Fine powder grading device and process method

By introducing a drying rack and a breaking mechanism into the fine powder graded device, the material is dried and broken, which solves the problem of poor grading effect under high humidity or high viscosity, and significantly improves the grading efficiency.

CN120038036AActive Publication Date: 2025-05-27HEBEI YUEXIN SILICON NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202510434889.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2025-05-27
Estimated Expiration
2045-04-08

AI Technical Summary

Technical Problem

The performance of existing fine powder graded devices is greatly affected by material characteristics such as humidity. When the material humidity is high or the materials are sticky to each other, the particles are prone to agglomeration, resulting in poor grading effect.

Method used

A fine powder graded device is designed, including a drying rack and a breaking mechanism. The drying rack drys the material through a hot air fan. The breaking mechanism includes a cone head block, a crushing rack and a crushing groove. The material is broken through these components to improve the grading efficiency.

Benefits of technology

Through drying and dispersing treatment, the efficiency of material grading is significantly improved, and the problem of poor grading effect under high humidity or high viscosity is solved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a fine powder grading device and a process method, and belongs to the technical field of fine powder grading, the fine powder grading device is characterized by comprising a device body, the bottom of the device body fixedly communicates with a feeding pipe, a drying frame is arranged at the top of the feeding pipe, and an auxiliary mechanism and a scattering mechanism are arranged in the drying frame; the scattering mechanism comprises a conical head block, a grinding frame, a grinding groove, a supporting frame and a sealing sleeve, the bottom of the conical head block is fixedly connected with the top of the grinding frame, the bottom of the grinding frame extends into the grinding groove and makes contact with the interior of the grinding groove, the grinding groove is formed in the top of the supporting frame, and the bottom of the supporting frame makes contact with the bottom of the interior of the drying frame; the problems that the performance of an existing fine powder grading device is greatly affected by material characteristics such as humidity, and when the humidity of materials is high or the viscosity of the materials is large, particles are prone to agglomeration, and the grading effect becomes poor are solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of fine powder classification, and particularly relates to a fine powder classification device and a process method. Background Art

[0002] A fine powder classification device is a device used to separate and classify fine powder materials according to particle size or other characteristics.

[0003] The working principle of the existing powder separator is to bring all the materials to be screened to the classification area of the dynamic powder separator, and realize the separation of thick and thin materials by static blades and adjusting the rotation speed of the rotating part. This increases the load and circulating load of the dynamic powder separator, increases the installed power of the powder separator accordingly, results in an increase in the power consumption of the powder separator, and improves the operating cost.

[0004] The existing patent (Publication No.: CN221046641U) relates to an integrated powder separator for coarse powder separation and fine powder classification, belonging to the technical field of powder screening equipment, including a coarse powder separation part and a fine powder classification part. The coarse powder separation part is located below the fine powder classification part; the coarse powder separation part has no power source, and an adjustable deflector is provided inside it; a rotating part is provided inside the fine powder classification part, and static blades are provided outside the rotating part. By adjusting the angle of the static blades and the rotation speed of the rotating part, the medium and coarse powder of the materials can be separated; in the present invention, the coarse powder that does not meet the requirements is preferentially screened out in the coarse powder separation part, so that it no longer enters the fine powder classification part, effectively reducing the load and circulating load of the fine powder classification part; the coarse powder separation part itself has no power, which can effectively reduce the overall power consumption; the fine powder classification part realizes the classification adjustment of particle fineness by adjusting the angle of the static blades and the rotation speed of the rotating part, the collected particle size range is adjustable, the powder selection efficiency is high, and the resistance loss and energy consumption are low.

[0005] In view of the above problems, the existing patent gives a solution. There are certain limitations in the above solution during use. The performance of the existing fine powder classification device is greatly affected by material characteristics such as humidity. When the material humidity is high or the materials are sticky to each other, the particles are prone to agglomeration, resulting in a poor classification effect.

