Welding system for aluminum alloy plates
By designing a dual air duct system that can move with the laser welding equipment, the problem of the existing air-cooled cooling device being fixed is solved, and the rapid and uniform cooling of aluminum alloy sheet welding is achieved and the welding quality is improved.
Patent Information
- Application Number
- CN202510312665.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2025-05-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When welding existing aluminum alloy sheets, the air-cooled cooling device is fixed and cannot move in the welding direction, resulting in poor cooling effect at the welding and affecting the welding quality.
A welding system for aluminum alloy sheets is designed. The two air ducts that move synchronously through laser welding equipment can quickly cool the wind generated by rotation, and the heat uneven problem caused by unidirectional heat dissipation is avoided through reverse rotation.
It achieves rapid and uniform cooling of the butt welding site, avoids deformation of aluminum alloy sheets, and improves welding quality by cleaning welding slag.
Smart Images

Figure CN120038426A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of aluminum alloy sheet processing, and particularly relates to a welding system for aluminum alloy sheets. Background Art
[0002] Aluminum alloy is one of the most widely used non-ferrous metal structural materials in industry and has been widely used in aviation, aerospace, automotive, machinery manufacturing, shipbuilding, and chemical industries. With the rapid development of the industrial economy, the demand for aluminum alloy welded structural parts is increasing day by day, and the research on the weldability of aluminum alloy has also been deepened accordingly.
[0003] Currently, when welding aluminum alloy sheets, in order to improve the welding effect, laser welding is generally used. During the laser welding process of two aluminum alloy plates, in order to avoid the high temperature at the welding site during welding, which may cause deformation of the aluminum alloy plates, air cooling is generally used to cool the welding site. However, the existing air cooling devices are fixed and cannot move along with the welding direction, and the air cooling direction is single, which affects the cooling effect on the welding site and thus the quality after welding. Therefore, we provide a welding system for aluminum alloy sheets to solve the above problems. Summary of the Invention
[0004] The purpose of the present invention is to provide a welding system for aluminum alloy sheets. During the welding process of the butt joints of two aluminum alloy sheets by a laser welding device, two air ducts are enabled to move synchronously with the laser welding device, so that the air generated by the rotation of the two air ducts can quickly cool the welding site. And by the reverse rotation of the two air ducts, the phenomenon of uneven heat dissipation on both sides of the aluminum alloy sheets caused by unidirectional heat dissipation, which may lead to deformation of the aluminum alloy sheets after welding, is avoided. At the same time, the air generated by the two air ducts has a cleaning effect on the dropped welding slag generated during welding, thereby effectively improving the quality of the aluminum alloy sheets after welding, and solving the problems that when welding existing aluminum alloy sheets, in order to improve the welding effect, laser welding is generally used. During the laser welding process of two aluminum alloy plates, in order to avoid the high temperature at the welding site during welding, which may cause deformation of the aluminum alloy plates, air cooling is generally used to cool the welding site. However, the existing air cooling devices are fixed and cannot move along with the welding direction, and the air cooling direction is single, which affects the cooling effect on the welding site and thus the quality after welding.
[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions: The present invention is a welding system for aluminum alloy plates, including a positioning component; the positioning component includes a base, a U-shaped frame is fixedly connected to the top of the base, a laser welding component is rotatably fitted on the U-shaped frame, the laser welding component includes a lead screw rotatably connected to opposite side surfaces of the U-shaped frame, a first slider threadedly connected to the circumferential surface of the lead screw and slidably connected to the inner top of the U-shaped frame is provided below the first slider, and a laser welding device is arranged; an air cooling component is threadedly fitted on the circumferential surface of the lead screw, the air cooling component includes a second slider threadedly connected to the circumferential surface of the lead screw and slidably fitted to the inner top of the U-shaped frame, a first electric push rod is fixedly connected to the bottom of the second slider, a first U-shaped plate is fixedly connected to the output end of the first electric push rod, a second U-shaped plate is fixedly connected to the bottom of the first U-shaped plate, a U-shaped support plate is fixedly connected to opposite side surfaces of the second slider; a cylindrical tube is rotatably connected through the bottom of the U-shaped support plate, a first rotating shaft penetrating the second U-shaped plate is slidably connected to the inner circumferential surface of the cylindrical tube, a first bevel gear is rotatably connected to the bottom of the first rotating shaft, second rotating shafts are rotatably connected to opposite inner side surfaces of the second U-shaped plate respectively, second bevel gears meshing with the first bevel gear are fixedly connected to opposite end portions of the two second rotating shafts respectively, air ducts are fixedly connected to the circumferential surfaces of the two second rotating shafts respectively, a plurality of through holes are uniformly formed through the outer wall of the air duct, and a fan is installed inside the air duct.
