Residual film recycling machine

By introducing the residual film descaling wheel and the annular conveyor belt into the residual film recovery equipment, the problem of the residual film being unable to be easily desalted is solved, and a more efficient residual film recovery effect is achieved.

CN120036068APending Publication Date: 2025-05-27INNER MONGOLIA AUTONOMOUS REGION ACAD OF AGRI & ANIMAL HUSBANDRY SCI
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Patent Information

Application Number
CN202510444506.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2025-05-27

AI Technical Summary

Technical Problem

During the recycling process of existing residual film recycling equipment, the residual film cannot be easily discharged from the nail teeth, resulting in poor recycling effect.

Method used

A residual film recovery machine is designed, using the cooperation of the residual film despicable wheel and the annular conveyor belt to automatically remove the residual film from the nails and improve the recycling effect through the residual film recovery mechanism.

Benefits of technology

By increasing the depth of the nail removal groove, the residual film can automatically enter the recovery mechanism under the action of gravity, which significantly improves the recovery effect of the residual film.

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Abstract

The invention discloses a plastic film residue recycling machine, and relates to the field of agricultural machinery, the plastic film residue recycling machine comprises a rack, a plastic film residue picking mechanism and a plastic film residue recycling mechanism, the plastic film residue picking mechanism comprises a driving roller set, a plastic film residue nail removing wheel and a plurality of annular conveying belts, a plurality of picking nails are arranged on the annular conveying belts at intervals, and the driving roller set comprises a first driving roller and a second driving roller; the first driving roller is higher than the second driving roller, the first driving roller is located behind the second driving roller, a plurality of residual film nail removing wheels are arranged on the first driving roller in the axial direction at intervals, nail removing grooves are formed between the adjacent residual film nail removing wheels, and the depth of the nail removing grooves is not smaller than the total height of the annular conveying belt and the picking nails; due to the fact that the depth of the nail removing groove is not smaller than the total height of the annular conveying belt and the picking nails, when the picking nails drive the residual film to move to the residual film nail removing wheel, the residual film can be blocked by the residual film nail removing wheel and gradually disengaged from the picking nails, the disengaged residual film can automatically enter the residual film recycling mechanism under the influence of gravity, and the residual film recycling efficiency is improved. And the recovery effect of the residual film is improved.
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Description

Technical Field

[0001] The present invention relates to the field of agricultural machinery, and particularly to a residual film recycling machine. Background Art

[0002] At present, in order to improve the yield of crops, the plastic film mulching cultivation technology is applied to the field of crop planting. The plastic film mulching cultivation technology mainly covers the ground with a transparent plastic film, sows seeds under the film and protects the growth of crop seedlings.

[0003] However, after the crops are harvested, some residual films will remain in the soil. These residual films will pollute the soil and the surrounding environment, and it is necessary to recycle the residual films. At present, the more commonly used residual film recycling equipment mainly drives the spike teeth to do circular motion through a conveyor belt. During the movement of the spike teeth, the residual films will be punctured. The punctured residual films will move along with the spike teeth, realizing the recycling of the residual films from the soil. However, the residual films hanging on the spike teeth cannot be conveniently discharged from the spike teeth for recycling, resulting in a poor residual film recycling effect.

[0004] Therefore, there is an urgent need for a residual film recycling machine with good residual film recycling effect. Summary of the Invention

[0005] The purpose of the present invention is to provide a residual film recycling machine to solve the problems existing in the above-mentioned prior art. By using the cooperation of the residual film de-nailing wheel and the annular conveyor belt, the residual film can be automatically removed from the picking nails, improving the recycling effect of the residual film.

