Fluid coating production stirring tank
By designing hydraulic cylinder, filter mesh and filter tube in the mixing tank, combined with heat dissipation pipe and nozzle, the problems of insufficient heat dissipation of the reducer and poor impurity filtration effect are solved, and a more stable and efficient power transmission effect is achieved.
Patent Information
- Application Number
- CN202510518561.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2045-04-24
AI Technical Summary
During the long-term working of the mixing tank, insufficient heat dissipation of the reducer leads to wear of the gear parts, causing noise and excessive friction, affecting the working effect of the mixing tank; at the same time, insufficient impurity filtering effect leads to jamming or damage to the gear parts.
A fluid coating production mixing tank is designed, using hydraulic cylinders and electric push rods to drive the pistons, and the lubricating oil is filtered through the filter mesh and filter tubes in the hydraulic cylinder. Combined with the design of the heat dissipation pipe and nozzles, the lubricating oil is effectively filtered and heat dissipated.
By effectively filtering impurities, the working stability of the reducer is improved, the service life of the mixing tank is extended, noise and friction are reduced, and the power transmission effect of the mixing tank is improved.
Smart Images

Figure CN120037826A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of stirring tank devices, and specifically relates to a stirring tank for fluid coating production. Background Art
[0002] A stirring tank is used to stir, mix, blend, homogenize materials, etc. The stainless-steel stirring tank can be designed with a standardized and user-friendly structure and configuration according to the requirements of the production process; during the stirring process, the stirring tank can achieve feeding control, discharging control, stirring control, and other manual and automatic controls; the structure of the stirring tank: the stirring tank consists of a stirring tank body, a stirring tank cover, a stirrer, a support, a transmission device, a speed reduction device, a shaft seal device, etc., and can also be equipped with a heating device or a cooling device according to the process requirements; among them, the speed reduction device, such as a speed reducer, is an independent component composed of a gear drive, a worm drive, or a gear-worm drive enclosed in a rigid housing, and is commonly used as a speed reduction transmission device between the prime mover and the working machine; it plays a role in matching the rotational speed and transmitting torque between the prime mover and the working machine or the actuator.
[0003] However, during the long-term operation of the stirring tank, the transmission efficiency of the speed reducer is particularly important for the stirring tank. If the speed reducer overheats due to insufficient heat dissipation for a long time, it will accelerate the wear of gear parts, cause bearing damage, generate noise and excessive friction, resulting in part damage and affecting the working effect of the stirring tank; if the impurity filtration effect in the speed reducer is insufficient, the gear parts will accelerate wear due to the intervention of impurities during the contact process, and even cause jamming or damage. Summary of the Invention
[0004] In order to make up for the deficiencies of the prior art and solve the above technical problems; the present invention proposes a stirring tank for fluid coating production.
[0005] The technical solution adopted by the present invention to solve its technical problems is: the present invention proposes a stirring tank for fluid coating production, including a tank body, a motor, a speed reducer, and a stirrer; the speed reducer includes: A hydraulic cylinder, which is installed on one side of the speed reducer, and a piston slides in the hydraulic cylinder. One end of the piston is connected to an electric push rod arranged at the top of the hydraulic cylinder; the hydraulic cylinder is evenly provided with oil pipes, and a heat dissipation pipe is arranged on one side of the hydraulic cylinder. One of the two oil pipes is connected to one end of the heat dissipation pipe, and the other oil pipe is connected to the bottom of the speed reducer. The other end of the heat dissipation pipe is connected to nozzles evenly arranged at the inner top of the speed reducer; a pipe is connected to the central position of the arc-shaped bottom of the speed reducer, and a fan blade is rotatably connected in the pipe. A scraping blade is arranged at the top of the fan blade. A filter screen, which is installed in the hydraulic cylinder and is located between the two oil pipes. A conducting wire is arranged in the hydraulic cylinder and is connected to the filter screen; a filter pipe is arranged at the central position inside the filter screen, and the inner wall of the filter pipe is serrated.
[0006] Preferably, a fixed cylinder is provided on one side of the hydraulic cylinder, and the heat dissipation pipe is located between the hydraulic cylinder and the fixed cylinder; a fan is provided at the center inside the fixed cylinder, and atomizers are evenly provided on the inner wall of the fixed cylinder; a rotating shaft is installed inside the filter pipe, and a rotating plate is provided on the rotating shaft. One side of the rotating plate contacts the serrated inner wall of the filter pipe; a collection groove is formed on the inner wall of the filter pipe, and a net is provided at the opening of the collection groove. The net covers the part of the collection groove away from the piston, and the part of the collection groove close to the piston is in an open state.
