Steel formwork anti-deformation manufacturing process

Abstract

The invention relates to the technical field of laser welding, in particular to a steel formwork anti-deformation manufacturing process which comprises a welding box and a welding box, a plurality of conveying rollers are rotationally connected to the two sides of the interior of the welding box, the conveying rollers are located on one sides of fixing bases, and a positioning frame is slidably connected to the position, located between the two fixing bases, in the welding box; the device further comprises a fixing mechanism, a knocking mechanism, a pad pressing mechanism and a moving mechanism. After the two stainless steel plates are fixed and in butt joint, the moving mechanism moves to drive the welding head to conduct laser welding, when a base plate makes contact with a concave-convex point, the moving mechanism stops moving and descends, so that a rotating wheel is driven to rotate through the meshing effect between rotating teeth and guide teeth, and a knocking head is driven by a guide rod to downwards impact the base plate; therefore, the knocking recovery work of the concave and convex points is completed, the butt joint accuracy is guaranteed, and the welding quality is further guaranteed.

Description

Technical Field

[0001] The present invention relates to the technical field of laser welding, and particularly relates to a manufacturing process for the reverse deformation of steel formwork. Background Art

[0002] Due to the advantages of stable reinforcement system, high strength and large stiffness, steel formwork can ensure the quality of concrete structures, and is increasingly widely used in construction projects. For its specific processing and manufacturing, raw materials can be selected according to the corresponding building types, and ordinary steel plates or stainless steel plates can be used for splicing and welding to support the corresponding formwork structure.

[0003] When splicing and welding stainless steel plates, the welds of two stainless steel plates need to be butt-jointed and fixed before laser welding. However, during the transportation of stainless steel plates, it is very easy to generate irregular concave and convex points at the edges of the stainless steel plates due to factors such as collision. During the splicing and welding process, it is necessary to ensure the neat consistency of material butt-joints. The presence of concave and convex points extremely affects the butt-joint work of two stainless steel plates, resulting in problems such as inability to weld. At present, the trimming work for concave and convex points is mostly achieved by manual knocking, but such a method cannot ensure the uniformity of the knocking force on the stainless steel plate, and the judgment of the correction degree after knocking is often based on manual experience, resulting in judgment errors and requiring repeated knocking. On the one hand, it will affect work efficiency, and on the other hand, excessive repeated knocking will cause fatigue of the plate material and damage to its toughness, thereby affecting the quality of the steel formwork. Summary of the Invention

[0004] The purpose of the present invention is to solve the problems in the background art, and a manufacturing process for the reverse deformation of steel formwork is proposed.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A manufacturing process for the reverse deformation of steel formwork uses a device for manufacturing the reverse deformation of steel formwork, including a welding box and a welding box. The specific steps for welding the steel formwork using the above device for manufacturing the reverse deformation of steel formwork are as follows:

[0007] S1. Symmetric feeding: Two stainless steel formwork templates to be spliced and welded are symmetrically fed into the welding box from both sides of the welding box;

[0008] S2. Positioning and fixing: Positioning and fixing and clamping the two stainless steel formwork templates that enter the interior of the welding box through S1, and forcing the edges of the welds to be butted;

[0009] S3. Fixing and correcting: Fixing the butt-jointed partial edges of the two stainless steel formwork templates fixed in S2, and knocking and correcting the concave and convex points;

[0010] S4. Stable welding: The two corrected stainless steel templates in S3 are stably welded by the welding components inside the welding box;

[0011] It further includes: a fixing mechanism. The two fixing mechanisms are symmetrically and slidably connected to both sides inside the welding box. The fixing mechanism is used to clamp and fix the two stainless steel templates entering the inside of the welding box, and force the two stainless steel templates to approach and butt against each other;

[0012] A knocking mechanism. The knocking mechanism is arranged inside the welding box and is used to knock and correct the uneven points on the edge of the stainless steel plate to be welded;

[0013] A pressing pad mechanism. The pressing pad mechanism is slidably connected to the inside of the welding box. The pressing pad mechanism is used to line between the knocking mechanism and the stainless steel plate, and the pressing pad mechanism is used to detect the uneven points on the surface of the stainless steel plate;

[0014] And a moving mechanism. The moving mechanism is rotatably connected to the inside of the welding box, and the moving mechanism is used to drive the components inside the welding box to move.