[0006] To achieve the above purpose, the present invention provides the following solution: The present invention provides a residual film recycling machine, including a frame, a residual film picking mechanism, and a residual film recycling mechanism. The residual film picking mechanism includes a driving roller set, a residual film de-nailing wheel, and a plurality of annular conveyor belts. The driving roller set is arranged on the frame, and a plurality of the annular conveyor belts are sleeved on the driving roller set. A plurality of picking nails are arranged at intervals along the conveying path of the annular conveyor belt. The driving roller set includes a first driving roller and at least one second driving roller. The first driving roller is higher than the second driving roller, and the first driving roller is located behind the second driving roller along the moving direction of the frame. A plurality of the residual film de-nailing wheels are arranged at intervals along the axial direction on the first driving roller. A de-nailing groove matching the annular conveyor belt is formed between adjacent residual film de-nailing wheels. The depth of the de-nailing groove is not less than the total height of the annular conveyor belt and the picking nails. The residual film recycling mechanism is located behind the first driving roller along the moving direction of the frame.

[0007] Preferably, the residual film recovery mechanism includes a first roll conveyor belt and a second roll conveyor belt, the first roll conveyor belt and the second roll conveyor belt are arranged in a V shape with their openings facing the first driving roller, the first roll conveyor belt and the second roll conveyor belt have the same conveying direction, and a storage bin for accommodating residual film is formed between the first roll conveyor belt, the second roll conveyor belt and the frame.

[0008] Preferably, the second bale conveyor belt is located behind the first bale conveyor belt along the movement direction of the frame, and the end of the driving roller of the second bale conveyor belt is rotatably set on a mounting plate, and the mounting plate is rotatably connected to the frame, and the mounting plate and the rotating axis of the frame are coaxially arranged with the driving roller of the second bale conveyor belt, and a first telescopic mechanism is hingedly arranged on the frame, and the end of the first telescopic mechanism away from the frame is hinged to the mounting plate.

[0009] Preferably, the residual film recycling machine further comprises a straw returning knife shaft, and the straw returning knife shaft is located in front of the residual film picking mechanism along the movement direction of the frame.

[0010] Preferably, the residual film recovery machine also includes a first spiral conveying shaft, which is located above and behind the straw return cutter shaft along the movement direction of the frame, a conveying cylinder is arranged on the outer peripheral side of the first spiral conveying shaft, a baffle is arranged on the frame, a guide plate is arranged between the first spiral conveying shaft and the straw return cutter shaft, a guide channel is formed between the guide plate and the baffle for the straw and debris crushed and lifted by the straw return cutter shaft to pass through, the conveying cylinder is connected to the guide channel, and the first spiral conveying shaft and the conveying cylinder both extend to the outside of the working area of ​​the annular conveyor belt.

[0011] Preferably, a first pressing roller is provided behind the straw returning blade shaft along the movement direction of the frame.

[0012] Preferably, a second screw conveying shaft for loosening the soil is arranged behind the first pressing roller along the moving direction of the frame.

[0013] Preferably, the residual film picking mechanism is provided with a second pressing roller at the rear along the moving direction of the frame.

[0014] Preferably, a gear box is provided on the frame, the gear box is drivingly connected to the driving device, and the first driving roller or the second driving roller is drivingly connected to the gear box.

[0015] Preferably, one end of the frame is connected to the traction device, and the other end is rotatably connected to a connecting rod. A walking depth-limiting wheel is provided at one end of the connecting rod away from the frame, and a second telescopic mechanism for adjusting the rotation angle of the connecting rod is hinged between the connecting rod and the frame.

[0016] The present invention mainly achieves the following technical effects compared with the prior art:

[0017] Since the depth of the nail removal groove is not less than the total height of the annular conveyor belt and the picking nails, when the picking nails drive the residual film to the residual film nail removal wheel, the residual film will be blocked by the residual film nail removal wheel and gradually come out of the picking nails. The removed residual film can automatically enter the residual film recycling mechanism under the influence of gravity, improving the recycling effect of the residual film.

[0018] The following technical effects are achieved by other solutions of the present invention compared with the prior art:

[0019] By using the cooperation of the first bale conveyor belt and the second bale conveyor belt, the automatic winding of the residual film into bales can be realized, reducing the space occupation and facilitating the subsequent transfer of the residual film.