[0007] Preferably, a cover plate is sleeved on the rotating shaft, and the cover plate is slidably connected to the rotating shaft through a spring. One side of the cover plate seals one end of the filter pipe away from the piston; one end of the rotating shaft penetrates through one end of the hydraulic cylinder and is located outside. A driving member is provided at one end of the hydraulic cylinder and is connected to one end of the rotating shaft.
[0008] Preferably, adsorption cotton is evenly provided at the outer edge of the outer ring of the filter net, and the adsorption cotton is distributed annularly around the axis of the filter net. The adsorption cotton is located at the connection between the filter net and the inner wall of the hydraulic cylinder, and filter grooves are evenly formed on the adsorption cotton.
[0009] Preferably, a rotating rod is provided at one end of the rotating shaft. The bottom of the rotating rod contacts the surface of the filter pipe close to the piston. The surface of the filter net close to the piston covers the filter pipe, and the lubricating oil enters the filter pipe through the mesh holes in the filter net.
[0010] Preferably, a slider is slidably connected to the filter net through a spring, and a roller is unidirectionally rotatably connected to the bottom of the slider; one side of the slider contacts the surface of the rotating rod, and the rotating rod is arc-shaped.
[0011] Preferably, the part of the filter net close to the inner wall of the hydraulic cylinder is made of plastic material, and the part of the filter net close to the inner wall of the hydraulic cylinder is located above the filter groove.
[0012] Preferably, a sampling box is provided on the surface of the hydraulic cylinder, and one end of the sampling box extends into the filter groove and the other end is located outside the hydraulic cylinder.
[0013] Preferably, a valve is provided in the sampling box, and a detector is provided inside the sampling box located outside the hydraulic cylinder. The detector is used to detect the quality of the lubricating oil.
[0014] The beneficial effects of the present invention are as follows: 1. For the fluid coating production stirring tank of the present invention, subsequently, the electric push rod changes from the static state to the state of squeezing the hydraulic oil. After the lubricating oil in the filter pipe is squeezed, the cover plate is pushed open, and the cover plate slides away from the filter pipe. The lubricating oil in the filter pipe flows away, while the impurities in the collection groove are intercepted by the net and will not be taken away by the flowing lubricating oil, completing the filtration of impurities such as sludge in the lubricating oil, improving the filtration effect, thereby improving the working stability of the reducer, and further improving the power transmission effect of the stirring tank.
[0015] 2. For the stirring tank for producing fluid paint according to the present invention, at high rotational speeds, the time interval for the electric push rod to extrude the lubricating oil for filtration each time increases, extending the filtration time and improving the cleanliness of the lubricating oil; at low rotational speeds, the electric push rod quickly extrudes the lubricating oil, and the cover plate is continuously extruded by the lubricating oil and no longer seals the filter pipe. While the filter pipe centrifugally filters impurities from the lubricating oil, the flow rate of the lubricating oil increases, improving the replacement efficiency of the lubricating oil in the reducer. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention will be further described below with reference to the accompanying drawings.
[0017] Figure 1 is a perspective view of the present invention; Figure 2 is a perspective view of the reducer; Figure 3 is a cross-sectional view of the top and bottom of the reducer; Figure 4 is a schematic diagram of the internal structure of the hydraulic cylinder; Figure 5 is a state diagram of the rotating shaft driving the rotating rod and the rotating plate to rotate; Figure 6 is a cross-sectional view of the collection tank; Figure 7 is a state diagram of the slider pushing impurities into the filter tank.