[0015] In the above steel formwork reverse deformation manufacturing process, the fixing mechanism includes a fixing seat and a pressing seat. The two fixing seats are symmetrically and slidably connected to both sides inside the welding box. The two pressing seats are respectively slidably connected above the fixing seats. The bottom of the fixing seat is slidably connected with a pressing plate through a pressure cylinder. A plurality of suction cups are fixedly connected to the surface of the pressing plate close to one side of the fixing seat. A connecting plate is fixedly connected to the bottom of the fixing seat. Connecting frames are fixedly connected to both sides of the pressing seat. Two telescopic cylinders are symmetrically and fixedly connected to the bottom of the connecting frames. The telescopic cylinders are slidably connected to the inside of the welding box. The connecting frames and the connecting plate are arranged in a penetrating manner. A cylinder is fixedly connected to one side of the connecting plate, and the cylinder is fixedly connected to the inside of the welding box.

[0016] In the above steel formwork reverse deformation manufacturing process, the knocking mechanism includes two rotating wheels, a guide rod and a knocking head. The two rotating wheels are both rotatably connected to the inside of the welding box. The top end of the guide rod is hinged between the two rotating wheels. The knocking head is hinged to the bottom end of the guide rod, and the knocking head is slidably connected below the rotating wheels. A limiting sleeve is rotatably sleeved on the surface of the rotating wheels. Two positioning blocks are symmetrically and fixedly connected to both sides of the bottom of the limiting sleeve, and the top ends of the two positioning blocks are respectively slidably connected to the bottoms of the two rotating wheels. The knocking head is vertically slidably connected between the two positioning blocks. Two guide teeth are respectively fixedly connected to the mutually remote ends of the two rotating wheels. The guide teeth are rotatably connected to both sides of the limiting sleeve. A connecting arm is fixedly connected to one side of the limiting sleeve, and the other end of the connecting arm is fixedly connected to a welding head.

[0017] In the above-mentioned manufacturing process for the anti-deformation of steel formwork, the pressing pad mechanism includes a backing plate and two positioning rods. The backing plate is arranged below the knocking head, and the bottom of the backing plate is slidably connected to the surface of the stainless steel plate to be welded. The two positioning rods are symmetrically and slidably connected to both sides above the backing plate. Two sliding grooves are symmetrically formed on both sides of the surface of the positioning rod. Two ejector rods are slidably connected to both sides of the surface of the positioning rod through the sliding grooves. The other ends of the two ejector rods are both hinged to the top of the backing plate. A support rod is slidably connected to the inside of the positioning rod. The bottom end of the support rod penetrates below the positioning rod and is hinged to the backing plate. A fixed frame is fixedly connected to the top of the limit sleeve. The two positioning rods are respectively slidably connected to both sides inside the fixed frame.

[0018] In the above-mentioned manufacturing process for the anti-deformation of steel formwork, the moving mechanism includes a motor and two rotating gears. The motor is arranged inside the fixed frame. The two rotating gears are symmetrically arranged at both ends of the motor through a connecting shaft. Two racks are symmetrically and fixedly connected to the inside of the welding box. The top of the rotating gear meshes with the rack. Connecting bars are rotatably connected to the surfaces of the two rotating gears on the sides away from each other. The connecting bars are slidably connected to the inside of the fixed frame. A connecting tooth is meshed with one side of the connecting bar. The other side of the connecting tooth meshes with the positioning rod.

[0019] In the above-mentioned manufacturing process for the anti-deformation of steel formwork, a number of conveying rollers are rotatably connected to both sides inside the welding box. The conveying rollers are located on one side of the fixed seat. A positioning frame is slidably connected to the inside of the welding box and between the two fixed seats. Two connecting rods are symmetrically and fixedly connected to both sides of the positioning frame. The two ends of the connecting rod are respectively inserted into the two connecting frames, and the connecting rod and the connecting frame penetrate and slide. A hydraulic cylinder is fixedly connected to the top of the welding box. The output end of the hydraulic cylinder is fixedly connected to the top of the welding box. The welding box is slidably connected to the inside of the welding box through a cylinder.

