Gearbox cylinder penetrating wire harness sealing structure and manufacturing process thereof
Through the modularly designed transmission cylinder harness sealing structure, the combination of the first-stage sealing assembly, the extension connection assembly, the second-stage sealing assembly and the end sealing assembly is solved, and the problem of insufficient sealing and extensibility of the existing sealing structure is achieved, achieving higher sealing reliability and convenient maintenance.
Patent Information
- Application Number
- CN202510204686.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-05-23
AI Technical Summary
The existing transmission through-cylinder harness sealing structure design has insufficient sealing and scalability, which leads to the overall disassembly for inspection or replacement when the line harness fails, which is time-consuming and labor-intensive.
A modular sealing structure consisting of a first-stage sealing assembly, an extension connection assembly, a second-stage sealing assembly and an end sealing assembly are adopted. Through the sequential connection of these components, a complete sealing system is formed to ensure the sealing of the wiring harness when passing through the gearbox.
Improves the reliability and stability of the seal structure, simplifies the installation and maintenance process, reduces maintenance costs and time, and has good adaptability and scalability.
Smart Images

Figure CN120033617A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of cable technology, and in particular to a transmission cylinder wire harness sealing structure and a manufacturing process thereof. Background Art
[0002] With the rapid development of the automobile industry, the sealing performance between vehicle parts has received more and more attention. As an important part of the automobile transmission system, the gearbox has an internal electrical connector, the cylinder connector, which not only connects the wire harness inside the cylinder with the wire harness outside the cylinder, but also bears the responsibility of preventing the oil leakage in the transmission. Therefore, the design and optimization of the sealing structure of the cylinder harness is particularly important.
[0003] Existing transmission through-cylinder wiring harness sealing structures are mostly installed in one piece. When the wiring harness fails and needs to be investigated, the transmission through-cylinder wiring harness sealing structure needs to be disassembled as a whole for inspection or replaced as a whole, which is time-consuming and labor-intensive. Although it can protect the connection parts to a certain extent, traditional seals are mostly installed in one piece and only have a single layer of sealing, and the sealing and scalability are poor. Summary of the invention
[0004] The present invention provides a transmission cylinder wire harness sealing structure and a manufacturing process thereof, which are used to solve the technical problems raised by the above-mentioned background technology.
[0005] In order to solve the above technical problems, the present invention provides a transmission cylinder wiring harness sealing structure, including: a first-section sealing assembly, an extended connection assembly, a second-section sealing assembly and an end sealing assembly, the top of the first-section sealing assembly is connected to the end sealing assembly, the bottom of the first-section sealing assembly is connected to the extended connection assembly, and the bottom of the extended connection assembly is connected to the second-section sealing assembly.
[0006] Preferably, the first section sealing assembly comprises: a partition plate 1 and an internally threaded tube 1, wherein the center of the top of the partition plate 1 is fixedly connected to the vertical internally threaded tube 1, and the center of the bottom of the partition plate 1 is fixedly connected to the vertical externally threaded tube 1, and a plurality of vertical pins are embedded inside the partition plate 1, and the pins penetrate the partition plate 1 up and down, and a first rubber sealing sheet is fixedly installed on the top of the partition plate 1 inside the internally threaded tube 1;
[0007] The bottom end of the partition is located inside the external threaded tube and a second rubber sealing sheet is fixedly installed. The pin passes through the first rubber sealing sheet and the second rubber sealing sheet up and down. The bottom of the external threaded tube is fixedly connected to a circle of raised sealing rings.
[0008] Preferably, the extended connection assembly includes: an internal threaded sleeve two, the bottom of the external threaded tube one is threadedly connected to the internal threaded sleeve two, a vertical tube one is arranged in the internal threaded sleeve two, the upper and lower outer walls of the vertical tube one are respectively provided with external threads, the upper external thread of the vertical tube one is threadedly connected to the internal threaded sleeve two, the top of the vertical tube one is fixedly connected to a vertical blocking cylinder, a plurality of mounting holes are provided in the blocking cylinder, a wiring harness connector is correspondingly installed in each mounting hole, the top of the wiring harness connector is plug-in connected to the bottom of the pin, a third rubber sealing sheet is fixedly installed inside the blocking cylinder below the wiring harness connector, the bottom end of the wiring harness connector is connected to the wiring harness cable, the top wall of the vertical tube one is fixedly provided with an annular groove, and a sealing ring one is fixedly installed in the annular groove.
[0009] Preferably, the second section sealing assembly comprises: an internally threaded tube 2, the internally threaded tube 2 is threadedly connected to the external thread at the lower part of the vertical tube, the bottom end of the internally threaded tube 2 is fixedly connected to a clamping cylinder, a sealing ring 2 is installed on the top wall of the clamping cylinder and located inside the internally threaded tube 2, two groups of clamping mechanisms are fixedly arranged symmetrically inside the clamping cylinder, the clamping mechanism is used to clamp the wiring harness cable, the middle part of the clamping cylinder is fixedly connected to an annular mounting plate, a plurality of vertical mounting bolts are threadedly connected to the annular mounting plate, an annular sealing sheet 1 is fixedly installed below the annular mounting plate, and the annular mounting plate is used to be installed to the outer side of the wall surface where the cable hole of the gearbox is set by means of mounting bolts;
[0010] The bottom of the clamping tube is threadedly connected to the top outer wall of the tapered tube.
[0011] Preferably, the clamping mechanism on the left side comprises: an L-shaped support plate, the L-shaped support plate is fixedly installed on the left top inner wall of the clamping cylinder, the top right wall of the L-shaped support plate is slidably connected to a slide rod 1 in the left and right directions, the right end of the slide rod 1 is fixedly connected to a semi-annular clamping plate, the left end of the slide rod 1 is fixedly connected to a wedge block 1, a first inclined surface which is higher on the left and lower on the right is arranged on the left side of the wedge block 1, the bottom of the L-shaped support plate is slidably connected to a vertical rod 1 up and down, the top of the vertical rod 1 is fixedly connected to a wedge block 2, a second inclined surface which is higher on the left and lower on the right side of the wedge block 2 is arranged, the first inclined surface and the second inclined surface are slidably pressed, and the right bottom end of the L-shaped support plate is fixedly connected to the vertical rod 2;
[0012] The top end of the conical tube is pressed tightly against the bottom end of one vertical rod, and an inverted frustum-shaped sealing plug is arranged inside the conical tube, and the top end of the sealing plug is pressed tightly against the bottom ends of the two vertical rods.
[0013] Preferably, the end sealing assembly includes: a connecting rope and an end cover, the top of the partition plate is connected to the end cover by the connecting rope, the bottom center of the end cover is fixedly connected to the externally threaded tube 2, the externally threaded tube 2 is threadedly connected to the internally threaded tube 1, the end cover is located on the outside of the externally threaded tube 2 and connected to the annular sealing piece 2, the end cover has a fixed mounting bracket inside, the bracket is rotatably connected to the end plug, and the end plug is connected to the pin with up and down plugging.