[0018] In the figure: tank body 1, motor 11, reducer 12, hydraulic cylinder 13, piston 14, electric push rod 15, oil pipe 16, heat dissipation pipe 17, nozzle 18, fixed cylinder 2, fan 21, atomizer 22, fan blade 23, scraping blade 24, filter screen 25, conducting wire 26, filter pipe 3, rotating shaft 31, rotating plate 32, collection tank 33, retaining net 34, cover plate 35, driving member 36, adsorption cotton 37, filter tank 38, rotating rod 4, slider 41, roller 42, sampling box 43, valve 44. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0020] Embodiment 1:
[0021] In order to effectively solve the above problems, as shown in the accompanying drawings of the specification Figures 1-7As shown in the figure, a stirring tank for fluid coating production includes a tank body 1, a motor 11, a speed reducer 12 and a stirrer. The stirrer is installed inside the tank body 1, the motor 11 and the speed reducer 12 are connected and installed on the tank body 1, and the output end of the speed reducer 12 is connected to the stirrer; the output end of the motor 11 is connected to the input end of the speed reducer 12. The input end of the speed reducer 12 rotates, and after being decelerated by the internal gear set, the output end of the speed reducer 12 transmits power to the stirrer, achieving the rotation effect of the stirrer with low speed and high torque; the speed reducer 12 includes: A hydraulic cylinder 13, the hydraulic cylinder 13 is installed on one side of the speed reducer 12, and a piston 14 slides inside the hydraulic cylinder 13. One end of the piston 14 is connected to an electric push rod 15 arranged at the top of the hydraulic cylinder 13; the hydraulic cylinder 13 is evenly provided with oil pipes 16, and a heat dissipation pipe 17 is arranged on one side of the hydraulic cylinder 13. One of the two oil pipes 16 is connected to one end of the heat dissipation pipe 17, and the other oil pipe 16 is connected to the bottom of the speed reducer 12. The other end of the heat dissipation pipe 17 is connected to nozzles 18 evenly arranged on the inner top of the speed reducer 12, and the nozzles 18 face the gears inside the speed reducer 12; the center position of the arc-shaped bottom of the speed reducer 12 is connected to an oil pipe 16, and a fan blade 23 is rotatably connected inside the oil pipe 16. A scraping blade 24 is arranged on the top of the fan blade 23, and the scraping blade 24 contacts the bottom surface of the speed reducer 12; A filter screen 25, the filter screen 25 is installed inside the hydraulic cylinder 13, and the filter screen 25 is located between the two oil pipes 16. A conducting wire 26 is arranged inside the hydraulic cylinder 13. One end of the conducting wire 26 is connected to the filter screen 25, and the other end is connected to the power supply in the stirring tank; a filter pipe 3 is arranged at the center position inside the filter screen 25, and the inner wall of the filter pipe 3 is serrated; The electric push rod 15 is a conventional electric telescopic device, which is used to drive the piston 14 to squeeze and suck the lubricating oil inside the speed reducer 12; the fan 21 is a conventional electric-driven rotating device, which is used to rotate and blow air to the heat dissipation pipe 17; the fan blade 23 is a conventional part, that is: when the lubricating oil is sucked through the oil pipe 16 close to the speed reducer 12 by the hydraulic cylinder 13, the lubricating oil squeezes and passes through the fan blade 23, driving the fan blade 23 to rotate. The fan blade 23 drives the scraping blade 24 to rotate without contacting the internal gears and output shaft of the speed reducer 12, and the nozzle 18 does not contact and affect the input shaft. The speed reducer 12 is a conventional L-type, that is, the input shaft is located at the top and the output shaft is located on one side, achieving the effect that the lubricating oil sinks to the bottom after passing through the internal gears of the speed reducer 12; The output end of the motor 11 is connected to the input shaft at the top of the speed reducer 12 through a conventional transmission connection method, such as a coupling. The output end on one side of the speed reducer 12 is connected to the agitator through a conventional bevel gear meshing connection. For example, the tank 1 is used for the production and stirring of fluid coatings. If a coating with a relatively high viscosity is produced, the torque required by the agitator will increase. When the speed reducer 12 is directly connected to the agitator and works under a large torque for a long time, the rigid connection may cause deformation of the connection part or damage to the shaft body. However, through the meshing transmission of the bevel gear, even under a large torque, only the wear of the bevel gear is aggravated or damaged, and only the bevel gear meshing fittings need to be simply replaced, which is convenient to use. Part of the bevel gear used for connection is located at the center of the top of the tank 1, and the speed reducer is located at a position deviating from the center of the top of the tank 1 to meet the actual installation requirements. The oil pipe 16 is connected to the hydraulic cylinder 13 through a one-way valve. The bottom of the hydraulic cylinder 13 is located below the speed reducer 12, that is, the horizontal position of the speed reducer is higher than that of the hydraulic cylinder, which helps the lubricating oil flowing in the oil pipe 16 to be sucked into the hydraulic cylinder 13. And the oil pipe 16 between the hydraulic cylinder 13 and the speed reducer 12 is in an inclined state, reducing the accumulation of impurities and debris at the bent part and avoiding the blockage of the oil pipe 16 by the debris. The sprayer 22 is a conventional spraying device. The sprayer 22 sprays the coolant prepared by the worker on the heat dissipation pipe, the hydraulic cylinder and the speed reducer for cooling treatment.