[0006] Therefore, a fine powder classification device and a process method are proposed. Summary of the Invention

[0007] The purpose of the present invention is to provide a fine powder classification device and a process method, which can solve the problem that the performance of the existing fine powder classification device is greatly affected by material characteristics such as humidity. When the material humidity is high or the materials are sticky to each other, the particles are prone to agglomeration, resulting in a poor classification effect.

[0008] To achieve the above object, the present invention provides the following technical solutions: a fine powder classification device and a process method, including a device body, a feed pipe is fixedly communicated with the bottom of the device body, a drying rack is arranged at the top of the feed pipe, and an auxiliary mechanism and a dispersing mechanism are arranged inside the drying rack;

[0009] The dispersing mechanism includes a conical head block, a grinding rack, a grinding groove, a support frame and a sealing sleeve. The bottom of the conical head block is fixedly connected to the top of the grinding rack. The bottom of the grinding rack extends into the grinding groove and contacts the inside of the grinding groove. The grinding groove is opened at the top of the support frame. The bottom of the support frame contacts the bottom inside the drying rack. The inside of the sealing sleeve is fixedly connected to the surface of the support frame, and the surface of the sealing sleeve is in close contact with the bottom inside the drying rack.

[0010] Preferably, the auxiliary mechanism includes a fixing ring arranged inside the drying rack, and four hot air blowers are arranged at the bottom of the fixing ring.

[0011] Preferably, four support rods are fixedly connected to the bottom of the fixing ring, and the bottom of the support rods is fixedly connected to the top of the conical head block.

[0012] Preferably, mounting columns are fixedly connected to the opposite sides of the support rods, and an auxiliary dispersing frame is fixedly connected between the opposite sides of the four mounting columns.

[0013] Preferably, a protective frame is threadedly connected to the surface of the hot air blower, and a filter screen frame is fixedly connected to the inside of the protective frame.

[0014] Preferably, four screws are threadedly connected to the inside of the drying rack, and the surface of the screws extends into the inside of the support frame and is threadedly connected to the inside of the support frame.

[0015] Preferably, a connecting column is fixedly connected to the top of the conical head block. Four adjusting grooves are opened on the surface of the connecting column. Adjusting blocks are arranged inside the adjusting grooves. An adjusting sleeve is fixedly connected between the surfaces of the four adjusting blocks. An adjusting column is fixedly connected to the top of the adjusting sleeve.

[0016] Preferably, a motor is fixedly connected to the top of the adjusting column, a fixing frame is fixedly connected to the bottom of the motor, and the bottom of the fixing frame is fixedly connected to the top of the drying rack.

[0017] A process method of a fine powder classification device, characterized in that:

[0018] S1. When classifying materials, move the materials into the drying rack, and the drying rack dries the materials through the hot air blower;

[0019] S2. When the materials contact the auxiliary dispersing frame, the auxiliary dispersing frame initially disperses the materials;

[0020] S3. Rotate the adjusting sleeve by driving the motor output shaft through the adjusting column, rotate the connecting column by driving the adjusting sleeve through the adjusting block and the adjusting groove, and rotate the tapered head block by driving the connecting column;

[0021] S4. Move the material to the inside of the crushing groove through the tapered head block, and drive the crushing frame by the tapered head block to disperse the agglomerated material inside the crushing groove, thereby improving the efficiency of the device body for classifying the material.

[0022] Compared with the prior art, the beneficial effects of the present invention are:

[0023] 1. In this application, the connecting column drives the tapered head block to rotate, and at the same time, the material is moved to the inside of the crushing groove through the tapered head block, and the tapered head block drives the crushing frame to disperse the agglomerated material inside the crushing groove, thereby improving the efficiency of the device body for classifying the material;

[0024] 2. In this application, the material is moved to the inside of the drying rack, and the drying rack dries the material through the hot air blower. At the same time, when the material contacts the auxiliary dispersing rack, the auxiliary dispersing rack performs primary dispersion on the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is the overall structure diagram of the fine powder classification device of the present invention;