[0006] Further, the positioning component further includes a control box fixedly connected to the top of the base, and two groups of clamping members are symmetrically slidably connected to the top of the base; each clamping member includes two moving plates slidably connected to the top of the base, a moving rod is slidably connected through one side surface of the moving plate, an L-shaped clamping plate is fixedly connected to one end of the moving rod, a baffle is fixedly connected to the other end of the moving rod, and a first spring sleeved on the moving rod is fixedly connected between the moving plate and the L-shaped clamping plate.
[0007] Further, a first guiding groove slidably fitted with each moving plate is formed on the top of the base, an electromagnet adapted to each baffle is fixedly connected to the top of the base, a double-headed motor is fixedly connected to one inner side surface of the U-shaped frame, threaded rods are fixedly connected to output ends of both ends of the double-headed motor respectively, a special-shaped plate is threadedly connected to the circumferential surface of the threaded rod, a pushing plate is fixedly connected to the end of the special-shaped plate, a guiding plate slidably connected to the base is fixedly connected to the bottom of the special-shaped plate, and second guiding grooves slidably fitted with the two guiding plates are symmetrically formed on the top of the base.
[0008] Further, two cross plates distributed outside the special-shaped plate are fixedly connected to the peripheral side surface of the threaded rod. The first sliding rods are symmetrically and slidably penetrated through one side surface of the cross plates. One end of each first sliding rod is fixedly connected with a limiting plate. A second spring sleeved on the first sliding rod is fixedly connected between the limiting plate and the cross plate. A pressing plate slidably sleeved on the threaded rod is fixedly connected between two adjacent first sliding rods.
[0009] Further, the laser welding assembly further includes a servo motor fixedly connected to the inner side surface of the U-shaped frame I. The output end of the servo motor is fixedly connected with a first straight gear. A second straight gear meshing with the first straight gear is fixedly connected to the peripheral side surface of the lead screw. A second electric push rod is fixedly connected to the bottom of the first slider. The output end of the second electric push rod is fixedly connected with a mounting seat. The mounting seat is fixedly matched with the laser welding device. A first sprocket is fixedly connected to the peripheral side surface of the lead screw.
[0010] Further, the air cooling assembly further includes an L-shaped fixing plate fixedly connected to one side surface of the second slider. A support plate is fixedly connected to the inner side surface of the L-shaped fixing plate I. A rotating rod is rotatably penetrated through the top of the support plate. A first belt pulley is fixedly connected to the bottom end of the rotating rod. A second belt pulley is fixedly connected to the outer peripheral side surface of the cylindrical pipe. A belt is arranged for transmission between the first belt pulley and the second belt pulley. A third bevel gear is fixedly connected to the top end of the rotating rod. A connecting plate is fixedly connected to one side surface of the L-shaped fixing plate. A ring sleeve is fixedly connected to the end of the connecting plate. Limiting rods are symmetrically and fixedly connected to the peripheral side surface of the first rotating shaft. First limiting grooves slidably matched with the two limiting rods are symmetrically formed in the inner peripheral side surface of the cylindrical pipe.
[0011] Further, the air cooling assembly further includes a vertical plate fixedly connected to the top of the base. A sleeve is rotatably penetrated through one side surface of the vertical plate. A cylindrical rod is slidably connected to the inner peripheral side surface of the sleeve. Second limiting grooves are symmetrically formed in the inner peripheral side surface of the sleeve. Clamping plates slidably matched with the second limiting grooves are symmetrically formed in the peripheral side surface of the cylindrical rod. A fourth bevel gear meshing with the third bevel gear is fixedly connected to the peripheral side surface of the cylindrical rod. An annular groove is formed in the peripheral side surface of the cylindrical rod. The ring sleeve is rotatably matched with the annular groove. A second sprocket is fixedly connected to the outer peripheral side surface of the sleeve. A chain is meshed and transmitted between the second sprocket and the first sprocket.