[0014] The present invention also provides a manufacturing process of a transmission cylinder wire harness sealing structure, which is applied to the transmission cylinder wire harness sealing structure, and includes:
[0015] Step S1: preparing the components of the first-section sealing assembly, the extended connection assembly, the second-section sealing assembly and the end sealing assembly respectively;
[0016] Step S2: Connect the first-section sealing assembly, the extended connection assembly, the second-section sealing assembly and the end sealing assembly to form a transmission cylinder wiring harness sealing structure.
[0017] Preferably, the required temperature range of the current type of threaded pipe is determined before the batch production of the current type of threaded pipe; the current type of threaded pipe is a pipe formed by extruding the pipe material used for the current type of threaded pipe through a pipe extrusion device;
[0018] During the batch production of the current type of threaded pipe, the current type of threaded pipe is cooled based on the rated cooling control parameters of the cooling device after being extruded by the pipe extrusion equipment; the rated cooling control parameters of the cooling device include: the rated flow rate of the cooling fluid and the rated temperature of the cooling fluid;
[0019] During the batch production of the current type of threaded pipe, the actual temperature of the current type of threaded pipe when entering the pipe thread processing device is detected, and an alarm is sounded through the first alarm when the actual temperature of the current type of threaded pipe when entering the pipe thread processing device does not belong to the required temperature range of the current type of threaded pipe;
[0020] The process of determining the required temperature range of the current type of threaded pipe includes:
[0021] Step S11: obtaining the surface temperature-elastic modulus change curve of the tube material sample corresponding to the tube material used for the current type of threaded tube, and the surface temperature-hardness change curve of the tube material sample corresponding to the tube material used for the current type of threaded tube, during the cooling process based on the rated cooling control parameters of the cooling device after the tube material sample corresponding to the tube material used for the current type of threaded tube is extruded by the tube extrusion equipment; in the surface temperature-elastic modulus change curve of the tube material sample corresponding to the tube material used for the current type of threaded tube, the abscissa is the surface temperature of the tube material sample corresponding to the tube material used for the current type of threaded tube, and the ordinate is the elastic modulus of the tube material sample corresponding to the tube material used for the current type of threaded tube; in the surface temperature-hardness change curve of the tube material sample corresponding to the tube material used for the current type of threaded tube, the abscissa is the surface temperature of the tube material sample corresponding to the tube material used for the current type of threaded tube, and the ordinate is the hardness of the tube material sample corresponding to the tube material used for the current type of threaded tube;
[0022] Step S12: obtaining the minimum required ring stiffness of the threaded pipe of the current type during thread processing;
[0023] Step S13: calculating the first elastic modulus of the pipe of the current type of threaded pipe during the thread processing of the pipe of the current type of threaded pipe based on step S12;
[0024] Step S14: selecting a first curve segment whose ordinate is greater than the first elastic modulus of the pipe material of the current type of threaded pipe from the surface temperature-elastic modulus variation curve of the pipe material sample corresponding to the pipe material used by the current type of threaded pipe, and dividing the first curve segment into a plurality of first sub-curve segments at first abscissa intervals, and selecting a second sub-curve segment corresponding to the abscissa of the first curve segment from the surface temperature-hardness variation curve of the pipe material sample corresponding to the pipe material used by the current type of threaded pipe;
[0025] Step S15: Calculate the quality evaluation result of the temperature range corresponding to each first sub-curve based on step S14;
[0026] Step S16: Select the temperature range corresponding to the first sub-curve whose quality evaluation result is greater than the first preset evaluation result as the required temperature range of the current type of threaded pipe.
[0027] Preferably, the first elastic modulus of the pipe material of the current type of threaded pipe is determined based on the following formula:
[0028] ;
[0029] P is the first elastic modulus of the current type of threaded pipe; F is the minimum required ring stiffness of the current type of threaded pipe during thread processing; D is the outer diameter of the current type of threaded pipe; d is the wall thickness of the current type of threaded pipe;
[0030] The quality evaluation result of the temperature range corresponding to the first sub-curve is determined based on the following formula:
[0031] ;
[0032] is the quality evaluation result of the temperature range corresponding to the i-th first sub-curve; is the minimum ordinate of the i-th first sub-curve segment; is the average ordinate of the i-th first sub-curve segment; is the average slope of the i-th first sub-curve segment; is the equivalent hardness of the second sub-curve segment of the ith segment; e is a natural constant, with a value of 2.718; is the minimum ordinate of the i-th second sub-curve segment; is the average ordinate of the i-th second sub-curve segment; is the average slope of the i-th second sub-curve segment; the i-th first sub-curve and the i-th second sub-curve have the same abscissa range; is the first quality evaluation weight; is the second quality evaluation weight; is the unit strength; is the unit hardness; It is the minimum required hardness for thread processing of the current type of threaded pipe.
[0033] Preferably, during the batch production process of the current type of threaded pipe, the step of determining the first horizontal coordinate interval is performed periodically, and the step of determining the first horizontal coordinate interval includes:
[0034] Step S101: obtaining the first elastic modulus of the pipe material of the current type of threaded pipe on the abscissa of the surface temperature-elastic modulus variation curve of the pipe material sample corresponding to the pipe material used for the current type of threaded pipe, and the first time difference between the pipe material of the current type of threaded pipe being discharged from the cooling device and being installed on the pipe thread processing device;
[0035] Step S102: obtaining current environmental information of the environment where the pipe extrusion equipment, the cooling device, and the pipe thread processing device are located, the environmental information including: environmental wind speed and environmental temperature;
[0036] Step S103: Calculate the current first horizontal axis interval based on the data acquired in step S101 and step S102 and the rated cooling control parameters of the cooling device.
[0037] Compared with the prior art, the beneficial effects of the present invention are as follows: the transmission cylinder wire harness sealing structure provided by the present invention forms a complete sealing system by sequentially connecting the first-section sealing component, the extended connection component, the second-section sealing component and the end sealing component. The first-section sealing component is used as the starting point and is connected to the second-section sealing component through the extended connection component at its bottom. The second-section sealing component is used to connect to the cable through hole of the transmission, while the end sealing component seals and protects the overall structure. This design ensures the sealing of the wire harness when passing through the transmission, prevents liquid or gas from penetrating, and thus ensures the normal operation of the transmission and the durability of the wire harness.
[0038] The present invention effectively solves the problem of transmission cylinder wiring harness sealing and improves the reliability and stability of the sealing structure. At the same time, through modular design, installation and maintenance become more convenient, reducing maintenance costs and time. When testing is required, only the extended connection assembly needs to be unscrewed for testing, avoiding the need to dismantle the entire transmission and sealing structure to test the wiring harness. In addition, the structure also has good adaptability and scalability, and can be adjusted and optimized according to different vehicle models and wiring harness specifications. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0040] Figure 1 is a three-dimensional schematic diagram of the transmission cylinder wiring harness sealing structure of the present invention;
[0041] Figure 2 It is a cross-sectional view of the top of the transmission cylinder wire harness sealing structure of the present invention;
[0042] Figure 3 is a cross-sectional view of the end cap of the present invention;
[0043] Figure 4 It is a cross-sectional view of the second section sealing assembly of the present invention.