[0026] Figure 2 is the three-dimensional structure diagram inside the drying rack of the present invention;

[0027] Figure 3 is the three-dimensional connection diagram of the auxiliary mechanism of the present invention;

[0028] Figure 4 is the three-dimensional connection diagram of the protective frame and the hot air blower of the present invention;

[0029] Figure 5 is the three-dimensional connection diagram of the dispersing mechanism of the present invention;

[0030] Figure 6 is the three-dimensional structure diagram of the bottom of the crushing frame of the present invention;

[0031] Figure 7 is the three-dimensional connection diagram of the adjusting block and the adjusting groove of the present invention.

[0032] In the figure, 1 is the device body; 2 is the feed pipe; 3 is the drying rack; 4 is the auxiliary mechanism; 401 is the fixing ring; 402 is the auxiliary dispersion rack; 403 is the hot air blower; 404 is the mounting column; 405 is the support rod; 5 is the dispersion mechanism; 501 is the conical head block; 502 is the grinding rack; 503 is the grinding groove; 504 is the support frame; 505 is the sealing sleeve; 6 is the adjusting column; 7 is the fixing frame; 8 is the motor; 9 is the filter screen rack; 10 is the protective frame; 11 is the connecting column; 12 is the screw; 13 is the adjusting block; 14 is the adjusting groove; 15 is the adjusting sleeve. Detailed implementation mode

[0033] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0034] Please refer to Figure 1-7 , the present invention provides a technical solution:

[0035] A fine powder classification device and process method, including a device body 1, the bottom of the device body 1 is fixedly communicated with a feed pipe 2, the top of the feed pipe 2 is provided with a drying rack 3, and an auxiliary mechanism 4 and a dispersion mechanism 5 are arranged inside the drying rack 3;

[0036] The dispersion mechanism 5 includes a conical head block 501, a grinding rack 502, a grinding groove 503, a support frame 504 and a sealing sleeve 505. The bottom of the conical head block 501 is fixedly connected to the top of the grinding rack 502. The bottom of the grinding rack 502 extends into the inside of the grinding groove 503 and contacts the inside of the grinding groove 503. The grinding groove 503 is opened on the top of the support frame 504. The bottom of the support frame 504 contacts the bottom inside the drying rack 3. The inside of the sealing sleeve 505 is fixedly connected to the surface of the support frame 504, and the surface of the sealing sleeve 505 is in close contact with the bottom inside the drying rack 3.

[0037] In this embodiment: By fixedly connecting the bottom of the drying rack 3 to the top of the feed pipe 2, it is convenient to assist in drying the material by the drying rack 3. The bottom of the conical head block 501 is fixedly connected to the top of the grinding rack 502, so that it is convenient for the material to move into the inside of the grinding groove 503 through the conical head block 501, and the conical head block 501 drives the grinding rack 502 to disperse the agglomerated material inside the grinding groove 503, thereby improving the efficiency of the device body 1 in classifying the material.

[0038] Specifically, as Figure 3As shown, the auxiliary mechanism 4 includes a fixing ring 401 arranged inside the drying rack 3, and four hot air blowers 403 are arranged at the bottom of the fixing ring 401.

[0039] Specifically, as Figure 3 shown, four support rods 405 are fixedly connected to the bottom of the fixing ring 401, and the bottom of the support rods 405 is fixedly connected to the top of the conical head block 501.

[0040] Specifically, as Figure 3 shown, mounting columns 404 are fixedly connected to the opposite sides of the four support rods 405, and an auxiliary dispersion frame 402 is fixedly connected between the opposite sides of the four mounting columns 404.

[0041] In this embodiment: By fixedly connecting the top of the hot air blower 403 to the bottom of the fixing ring 401, it is convenient to use the hot air blower 403 to dry the materials. By fixedly connecting the side of the mounting column 404 close to the support frame 504 to the support frame 504, it is convenient to use the mounting column 404 to fix the auxiliary dispersion frame 402 through the support frame 504, achieving the effect of conveniently using the auxiliary dispersion frame 402 to assist in dispersing the materials.