[0022] Specific working process: When the mixing tank is mixing and producing fluid coatings, the electric push rod 15 starts to drive the piston 14 to slide in the hydraulic cylinder 13. When the piston 14 moves away from the bottom of the hydraulic cylinder 13, lubricating oil is sucked into the speed reducer 12 through the oil pipe 16. The lubricating oil flows in the oil pipe 16 close to the speed reducer 12, squeezes and passes through the fan blade 23, driving the fan blade 23 to rotate. The fan blade 23 drives the scraping blade 24 to rotate and scrape the arc-shaped bottom wall of the speed reducer 12, scraping the impurities such as sludge and friction debris deposited at the bottom. When the impurities move, they cooperate with the flow of the lubricating oil, so that the lubricating oil flushes the impurities into the oil pipe 16 and into the space between the filter screen 25 and the piston 14, reducing the residual amount of impurities in the speed reducer 12, improving the cleanliness of the speed reducer 12, avoiding the gear rotation from stirring the lubricating fluid and the lubricating fluid surging up and rolling up the impurities to contact the gears and other parts, affecting the normal operation of the speed reducer 12, thereby improving the working stability of the speed reducer 12 and further improving the power transmission effect of the mixing tank. And, it can also cooperate with the flushing effect of the lubricating oil on the parts to shorten the residence time of the impurities in the speed reducer 12 and reduce the risk of the impurities affecting the parts of the speed reducer 12. Subsequently, the electric push rod 15 drives the piston 14 to move close to the bottom of the hydraulic cylinder 13, and the piston 14 squeezes the lubricating oil to pass through the filter screen 25 and the filter pipe 3; when the lubricating oil passes through the filter screen 25, the normally energizable filter screen 25 is energized through the conducting wire 26 to form a magnetic field to adsorb metals, and the metal debris in the lubricating oil is adsorbed by the filter screen 25; then, the lubricating oil enters the interior of the filter pipe 3. Due to the serrated inner wall of the filter pipe 3, the lubricating oil is intercepted when passing through it, and the debris and sludge in the lubricating oil are intercepted in the filter pipe 3, achieving the purpose of separating and filtering the impurities in the sludge, improving the filtering effect, thereby improving the cleanliness of the lubricating oil, enhancing the working stability of the speed reducer 12, and further improving the power transmission effect of the mixing tank; After the lubricating oil passes through the filter pipe 3, it enters the heat dissipation pipe 17 through the oil pipe 16. During the flow of the lubricating oil in the heat dissipation pipe 17, the fan 21 rotates to blow air to the heat dissipation pipe 17 and at the same time blow air to the speed reducer 12, reducing the temperatures of the lubricating fluid and the speed reducer 12. While achieving the dual cooling effect of air cooling and oil cooling, the cleanliness of the lubricating fluid is improved, thereby enhancing the working stability of the speed reducer 12, and further improving the power transmission effect of the mixing tank; moreover, since the fan 21 is located inside the fixed cylinder 2, the air extraction and blowing directions of the fan 21 form a fixed route, increasing the stability of the air flow, avoiding the influence of external air flow or environmental factors on the blowing route of the fan 21 and causing the situation of unstable wind direction, and further enhancing the working stability of the speed reducer 12; In the case of low-viscosity coatings, to improve production efficiency, the rotation speed inside the mixing tank is increased, and the speed reducer 12 is in a state of high rotation speed and low torque. In this state, the internal torque of the speed reducer 12 decreases, and the heat generation energy due to contact friction decreases, resulting in a lower heat dissipation requirement for the speed reducer 12 and a higher requirement for a low content of impurities in the lubricating oil. Because at high rotation speeds, the influence of impurities on the gears is greater than that of temperature, it is easy to cause unstable conditions of the gears at high rotation speeds; in the case of high-viscosity coatings, to ensure production quality, the rotation speed is decreased and the torque is increased, and the speed reducer 12 is in a state of low rotation speed and high torque. In this state, the internal torque of the speed reducer 12 increases, and the heat generation energy due to contact friction increases, resulting in a higher heat dissipation requirement for the speed reducer 12 and a lower requirement for a low content of impurities in the lubricating oil. Because at low rotation speeds, the influence of temperature on the gears is greater than that of impurities, it is easy to cause the situation that the gears are damaged due to insufficient heat dissipation at high torque; Therefore, at high rotational speeds, the amount of lubricating oil in the speed reducer 12 decreases, avoiding rotational resistance caused by excessive lubricating oil; the suction speed of the hydraulic cylinder 13 decreases, slowing down the flow rate of the lubricating oil, increasing the filtering duration, and thus improving the filtering effect; the lubricating oil is sprayed out from the nozzle 18 after passing through the heat dissipation pipe 17 as described above, and the nozzle 18 sprays the lubricating oil onto the internal parts of the speed reducer 12 in a large-area spraying manner. On the one hand, it reduces the situation of insufficient lubricating liquid volume, insufficient contact resulting in reduced lubrication effect and insufficient heat dissipation, and improves the working stability of the speed reducer 12; on the other hand, by filtering the lubricating oil, the impurity content in the lubricating oil is reduced, the risk of blockage of the nozzle 18 is reduced, and the spray cooling effect is improved; At low rotational speeds, the amount of lubricating oil in the speed reducer 12 increases, and the gears in the speed reducer 12 are immersed in the lubricating oil. The worker removes the nozzle 18 to eliminate the flow resistance effect of the nozzle 18 on the lubricating liquid, accelerating the flow rate of the lubricating liquid in the heat dissipation pipe 17, thereby accelerating the replacement speed of the lubricating liquid in the speed reducer 12. At the same time, the air volume is increased, the cooling effect of the lubricating liquid is improved, thereby improving the heat dissipation effect of the speed reducer 12, and further improving the power transmission effect of the mixing tank; Through the above description of the mixing tank in different working states, the speed reducer 12 can adopt different methods according to the actual situation to maintain the power transmission effect of the mixing tank, thereby improving the convenience of use of the mixing tank.