[0012] Further, a PLC controller is arranged inside the control box. The PLC controller is electrically connected to the first electric push rod, the second electric push rod, the double-headed motor, the servo motor, the electromagnet, and the fan.
[0013] The present invention has the following beneficial effects: 1. During the welding process of the butt joint of two aluminum alloy plates by the laser welding equipment of the present invention, the two air ducts are synchronously moved following the laser welding equipment, so that the wind generated by the rotation of the two air ducts rapidly cools the welding part. And by the reverse rotation of the two air ducts, the phenomenon that the heat dissipation of the two aluminum alloy plates on both sides is uneven caused by unidirectional heat dissipation is avoided, which may lead to the deformation of the aluminum alloy plates after welding. At the same time, the wind generated by the two air ducts has a cleaning effect on the dropped welding slag generated during welding, thereby effectively improving the quality of the aluminum alloy plates after welding.
[0014] 2. By energizing the four electromagnets of the present invention, the electromagnets generate suction force, thereby driving the baffle to move towards the adjacent electromagnet direction. Then, through the moving rod, the L-shaped clamping plate is driven to move towards the adjacent electromagnet direction, so that the adjacent two L-shaped clamping plates expand outwards. Then, the two aluminum alloy plates are correspondingly placed between the adjacent two L-shaped clamping plates. Subsequently, the electromagnets are powered off, and under the elastic force of the first spring, the L-shaped clamping plate is driven to move towards the aluminum alloy plate direction, thereby completing the clamping of the aluminum alloy plates. Then, by controlling the double-headed motor to drive the two threaded rods to rotate, the threaded rods drive the special-shaped plate to move towards the L-shaped clamping plate direction, and further drive the push plate to move towards the L-shaped clamping plate direction, so that the two push plates push the two aluminum alloy plates towards each other, thereby making the two aluminum alloy plates fit together, completing the alignment of the two aluminum alloy plates, and further realizing the rapid positioning of the two aluminum alloy plates, thus improving the production efficiency.
[0015] 3. By controlling the servo motor to drive the first straight gear to rotate, and then driving the second straight gear meshing with it to rotate, the second straight gear drives the lead screw to rotate, providing power for the rotation of the lead screw. By controlling the second electric push rod to drive the mounting plate and the laser welding equipment to move downwards or upwards, the height adjustment between the laser welding equipment and the aluminum alloy plates is realized. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0017] Figure 1 It is a schematic structural diagram of a welding system for aluminum alloy plates.
[0018] Figure 2 It is Figure 1 the side view structural schematic diagram.
[0019] Figure 3 It is Figure 1 the front view structural schematic diagram.
[0020] Figure 4 This is a schematic structural diagram of the positioning component in the present invention.
[0021] Figure 5 This is a schematic structural diagram of the connection part of the threaded rod, cross plate and abutting plate in the present invention.
[0022] Figure 6 This is a schematic structural diagram of the clamping component in the present invention.
[0023] Figure 7 This is a schematic structural diagram of the connection part of the laser welding component and the air cooling component in the present invention.
[0024] Figure 8 This is a schematic structural diagram of the laser welding component in the present invention.
[0025] Figure 9 This is a schematic structural diagram of the air cooling component in the present invention.
[0026] Figure 10 This is a schematic cross-sectional structural diagram of the connection part of the sleeve, cylindrical rod and clamping plate in the present invention.
[0027] Figure 11 This is a schematic front view structural diagram of the connection part of the sleeve and the second limiting groove in the present invention.
[0028] Figure 12 is Figure 9 a partial structural schematic diagram of.
[0029] Figure 13 This is a schematic cross-sectional structural diagram of the connection part of the cylindrical tube and the first rotating shaft in the present invention.