[0020] In the above-mentioned manufacturing process for the anti-deformation of steel formwork, two positioning grooves are symmetrically formed on both sides of the inner wall of the welding box. The fixed frame is slidably connected to the inside of the welding box through the positioning grooves. A connecting head is fixedly connected to the surface of the connecting bar. The connecting head is slidably connected to the inside of the fixed frame. A spring is fixedly connected to the top of the connecting head. The other end of the spring is fixedly connected to the inside of the fixed frame.

[0021] In the above-mentioned manufacturing process for the anti-deformation of steel formwork, a limiting groove is formed on the surface of the connecting bar close to one side of the fixed frame. Two limiting blocks are symmetrically and fixedly connected to both sides of the inner surface of the fixed frame. The limiting blocks are slidably connected to the limiting groove.

[0022] Compared with the existing technology, the advantages of this manufacturing process for the anti-deformation of steel formwork are as follows:

[0023] 1. Fix two stainless steel plates on both sides inside the welding box through the fixing mechanism respectively, and force the two stainless steel plates to butt against each other through the relative movement of the fixing seat and the pressing seat to ensure accurate butt joint and prevent dislocation;

[0024] 2. Slide on the surface at the edge of the stainless steel plate through the backing plate to detect the concave and convex points. At the same time, drive the welding head to perform laser welding on the two stainless steel plates. When concave and convex points appear, the moving mechanism stops moving and the welding head stops working, which can avoid the problem that the butt joint is inaccurate and welding cannot be performed due to concave and convex points;

[0025] 3. Force the moving mechanism to descend through the upward sliding of the positioning rod. At this time, the motor drives the guide gear to rotate through the rotating gear, and then drives the knocking head to strike the backing plate downward through the guide rod, which can knock and restore the concave and convex points and prevent excessive knocking to ensure the welding quality;

[0026] In summary, after fixing and butting the two stainless steel plates, the present invention drives the welding head to perform laser welding through the movement of the moving mechanism. When the backing plate contacts the concave and convex points, the moving mechanism stops moving and descends. Through the meshing effect between the rotating gear and the guide gear, the rotating wheel is driven to rotate, and the knocking head is driven to strike the backing plate downward through the guide rod, so as to complete the knocking and restoring work on the concave and convex points, ensure the accuracy of the butt joint, and further ensure the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 is a three-dimensional structural schematic diagram of the present invention;

[0028] Figure 2 is a cross-sectional structural schematic diagram of the conveying roller of the present invention;

[0029] Figure 3 is a cross-sectional structural schematic diagram of the welding box of the present invention;

[0030] Figure 4 is a cross-sectional structural schematic diagram of the pressing seat of the present invention;

[0031] Figure 5 is a cross-sectional structural schematic diagram of the rack of the present invention;

[0032] Figure 6 is a cross-sectional structural schematic diagram of the welding box of the present invention;

[0033] Figure 7 is a cross-sectional structural schematic diagram of the limiting groove of the present invention;

[0034] Figure 8 is a cross-sectional structural schematic diagram of the positioning rod of the present invention;

[0035] Figure 9 is the Figure 8 local enlarged structural schematic diagram at A in the present invention;

[0036] Figure 10 is a schematic cross-sectional structure diagram of the limit sleeve of the present invention;

[0037] Figure 11 is a schematic cross-sectional structure diagram of the fixing frame of the present invention.

[0038] In the figure: 1, welding box; 2, welding box; 3, fixing mechanism; 301, fixing seat; 302, pressing seat; 4, knocking mechanism; 401, runner; 402, guide rod; 403, knocking head; 5, pressing pad mechanism; 501, backing plate; 502, positioning rod; 6, moving mechanism; 601, motor; 602, rotating gear; 7, pressing plate; 8, suction cup; 9, connecting plate; 10, connecting frame; 11, telescopic cylinder; 12, cylinder; 13, limit sleeve; 14, positioning block; 15, guide tooth; 16, connecting arm; 17, welding head; 18, sliding groove; 19, ejector rod; 20, support rod; 21, fixing frame; 22, rack; 23, connecting strip; 24, connecting tooth; 25, conveying roller; 26, positioning frame; 27, connecting rod; 28, hydraulic cylinder; 29, positioning groove; 30, connecting head; 31, spring; 32, limit groove; 33, limit block. Detailed implementation manners