[0020] The straw returning knife shaft can first break the straw and other sundries, reducing the influence of the straw and other sundries on the subsequent work of picking up the residual film. At the same time, the residual film is broken into strips and the soil covering and root stubbles on the surface of the residual film can be removed to facilitate the picking of the picking nails, further improving the recycling effect of the residual film. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0022] Figure 1 It is a schematic structural diagram of the residual film recycling machine in the embodiment of the present invention;

[0023] Figure 2 It is a schematic structural diagram of the residual film recycling machine after hiding the side plate on one side;

[0024] Figure 3 It is a front view of the internal structure of the frame of the residual film recycling machine in the embodiment of the present invention;

[0025] Figure 4 It is a left view of the residual film recycling machine in the embodiment of the present invention;

[0026] Figure 5 It is a top view of the residual film recycling machine in the embodiment of the present invention;

[0027] Figure 6 This is a schematic structural diagram of the residual film picking-up mechanism in the embodiment of the present invention;

[0028] Among them, 1. Frame; 2. Residual film picking-up mechanism; 3. Residual film recycling mechanism; 4. First driving roller; 5. Second driving roller; 6. Ring conveyor belt; 7. Residual film de-nailing wheel; 8. Picking-up nails; 9. Auxiliary de-nailing wheel; 10. First bale conveyor belt; 11. Second bale conveyor belt; 12. Mounting plate; 13. First telescopic mechanism; 14. Straw returning cutter shaft; 15. First screw conveyor shaft; 16. Delivery cylinder; 17. Baffle; 18. Guide plate; 19. Guide channel; 20. First pressing roller; 21. Second pressing roller; 22. Second screw conveyor shaft; 23. Gear box; 24. Connecting rod; 25. Travel depth-limiting wheel; 26. Second telescopic mechanism; 27. Towing frame; 28. Side plate. Specific embodiments

[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0030] The purpose of the present invention is to provide a residual film recycling machine to solve the problems existing in the prior art. By using the cooperation of the residual film de-nailing wheel and the ring conveyor belt, the residual film can be automatically removed from the picking-up nails, improving the recycling effect of the residual film.

[0031] To make the above objects, features, and advantages of the present invention more obvious and understandable, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0032] Please refer to as Figures 1 to 6As shown in the figure, a residual film recycling machine is provided, which includes a frame 1, a residual film picking-up mechanism 2, and a residual film recycling mechanism 3. The residual film picking-up mechanism 2 includes a driving roller group, a residual film de-nailing wheel 7, and a plurality of annular conveyor belts 6. The driving roller group is arranged on the frame 1, and the plurality of annular conveyor belts 6 are all sleeved on the driving roller group. The annular conveyor belts 6 are driven by the driving roller group to rotate. A plurality of picking nails 8 are arranged at intervals along the conveying path of the annular conveyor belts 6. The driving roller group includes a first driving roller 4 and at least one second driving roller 5. One of the rollers serves as the driving roller, and the rest of the rollers serve as the driven rollers. The first driving roller 4 is higher than the second driving roller 5, and the first driving roller 4 is located behind the second driving roller 5 along the moving direction of the frame 1. A plurality of residual film de-nailing wheels 7 are arranged at intervals on the first driving roller 4. A de-nailing groove matching the annular conveyor belt 6 is formed between adjacent residual film de-nailing wheels 7. The depth of the de-nailing groove is not less than the total height of the annular conveyor belt 6 and the picking nails 8. The residual film recycling mechanism 3 is located behind the first driving roller 4 along the moving direction of the frame 1. When the picking nails 8 drive the residual film to the position of the residual film de-nailing wheel 7, the residual film will be blocked by the residual film de-nailing wheel 7 and gradually separated from the picking nails 8. The separated residual film can automatically enter the residual film recycling mechanism 3 under the influence of gravity, improving the recycling effect of the residual film.