[0044] Reference numerals:
[0045] 1. The first section sealing assembly; 2. The extension connection assembly; 3. The second section sealing assembly; 4. The end sealing assembly; 5. A partition; 6. An internally threaded tube; 7. An externally threaded tube; 8. A pin; 9. The first rubber sealing sheet; 10. The second rubber sealing sheet; 11. A sealing ring; 12. An internally threaded sleeve; 13. A vertical pipe; 14. A plugging cylinder; 15. A wiring harness connector; 16. A wiring harness cable; 17. An annular groove; 18. A sealing ring; 19. An internally threaded tube; 20. A clamping cylinder; 21. A sealing ring; 22. Clamping mechanism; 23. Annular mounting plate; 24. Mounting bolts; 25. Annular sealing sheet 1; 26. L-shaped support plate; 27. Sliding rod 1; 28. Semi-annular clamping plate; 29. Wedge block 1; 30. Vertical rod 1; 31. Wedge block 2; 32. Vertical rod 2; 33. Conical tube; 34. Sealing plug; 35. Third rubber sealing sheet; 36. First inclined plane; 37. Second inclined plane; 38. Connecting rope; 39. End cap; 40. Second external threaded tube; 41. Annular sealing sheet 2; 42. Bracket 1; 43. End plug. DETAILED DESCRIPTION
[0046] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0047] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0048] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0049] The present invention provides the following embodiments
[0050] Embodiment 1, the present invention provides a transmission cylinder wiring harness sealing structure, such as Figure 1-Figure 4 As shown, it includes: a first-section sealing component 1, an extended connection component 2, a second-section sealing component 3 and an end sealing component 4, the top of the first-section sealing component 1 is connected to the end sealing component 4, the bottom of the first-section sealing component 1 is connected to the extended connection component 2, and the bottom of the extended connection component 2 is connected to the second-section sealing component 3.
[0051] The working principle and beneficial effects of the above technical solution are:
[0052] Working principle: The transmission cylinder wire harness sealing structure provided in Example 1 of the present invention forms a complete sealing system by sequentially connecting the first-section sealing component 1, the extended connection component 2, the second-section sealing component 3 and the end sealing component 4. The first-section sealing component 1 is used as the starting point, and is connected to the second-section sealing component 3 through the extended connection component 2 at its bottom. The second-section sealing component 3 is used to connect to the cable through hole of the transmission, while the end sealing component 4 seals and protects the overall structure. This design ensures the sealing of the wire harness when passing through the transmission, prevents the infiltration of liquid or gas, and thus ensures the normal operation of the transmission and the durability of the wire harness.
[0053] Beneficial effects: The present invention effectively solves the problem of transmission cylinder wiring harness sealing and improves the reliability and stability of the sealing structure. At the same time, through modular design, installation and maintenance become more convenient, reducing maintenance costs and time. When testing is required, only the extended connection component 2 needs to be unscrewed for testing, avoiding the need to dismantle the entire transmission and sealing structure to test the wiring harness. In addition, the structure also has good adaptability and scalability, and can be adjusted and optimized according to different vehicle models and wiring harness specifications.
[0054] Embodiment 2, on the basis of embodiment 1, as Figure 1-Figure 4 As shown, the first section sealing assembly 1 includes: a partition 5 and an internally threaded tube 6, the center of the top of the partition 5 is fixedly connected to the vertical internally threaded tube 6, the center of the bottom of the partition 5 is fixedly connected to the vertical externally threaded tube 7, a plurality of vertical pins 8 are embedded in the partition 5, the pins 8 penetrate the partition 5 up and down, and a first rubber sealing sheet 9 is fixedly installed at the top of the partition 5 inside the internally threaded tube 6;
[0055] The bottom end of the partition 5 is located inside the external threaded tube 7 and a second rubber sealing sheet 10 is fixedly installed. The insertion pin 8 passes through the first rubber sealing sheet 9 and the second rubber sealing sheet 10 from top to bottom. The bottom of the external threaded tube 7 is fixedly connected with a raised sealing ring 11;
[0056] The end sealing assembly 4 includes: a connecting rope 38 and an end cover 39. The top of the partition 5 is connected to the end cover 39 through the connecting rope 38. The bottom center of the end cover 39 is fixedly connected to an external threaded pipe 40. The external threaded pipe 40 is threadedly connected to the internal threaded pipe 6. The end cover 39 is located outside the external threaded pipe 40 and is connected to an annular sealing piece 41. The end cover 39 has a fixed mounting bracket 42 inside. The bracket 42 is rotatably connected to a terminal plug 43. The terminal plug 43 is connected to the pin 8 for plugging and unplugging.
[0057] The working principle and beneficial effects of the above technical solution are:
[0058] Working principle: Based on Example 1, Example 2 further refines the structure of the first section sealing component 1 and the end sealing component 4. The first section sealing component 1 realizes the tight wrapping and sealing of the wiring harness through the components such as the partition 5, the internal threaded tube 6, the external threaded tube 7, the pin 8, the first rubber sealing sheet 9 and the second rubber sealing sheet 10. The end sealing component 4 seals and protects the overall structure through the components such as the connecting rope 38, the end cover 39, the external threaded tube 40, the annular sealing sheet 41, the bracket 42 and the end plug 43, while allowing the pin 8 to be plugged in and out of the wiring harness connector 15, which facilitates the connection and disconnection of the wiring harness (when the wiring harness of the present invention needs to be connected, the end plug 43 is opened so that the pin 8 is connected to the corresponding terminal head; when the wiring harness of the present invention needs to be disconnected, Figure 2 As shown, the pin 8 is sealed by the end plug 43);
[0059] A specific operation method: when the wire harness needs to pass through the gearbox, first pass the wire harness connector 15 through the blocking tube 14, and fix the wire harness on the partition 5 through the pin 8. The first rubber sealing sheet 9 plays a preliminary sealing role to prevent liquid or gas from penetrating from the gap between the internal threaded tube 6 and the wire harness. Then, the external threaded tube 7 is threadedly connected to the adjacent components (such as the extended connection component 2). At this time, the sealing ring 11 is in close contact with the sealing ring 18 (see the following embodiment 3 for details), forming a second layer of sealing. The second rubber sealing sheet 10 is located inside the external threaded tube 7, which further enhances the sealing effect;
[0060] After the installation of the first section sealing assembly 1 is completed, the end cap 39 is threadedly connected to the internal threaded pipe 1 6 through the external threaded pipe 2 40. The annular sealing sheet 2 41 is in close contact with the end surface of the partition 1 5 to form a third layer of sealing. The end plug 43 is plug-in connected to the pin 8, and the pin 8 is further fixed inside the end cap 39. When disconnection is required, the end plug 43 only needs to be pulled out from the pin 8, which is simple and quick to operate.