[0023] Embodiment 2:
[0024] On the basis of Embodiment 1, a fixed cylinder 2 is provided on one side of the hydraulic cylinder 13, and the heat dissipation pipe 17 is located between the hydraulic cylinder 13 and the fixed cylinder 2; a fan 21 is provided at the center of the fixed cylinder 2, and sprayers 22 are evenly provided on the inner wall of the fixed cylinder 2; a rotating shaft 31 is installed in the filter pipe 3, and a rotating plate 32 is provided on the rotating shaft 31, and one side of the rotating plate 32 contacts the serrated inner wall of the filter pipe 3; a collection groove 33 is formed on the inner wall of the filter pipe 3, and a retaining net 34 is provided at the opening of the collection groove 33, and the retaining net 34 covers the part of the collection groove 33 away from the piston 14, and the part of the collection groove 33 close to the piston 14 is in an open state; a cover plate 35 is sleeved on the rotating shaft 31, and the cover plate 35 is slidably connected to the rotating shaft 31 through a spring, and one side of the cover plate 35 seals the end of the filter pipe 3 away from the piston 14; one end of the rotating shaft 31 penetrates through one end of the hydraulic cylinder 13 and is located outside, and a driving member 36 is provided at one end of the hydraulic cylinder 13 and is connected to one end of the rotating shaft 31; the driving member 36 is a conventional rotating device such as a motor; An adsorption cotton 37 is evenly arranged at the outer edge of the outer ring of the filter net 25, and the adsorption cotton 37 is distributed annularly around the axis of the filter net 25. The adsorption cotton 37 is located at the connection between the filter net 25 and the inner wall of the hydraulic cylinder 13, and filter grooves 38 are evenly formed in the adsorption cotton 37; one end of the rotating shaft 31 is provided with a rotating rod 4, the bottom of the rotating rod 4 contacts the surface of the filter pipe 3 close to the piston 14, the surface of the filter net 25 close to the piston 14 covers the filter pipe 3, and the lubricating oil enters the filter pipe 3 through the mesh holes in the filter net 25; A slider 41 is slidably connected to the filter net 25 through a spring, and a roller 42 is unidirectionally rotatably connected to the bottom of the slider 41; one side of the slider 41 contacts the surface of the rotating rod 4, and the rotating rod 4 is arc-shaped; the part of the filter net 25 close to the inner wall of the hydraulic cylinder 13 is made of plastic, and the part of the filter net 25 close to the inner wall of the hydraulic cylinder 13 is located above the filter groove 38; the installation among the filter net 25, the slider 41 and the roller 42 is as follows: a part of the filter net 25 is truncated to form a groove, the two ends of the groove are located at the center and the edge of the filter net 25, a concave channel steel is connected in the groove, the slider 41 and the roller 42 move in the channel steel, and at the same time of completing the work, the channel steel can also provide support for the filter net 25, that is, a channel steel is connected to the filter net 25; and when cleaning the metal debris on the filter net 25, the worker can cut off the power supply of the filter net 25 and stop the adsorption of the filter net 25 on the metal debris for a short time; A sampling box 43 is arranged on the surface of the hydraulic cylinder 13, one end of the sampling box 43 extends into the filter groove 38, and the other end is located outside the hydraulic cylinder 13; a valve 44 is arranged in the sampling box 43, and a detector is arranged inside the sampling box 43 located outside the hydraulic cylinder 13, and the detector is used for detecting the quality of the lubricating oil; the detector is a conventional instrument for detecting impurities in the lubricating oil; Depressions are evenly arranged on the heat dissipation pipe 17, and a coolant is stored in the depressions.