[0039] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0040] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0041] Refer to Figures 1-11, a steel formwork anti-deformation manufacturing process, which uses a steel formwork anti-deformation manufacturing device, including a welding box 1 and a welding box 2. On both sides inside the welding box 1, a number of conveying rollers 25 are rotatably connected. The conveying rollers 25 are located on one side of the fixed seat 301. Inside the welding box 1 and between the two fixed seats 301, a positioning frame 26 is slidably connected. On both sides of the positioning frame 26, two connecting rods 27 are symmetrically and fixedly connected. The two ends of the connecting rod 27 are respectively inserted into the two connecting frames 10, and the connecting rod 27 is slidably penetrated through the connecting frame 10. The top of the welding box 1 is fixedly connected with a cylinder 12, and the output end of the cylinder 12 is fixedly connected with the top of the welding box 2. The welding box 2 is slidably connected inside the welding box 1 through the cylinder 12. The specific steps of using the above steel formwork anti-deformation manufacturing device for steel formwork welding work are as follows:

[0042] S1. Symmetrical feeding: Feed two stainless steel templates to be spliced and welded into the welding box 1 symmetrically from both sides of the welding box 1;

[0043] S2. Positioning and fixing: Position, fix and clamp the two stainless steel templates that enter the inside of the welding box 1 through S1, and force the edges of the welds to be butted;

[0044] S3. Fixing and rectifying: Fix the butted part edges of the two fixed stainless steel templates in S2, and tap and rectify the concave and convex points;

[0045] S4. Stable welding: Stablely weld the two rectified stainless steel templates in S3 through the welding components inside the welding box 2.

[0046] Among them, by feeding two stainless steel plates to be spliced and welded into the welding box 1 from both sides of the welding box 1, through the rotating conveying effect of a number of conveying rollers 25, the two stainless steel plates are conveyed to the top of the fixed seat 301, and the opposite sides of the two stainless steel plates will contact the positioning frame 26, ensuring that the two stainless steel plates are kept relatively parallel to the fixed seat 301, which can prevent the situation of too large gaps or misalignment during butt joint. Through the pushing effect of the cylinder 12, the opposite sides of the two stainless steel plates are forced to approach each other until they fit. By the hydraulic cylinder 28 pushing the welding box 2 to descend, the bottom of the welding box 2 is forced to press and fix the two stainless steel plates again. Through the moving work of the welding head 17 in the welding box 2, the splicing laser welding work of the two stainless steel plates is completed.

[0047] Fixing mechanism 3. Two fixing mechanisms 3 are symmetrically and slidably connected to both sides inside the welding box 1. The fixing mechanism 3 is used to clamp and fix two stainless steel templates entering the inside of the welding box 1, and force the two stainless steel templates to approach and butt against each other. The fixing mechanism 3 includes a fixing base 301 and a pressing base 302. Two fixing bases 301 are symmetrically and slidably connected to both sides inside the welding box 1. Two pressing bases 302 are respectively slidably connected above the fixing bases 301. A pressing plate 7 is slidably connected to the bottom of the fixing base 301 through a pressure cylinder. A plurality of suction cups 8 are fixedly connected to the surface of the pressing plate 7 on the side close to the fixing base 301. A connecting plate 9 is fixedly connected to the bottom of the fixing base 301. Connecting frames 10 are fixedly connected to both sides of the pressing base 302. Two telescopic cylinders 11 are symmetrically and fixedly connected to the bottom of the connecting frames 10. The telescopic cylinders 11 are slidably connected to the inside of the welding box 1. The connecting frames 10 and the connecting plate 9 are arranged in a penetrating manner. A cylinder 12 is fixedly connected to one side of the connecting plate 9. The cylinder 12 is fixedly connected to the inside of the welding box 1.