[0030] In the attached drawings, the list of components represented by each reference numeral is as follows:
[0031] 1 - Positioning component, 101 - Base, 102 - U-shaped frame, 103 - Control box, 104 - First guiding groove, 105 - Electromagnet, 106 - Double-headed motor, 107 - Threaded rod, 108 - Special-shaped plate, 109 - Pushing plate, 110 - Guide plate, 111 - Second guiding groove, 112 - Cross plate, 113 - First sliding rod, 114 - Limiting plate, 115 - Second spring, 116 - Pressing plate, 2 - Laser welding component, 201 - Lead screw, 202 - First slider, 203 - Laser welding equipment, 204 - Servo motor, 205 - First straight gear, 206 - Second straight gear, 207 - Second electric push rod, 208 - Mounting seat, 209 - First sprocket, 3 - Air-cooling component, 301 - Second slider, 302 - First electric push rod, 303 - First U-shaped plate, 304 - Second U-shaped plate, 305 - U-shaped support plate, 306 - Cylindrical tube, 307 - First rotating shaft, 308 - First bevel gear, 309 - Second rotating shaft, 310 - Second bevel gear, 311 - Air duct, 312 - L-shaped fixing plate, 313 - Support plate, 314 - Rotating rod, 315 - First pulley, 316 - Second pulley, 317 - Third bevel gear, 318 - Connecting plate, 319 - Ring sleeve, 320 - Limiting rod, 321 - First limiting groove, 322 - Vertical plate, 323 - Sleeve, 324 - Cylindrical rod, 325 - Second limiting groove, 326 - Clamping plate, 327 - Fourth bevel gear, 328 - Ring groove, 329 - Second sprocket, 4 - Clamping piece, 401 - Moving plate, 402 - Moving rod, 403 - L-shaped clamping plate, 404 - Baffle plate, 405 - First spring. Detailed implementation mode
[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
[0033] Example 1, please refer to Figure 1-13, the present invention provides the following technical solutions: A welding system for aluminum alloy plates, including a positioning component 1; the positioning component 1 includes a base 101, a U-shaped frame 102 is fixedly connected to the top of the base 101, and a laser welding component 2 is rotatably fitted on the U-shaped frame 102. The laser welding component 2 includes a lead screw 201 rotatably connected to opposite side surfaces of the U-shaped frame 102. A first slider 202 threadedly connected to the circumferential surface of the lead screw 201 and slidably connected to the inner top of the U-shaped frame 102 is provided below the first slider 202 with a laser welding device 203; an air-cooling component 3 is threadedly fitted on the circumferential surface of the lead screw 201. The air-cooling component 3 includes a second slider 301 threadedly connected to the circumferential surface of the lead screw 201 and slidably fitted to the inner top of the U-shaped frame 102. A first electric push rod 302 is fixedly connected to the bottom of the second slider 301. A first U-shaped plate 303 is fixedly connected to the output end of the first electric push rod 302. A second U-shaped plate 304 is fixedly connected to the bottom of the first U-shaped plate 303. A U-shaped support plate 305 is fixedly connected to opposite side surfaces of the second slider 301; a cylindrical tube 306 is rotatably connected through the bottom of the U-shaped support plate 305. A first rotating shaft 307 passing through the second U-shaped plate 304 is slidably connected to the inner circumferential surface of the cylindrical tube 306. A first bevel gear 308 is rotatably connected to the bottom of the first rotating shaft 307. Second rotating shafts 309 are rotatably connected to opposite inner side surfaces of the second U-shaped plate 304. Second bevel gears 310 meshing with the first bevel gear 308 are fixedly connected to opposite end portions of the two second rotating shafts 309. Air ducts 311 are fixedly connected to the circumferential surfaces of the two second rotating shafts 309. A plurality of through holes are uniformly formed through the outer wall of the air duct 311, and a blower is installed inside the air duct 311.