[0025] Specific working process: When the lubricating fluid passes through the filter pipe 3, the driving member 36 is activated. The driving member 36 drives the rotating shaft 31 to rotate, and the rotating shaft 31 drives the rotating plate 32 to rotate. At this time, the cover plate 35 is tightly in contact with one end of the filter pipe 3 under the action of the spring, sealing one end of the filter pipe 3; the lubricating fluid in the filter pipe 3 no longer flows, causing the rotating plate 32 to drive the lubricating fluid to rotate. Since the lubricating oil is just drawn out of the speed reducer 12 at this time and its temperature is relatively high and its fluidity is good, the centrifugal effect on the lubricating oil during rotation is better than that under normal temperature or cooling conditions, and the impurities in the lubricating oil are flung into the gaps in the serrated inner wall of the filter pipe 3; when the rotating plate 32 rotates, one side of the rotating plate 32 scrapes the impurities and scrapes the impurities to the opening part of the collection tank 33 close to the piston 14, and the impurities enter the collection tank 33 through this opening for collection; subsequently, the electric push rod 15 changes from the static state to the state of squeezing the hydraulic oil. After the lubricating oil in the filter pipe 3 is squeezed, the cover plate 35 is pushed open, and the cover plate 35 slides away from the filter pipe 3. The lubricating oil in the filter pipe 3 flows away, while the impurities in the collection tank 33 are intercepted by the net 34 and will not be taken away by the flowing lubricating oil, completing the filtration of impurities such as sludge in the lubricating oil, improving the filtration effect, thereby improving the working stability of the speed reducer 12, and further improving the power transmission effect of the mixing tank; At high speeds, the time interval between each extrusion of the lubricating oil by the electric push rod 15 for filtration increases, extending the filtration time and improving the cleanliness of the lubricating oil; at low speeds, the electric push rod 15 quickly squeezes the lubricating oil, and the cover plate 35 is continuously squeezed by the lubricating oil and no longer seals the filter pipe 3. While the filter pipe 3 centrifugally filters impurities from the lubricating oil, the flow rate of the lubricating oil increases, improving the replacement efficiency of the lubricating oil in the speed reducer 12; Furthermore, to ensure that the nozzle 18 continuously sprays lubricating oil at high speeds, an adsorption cotton 37 is provided. The adsorption cotton 37 is a material commonly used for adsorbing sludge, such as activated clay, silica gel, etc. Adsorbing materials are added to conventional filter cotton to form the adsorption cotton 37. When the cover plate 35 seals the filter pipe 3, the piston 14 slowly squeezes the lubricating oil. At this time, the lubricating oil is not sufficient to push open the cover plate 35. The lubricating oil enters the adsorption cotton 37 through the filter groove 38. The lubricating oil is squeezed and passes through the adsorption cotton 37 to form a pressure filtration effect. Also, the lubricating oil enters the interior of the adsorption cotton 37 through the filter groove 38. The opening of the filter groove 38 causes the surface of the adsorption cotton 37 to form undulating waves, increasing the contact area and improving the filtration effect, thereby improving the cleanliness of the lubricating oil. Moreover, the sludge impurities in the lubricating oil are filtered and collected in the filter groove 38, preventing the impurities from flowing around in the hydraulic cylinder 13, thus improving the filtration effect, enhancing the working stability of the speed reducer 12, and further improving the power transmission effect of the mixing tank. Since the cooling efficiency of the lubricating oil is different from that of impurities such as sludge, excessive impurity content will affect the cooling effect of the lubricating oil. Reducing the impurities in the lubricating oil helps reduce the influence of impurities on the heat dissipation of the lubricating oil. After the filtration time of the lubricating oil in the filter pipe 3 is reached, the piston 14 suddenly increases the extrusion force, pushing open the cover plate 35 through the lubricating oil and opening the filter pipe 3; The rotating shaft 31 drives the rotating rod 4 to rotate. During the rotation of the rotating rod 4, it scrapes the surface of the filter net 25, deflecting the impurities adsorbed and filtered by the filter net 25 away from the filter pipe 3, reducing the amount of impurities entering the filter pipe 3, improving the purification effect of the lubricating oil, cleaning the filter net 25, and enhancing the filtering capacity of the filter net 25. Also, since the rotating rod 4 is arc-shaped, the rotation of the rotating rod 4 is like a propeller agitating the lubricating oil in the hydraulic cylinder 13. The lubricating oil forms a rotation under long-term agitation. Through centrifugal action, the impurities are flung to contact the inner wall of the hydraulic cylinder 13. The piston 14 scrapes the impurities on the inner wall of the hydraulic cylinder 13 onto the adsorption cotton 37 for collection through the filter groove 38, improving the filtration effect of the lubricating oil. Moreover, before the lubricating oil enters the filter pipe 3, it rotates in the hydraulic cylinder 13 for preliminary filtration. When passing through the filter pipe 3, the diameter of the filter pipe 3 is smaller than that of the hydraulic