[0061] Beneficial effects: This technical solution further improves the sealing performance and stability of the sealing structure, ensuring the normal operation of the wiring harness in complex environments. At the same time, through the plug-in connection method, the connection and disconnection of the wiring harness becomes more convenient, improving work efficiency. In addition, the structure also has good durability and corrosion resistance, extending the service life.
[0062] Embodiment 3, on the basis of embodiment 2, as Figure 1 , Figure 2 and Figure 4As shown, the extended connection component 2 includes: the extended connection component 2 includes: an internal threaded sleeve 12, the bottom of the external threaded tube 7 is threadedly connected to the internal threaded sleeve 12, a vertical pipe 13 is arranged in the internal threaded sleeve 12, the upper and lower outer walls of the vertical pipe 13 are respectively provided with external threads, the upper external thread of the vertical pipe 13 is threadedly connected to the internal threaded sleeve 12, the top of the vertical pipe 13 is fixedly connected to a vertical blocking tube 14, the blocking tube 14 is provided with a plurality of mounting holes, and a wiring harness connector 15 is correspondingly installed in each mounting hole, the top of the wiring harness connector 15 is plug-in connected to the bottom of the pin 8, a third rubber sealing sheet 35 is fixedly installed inside the blocking tube 14 below the wiring harness connector 15, the bottom end of the wiring harness connector 15 is connected to the wiring harness cable 16, the top wall of the vertical pipe 13 is fixedly provided with an annular groove 17, and a sealing ring 18 is fixedly installed in the annular groove 17.
[0063] The second section sealing assembly 3 includes: an internal threaded tube 19, the internal threaded tube 19 is threadedly connected to the external thread at the lower part of the vertical tube 13, the bottom end of the internal threaded tube 19 is fixedly connected to the clamping tube 20, a sealing ring 21 is installed on the top wall of the clamping tube 20 and located inside the internal threaded tube 19, two groups of clamping mechanisms 22 are fixedly arranged inside the clamping tube 20 symmetrically, the clamping mechanism 22 is used to clamp the wiring harness cable 16, the middle part of the clamping tube 20 is fixedly connected to the annular mounting plate 23, a plurality of vertical mounting bolts 24 are threadedly connected to the annular mounting plate 23, an annular sealing sheet 25 is fixedly installed below the annular mounting plate 23, and the annular mounting plate 23 is used to be installed to the outer side of the wall surface of the gearbox where the cable hole is set through the mounting bolts 24;
[0064] The bottom of the clamping tube 20 is threadedly connected to the top outer wall of the tapered tube 33 .
[0065] The working principle and beneficial effects of the above technical solution are:
[0066] Working principle: Based on Example 2, Example 3 adds the detailed structure of the extension connection component 2 and the second-section sealing component 3. The extension connection component 2 realizes the tight wrapping and sealing of the wire harness during the extension process through the internal threaded sleeve 2 12, the vertical pipe 13, the sealing tube 14, the wire harness connector 15, the second rubber sealing sheet 10 and the sealing ring 18. The second-section sealing component 3 clamps and fixes the wire harness cable 16 through the internal threaded tube 2 19, the clamping tube 20, the clamping mechanism 22 and other components; when the present invention is installed, the conical tube 33 is inserted into the cable hole of the gearbox, and the annular mounting plate 23 is connected to the outer side of the wall surface of the gearbox where the cable hole is set by the mounting bolts 24 (the annular sealing sheet 25 is in contact and sealed with the outer side of the wall surface of the gearbox where the cable hole is set);
[0067] During specific installation: when the wiring harness needs to be extended from the first section sealing component 1 to the second section sealing component 3, firstly thread the external threaded tube 1 7 and the internal threaded sleeve 2 12 to achieve the connection between the first section sealing component 1 and the extended connection component 2.
[0068] Then, the harness cable 16 is connected to the mounting hole on the plugging tube 14 through the harness connector 15, and the top of the harness connector 15 is plugged and connected to the pin 8 to ensure the transmission of the electrical signal. The third rubber sealing sheet 35 is located inside the plugging tube 14, below the harness connector 15, and plays a sealing role to prevent liquid or gas from penetrating from the harness connector 15. The sealing ring 18 is installed in the annular groove 17 of the vertical pipe 13. When the vertical pipe 13 is connected to other components (such as the second section sealing component 3), the sealing ring 18 ensures the sealing of the connection.
[0069] After the installation of the extended connection assembly 2 is completed, the bottom end of the vertical pipe 13 is threadedly connected to the internal threaded pipe 2 19 to achieve the connection between the extended connection assembly 2 and the second section sealing assembly 3. Then, the wiring harness cable 16 is clamped inside the clamping cylinder 20 using the clamping mechanism 22 to ensure that the wiring harness cable 16 will not loosen or fall off. The annular sealing sheet 1 25 ensures the sealing between the clamping cylinder 20 and the gearbox to prevent liquid or gas from penetrating from the connection (the cable hole of the gearbox body). The mounting bolts 24 fix the second section sealing assembly 3 to the gearbox to ensure the stability and reliability of the entire sealing structure.
[0070] Beneficial effects: This technical solution further enhances the reliability and stability of the sealing structure, ensuring the sealing performance of the wire harness during the extension process. At the same time, through the design of the clamping mechanism 22, the wire harness cable 16 is effectively fixed and protected, avoiding loosening or damage caused by vibration or external force. In addition, the structure also has good adaptability and flexibility, and can be adjusted and optimized according to different wire harness specifications.
[0071] Embodiment 4, on the basis of embodiment 3, as Figure 1 , Figure 2 and Figure 4As shown, the clamping mechanism 22 on the left side includes: an L-shaped support plate 26, the L-shaped support plate 26 is fixedly installed on the left top inner wall of the clamping cylinder 20, the top right side wall of the L-shaped support plate 26 is slidably connected to the left and right sliding rod 1 27, the right end of the sliding rod 1 27 is fixedly connected to the semi-annular clamping plate 28, the left end of the sliding rod 1 27 is fixedly connected to the wedge block 1 29, the left side of the wedge block 1 29 is provided with a first inclined surface 36 which is higher on the left and lower on the right, the bottom of the L-shaped support plate 26 is slidably connected to the vertical rod 1 30, the top of the vertical rod 1 30 is fixedly connected to the wedge block 2 31, the right side of the wedge block 2 31 is provided with a second inclined surface 37 which is higher on the left and lower on the right, the first inclined surface 36 and the second inclined surface 37 are slidably pressed, and the right bottom end of the L-shaped support plate 26 is fixedly connected to the vertical rod 2 32;
[0072] The top end of the conical tube 33 is pressed tightly against the bottom end of the vertical rod 1 30 , and an inverted frustum-shaped sealing plug 34 is provided inside the conical tube 33 , and the top end of the sealing plug 34 is pressed tightly against the bottom end of the vertical rod 2 32 .