[0034] The operation process of this embodiment is as follows: (as shown in Figure 2 , 8 , 9) After clamping and aligning two aluminum alloy plates through the positioning component 1, control the rotation of the lead screw 201 to drive the first slider 202 to move from the left side to the right side by the lead screw 201, and then drive the laser welding device 203 to move from the left side to the right side through the first slider 202, so as to realize the welding of the butt joint of the two aluminum alloy plates by the laser welding device 203;
[0035] First, the first electric push rod 302 is controlled to drive the first U-shaped plate 303 to move downward, and then the second U-shaped plate 304 is moved downward, so that the second U-shaped plate 304 synchronously drives the first rotating shaft 307 and the two air ducts 311 to move downward, so that the two air ducts 311 are moved close to the weld, and the screw rod 201 is synchronously rotated to drive the second slider 301 to move from the left to the right, so that the second slider 301 moves from the left to the right through the first electric push rod 302, the first U-shaped plate 303, the second U-shaped plate 304 and the two air ducts 311. During the movement of the two air ducts 311, the cylindrical tube 306 is synchronously controlled to rotate through the rotation of the screw rod 201, and the cylindrical tube 306 drives the first rotating shaft 307 to rotate, and then drives the first bevel gear 308 to rotate, so that the first bevel gear 308 synchronously meshes and drives the two second bevel gears 310 to rotate, so that the two second bevel gears 308 respectively drive the two second rotating shafts 309 to rotate, and then drive the two air ducts 311 to rotate. At the same time, the rotation directions of the two air ducts 311 are opposite. In the process of welding the two aluminum alloy plates at the butt joint by the laser welding equipment 203, the two air ducts 311 follow the laser welding equipment 203 to move synchronously, so that the wind generated by the rotation of the two air ducts 311 can quickly cool down the welding point, and the two air ducts 311 rotate in opposite directions to avoid the phenomenon of uneven heat dissipation of the aluminum alloy plates on both sides caused by one-way heat dissipation, resulting in deformation of the aluminum alloy plates after welding. At the same time, the wind generated by the two air ducts 311 has a cleaning effect on the detached welding slag generated by welding, thereby effectively improving the quality of the aluminum alloy plates after welding.
[0036] For example 2, please refer to Figure 1-13 The second embodiment is improved on the basis of the first embodiment as follows: the positioning assembly 1 also includes a control box 103 fixedly connected to the top of the base 101, and two groups of clamping members 4 are symmetrically slidably connected to the top of the base 101; the clamping members 4 include two moving plates 401 slidably connected to the top of the base 101, and a moving rod 402 is slidably connected to one side of the moving plate 401, and an L-shaped clamping plate 403 is fixedly connected to one end of the moving rod 402, and a baffle 404 is fixedly connected to the other end of the moving rod 402, and a first spring 405 mounted on the moving rod 402 is fixedly connected between the moving plate 401 and the L-shaped clamping plate 403.
[0037] A first guiding groove 104 which is slidably matched with each moving plate 401 is formed at the top of the base 101. An electromagnet 105 which is adapted to each baffle 404 is fixedly connected to the top of the base 101. A double-headed motor 106 is fixedly connected to an inner side surface of the U-shaped frame 102. Threaded rods 107 are fixedly connected to output ends of both ends of the double-headed motor 106. An irregular-shaped plate 108 is threadedly connected to the circumferential side surface of the threaded rod 107. A push plate 109 is fixedly connected to an end of the irregular-shaped plate 108. A guide plate 110 which is slidably matched with the base 101 is fixedly connected to the bottom of the irregular-shaped plate 108. Second guiding grooves 111 which are slidably matched with the two guide plates 110 are symmetrically formed at the top of the base 101. Two cross plates 112 which are distributed outside the irregular-shaped plate 108 are fixedly connected to the circumferential side surface of the threaded rod 107. First sliding rods 113 are symmetrically penetrated and slidably connected to one side surface of each cross plate 112. A limiting plate 114 is fixedly connected to one end of each first sliding rod 113. A second spring 115 sleeved on the first sliding rod 113 is fixedly connected between the limiting plate 114 and the cross plate 112. A pressing plate 116 which is slidably sleeved on the threaded rod 107 is fixedly connected between adjacent two first sliding rods 113.