[0048] Among them, by pulling down the connecting frame 10 through the telescopic cylinder 11, the pressing base 302 is forced to move downward and approach the fixing base 301. Then, the stainless steel plate above the fixing base 301 is fixed by the pressing plate 7 and the suction cups 8. And at this time, as the connecting frame 10 slides down, the positioning frame 26 will be driven to descend by the connecting rod 27. Subsequently, the two connecting plates 9 are respectively pushed by the cylinders 12 on both sides to move in the direction of approaching each other, forcing the two fixing bases 301 and the pressing bases 302 to drive the two stainless steel plates to approach each other until they butt against each other and maintain the stability of the butting state.

[0049] Knocking mechanism 4. The knocking mechanism 4 is arranged inside the welding box 2. The knocking mechanism 4 is used to knock and correct the uneven points on the edge of the stainless steel plate to be welded. The knocking mechanism 4 includes two rotating wheels 401, a guide rod 402 and a knocking head 403. The two rotating wheels 401 are both rotatably connected to the inside of the welding box 2. The top end of the guide rod 402 is hinged between the two rotating wheels 401. The knocking head 403 is hinged to the bottom end of the guide rod 402, and the knocking head 403 is slidably connected below the rotating wheels 401. A limiting sleeve 13 is rotatably sleeved on the surface of the rotating wheel 401. Two positioning blocks 14 are symmetrically and fixedly connected to both sides of the bottom of the limiting sleeve 13, and the tops of the two positioning blocks 14 are respectively slidably connected to the bottoms of the two rotating wheels 401. The knocking head 403 is vertically slidably connected between the two positioning blocks 14. Two guide teeth 15 are respectively fixedly connected to the mutually remote ends of the two rotating wheels 401. The guide teeth 15 are rotatably connected to both sides of the limiting sleeve 13. A connecting arm 16 is fixedly connected to one side of the limiting sleeve 13. The other end of the connecting arm 16 is fixedly connected to a welding head 17.

[0050] Among them, two guide teeth 15 drive two rotating wheels 401 to rotate respectively, thereby driving the percussion head 403 to perform reciprocating up and down movements through the guide rod 402, and striking the backing plate 501, which can form a uniform and stable striking operation, so as to strike and repair the concave and convex points on the edge of the stainless steel plate. In addition, the two rotating wheels 401 are always rotating inside the limit sleeve 13, and the limit sleeve 13 is in a relatively fixed state. At this time, the two positioning blocks 14 remain stationary at the bottom of the rotating wheel 401, which can ensure that the percussion head 403 itself is always in a vertical state, ensure the normal progress of the striking work, and further ensure the working effect of uniform striking.

[0051] The backing pad mechanism 5 is slidably connected to the inside of the welding box 2. The backing pad mechanism 5 is used to line between the percussion mechanism 4 and the stainless steel plate, and the backing pad mechanism 5 is used to detect the concave and convex points on the surface of the stainless steel plate. The backing pad mechanism 5 includes a backing plate 501 and two positioning rods 502. The backing plate 501 is arranged below the percussion head 403. The bottom of the backing plate 501 is slidably connected to the surface of the stainless steel plate to be welded. The two positioning rods 502 are symmetrically and slidably connected to both sides above the backing plate 501. Two sliding grooves 18 are symmetrically formed on both sides of the surface of the positioning rod 502. Two ejector rods 19 are slidably connected to both sides of the surface of the positioning rod 502 through the sliding grooves 18. The other ends of the two ejector rods 19 are hinged to the top of the backing plate 501. A support rod 20 is slidably connected to the inside of the positioning rod 502. The bottom end of the support rod 20 penetrates below the positioning rod 502 and is hinged to the backing plate 501. The top of the limit sleeve 13 is fixedly connected with a fixing frame 21. The two positioning rods 502 are respectively slidably connected to both sides inside the fixing frame 21.