[0033] When there are two or more second driving rollers 5, one of the second driving rollers 5 can be arranged below and in front of the first driving roller 4 along the moving direction of the frame 1. A plurality of auxiliary de-nailing wheels 9 are arranged at intervals along the axial direction of this driving roller. Another second driving roller 5 is located directly below the second driving roller 5 provided with the auxiliary de-nailing wheels 9 or below and in front of it along the moving direction of the frame 1. A groove body matching the annular conveyor belt 6 is formed between adjacent auxiliary de-nailing wheels 9. The depth of the groove body can be less than, equal to, or greater than the total height of the annular conveyor belt 6 and the picking nails 8, playing a role in assisting the separation of the residual film. Even if the depth of the groove body is equal to or greater than the total height of the annular conveyor belt 6 and the picking nails 8, due to the upward inclined plane between this second driving roller 5 and the first driving roller 4, the residual film will continue to move under the rotational action of the auxiliary de-nailing wheels 9 and the carrying action of the picking nails 8 between this second driving roller 5 and the first driving roller 4.

[0034] In this embodiment, the residual film recycling mechanism 3 includes a first winding conveyor belt 10 and a second winding conveyor belt 11. The first winding conveyor belt 10 and the second winding conveyor belt 11 are arranged in a V shape with the opening facing the first driving roller 4. The conveying directions of the first winding conveyor belt 10 and the second winding conveyor belt 11 are the same. A receiving bin for accommodating the residual film is formed among the first winding conveyor belt 10, the second winding conveyor belt 11, and the frame 1. When the residual film falls into the receiving bin, the two sides of the residual film are actually subjected to forces in opposite directions, thereby realizing the automatic winding and bundling of the residual film, reducing the space occupation and facilitating the subsequent transportation of the residual film; in other embodiments, the residual film recycling mechanism 3 can be a box or other containers.

[0035] Anti-slip settings can be applied to the belt bodies of the first bale conveyor belt 10 and the second bale conveyor belt 11. Anti-slip patterns can be set, or the roughness of the belt bodies can be increased. The anti-slip belt bodies can drive the residual film to wind into bales in the storage bin better.

[0036] The second bale conveyor belt 11 is located behind the first bale conveyor belt 10 along the moving direction of the frame 1. The end of the driving roller of the second bale conveyor belt 11 is rotatably arranged on the mounting plate 12. The mounting plate 12 is rotatably connected to the frame 1. The rotating shaft of the mounting plate 12 and the frame 1 is coaxially arranged with the driving roller of the second bale conveyor belt 11. Specifically, the driving roller can be set to rotate on both the mounting plate 12 and the frame 1. A first telescopic mechanism 13 is hinged on the frame 1. The end of the first telescopic mechanism 13 away from the frame 1 is hinged to the mounting plate 12. The first telescopic mechanism 13 can be an electric / pneumatic / hydraulic telescopic rod. Through the telescopic movement of the first telescopic mechanism 13, the opening or closing of the second bale conveyor belt 11 can be controlled. After opening, the residual film inside can be taken out conveniently. In this embodiment, the second bale conveyor belt 11 includes two driving rollers, one of which is a driving roller and the other is a driven roller. The driving roller is arranged above the driven roller, and the driving roller is coaxially arranged with the rotating shaft of the mounting plate 12 and the frame 1.

[0037] The residual film recycling machine further includes a straw returning knife shaft 14. The straw returning knife shaft 14 is located in front of the residual film picking-up mechanism 2 along the moving direction of the frame 1. The straw returning knife shaft 14 can first crush the straw and other sundries, reduce the influence of the straw and other sundries on the subsequent work of picking up the residual film, and at the same time break the residual film into strips and remove the soil covering and root stubbles on the surface of the residual film to facilitate the picking-up nails 8 to pick up the residual film, further improving the recycling effect of the residual film.