[0038] The operation process of this embodiment is as follows: First, energize the four electromagnets 105 to make the electromagnets 105 generate suction force, thereby driving the baffle 404 to move towards the adjacent electromagnet 105, and then driving the L-shaped clamping plate 403 to move towards the adjacent electromagnet 105 through the moving rod 402, so that the adjacent two L-shaped clamping plates 403 expand outwards (at this time, the first spring 405 is compressed). Then, place the two aluminum alloy plates correspondingly between the adjacent two L-shaped clamping plates 403. Subsequently, cut off the power supply of the electromagnet 105. Under the elastic force of the first spring 405, drive the L-shaped clamping plate 403 to move towards the aluminum alloy plate, thereby completing the clamping of the aluminum alloy plate. Then, control the double-headed motor 106 to drive the two threaded rods 107 to rotate, so that the threaded rods 107 drive the irregular-shaped plate 108 to move towards the L-shaped clamping plate 403, and further drive the push plate 109 to move towards the L-shaped clamping plate 403, so that the two push plates 109 push the two aluminum alloy plates to move towards each other, so that the two aluminum alloy plates are attached together, completing the alignment of the two aluminum alloy plates, and further realizing the rapid positioning of the two aluminum alloy plates, thereby improving the production efficiency.
[0039] Embodiment 3. Please refer to Figure 1-13, in the third embodiment, the following improvements are made on the basis of the first embodiment. The laser welding assembly 2 further includes a servo motor 204 fixedly connected to an inner side surface of the U-shaped frame 102. A first spur gear 205 is fixedly connected to the output end of the servo motor 204. A second spur gear 206 meshing with the first spur gear 205 is fixedly connected to the circumferential side surface of the lead screw 201. A second electric push rod 207 is fixedly connected to the bottom of the first slider 202. An installation seat 208 is fixedly connected to the output end of the second electric push rod 207. The installation seat 208 is fixedly fitted with the laser welding device 203. A first sprocket 209 is fixedly connected to the circumferential side surface of the lead screw 201.
[0040] The operation process of this embodiment is as follows: By controlling the servo motor 204 to drive the first spur gear 205 to rotate, and then driving the second spur gear 206 meshing with it to rotate, so that the second spur gear 206 drives the lead screw 201 to rotate, providing power for the rotation of the lead screw 201. By controlling the second electric push rod 207 to drive the mounting plate 208 and the laser welding device 203 to move downward or upward, the height adjustment between the laser welding device 203 and the aluminum alloy plate is realized.
[0041] Embodiment Four, please refer to Figure 1-13 , in the fourth embodiment, the following improvements are made on the basis of the first embodiment. The air-cooling assembly 3 further includes an L-shaped fixing plate 312 fixedly connected to one side surface of the second slider 301. A support plate 313 is fixedly connected to an inner side surface of the L-shaped fixing plate 312. A rotating rod 314 is rotatably connected through the top of the support plate 313. A first pulley 315 is fixedly connected to the bottom end of the rotating rod 314. A second pulley 316 is fixedly connected to the circumferential side surface of the cylindrical pipe 306. A belt is arranged for transmission between the first pulley 315 and the second pulley 316. A third bevel gear 317 is fixedly connected to the top end of the rotating rod 314. A connecting plate 318 is fixedly connected to one side surface of the L-shaped fixing plate 312. An annular sleeve 319 is fixedly connected to the end of the connecting plate 318. Symmetrically fixed on the circumferential side surface of the first rotating shaft 307 are limiting rods 320. Symmetrically opened on the inner circumferential side surface of the cylindrical pipe 306 are first limiting grooves 321 slidably matched with the two limiting rods 320 (the cooperation use of the limiting rods 320 and the first limiting grooves 321 enables the first rotating shaft 307 to move synchronously as the heights of the two air pipes 311 are adjusted, so that the first bevel gear 308 and the second bevel gear 310 always remain in a meshing state).
[0042] The air-cooling component 3 further includes a vertical plate 322 fixedly connected to the top of the base 101. A sleeve 323 is rotatably connected through one side surface of the vertical plate 322. A cylindrical rod 324 is slidably connected to the inner peripheral surface of the sleeve 323. Second limiting grooves 325 are symmetrically formed in the inner peripheral surface of the sleeve 323. Clamping plates 326 that are slidably engaged with the second limiting grooves 325 are symmetrically formed in the peripheral surface of the cylindrical rod 324. A fourth bevel gear 327 that is meshed and engaged with the third bevel gear 317 is fixedly connected to the peripheral surface of the cylindrical rod 324. An annular groove 328 is formed in the peripheral surface of the cylindrical rod 324. The annular sleeve 319 is rotatably engaged with the annular groove 328. A second sprocket 329 is fixedly connected to the outer peripheral surface of the sleeve 323. A chain is meshed and driven between the second sprocket 329 and the first sprocket 209. A PLC controller is arranged inside the control box 103. The PLC controller is electrically connected to the first electric push rod 302, the second electric push rod 207, the double-headed motor 106, the servo motor 204, the electromagnet 105, and the fan.