[0042] Specifically, as Figure 4 shown, a protective frame 10 is threadedly connected to the surface of the hot air blower 403, and a filter screen frame 9 is fixedly connected inside the protective frame 10.

[0043] Specifically, as Figure 5 、 Figure 5 shown, four screws 12 are threadedly connected to the inside of the drying rack 3, and the surface of the screws 12 extends into the inside of the support frame 504 and is threadedly connected to the inside of the support frame 504.

[0044] In this embodiment: By threadedly connecting the inside of the protective frame 10 to the surface of the hot air blower 403, it is convenient to use the protective frame 10 to protect the inside of the hot air blower 403 through the filter screen frame 9. By threadedly connecting the surface of the screw 12 to the inside of the support frame 504, it is convenient to use the screw 12 to fix the support frame 504, achieving the effect of fixing the support frame 504.

[0045] Specifically, as Figure 7 shown, a connecting column 11 is fixedly connected to the top of the conical head block 501. Four adjusting grooves 14 are formed on the surface of the connecting column 11. An adjusting block 13 is arranged inside the adjusting grooves 14. An adjusting sleeve 15 is fixedly connected between the surfaces of the four adjusting blocks 13. An adjusting column 6 is fixedly connected to the top of the adjusting sleeve 15.

[0046] Specifically, as Figure 2 shown, a motor 8 is fixedly connected to the top of the adjusting column 6. A fixing frame 7 is fixedly connected to the bottom of the motor 8. The bottom of the fixing frame 7 is fixedly connected to the top of the drying rack 3.

[0047] In this embodiment: By making the surface of the adjusting block 13 contact with the inside of the adjusting groove 14, it is convenient to make the adjusting sleeve 15 adjust and move inside the adjusting groove 14 through the adjusting block 13, and fixedly connect the bottom of the fixing frame 7 to the top of the drying rack 3, so as to conveniently fix and support the motor 8 by the fixing frame 7, achieving the effect of fixing and supporting the motor 8.

[0048] A process method of a fine powder classification device, characterized in that:

[0049] S1. When classifying the material, move the material into the drying rack 3, and the drying rack 3 dries the material through the hot air blower 403;

[0050] S2. When the material contacts the auxiliary dispersion rack 402, the auxiliary dispersion rack 402 performs primary dispersion on the material;

[0051] S3. The output shaft of the motor 8 drives the adjusting sleeve 15 to rotate through the adjusting column 6, the adjusting sleeve 15 drives the connecting column 11 to rotate through the adjusting block 13 and the adjusting groove 14, and the connecting column 11 drives the conical head block 501 to rotate;

[0052] S4. The material moves into the crushing groove 503 through the conical head block 501, and the conical head block 501 drives the crushing rack 502 to disperse the agglomerated material inside the crushing groove 503, thereby improving the classification efficiency of the device body 1 for the material.

[0053] Working principle: When classifying the material, move the material into the drying rack 3, the drying rack 3 dries the material through the hot air blower 403, and at the same time when the material contacts the auxiliary dispersion rack 402, the auxiliary dispersion rack 402 performs primary dispersion on the material. Then the output shaft of the motor 8 drives the adjusting sleeve 15 to rotate through the adjusting column 6, the adjusting sleeve 15 drives the connecting column 11 to rotate through the adjusting block 13 and the adjusting groove 14, and the connecting column 11 drives the conical head block 501 to rotate. At the same time, the material moves into the crushing groove 503 through the conical head block 501, and the conical head block 501 drives the crushing rack 502 to disperse the agglomerated material inside the crushing groove 503, thereby improving the classification efficiency of the device body 1 for the material, and solving the problem that the performance of the existing fine powder classification device is greatly affected by material characteristics such as humidity. When the material humidity is high or the material viscosity is large, the particles are prone to agglomeration, resulting in poor classification effect.