[0073] The working principle and beneficial effects of the above technical solution are:
[0074] Working principle: Based on Example 3, Example 4 describes in detail the specific structure and working principle of the clamping mechanism 22. Through the cooperation of the L-shaped support plate 26, the slide bar 1 27, the semi-annular clamping plate 28, the wedge block 1 29, the vertical bar 1 30, the wedge block 2 31, the tapered tube 33, the sealing plug 34 and other components, the clamping and sealing treatment of the wiring harness cable 16 is achieved. When the wiring harness cable 16 needs to be clamped, the tapered tube 33 is raised in the clamping cylinder 20 by rotation, and the top of the tapered tube 33 pushes the vertical bar 1 30 to slide upward, the vertical bar 1 30 lifts the wedge block 2 31, and the wedge block 2 31 pushes the wedge block 1 29 and the semi-annular clamping plate 28 to move toward the middle, thereby clamping the wiring harness cable 16. At the same time, while the tapered tube 33 rotates and rises, the vertical bar 2 32 pushes the sealing plug 34 downward to close to the tapered tube 33.
[0075] Beneficial effects: The technical solution provides a simple and effective design of the clamping mechanism 22, which ensures the stability and sealing of the wire harness cable 16 during the clamping process. The wire harness cable 16 can be clamped and released by simply rotating the conical tube 33, thereby improving work efficiency. In addition, the structure also has good durability and corrosion resistance, and prolongs the service life. At the same time, the technical solution also provides a useful reference and reference for the design of other similar sealing structures.
[0076] Embodiment 5, based on any one of Embodiments 1-4, the present invention further discloses a manufacturing process of a transmission cylinder wiring harness sealing structure, which is applied to the transmission cylinder wiring harness sealing structure, and includes:
[0077] Step S1: preparing the components of the first-section sealing assembly 1, the extended connection assembly 2, the second-section sealing assembly 3 and the end sealing assembly 4 respectively;
[0078] Step S2: Connect the first section sealing component 1, the extended connection component 2, the second section sealing component 3 and the end sealing component 4 to form a transmission cylinder wiring harness sealing structure.
[0079] Based on Example 6, based on Example 5, the required temperature range of the current type of threaded pipe is determined before the batch production of the current type of threaded pipe;
[0080] During the batch production of the current type of threaded pipe (internal threaded pipe-6, external threaded pipe-7, vertical pipe-13 correspond to different types of threaded pipes respectively; the size and material of the same type of threaded pipes are the same), the current type of threaded pipe is extruded by the pipe extrusion equipment and then cooled based on the rated cooling control parameters of the cooling device; the rated cooling control parameters of the cooling device include: the rated flow rate of the cooling fluid and the rated temperature of the cooling fluid;
[0081] During the batch production of the current type of threaded pipe, the actual temperature of the current type of threaded pipe when entering the pipe thread processing device is detected, and an alarm is sounded through the first alarm when the actual temperature of the current type of threaded pipe when entering the pipe thread processing device does not belong to the required temperature range of the current type of threaded pipe;
[0082] The process of determining the required temperature range of the current type of threaded pipe includes:
[0083] Step S11: obtaining the surface temperature-elastic modulus change curve of the tube material sample corresponding to the tube material used for the current type of threaded tube and the surface temperature-hardness change curve of the tube material sample corresponding to the tube material used for the current type of threaded tube during the cooling process based on the rated cooling control parameters of the cooling device after the tube material sample corresponding to the tube material used for the current type of threaded tube is extruded by the tube extrusion equipment; in the surface temperature-elastic modulus change curve of the tube material sample corresponding to the tube material used for the current type of threaded tube, the abscissa is the surface temperature of the tube material sample corresponding to the tube material used for the current type of threaded tube, and the ordinate is the elastic modulus of the tube; in the surface temperature-hardness change curve of the tube material sample corresponding to the tube material used for the current type of threaded tube, the abscissa is the surface temperature of the tube material sample corresponding to the tube material used for the current type of threaded tube, and the ordinate is the tube hardness (Rockwell hardness);
[0084] Step S12: obtaining the minimum required ring stiffness of the threaded pipe of the current type during thread processing;
[0085] Step S13: calculating the first elastic modulus of the pipe of the current type of threaded pipe during the thread processing of the pipe of the current type of threaded pipe based on step S12;
[0086] ;
[0087] P is the first elastic modulus of the current type of threaded pipe; F is the minimum required ring stiffness of the current type of threaded pipe during thread processing; D is the outer diameter of the current type of threaded pipe (in millimeters); d is the wall thickness of the current type of threaded pipe (in millimeters);
[0088] Step S14: selecting a first curve segment whose ordinate is greater than the first elastic modulus of the pipe material of the current type of threaded pipe from the surface temperature-elastic modulus change curve of the pipe material sample corresponding to the pipe material used for the current type of threaded pipe, and dividing the first curve segment into a plurality of first sub-curve segments at a first horizontal coordinate interval, and selecting a second sub-curve segment corresponding to the horizontal coordinate of the first curve segment from the surface temperature-hardness change curve of the pipe material sample corresponding to the pipe material used for the current type of threaded pipe; the first horizontal coordinate interval may be a preset fixed value (e.g., a value of 0.5-0.95 times the first time difference described below, or dynamically adjusted based on the following embodiments);
[0089] Step S15: Calculate the quality evaluation result of the temperature range corresponding to each first sub-curve based on step S14;
[0090]
[0091] ;
[0092] is the quality evaluation result of the temperature range corresponding to the i-th first sub-curve; is the minimum ordinate of the i-th first sub-curve segment; is the average ordinate of the i-th first sub-curve segment; is the average slope of the i-th first sub-curve segment; is the equivalent hardness of the second sub-curve segment of the ith segment; e is a natural constant, with a value of 2.718; is the minimum ordinate of the i-th second sub-curve segment; is the average ordinate of the i-th second sub-curve segment; is the average slope of the i-th second sub-curve segment; the i-th first sub-curve and the i-th second sub-curve have the same abscissa range; is the first quality evaluation weight (the value is greater than 0 and less than 1, and is set according to the importance of ring stiffness to the quality of the pipe); is the second quality evaluation weight (the value is greater than 0 and less than 1, according to The corresponding strength is set to the importance of the quality of the pipe, the more important it is, the larger the value); is the unit strength (in MPa); is the unit hardness (with The unit is the same, Rockwell hardness); The minimum required hardness for thread processing of the current type of threaded pipe (if the hardness is too low, it is easy to deform; Can be obtained based on testing);
[0093] Step S16: Select the temperature range corresponding to the first sub-curve whose quality evaluation result is greater than the first preset evaluation result as the required temperature range of the current type of threaded pipe. Greater than or equal to the minimum required ring stiffness for pipe thread processing of the current type of threaded pipe;
[0094] Among them, the pipe of the current type of threaded pipe is cut after it is discharged from the cooling device, and the cut pipe enters the pipe thread processing device for thread processing. The temperature of the pipe of the current type of threaded pipe after it is discharged from the cooling device is less than or equal to the horizontal coordinate in the surface temperature-elastic modulus change curve of the pipe material sample corresponding to the pipe material used for the current type of threaded pipe corresponding to the first elastic modulus of the pipe of the current type of threaded pipe.