[0038] The residual film recycling machine further includes a first spiral conveyor shaft 15. The first spiral conveyor shaft 15 is located above the rear side of the straw returning knife shaft 14 along the moving direction of the frame 1. A conveying cylinder 16 is arranged on the outer peripheral side of the first spiral conveyor shaft 15. A baffle 17 is arranged on the frame 1. A guiding plate 18 is arranged between the first spiral conveyor shaft 15 and the straw returning knife shaft 14. A guiding channel 19 for the straw and sundries broken and lifted by the straw returning knife shaft 14 to pass through is formed between the guiding plate 18 and the baffle 17. The conveying cylinder 16 is communicated with the guiding channel 19. Both the first spiral conveyor shaft 15 and the conveying cylinder 16 extend to the outside of the working area of the annular conveyor belt 6. The straw returning knife shaft 14 rotates to crush the straw and lift the crushed straw. This part of the straw enters the guiding channel 19 and is guided into the conveying cylinder 16, and then is conveyed by the first spiral conveyor shaft 15 to the outside of the working area of the annular conveyor belt 6, further reducing the influence on the subsequent work of picking up the residual film.

[0039] An outlet can be opened at the bottom of the part where the conveying cylinder 16 extends out of the working area of the annular conveyor belt 6 for discharging the straw and sundries.

[0040] A first rolling press roller 20 is arranged behind the straw returning cutter shaft 14 along the moving direction of the frame 1 to achieve the shaping of the land.

[0041] A second spiral conveyor shaft 22 for loosening the land is arranged behind the first rolling press roller 20 along the moving direction of the frame 1 to loosen the shaped soil, facilitating the subsequent picking nails 8 to take out the residual film from the soil.

[0042] A second rolling press roller 21 is arranged behind the residual film picking mechanism 2 along the moving direction of the frame 1, which can achieve the shaping work of the soil after the residual film is recycled.

[0043] In this embodiment, a gear 23 is arranged on the frame 1, and the gear 23 is in transmission connection with the driving device. The driving device can be the rear output shaft of a tractor. The rear output shaft of the tractor is transmitted to the gear 23 through a universal joint drive shaft. The first driving roller 4 or the second driving roller 5 is in transmission connection with the gear 23 by means of a chain or a belt, etc. The movement source of other mechanisms that need to move mentioned in the text can also be the gear 23, such as the straw returning cutter shaft 14, the first spiral conveyor shaft 15, the second spiral conveyor shaft 22, the first rolling press roller 20, the second rolling press roller 21, the first bale conveyor belt 10 and the second bale conveyor belt 11.

[0044] One end of the frame 1 is connected to the traction device, and the other end is rotatably connected with a connecting rod 24. The traction device can be a tractor or other walking vehicles. A walking depth-limiting wheel 25 is arranged at the end of the connecting rod 24 far away from the frame 1. A second telescopic mechanism 26 for adjusting the rotation angle of the connecting rod 24 is hinged between the connecting rod 24 and the frame 1. The second telescopic mechanism 26 can be an electric / pneumatic / hydraulic telescopic rod. By controlling the telescopic of the second telescopic mechanism 26, the swing of the walking depth-limiting wheel 25 on the frame 1 can be realized, and the height of the frame 1 and the structures connected to the frame 1 can be controlled.

[0045] In this embodiment, the frame 1 includes two parallel side plates 28 and a traction frame 27. Each component is arranged between the two side plates 28. The traction frame 27 is connected to the two side plates 28, and the traction frame 27 is used for connecting with the traction device.

[0046] During the actual use process, first, the straw returning cutter shaft 14 is used to crush the straw, weeds and other sundries. The crushed and lifted straw and sundries are conveyed to one side by the first spiral conveyor shaft 15. After the soil with crushed straw and sundries passes through the shaping and loosening of the first rolling press roller 20 and the second spiral conveyor shaft 22 in sequence, it is inserted by the picking nails 8 of the residual film picking mechanism 2. The picking nails 8 take out the residual film and drop it at the residual film nail-removing wheel 7 and fall between the first bale conveyor belt 10 and the second bale conveyor belt 11 to be automatically wound into a bale.

[0047] Adaptability changes made according to actual requirements are within the scope of protection of the present invention.

[0048] It should be noted that for those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.

[0049] Specific examples are used in the present invention to elaborate on the principles and implementation manners of the present invention. The description of the above embodiments is only used to help understand the method and its core idea of the present invention; at the same time, for those of ordinary skill in the art, there will be changes in the specific implementation manners and application scopes according to the idea of the present invention. In summary, the content of this specification should not be construed as a limitation to the present invention.