[0052] Among them, when the backing plate 501 slides to the position of the concave and convex point, the backing plate 501 will be lifted from the horizontal state to the inclined state. Since the end of the ejector rod 19 away from the backing plate 501 is at the top end of the sliding groove 18, when the backing plate 501 is in the inclined state or the height is lifted, it will push the positioning rod 502 upward through the ejector rod 19 or the support rod 20. The upward-sliding positioning rod 502 will drive the connecting strip 23 to slide downward through the connecting teeth 24, forcing the rotating tooth 602 to separate from the rack 22 and engage with the guide tooth 15. At this time, the guide tooth 15 can be driven to rotate by the motor 601, and ensure that the components inside the welding box 2 are in a static state at the horizontal position, ensure the working effect of striking and repairing the concave and convex points, and can detect the degree of the concave and convex point repair work, avoiding the need for manual continuous docking and attempt, improving the overall working efficiency. In addition, the backing plate 501 can disperse the relevant stress generated by the striking, preventing the edge of the stainless steel plate from being damaged due to excessive striking.

[0053] The moving mechanism 6 is rotatably connected to the inside of the welding box 2. The moving mechanism 6 is used to drive the components inside the welding box 2 to move. The moving mechanism 6 includes a motor 601 and two rotating teeth 602. The motor 601 is arranged inside the fixing frame 21. The two rotating teeth 602 are symmetrically arranged at both ends of the motor 601 through the connecting axis. Two racks 22 are symmetrically and fixedly connected to the inside of the welding box 2. The top of the rotating tooth 602 meshes with the rack 22. Connecting bars 23 are rotatably connected to the surfaces of the two rotating teeth 602 on the sides away from each other. The connecting bars 23 are slidably connected to the inside of the fixing frame 21. A connecting tooth 24 meshes with one side of the connecting bar 23. The other side of the connecting tooth 24 meshes with the positioning rod 502. Two positioning grooves 29 are symmetrically formed on both sides of the inner wall of the welding box 2. The fixing frame 21 is slidably connected to the inside of the welding box 2 through the positioning grooves 29. A connecting head 30 is fixedly connected to the surface of the connecting bar 23. The connecting head 30 is slidably connected to the inside of the fixing frame 21. A spring 31 is fixedly connected to the top of the connecting head 30. The other end of the spring 31 is fixedly connected to the inside of the fixing frame 21. A limiting groove 32 is formed on the surface of the connecting bar 23 close to the fixing frame 21. Limiting blocks 33 are symmetrically and fixedly connected to both sides of the inner surface of the fixing frame 21. The limiting blocks 33 are slidably connected to the limiting groove 32.

[0054] Among them, the motor 601 drives the two rotating teeth 602 on both sides to rotate. With the meshing effect with the rack 22, the structures such as the fixing frame 21 and the limiting sleeve 13 are forced to move together in the welding box 2, ensuring the uniform welding effect of the welding head 17 on the butt joint part of the two stainless steel plates. During the process of the positioning rod 502 driving the connecting bar 23 to descend through the connecting tooth 24, the stable sliding of the connecting bar 23 can be ensured through the sliding effect between the limiting block 33 and the limiting groove 32, avoiding the situation that the connecting head 30 is misaligned with the fixing frame 21 and cannot be fully reset during the reset process through the spring 31.

[0055] The specific working principle and usage method of the present invention will be explained in detail below: During use, in the first step, two stainless steel plates to be spliced and welded are fed into the welding box 1 from both sides of the welding box 1. The welding box 2 is pushed down by the hydraulic cylinder 28, forcing the bottom of the welding box 2 to press and fix the two stainless steel plates again. The two connecting plates 9 are respectively pushed by the cylinders 12 on both sides to move in the direction of approaching each other, forcing the two fixing seats 301 and the pressing seats 302 to drive the two stainless steel plates to approach each other until they are butted. Through the movement of the welding head 17 in the welding box 2, the splicing laser welding work of the two stainless steel plates is completed;

[0056] In the second step, the motor 601 drives the rotating teeth 602 on both sides to rotate, and cooperates with the meshing effect between the rack 22, forcing the fixed frame 21 and the limit sleeve 13 and other structures to move together in the welding box 2, ensuring the uniform welding effect of the welding head 17 on the butt joint of the two stainless steel plates. When the pad 501 slides to the position of the concave and convex point, the pad 501 will be lifted from the horizontal state to the inclined state, and the positioning rod 502 will be pushed upward by the push rod 19 or the support rod 20. The upward sliding positioning rod 502 will drive the connecting bar 23 to slide down through the connecting tooth 24, forcing the rotating tooth 602 to separate from the rack 22 and mesh with the guide tooth 15. At this time, the guide tooth 15 can be driven to rotate by the motor 601;

[0057] In the third step, the two guide teeth 15 are used to respectively drive the two rotating wheels 401 to rotate, thereby driving the knocking head 403 to perform a reciprocating up and down motion through the guide rod 402 to knock the pad 501, thereby forming a uniform and stable knocking operation, thereby repairing the bumps and concave spots on the edge of the stainless steel plate by knocking.