[0054] The above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A fine powder classification device, comprising a device body (1), characterized in that: The bottom of the device body (1) is fixedly connected to a feed pipe (2), the top of the feed pipe (2) is provided with a drying rack (3), and the interior of the drying rack (3) is provided with an auxiliary mechanism (4) and a scattering mechanism (5); The dispersing mechanism (5) comprises a cone head block (501), a crushing frame (502), a crushing trough (503), a support frame (504) and a sealing sleeve (505); the bottom of the cone head block (501) is fixedly connected to the top of the crushing frame (502); the bottom of the crushing frame (502) extends to the inside of the crushing trough (503) and contacts the inside of the crushing trough (503); the crushing trough (503) is opened at the top of the support frame (504); the bottom of the support frame (504) contacts the bottom of the inside of the drying frame (3); the inside of the sealing sleeve (505) is fixedly connected to the surface of the support frame (504); and the surface of the sealing sleeve (505) is in close contact with the bottom of the inside of the drying frame (3).

2. A fine powder classification device according to claim 1, characterized in that: The auxiliary mechanism (4) comprises a fixing ring (401) arranged inside the drying rack (3), and four hot air blowers (403) are arranged at the bottom of the fixing ring (401).

3. A fine powder classification device according to claim 2, characterized in that: Four support rods (405) are fixedly connected to the bottom of the fixing ring (401), and the bottom of the support rods (405) is fixedly connected to the top of the cone head block (501).

4. A fine powder classification device according to claim 3, characterized in that: The opposite sides of the four support rods (405) are fixedly connected with mounting columns (404), and the opposite sides of the four mounting columns (404) are fixedly connected with auxiliary dismantling frames (402).

5. A fine powder classification device according to claim 2, characterized in that: A protective frame (10) is threadedly connected to the surface of the hot air blower (403), and a filter frame (9) is fixedly connected to the interior of the protective frame (10).

6. A fine powder classification device according to claim 1, characterized in that: The drying rack (3) is internally threadedly connected to four screw rods (12), and the surfaces of the screw rods (12) extend to the interior of the support frame (504) and are threadedly connected to the interior of the support frame (504).

7. A fine powder classification device according to claim 1, characterized in that: A connecting column (11) is fixedly connected to the top of the cone head block (501), four adjustment grooves (14) are provided on the surface of the connecting column (11), an adjustment block (13) is arranged inside the adjustment groove (14), an adjustment sleeve (15) is fixedly connected between the surfaces of the four adjustment blocks (13), and an adjustment column (6) is fixedly connected to the top of the adjustment sleeve (15).

8. A fine powder classification device according to claim 7, characterized in that: The top of the adjusting column (6) is fixedly connected to a motor (8), the bottom of the motor (8) is fixedly connected to a fixing frame (7), and the bottom of the fixing frame (7) is fixedly connected to the top of the drying frame (3).

9. A process method for a fine powder classification device according to any one of claims 1 to 8, characterized in that: S1. When the material is graded, the material is moved to the interior of the drying rack (3), and the drying rack (3) is dried by a hot air blower (403); S2. When the material contacts the auxiliary breaking frame (402), the auxiliary breaking frame (402) breaks up the material for the first time; S3. The output shaft of the motor (8) drives the adjusting sleeve (15) to rotate through the adjusting column (6), and the adjusting sleeve (15) drives the connecting column (11) to rotate through the adjusting block (13) and the adjusting slot (14), so that the connecting column (11) drives the cone head block (501) to rotate; S4. The material is moved through the cone head block (501) to the inside of the crushing trough (503), so that the cone head block (501) drives the crushing frame (502) to break up the clumped materials inside the crushing trough (503), thereby improving the efficiency of the device body (1) in classifying the materials.

Citation Information

Patent Citations

  • Integrated powder separator for coarse powder separation and fine powder classification

    CN221046641U

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    CN112595026A

  • Preheat dispersed biscuit and break up grader

    CN207357221U

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