and each of the lower circular holes (125) is arranged below the corresponding upper circular hole (115), and a liquid outlet one-way valve (126) is installed inside each of the lower circular holes (125), and the L-shaped liquid outlet pipe (121) and the hollow block (10) are commonly fixedly connected to the same heat exchange pipe (127).
4. The vehicle-mounted energy storage battery structure according to claim 3, characterized in that: The pushing unit (13) comprises a conical sleeve (131) integrally formed and arranged on the inner wall of the hollow block (10); an impeller (132) is arranged inside the conical sleeve (131), and a driving shaft (133) is installed on the impeller (132); a mounting cover (134) is fixedly installed on the outer wall of the hollow block (10), and one end of the driving shaft (133) extends into the interior of the mounting cover (134); a driving motor (135) is fixedly installed inside the mounting cover (134); an output end of the driving motor (135) is connected to the driving shaft (133) through a gear transmission assembly (136); a starting assembly (14) is installed inside each of the annular liquid outlet cavities (123); and a prompt assembly (15) is installed inside the hollow block (10).
5. The vehicle-mounted energy storage battery structure according to claim 1, characterized in that: A top cover (16) is fixedly mounted on the top of the base (1), and a wiring hole (17) is provided on the end surface of the top cover (16) located directly above each energy storage battery cell (5), and insulating sleeves (18) are provided on both sides of each wiring hole (17), and each insulating sleeve (18) is fixedly plugged into the top cover (16), and an electrode column (19) is fixedly mounted inside each insulating sleeve (18), and each electrode column (19) is electrically connected to a connecting cable (20), and the positive and negative electrodes of each energy storage battery cell (5) are electrically connected to the corresponding connecting cable (20), and each energy storage battery cell (5) is connected in series via the electrode column (19).
6. The vehicle-mounted energy storage battery structure according to claim 4, characterized in that: The starting assembly (14) comprises a sealing plug (21) fixedly plugged into the inner wall of the mounting hole (4), and a temperature probe (22) is fixedly mounted on the end of each sealing plug (21), and the temperature measuring end of each temperature probe (22) is arranged on the inner side of the annular liquid outlet cavity (123) on the same side, and the thermistors inside each temperature probe (22) are connected in series in the measurement circuit of the control mainboard (3), and the thermistors inside each temperature probe (22) are electrically connected to the drive motor (135) through the control mainboard (3).
7. The vehicle-mounted energy storage battery structure according to claim 4, characterized in that: The prompt component (15) comprises a detection tube (23) fixedly mounted inside the hollow block (10), and the conical sleeve (131) is connected to the L-shaped liquid inlet pipe (111) through the detection tube (23). A flow meter (24) is fixedly plugged into the side wall of the hollow block (10), and a detection end of the flow meter (24) is arranged inside the detection tube (23). The flow meter (24) is electrically connected to the control main board (3).
8. The vehicle-mounted energy storage battery structure according to claim 3, characterized in that: The end surface of each of the sponge sleeves (8) is provided with a plurality of vertical liquid-passing holes (25), and the upper and lower sides of the side wall of the sponge sleeve (8) are provided with a plurality of transverse holes (26). Each of the upper circular holes (115) and the lower circular holes (125) is connected to the corresponding transverse holes (26), and the apertures of each of the transverse holes (26) and each of the liquid-passing holes (25) are larger than the aperture of the micropores of the sponge sleeve (8) itself.
9. The vehicle-mounted energy storage battery structure according to claim 3, characterized in that: The inner wall of each mounting hole (4) is provided with a detachable outer limit ring (27) at the upper and lower sides of the silicone rubber sleeve (6) on the same side, an inner limit ring (28) is provided between the two outer limit rings (27) on the same side, and the silicone rubber sleeve (6) is arranged between the two inner limit rings (28) on the same side, each inner limit ring (28) is detachably connected to the heat conductive sleeve (7) on the same side, and the inner diameter of the outer limit ring (27) is smaller than the outer diameter of the inner limit ring (28).
Citation Information
Patent Citations
A vehicle energy storage battery structure
CN105161646B