Claims

1. A residual film recycling machine, characterized in that: The machine comprises a frame, a residual film picking up mechanism and a residual film recovery mechanism, wherein the residual film picking up mechanism comprises a driving roller group, a residual film nail removing wheel and a plurality of annular conveyor belts, the driving roller group is arranged on the frame, a plurality of the annular conveyor belts are all sleeved on the driving roller group, a plurality of picking up nails are arranged on the annular conveyor belt at intervals along its transmission path, the driving roller group comprises a first driving roller and at least one second driving roller, the first driving roller is higher than the second driving roller, the first driving roller is located behind the second driving roller along the movement direction of the frame, a plurality of the residual film nail removing wheels are arranged on the first driving roller at intervals along the axial direction, a nail removing groove matching the annular conveyor belt is formed between adjacent residual film nail removing wheels, the depth of the nail removing groove is not less than the total height of the annular conveyor belt and the picking up nails, and the residual film recovery mechanism is located behind the first driving roller along the movement direction of the frame.

2. The residual film recycling machine according to claim 1, characterized in that: The residual film recovery mechanism includes a first roll conveyor belt and a second roll conveyor belt. The first roll conveyor belt and the second roll conveyor belt are arranged in a V shape with their openings facing the first driving roller. The first roll conveyor belt and the second roll conveyor belt have the same conveying direction. A storage bin for accommodating residual film is formed between the first roll conveyor belt, the second roll conveyor belt and the frame.

3. The residual film recycling machine according to claim 2, characterized in that: The second bale conveyor belt is located behind the first bale conveyor belt along the movement direction of the frame, and the end of the driving roller of the second bale conveyor belt is rotatably set on a mounting plate, and the mounting plate is rotatably connected to the frame, and the rotating axis of the mounting plate and the frame is coaxially arranged with the driving roller of the second bale conveyor belt, and a first telescopic mechanism is hingedly arranged on the frame, and the end of the first telescopic mechanism away from the frame is hinged to the mounting plate.

4. The residual film recycling machine according to claim 1, characterized in that: The residual film recycling machine also includes a straw returning knife shaft, and the straw returning knife shaft is located in front of the residual film picking mechanism along the movement direction of the frame.

5. The residual film recycling machine according to claim 4, characterized in that: The residual film recycling machine also includes a first spiral conveying shaft, which is located above and behind the straw return blade shaft along the movement direction of the frame, a conveying cylinder is arranged on the outer peripheral side of the first spiral conveying shaft, a baffle is arranged on the frame, a guide plate is arranged between the first spiral conveying shaft and the straw return blade shaft, and a guide channel is formed between the guide plate and the baffle for the straw and debris crushed and raised by the straw return blade shaft to pass through, the conveying cylinder is connected to the guide channel, and the first spiral conveying shaft and the conveying cylinder both extend to the outside of the working area of ​​the annular conveyor belt.

6. The residual film recycling machine according to claim 4, characterized in that: A first pressing roller is arranged behind the straw returning knife shaft along the moving direction of the frame.

7. The residual film recycling machine according to claim 6, characterized in that: A second screw conveying shaft for loosening the soil is arranged behind the first pressing roller along the moving direction of the frame.

8. The residual film recycling machine according to claim 1, characterized in that: The residual film picking mechanism is provided with a second pressing roller at the rear of the frame along the moving direction of the frame.

9. The residual film recycling machine according to claim 1, characterized in that: The frame is provided with a gear box, the gear box is drivingly connected to the driving device, and the first driving roller or the second driving roller is drivingly connected to the gear box.

10. The residual film recycling machine according to claim 1, characterized in that: One end of the frame is connected to the traction device, and the other end is rotatably connected to a connecting rod. The end of the connecting rod away from the frame is provided with a walking depth limiting wheel, and a second telescopic mechanism for adjusting the rotation angle of the connecting rod is hinged between the connecting rod and the frame.

Citation Information

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