[0095] The cooling device may include a cooling box, which is arranged at the discharge port of the pipe extrusion equipment. The cooling box is provided with a pipe inlet and a pipe outlet (this is the prior art, refer to CN213412832U), and a plurality of nozzles are evenly arranged along the pipe inlet and outlet direction in the cooling box, and the nozzles spray cooling fluid to cool the pipe; the pipe discharged from the discharge port of the pipe extrusion equipment enters the pipe inlet of the cooling box and is then discharged through the pipe outlet of the cooling box.
[0096] The working principle and beneficial effects of the above technical solution are:
[0097] During the batch production of the current type of threaded pipes, the actual temperature of the current type of threaded pipes when entering the pipe thread processing device is detected, and an alarm is triggered when the actual temperature of the current type of threaded pipes when entering the pipe thread processing device does not belong to the required temperature range of the current type of threaded pipes. The quality / strength of the pipes corresponding to the required temperature range of the pipes meets the requirements (the quality evaluation result is greater than the first preset evaluation result), thereby ensuring that the strength of the pipes before thread processing meets the requirements, avoiding thread processing when the pipe cooling is unqualified, and affecting the quality of thread processing.
[0098] Embodiment 7, on the basis of embodiment 6, during the batch production process of the current type of threaded pipe, the step of determining the first horizontal coordinate interval is periodically performed (the ambient temperature may also be detected in real time, and when the difference between the current ambient temperature and the ambient temperature of the previous step of determining the first horizontal coordinate interval is greater than a preset difference, the step of determining the first horizontal coordinate interval is performed once), and the step of determining the first horizontal coordinate interval includes:
[0099] Step S101: obtaining the first elastic modulus of the pipe material of the current type of threaded pipe (determined based on the method corresponding to steps S11 to S13, the first elastic modulus of the pipe material of the current type of threaded pipe is determined and does not change with the environment) on the abscissa of the surface temperature-elastic modulus change curve of the pipe material sample corresponding to the pipe material used for the current type of threaded pipe, and the first time difference between the pipe material of the current type of threaded pipe being discharged from the cooling device and being installed on the pipe thread processing device;
[0100] Step S102: obtaining current environmental information of the environment where the pipe extrusion equipment, the cooling device, and the pipe thread processing device are located, the environmental information including: environmental wind speed and environmental temperature;
[0101] Step S103: Calculating the current first horizontal axis interval based on the data acquired in step S101 and step S102 and the rated cooling control parameters of the cooling device;
[0102] ;
[0103] is the current first horizontal axis interval; The surface heat transfer coefficient of the cooling fluid of the cooling device and the pipe material of the current type of threaded pipe; The surface heat transfer coefficient of ambient air and the current type of threaded pipe; The temperature corresponding to the abscissa of the surface temperature-elastic modulus variation curve of the pipe material sample corresponding to the pipe material used for the current type of threaded pipe when the first elastic modulus of the pipe material of the current type of threaded pipe is used; is the rated temperature of the cooling fluid of the cooling device; The current ambient temperature obtained in step S102; is the rated flow rate of the cooling fluid of the cooling device; The current ambient wind speed obtained in step S102; The first time difference between the time when the current type of threaded pipe is discharged from the cooling device and the time when it is installed on the pipe thread processing device (the time when the current type of threaded pipe is installed on the pipe thread processing device minus the time when the current type of threaded pipe is discharged from the cooling device); is the natural logarithm, e is the natural constant;
[0104] ;
[0105] ;
[0106] T is the unit temperature (with , same units); As unit time (with same units); is the first curing rate coefficient; is the second curing rate coefficient;
[0107] During the batch production of the current type of threaded pipes, the required temperature range of the current type of threaded pipes is determined once each time the first horizontal axis interval is determined. During the batch production of the current type of threaded pipes, the most recently determined required temperature range of the current type of threaded pipes is used as the alarm reference of the first alarm (an alarm is triggered when the actual temperature of the current type of threaded pipes when entering the pipe thread processing device does not fall within the required temperature range of the current type of threaded pipes).
[0108] The beneficial effects of the above technical solution are:
[0109] There is a first time difference between the pipe of the current type of threaded pipe being discharged from the cooling device and being installed on the pipe thread processing device. During this process, the pipe of the current type of threaded pipe is mainly cooled by the environment (cooling first time difference). Based on the difference in cooling effect between the environment cooling and the cooling device cooling, the equivalent cooling time t of the cooling device corresponding to the first time difference is determined (corresponding to the first time interval range). The elastic modulus and hardness of the pipe within the first time interval range are selected to perform quality evaluation to obtain a quality evaluation result, thereby realizing a reliable evaluation of the quality of the pipe of the current type of threaded pipe when it enters the pipe thread processing device and ensuring the thread processing quality.
[0110] Embodiment 8, based on Embodiment 5, the pipe thread processing device evaluates the drilling tool speed of the drilling tool corresponding to the current type of threaded pipe before batch drilling the current type of threaded pipe; the drilling tool speed evaluation of the drilling tool corresponding to the current type of threaded pipe includes:
[0111] Step S111: obtaining a surface temperature-hardness change curve of a tube material sample corresponding to the tube material used for the current type of threaded tube during a cooling process based on the rated cooling control parameters of the cooling device after the tube material sample corresponding to the tube material used for the current type of threaded tube is extruded by the tube extrusion equipment;
[0112] Step S112: obtaining the required temperature of the current type of threaded pipe when entering the pipe thread processing device (which may be the minimum value of the required temperature range of the pipe material of the current type of threaded pipe mentioned above; or based on the test determination, selecting the current type of threaded pipe test piece for the drilling test, and finally determining that the maximum value of the actual temperature of the current type of threaded pipe test piece entering the pipe thread processing device after the drilling quality meets the requirements is the required temperature of the current type of threaded pipe when entering the pipe thread processing device); in the surface temperature-hardness change curve of the pipe material sample corresponding to the pipe material used by the current type of threaded pipe, selecting the first hardness corresponding to the required temperature when the current type of threaded pipe enters the pipe thread processing device;
[0113] Step S113: calculating a first target rotation speed of a drilling tool corresponding to the current type of threaded tube for machining the current type of threaded tube based on step S112;
[0114] ;
[0115] is the first target speed (in r / min) of the drilling tool corresponding to the current type of threaded pipe for processing the current type of threaded pipe, H is the first hardness (Rockwell hardness) corresponding to the required temperature when the current type of threaded pipe enters the pipe thread processing device; D is the diameter of the drilling tool corresponding to the current type of threaded pipe (in millimeters); step S114: control the drilling tool corresponding to the current type of threaded pipe to perform a drilling test on the current type of threaded pipe with the first target speed of the drilling tool corresponding to the current type of threaded pipe for processing the current type of threaded pipe, obtain the temperature of the temperature monitoring point of the current type of threaded pipe after the drilling test, calculate the second target speed of the drilling tool corresponding to the current type of threaded pipe for processing the current type of threaded pipe based on the temperature of the temperature monitoring point of the current type of threaded pipe after the drilling test, and when drilling holes (threaded holes) in batches for the current type of threaded pipe, control the actual speed of the drilling tool corresponding to the current type of threaded pipe to be the second target speed of the drilling tool corresponding to the current type of threaded pipe for processing the current type of threaded pipe; is the unit time (in min); The value is 3.14;
[0116] ;
[0117] A second target rotation speed for machining the current type of threaded tube by a drilling tool corresponding to the current type of threaded tube; The average temperature of the temperature monitoring points of the current type of threaded pipe after the drilling test; The required temperature of the current type of threaded pipe when it enters the pipe thread processing device; is the deformation temperature of the current type of threaded pipe; is the natural logarithm.