[0043] The operation process of this embodiment is as follows: By controlling the rotation of the lead screw 201, the lead screw 201 drives the first sprocket 209 to rotate. The first sprocket 209 drives the second sprocket 329 to rotate through the chain, and further drives the sleeve 323 to rotate. The sleeve 323 further drives the cylindrical rod 324 to rotate through the clamping connection between the clamping plate 324 and the second limiting groove 325. The cylindrical rod 324 drives the fourth bevel gear 327 to rotate, and further drives the third bevel gear 317 meshed with it to rotate. The third bevel gear 317 drives the rotating rod 314 to rotate, and further drives the first pulley 315 to rotate. The first pulley 315 drives the second pulley 316 to rotate through the belt, and further drives the cylindrical tube 306 to rotate, so as to provide power for the rotation of the cylindrical tube 306.
[0044] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0045] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A welding system for an aluminum alloy plate, comprising a positioning assembly (1); characterized in that: The positioning assembly (1) comprises a base (101), a U-shaped frame (102) is fixedly connected to the top of the base (101), a laser welding assembly (2) is rotatably engaged with the U-shaped frame (102), the laser welding assembly (2) comprises a screw rod (201) rotatably connected to an opposite side surface of the U-shaped frame (102), a first sliding block (202) slidably connected to the top of the U-shaped frame (102) is threadedly connected to the side surface of the screw rod (201), and a laser welding device (203) is arranged below the first sliding block (202); The side surface of the screw rod (201) is threadedly engaged with an air cooling component (3), the air cooling component (3) comprising a second slider (301) threadedly connected to the side surface of the screw rod (201) and slidably engaged with the top of the U-shaped frame (102), the bottom of the second slider (301) is fixedly connected to a first electric push rod (302), the output end of the first electric push rod (302) is fixedly connected to a first U-shaped plate (303), the bottom of the first U-shaped plate (303) is fixedly connected to a second U-shaped plate (304), and the opposite side of the second slider (301) is fixedly connected to a U-shaped support plate (305); A cylindrical tube (306) is rotatably connected to the bottom of the U-shaped support plate (305); a first rotating shaft (307) that passes through the second U-shaped plate (304) is slidably connected to the inner circumferential side surface of the cylindrical tube (306); a first bevel gear (308) is rotatably connected to the bottom of the first rotating shaft (307); a second rotating shaft (309) is rotatably connected to an inner circumferential side surface of the second U-shaped plate (304); opposite ends of the two second rotating shafts (309) are fixedly connected to second bevel gears (310) that mesh with the first bevel gear (308); and the circumferential side surfaces of the two second rotating shafts (309) are fixedly connected to air ducts (311); a plurality of through holes are evenly opened on the outer wall of the air duct (311); and a fan is installed inside the air duct (311).
2. The aluminum alloy plate welding system according to claim 1, characterized in that: The positioning assembly (1) further comprises a control box (103) fixedly connected to the top of the base (101); the top of the base (101) is symmetrically and slidably connected to two sets of clamping members (4); The clamping member (4) comprises two movable plates (401) slidably connected to the top of the base (101); a movable rod (402) is slidably connected through one side of the movable plate (401); an L-shaped clamping plate (403) is fixedly connected to one end of the movable rod (402); a baffle (404) is fixedly connected to the other end of the movable rod (402); and a first spring (405) sleeved on the movable rod (402) is fixedly connected between the movable plate (401) and the L-shaped clamping plate (403).