cylinder 13, resulting in a small amount of lubricating oil in the filter pipe 3. The small amount of lubricating oil, combined with the effect of extending the filtration time, further improves the cleanliness of the lubricating oil, thus enhancing the working stability of the speed reducer 12 and further improving the power transmission effect of the mixing tank. Additionally, the fewer impurities in the lubricating oil, the lower the impact of blockage by impurities on the flow in the pipeline. The improvement of the lubricating oil's fluidity helps the internal circulation of the speed reducer, further enhancing the cooling efficiency when the speed reducer drives the agitator; When the rotating rod 4 rotates, the arc surface of the rotating rod 4 contacts and presses the slider 41. The slider 41 is pushed to move along the surface of the filter net 25 towards the adsorption cotton 37. The slider 41 drives the roller 42 arranged to rotate in one direction to move. At this time, the roller 42 is fixed and does not rotate. As it moves, it scrapes the surface of the filter net 25, scraping the impurities filtered by it above the filter tank 38. At this time, the impurities are in the plastic part of the filter net 25, and the metal part of the filter net 25 no longer adsorbs the impurities. When the lubricating oil passes through the adsorption cotton 37, the lubricating oil drives the impurities scraped from the filter net 25 into the filter tank 38, completing the collection of impurities on the filter net 25, improving the cleanliness in the hydraulic cylinder 13, and reducing the pollution of the lubricating oil caused by excessive floating and flowing impurities in the hydraulic cylinder 13; after the rotating rod 4 moves away from the slider 41, the slider 41 is reset under the influence of the spring. At this time, the roller 42 rolls on the filter net 25, preventing the subsequently adsorbed impurities from being pushed towards the rotating shaft 31; moreover, during the cleaning process, the lubricating oil can fully lubricate the rotating rod and the slider, reducing the friction force; When the reducer 12 works for a long time, workers need to detect the quality of the lubricating oil in the reducer 12. The workers open the valve 44, and while the lubricating oil enters the filter tank 38, it also enters the sampling box 43, flushing the sludge and metal impurities into the interior of the sampling box 43; subsequently, the workers close the valve 44 and let the lubricating oil stand. The capacity of the sampling box 43 can be preset in advance. After the impurities precipitate, on the one hand, when not detecting, according to the precipitation amount of the impurities in the sampling box and the capacity of the sampling box 43, the impurities contained in the lubricating oil per unit capacity can be obtained, providing data for the evaluation of the lubricating oil quality; on the other hand, when detecting, the impurities in the lubricating oil are quickly detected by the detector, improving the convenience of using the mixing tank; One end of the sprayer 22 is externally connected to a water tank, continuously supplying coolant to the fan 21 or facilitating the replacement of the coolant at any time. The coolant can be a solution such as alcohol or water. The coolant is sprayed onto the fan 21 in an atomized state through the sprayer 22, and then blown towards the radiating pipe 17 by the fan 21. On the one hand, it reduces the temperature of the fan 21 and the temperature of the air blown by the fan 21 towards the radiating pipe 17. On the other hand, part of the coolant flows and blows towards the surfaces of the radiating pipe 17 and the housing of the reducer 12, cooling down by contacting the radiating pipe 17, improving the cooling effect of the lubricating oil, and thus improving the working stability of the reducer 12; Moreover, during the process of the atomized coolant being blown towards the radiating pipe 17 by the wind, the surface area of the atomized coolant increases, and the evaporation speed accelerates, thereby absorbing a large amount of heat, further reducing the blowing temperature, improving the cooling effect of the radiating pipe 17, and thus improving the cooling effect of the lubricating oil; At high rotational speeds, the filtering effect needs to be greater than the cooling effect. By increasing the air output and coordinating with the high rotational speed state, during the slow flow of the lubricating fluid, the blowing duration can be extended, reducing the temperature. At low rotational speeds, the cooling effect needs to be greater than the filtering effect. The flow rate of the lubricating oil is fast, and the blowing temperature is reduced by spraying to quickly reduce the temperature of the lubricating oil within a short period of time. During spraying, the atomized alcohol volatilizes leaving only water, and under the action of the blowing wind, it contacts and adheres to the surface of the heat dissipation pipe 17. As the water increases, water droplets are formed and flow vertically down along the heat dissipation pipe 17. The water droplets flow into the depression and mix with the coolant. The coolant reacts with water and absorbs heat, further reducing the temperature of the heat dissipation pipe 17. Moreover, the depressions on the heat dissipation pipe increase the contact area between the heat dissipation pipe and the lubricating oil, further extending the contact heat dissipation time, thereby reducing the temperature of the lubricating oil, improving the working stability of the speed reducer 12, and further enhancing the power transmission effect of the mixing tank.