[0118] The beneficial effects of the above technical solution are:
[0119] Based on the first hardness corresponding to the required temperature when the current type of threaded pipe enters the pipe thread processing device and the drilling tool diameter corresponding to the current type of threaded pipe, the first target rotation speed of the drilling tool corresponding to the current type of threaded pipe for processing the current type of threaded pipe is determined, and based on the first target rotation speed of the drilling tool corresponding to the current type of threaded pipe for processing the current type of threaded pipe, a drilling test is performed to obtain the temperature change state of the current type of threaded pipe after actual drilling. , based on the actual temperature change state of the current type of threaded pipe after drilling The first target speed of the drilling tool corresponding to the current type of threaded pipe for processing the current type of threaded pipe is corrected to obtain the second target speed of the drilling tool corresponding to the current type of threaded pipe for processing the current type of threaded pipe, so as to ensure that the appropriate speed is finally selected to control the drilling tool corresponding to the current type of threaded pipe to drill the hole, thereby ensuring the drilling quality.
[0120] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A transmission cylinder wiring harness sealing structure, characterized in that: include: A first-section sealing component (1), an extended connection component (2), a second-section sealing component (3) and an end sealing component (4), wherein the top of the first-section sealing component (1) is connected to the end sealing component (4), the bottom of the first-section sealing component (1) is connected to the extended connection component (2), and the bottom of the extended connection component (2) is connected to the second-section sealing component (3).
2. A transmission cylinder harness sealing structure according to claim 1, characterized in that: The first section sealing assembly (1) comprises: a partition plate (5) and an internally threaded tube (6), wherein the center of the top of the partition plate (5) is fixedly connected to the vertical internally threaded tube (6), and the center of the bottom of the partition plate (5) is fixedly connected to the vertical externally threaded tube (7), and a plurality of vertical pins (8) are embedded inside the partition plate (5), and the pins (8) penetrate the partition plate (5) from top to bottom, and a first rubber sealing sheet (9) is fixedly installed at the top of the partition plate (5) inside the internally threaded tube (6); The bottom end of the partition plate (5) is located inside the external threaded tube (7) and a second rubber sealing sheet (10) is fixedly installed thereon. The insertion pin (8) passes through the first rubber sealing sheet (9) and the second rubber sealing sheet (10) from top to bottom. The bottom of the external threaded tube (7) is fixedly connected to a raised sealing ring (11).
3. A transmission cylinder wiring harness sealing structure according to claim 2, characterized in that: The extension connection assembly (2) comprises: an internal threaded sleeve (12), the bottom of the external threaded pipe (7) is threadedly connected to the internal threaded sleeve (12), a vertical pipe (13) is arranged inside the internal threaded sleeve (12), the upper and lower outer walls of the vertical pipe (13) are respectively provided with external threads, the upper external threads of the vertical pipe (13) are threadedly connected to the internal threaded sleeve (12), the top of the vertical pipe (13) is fixedly connected to a vertical plugging tube (14), and the plugging tube (14) is provided with a There are a plurality of mounting holes, each of which has a corresponding wiring harness connector (15) installed in it, the top of the wiring harness connector (15) is plug-in-connected with the bottom of the plug pin (8), a third rubber sealing sheet (35) is fixedly installed inside the sealing tube (14) below the wiring harness connector (15), the bottom end of the wiring harness connector (15) is connected to the wiring harness cable (16), an annular groove (17) is fixedly opened on the top wall of the vertical pipe (13), and a sealing ring (18) is fixedly installed in the annular groove (17).
4. A transmission cylinder wiring harness sealing structure according to claim 3, characterized in that: The second section sealing assembly (3) comprises: an internal threaded tube (19), the internal threaded tube (19) being threadedly connected to the external thread at the lower part of the vertical tube (13), the bottom end of the internal threaded tube (19) being fixedly connected to a clamping tube (20), a sealing ring (21) being installed on the top wall of the clamping tube (20) and located inside the internal threaded tube (19), two groups of clamping mechanisms (22) being fixedly provided inside the clamping tube (20) in a symmetrical manner, the clamping mechanisms (22) being used to clamp the wiring harness cable (16), an annular mounting plate (23) being fixedly connected to the outside of the middle part of the clamping tube (20), a plurality of vertical mounting bolts (24) being threadedly connected to the annular mounting plate (23), an annular sealing plate (25) being fixedly installed below the annular mounting plate (23), the annular mounting plate (23) being used to be installed to the outer side of the wall surface of the gearbox where the cable hole is set through the mounting bolts (24); The bottom of the clamping cylinder (20) is threadedly connected to the top outer wall of the tapered tube (33).
5. A transmission cylinder wiring harness sealing structure according to claim 4, characterized in that: The clamping mechanism (22) on the left side comprises: an L-shaped support plate (26), the L-shaped support plate (26) is fixedly installed on the left top inner wall of the clamping tube (20), the top right side wall of the L-shaped support plate (26) is slidably connected to a left-right sliding rod (27), the right end of the sliding rod (27) is fixedly connected to a semi-circular clamping plate (28), the left end of the sliding rod (27) is fixedly connected to a wedge block (29), a first inclined surface (36) which is higher on the left and lower on the right is arranged on the left side of the wedge block (29), the bottom of the L-shaped support plate (26) is slidably connected to a vertical rod (30) up and down, the top of the vertical rod (30) is fixedly connected to a wedge block (31), a second inclined surface (37) which is higher on the left and lower on the right is arranged on the right side of the wedge block (31), the first inclined surface (36) and the second inclined surface (37) are slidably pressed together, and the right bottom end of the L-shaped support plate (26) is fixedly connected to a vertical rod (32); The top end of the conical tube (33) is pressed tightly against the bottom end of the first vertical rod (30), and an inverted frustum-shaped sealing plug (34) is arranged inside the conical tube (33), and the top end of the sealing plug (34) is pressed tightly against the bottom end of the second vertical rod (32).