[0058] It is further explained that the above-mentioned fixed connection should be understood in a broad sense unless otherwise clearly specified and limited. For example, it can be welding, gluing, or one-piece molding, etc., which are conventional means well known to those skilled in the art.

[0059] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A steel template anti-deformation manufacturing process, which uses a steel template anti-deformation manufacturing device, including a welding box (1) and a welding box (2), characterized in that: The specific steps of using the above steel template anti-deformation manufacturing device to perform steel template welding work are as follows: S1. Symmetrical loading: two stainless steel templates to be spliced ​​and welded are symmetrically fed into the welding box (1) from both sides of the welding box (1); S2, positioning and fixing: positioning and fixing the two stainless steel templates entering the welding box (1) through S1, and forcing the edges of the weld to butt; S3, fixation correction: fix the edges of the two stainless steel templates fixed in S2, and correct the concave and convex points by tapping; S4, stable welding: the two stainless steel templates corrected in S3 are stably welded by the welding components inside the welding box (2); It also comprises: a fixing mechanism (3), wherein two fixing mechanisms (3) are symmetrically slidably connected to two sides of the interior of the welding box (1), and the fixing mechanisms (3) are used to clamp and fix two stainless steel templates entering the interior of the welding box (1), and force the two stainless steel templates to approach each other and dock; A knocking mechanism (4), wherein the knocking mechanism (4) is arranged inside the welding box (2), and the knocking mechanism (4) is used to knock and correct the concave and convex points existing on the edge of the stainless steel plate to be welded; A pressure pad mechanism (5), the pressure pad mechanism (5) is slidably connected to the inside of the welding box (2), the pressure pad mechanism (5) is used to pad between the knocking mechanism (4) and the stainless steel plate, and the pressure pad mechanism (5) is used to detect concave and convex points on the surface of the stainless steel plate; And a moving mechanism (6), wherein the moving mechanism (6) is rotatably connected to the inside of the welding box (2), and the moving mechanism (6) is used to drive the components inside the welding box (2) to move.

2. A steel template anti-deformation manufacturing process according to claim 1, characterized in that: The fixing mechanism (3) comprises a fixing seat (301) and a pressure seat (302), the two fixing seats (301) are symmetrically slidably connected to the two sides inside the welding box (1), the two pressure seats (302) are respectively slidably connected to the top of the fixing seat (301), the bottom of the fixing seat (301) is slidably connected to a pressure plate (7) through a pressure cylinder, a surface of the pressure plate (7) close to the fixing seat (301) is fixedly connected to a plurality of suction cups (8), the bottom of the fixing seat (301) is fixedly connected to a connecting plate (9), the two sides of the pressure seat (302) are fixedly connected to a connecting frame (10), the bottom of the connecting frame (10) is symmetrically fixedly connected to two telescopic cylinders (11), the telescopic cylinder (11) is slidably connected to the inside of the welding box (1), the connecting frame (10) and the connecting plate (9) are arranged through, one side of the connecting plate (9) is fixedly connected to a cylinder (12), and the cylinder (12) is fixedly connected to the inside of the welding box (1).