[0026] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A stirring tank for producing fluid coatings, comprising a tank body (1), a motor (11), a reducer (12) and a stirrer; characterized in that: The reducer (12) comprises: A hydraulic cylinder (13), the hydraulic cylinder (13) is installed on one side of the reducer (12), and a piston (14) is slidably arranged in the hydraulic cylinder (13), one end of the piston (14) is connected to an electric push rod (15) arranged at the top of the hydraulic cylinder (13); oil pipes (16) are evenly arranged on the hydraulic cylinder (13), a heat dissipation pipe (17) is arranged on one side of the hydraulic cylinder (13), and one of the two oil pipes (16) is connected to one end of the heat dissipation pipe (17), the other oil pipe (16) is connected to the bottom of the reducer (12), and the other end of the heat dissipation pipe (17) is connected to a nozzle (18) evenly arranged at the top of the reducer (12); the oil pipe (16) is connected to the center position of the arc-shaped bottom of the reducer (12), a fan blade (23) is rotatably connected in the oil pipe (16), and a scraper blade (24) is arranged on the top of the fan blade (23); A filter screen (25) is installed in the hydraulic cylinder (13), and the filter screen (25) is located between two oil pipes (16). A conductive wire (26) is provided in the hydraulic cylinder (13), and the conductive wire (26) is connected to the filter screen (25). A filter tube (3) is provided at the center of the filter screen (25), and the inner wall of the filter tube (3) is serrated.
2. A fluid coating production stirring tank according to claim 1, characterized in that: A fixed cylinder (2) is provided on one side of the hydraulic cylinder (13), and a heat dissipation pipe (17) is located between the hydraulic cylinder (13) and the fixed cylinder (2); a fan (21) is provided at the center of the fixed cylinder (2), and sprayers (22) are evenly provided on the inner wall of the fixed cylinder (2); a rotating shaft (31) is installed in the filter tube (3), and a rotating plate (32) is provided on the rotating shaft (31), and one side of the rotating plate (32) contacts the serrated inner wall of the filter tube (3); a collecting groove (33) is provided on the inner wall of the filter tube (3), and a blocking net (34) is provided at the opening of the collecting groove (33), the blocking net (34) covers the part of the collecting groove (33) away from the piston (14), and the part of the collecting groove (33) close to the piston (14) is in an open state.
3. A fluid coating production stirring tank according to claim 2, characterized in that: A cover plate (35) is sleeved on the rotating shaft (31), and the cover plate (35) is slidably connected to the rotating shaft (31) via a spring, and one side of the cover plate (35) seals the end of the filter tube (3) away from the piston (14); one end of the rotating shaft (31) passes through the hydraulic cylinder (13) and one end is located outside, and one end of the hydraulic cylinder (13) is provided with a driving member (36) and connected to one end of the rotating shaft (31).
4. A fluid coating production stirring tank according to claim 3, characterized in that: Adsorption cotton (37) is evenly arranged at the outer edge of the filter screen (25), and the adsorption cotton (37) is distributed in a ring shape around the axis of the filter screen (25). The adsorption cotton (37) is located at the connection between the filter screen (25) and the inner wall of the hydraulic cylinder (13), and filter grooves (38) are evenly opened on the adsorption cotton (37).
5. A fluid coating production stirring tank according to claim 3, characterized in that: A rotating rod (4) is provided at one end of the rotating shaft (31), the bottom of the rotating rod (4) contacts a side surface of the filter tube (3) close to the piston (14), the side surface of the filter screen (25) close to the piston (14) covers the filter tube (3), and the lubricating oil enters the filter tube (3) through the mesh of the filter screen (25).
6. A fluid coating production stirring tank according to claim 5, characterized in that: The filter screen (25) is slidably connected to a slider (41) via a spring, and the bottom of the slider (41) is unidirectionally rotatably connected to a roller (42); one side of the slider (41) contacts the surface of a rotating rod (4), and the rotating rod (4) is arc-shaped.
7. A fluid coating production stirring tank according to claim 6, characterized in that: The portion of the filter screen (25) close to the inner wall of the hydraulic cylinder (13) is made of plastic material, and the portion of the filter screen (25) close to the inner wall of the hydraulic cylinder (13) is located above the filter tank (38).
8. A stirring tank for producing fluid coating according to claim 7, characterized in that: A sampling box (43) is provided on the surface of the hydraulic cylinder (13), and one end of the sampling box (43) extends into the filter tank (38), and the other end is located outside the hydraulic cylinder (13).
9. A stirring tank for producing fluid coating according to claim 8, characterized in that: The sampling box (43) is provided with a valve (44) therein, and the sampling box (43) is provided with a detector inside the sampling box (43) outside the hydraulic cylinder (13), and the detector is used to detect the quality of the lubricating oil.
Citation Information
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