6. A transmission cylinder wiring harness sealing structure according to claim 2, characterized in that: The end sealing assembly (4) comprises: a connecting rope (38) and an end cover (39); the top of the partition plate (5) is connected to the end cover (39) through the connecting rope (38); the bottom center of the end cover (39) is fixedly connected to the external threaded pipe (40); the external threaded pipe (40) is threadedly connected to the internal threaded pipe (6); the end cover (39) is connected to the external threaded pipe (40) with an annular sealing sheet (41) outside; a bracket (42) is fixedly installed inside the end cover (39); the bracket (42) is rotatably connected to the end plug (43); the end plug (43) is connected to the pin (8) by plugging and unplugging.
7. A manufacturing process of a transmission cylinder wiring harness sealing structure, applied to a transmission cylinder wiring harness sealing structure as claimed in any one of claims 1 to 6, characterized in that: include: Step S1: preparing the components of the first section sealing assembly (1), the extended connection assembly (2), the second section sealing assembly (3) and the end sealing assembly (4) respectively; Step S2: Connect the first section sealing assembly (1), the extended connection assembly (2), the second section sealing assembly (3) and the end sealing assembly (4) to form a transmission cylinder wiring harness sealing structure.
8. The manufacturing process of the transmission cylinder wire harness sealing structure according to claim 7 is characterized in that: Before the current type of threaded pipe is mass-produced, the required temperature range of the current type of threaded pipe is determined; the current type of threaded pipe is a pipe formed by extruding the pipe material used for the current type of threaded pipe through a pipe extrusion device; During the batch production of the current type of threaded pipe, the current type of threaded pipe is cooled based on the rated cooling control parameters of the cooling device after being extruded by the pipe extrusion equipment; The rated cooling control parameters of the cooling device include: the rated flow rate of the cooling fluid, the rated temperature of the cooling fluid; During the batch production of the current type of threaded pipe, the actual temperature of the current type of threaded pipe when entering the pipe thread processing device is detected, and an alarm is sounded through the first alarm when the actual temperature of the current type of threaded pipe when entering the pipe thread processing device does not belong to the required temperature range of the current type of threaded pipe; The process of determining the required temperature range of the current type of threaded pipe includes: Step S11: obtaining the surface temperature-elastic modulus change curve of the tube material sample corresponding to the tube material used for the current type of threaded tube, and the surface temperature-hardness change curve of the tube material sample corresponding to the tube material used for the current type of threaded tube, during the cooling process based on the rated cooling control parameters of the cooling device after the tube material sample corresponding to the tube material used for the current type of threaded tube is extruded by the tube extrusion equipment; in the surface temperature-elastic modulus change curve of the tube material sample corresponding to the tube material used for the current type of threaded tube, the abscissa is the surface temperature of the tube material sample corresponding to the tube material used for the current type of threaded tube, and the ordinate is the elastic modulus of the tube material sample corresponding to the tube material used for the current type of threaded tube; in the surface temperature-hardness change curve of the tube material sample corresponding to the tube material used for the current type of threaded tube, the abscissa is the surface temperature of the tube material sample corresponding to the tube material used for the current type of threaded tube, and the ordinate is the hardness of the tube material sample corresponding to the tube material used for the current type of threaded tube; Step S12: obtaining the minimum required ring stiffness of the threaded pipe of the current type during thread processing; Step S13: calculating the first elastic modulus of the pipe of the current type of threaded pipe during the thread processing of the pipe of the current type of threaded pipe based on step S12; Step S14: selecting a first curve segment whose ordinate is greater than the first elastic modulus of the pipe material of the current type of threaded pipe from the surface temperature-elastic modulus variation curve of the pipe material sample corresponding to the pipe material used by the current type of threaded pipe, and dividing the first curve segment into a plurality of first sub-curve segments at first abscissa intervals, and selecting a second sub-curve segment corresponding to the abscissa of the first curve segment from the surface temperature-hardness variation curve of the pipe material sample corresponding to the pipe material used by the current type of threaded pipe; Step S15: Calculate the quality evaluation result of the temperature range corresponding to each first sub-curve based on step S14; Step S16: Select the temperature range corresponding to the first sub-curve whose quality evaluation result is greater than the first preset evaluation result as the required temperature range of the current type of threaded pipe.
9. The manufacturing process of the transmission cylinder wire harness sealing structure according to claim 8 is characterized in that: The first elastic modulus of the pipe material of the current type of threaded pipe is determined based on the following formula: ; P is the first elastic modulus of the pipe material of the current type of threaded pipe; F is the minimum required ring stiffness of the current type of threaded pipe during thread processing; D is the outer diameter of the current type of threaded pipe; d is the wall thickness of the current type of threaded pipe; The quality evaluation result of the temperature range corresponding to the first sub-curve is determined based on the following formula: ; is the quality evaluation result of the temperature range corresponding to the i-th first sub-curve; is the minimum ordinate of the i-th first sub-curve segment; is the average ordinate of the i-th first sub-curve segment; is the average slope of the i-th first sub-curve segment; is the equivalent hardness of the second sub-curve segment of the ith segment; e is a natural constant, with a value of 2.718; is the minimum ordinate of the i-th second sub-curve segment; is the average ordinate of the i-th second sub-curve segment; is the average slope of the i-th second sub-curve segment; the i-th first sub-curve and the i-th second sub-curve have the same abscissa range; is the first quality evaluation weight; is the second quality evaluation weight; is the unit strength; is the unit hardness; It is the minimum required hardness for thread processing of the current type of threaded pipe.
10. The manufacturing process of the transmission cylinder wire harness sealing structure according to claim 8, characterized in that: During the batch production of the current type of threaded pipe, the step of determining the first horizontal coordinate interval is performed periodically. The step of determining the first horizontal coordinate interval includes: Step S101: obtaining the first elastic modulus of the pipe material of the current type of threaded pipe on the abscissa of the surface temperature-elastic modulus variation curve of the pipe material sample corresponding to the pipe material used for the current type of threaded pipe, and the first time difference between the pipe material of the current type of threaded pipe being discharged from the cooling device and being installed on the pipe thread processing device; Step S102: obtaining current environmental information of the environment where the pipe extrusion equipment, the cooling device, and the pipe thread processing device are located, the environmental information including: environmental wind speed and environmental temperature; Step S103: Calculate the current first horizontal axis interval based on the data acquired in step S101 and step S102 and the rated cooling control parameters of the cooling device.
Citation Information
Patent Citations
Rapid cooling system for plastic pipeline extruder
CN213412832U