3. The aluminum alloy plate welding system according to claim 2, characterized in that: The top of the base (101) is provided with a first guide groove (104) which is slidably matched with each movable plate (401); the top of the base (101) is fixedly connected with an electromagnet (105) which is matched with each baffle plate (404); an inner side surface of the U-shaped frame (102) is fixedly connected with a double-headed motor (106); both output ends of the double-headed motor (106) are fixedly connected with a threaded rod (107); a circumferential side surface of the threaded rod (107) is threadedly connected with a special-shaped plate (108); an end of the special-shaped plate (108) is fixedly connected with a push plate (109); a guide plate (110) which is slidably matched with the base (101) is fixedly connected with the bottom of the special-shaped plate (108); and the top of the base (101) is symmetrically provided with a second guide groove (111) which is slidably matched with the two guide plates (110).
4. The aluminum alloy plate welding system according to claim 3, characterized in that: The threaded rod (107) is fixedly connected to two horizontal plates (112) distributed on the outside of the special-shaped plate (108) on the side surface thereof; a first sliding rod (113) is symmetrically penetrated and slidably connected to one side surface of the horizontal plate (112); one end of the first sliding rod (113) is fixedly connected to a limiting plate (114); a second spring (115) sleeved on the first sliding rod (113) is fixedly connected between the limiting plate (114) and the horizontal plate (112); and a stop plate (116) slidably sleeved on the threaded rod (107) is fixedly connected between two adjacent first sliding rods (113).
5. The aluminum alloy plate welding system according to claim 4, characterized in that: The laser welding assembly (2) further comprises a servo motor (204) fixedly connected to an inner side surface of the U-shaped frame (102); a first spur gear (205) is fixedly connected to an output end of the servo motor (204); and a second spur gear (206) meshing with the first spur gear (205) is fixedly connected to a peripheral side surface of the lead screw (201); A second electric push rod (207) is fixedly connected to the bottom of the first sliding block (202); a mounting seat (208) is fixedly connected to the output end of the second electric push rod (207); the mounting seat (208) is fixedly matched with the laser welding equipment (203); and a first sprocket (209) is fixedly connected to the side surface of the lead screw (201).
6. The aluminum alloy plate welding system according to claim 5, characterized in that: The air cooling component (3) further comprises an L-shaped fixing plate (312) fixedly connected to a side surface of the second sliding block (301); an inner side surface of the L-shaped fixing plate (312) is fixedly connected to a support plate (313); a rotating rod (314) is rotatably connected to the top of the support plate (313); a first belt pulley (315) is fixedly connected to the bottom end of the rotating rod (314); a second belt pulley (316) is fixedly connected to the outer peripheral side surface of the cylindrical tube (306); a belt is arranged to transmit between the first belt pulley (315) and the second belt pulley (316); a third bevel gear (317) is fixedly connected to the top end of the rotating rod (314); a connecting plate (318) is fixedly connected to a side surface of the L-shaped fixing plate (312); and an annular sleeve (319) is fixedly connected to the end of the connecting plate (318); The first rotating shaft (307) is symmetrically fixedly connected to the limiting rods (320) on the circumferential side surface, and the inner circumferential side surface of the cylindrical tube (306) is symmetrically provided with first limiting grooves (321) that are slidably matched with the two limiting rods (320).
7. The aluminum alloy plate welding system according to claim 6, characterized in that: The air cooling component (3) also includes a vertical plate (322) fixedly connected to the top of the base (101), a sleeve (323) passing through one side of the vertical plate (322) and rotatably connected, a cylindrical rod (324) slidably connected to the inner peripheral side of the sleeve (323), a second limiting groove (325) symmetrically provided on the inner peripheral side of the sleeve (323), a clamping plate (326) slidably matched with the second limiting groove (325) symmetrically provided on the peripheral side of the cylindrical rod (324), a fourth bevel gear (327) meshing with the third bevel gear (317) fixedly connected to the peripheral side of the cylindrical rod (324), an annular groove (328) provided on the peripheral side of the cylindrical rod (324), and the annular sleeve (319) rotatably matches with the annular groove (328); A second sprocket (329) is fixedly connected to the outer peripheral side surface of the sleeve (323), and a chain is meshed and transmitted between the second sprocket (329) and the first sprocket (209).
8. The aluminum alloy plate welding system according to claim 7, characterized in that: A PLC controller is arranged inside the control box (103), and the PLC controller is electrically connected to the first electric push rod (302), the second electric push rod (207), the double-headed motor (106), the servo motor (204), the electromagnet (105), and the fan.