3. A steel template anti-deformation manufacturing process according to claim 1, characterized in that: The knocking mechanism (4) comprises two rotating wheels (401), a guide rod (402) and a knocking head (403), the two rotating wheels (401) are both rotatably connected to the inside of the welding box (2), the top end of the guide rod (402) is hinged between the two rotating wheels (401), the knocking head (403) is hinged to the bottom end of the guide rod (402), and the knocking head (403) is slidably connected to the bottom of the rotating wheel (401), the surface of the rotating wheel (401) is rotatably sleeved with a limiting sleeve (13), and the two sides of the bottom of the limiting sleeve (13) are symmetrically fixed. Two positioning blocks (14) are connected, and the tops of the two positioning blocks (14) are respectively slidably connected to the bottoms of the two rotating wheels (401), the striking head (403) is vertically slidably connected between the two positioning blocks (14), and the ends of the two rotating wheels (401) that are away from each other are respectively fixedly connected to two guide teeth (15), the guide teeth (15) are rotatably connected to the two sides of the limiting sleeve (13), one side of the limiting sleeve (13) is fixedly connected to a connecting arm (16), and the other end of the connecting arm (16) is fixedly connected to a welding head (17).

4. A steel template anti-deformation manufacturing process according to claim 3, characterized in that: The pressure pad mechanism (5) comprises a pad (501) and two positioning rods (502), the pad (501) being arranged below the striking head (403), the bottom of the pad (501) being slidably connected to the surface of the stainless steel plate to be welded, the two positioning rods (502) being symmetrically slidably connected to the two sides above the pad (501), the two sides of the surface of the positioning rod (502) being symmetrically provided with two slide grooves (18), the two sides of the surface of the positioning rod (502) being symmetrically provided with two slide grooves (18), 18) are slidably connected with two push rods (19), the other ends of the two push rods (19) are hinged to the top of the pad (501), the interior of the positioning rod (502) is slidably connected with a support rod (20), the bottom end of the support rod (20) passes through the bottom of the positioning rod (502) and is hinged to the pad (501), the top of the limiting sleeve (13) is fixedly connected with a fixing frame (21), and the two positioning rods (502) are slidably connected to the two sides of the interior of the fixing frame (21).

5. A steel template anti-deformation manufacturing process according to claim 4, characterized in that: The moving mechanism (6) comprises a motor (601) and two rotating teeth (602), wherein the motor (601) is arranged inside the fixed frame (21), and the two rotating teeth (602) are symmetrically arranged at two ends of the motor (601) via a connecting axis, and two racks (22) are symmetrically fixedly connected inside the welding box (2), and the tops of the rotating teeth (602) are meshed with the racks (22), and the surfaces of the two rotating teeth (602) on the side away from each other are rotatably connected with a connecting bar (23), and the connecting bar (23) is slidably connected to the inside of the fixed frame (21), and one side of the connecting bar (23) is meshed with a connecting tooth (24), and the other side of the connecting tooth (24) is meshed with a positioning rod (502).

6. A steel template reverse deformation manufacturing process according to claim 2, characterized in that: A plurality of conveying rollers (25) are rotatably connected on both sides of the welding box (1), and the conveying rollers (25) are located on one side of the fixed seat (301). A positioning frame (26) is slidably connected to the inside of the welding box (1) and is located between the two fixed seats (301). Two connecting rods (27) are symmetrically fixedly connected to the two sides of the positioning frame (26). The two ends of the connecting rod (27) are respectively plugged into the two connecting frames (10), and the connecting rod (27) and the connecting frame (10) are inserted and slidably penetrated. A hydraulic cylinder (28) is fixedly connected to the top of the welding box (1), and the output end of the hydraulic cylinder (28) is fixedly connected to the top of the welding box (2). The welding box (2) is slidably connected to the inside of the welding box (1) through a cylinder (12).

7. A steel template anti-deformation manufacturing process according to claim 5, characterized in that: Two positioning grooves (29) are symmetrically provided on both sides of the inner wall of the welding box (2); the fixing frame (21) is slidably connected to the inside of the welding box (2) through the positioning grooves (29); a connecting head (30) is fixedly connected to the surface of the connecting strip (23), and is slidably connected to the inside of the fixing frame (21); a spring (31) is fixedly connected to the top of the connecting head (30); and the other end of the spring (31) is fixedly connected to the inside of the fixing frame (21).

8. The steel template anti-deformation manufacturing process according to claim 5 is characterized by: A limiting groove (32) is provided on the surface of the connection strip (23) close to the fixing frame (21), and limiting blocks (33) are symmetrically fixedly connected to both sides of the inner surface of the fixing frame (21), and the limiting blocks (33) are slidably connected to the limiting groove (32).

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