Power lithium battery process plunger rotary mounting equipment and rotary mounting process method
By designing a power lithium battery process plunger rotation device, the coordinated work of multiple modules is used to achieve intelligent rotation of the process plunger, solving the problems of inefficient and high cost in traditional processes, and improving the consistency of production efficiency and product quality.
Patent Information
- Application Number
- CN202510509841.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2045-04-22
AI Technical Summary
In traditional power lithium battery processes, the plug-and-release operation of process plungers relies on manual labor, resulting in low efficiency, high cost and high error rate.
A power lithium battery process plunger rotary equipment is designed, including separation module, feeding module, vibration disk discharge module, hoisting positioning and conveying module and plug module. Through the coordinated work of these modules, the intelligent rotation of the process plunger is realized.
It realizes automatic plug-in and unplugging of process plungers, improves production efficiency, reduces costs, reduces error rates for manual operations, and improves product quality consistency.
Smart Images

Figure CN120038536A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of mechanical equipment, and particularly relates to a power lithium battery process plunger screwing equipment and a screwing process method. Background Art
[0002] In recent years, the new energy industry has developed rapidly and has become a key force in addressing global climate change and energy crises. In this process, new energy batteries, especially energy storage technologies such as power lithium batteries and solid-state batteries, have played a crucial role. These batteries are not only the power sources for clean transportation such as electric vehicles but also play a role in balancing power supply and improving energy utilization efficiency in new energy grid energy storage systems. The development of new energy batteries has promoted the technological progress and scale expansion of the new energy industry and provided strong support for realizing the green energy transformation.
[0003] With the development of new energy batteries, their requirements for performance and safety are also getting higher and higher. Since the electrolyte of new energy batteries is water-absorbent and easily crystallizes, it is necessary to evacuate the air and block the injection holes with process plungers before formation after injection. During formation, the process plungers need to be pulled out, and after formation, it is necessary to evacuate the air again and insert the process plungers. Therefore, the insertion and extraction of process plungers are an indispensable process. In the traditional process, the insertion and extraction of process plungers are carried out manually, which not only takes a long operation time, is laborious and time-consuming, but also has a high cost and a high error rate. Therefore, there is an urgent need for a device to realize the intelligent insertion and extraction of process plungers to solve the problems of low efficiency and high cost in the traditional process. Summary of the Invention
[0004] In view of this, this application provides a power lithium battery process plunger screwing equipment and a screwing process method to realize the intelligent insertion and extraction of process plungers and solve the problems of low efficiency and high cost in the traditional process.
[0005] Specifically, this application is realized through the following technical solutions: In the first aspect of this application, a power lithium battery process plunger screwing equipment is provided. The screwing equipment acts on a power lithium battery and is used to install a process plunger at the injection port of the power lithium battery to control the electrolyte injected into the power lithium battery. The screwing equipment at least includes: a separation module, a material receiving module, a vibrating disk discharging module, a lifting and positioning conveying module, and a plugging module. Among them, the separation module is connected to the material receiving module, and the separation module is connected to the vibrating disk discharging module. The material receiving module is fixed on the lifting and positioning conveying module. The vibrating disk discharging module is used to detect whether there is a process plunger in the vibrating disk and control the process plunger to be conveyed from the vibrating disk to the separation module when there is a process plunger. After receiving the process plunger, the separation module conveys the process plunger to the material receiving module through a process plunger conveying hose. After the material receiving module receives the process plunger, it places the process plunger at the grasping position so that the plugging module can grasp the process plunger; The lifting and positioning conveying module conveys the process plunger to the position to be operated based on the loading of the material frame, and lifts and positions the material frame to determine the position of the material frame; The plugging module grasps the process plunger in the material frame based on the position of the material frame and installs the process plunger at the liquid injection port of the power lithium battery.
[0006] A second aspect of the present application provides a screwing process method, which is applied to a power lithium battery process plunger screwing device. The screwing device at least includes: a separation module, a material receiving module, a vibrating disk discharging module, a lifting and positioning conveying module, and a plugging module; wherein, the separation module is connected to the material receiving module through a process plunger conveying hose, and the separation module is connected to the vibrating disk discharging module through a stainless steel pipe; the material receiving module is fixed on the lifting and positioning conveying module; the method includes: When the vibrating disk discharging module detects that there is a process plunger in the vibrating disk, it controls the process plunger to be conveyed from the vibrating disk to the separation module; After the separation module receives the process plunger, it conveys the process plunger to the material receiving module through the process plunger conveying hose; The material receiving module places the process plunger at the grasping position; The lifting and positioning conveying module conveys the process plunger to the position to be operated based on the loading of the material frame, and lifts and positions the material frame to determine the position of the material frame; The plugging module grasps the process plunger in the material frame based on the position of the material frame and installs the process plunger at the liquid injection port of the power lithium battery.
[0007] The power lithium battery process plunger screwing equipment and screwing process method provided by this application generate process plungers through the vibrating disk feeding module, and convey the generated process plungers to the separation module. The separation module conveys the received process plungers to the material receiving module through the process plunger conveying hose. The material receiving module places the received process plungers at the grasping position. The lifting positioning and conveying module conveys the process plungers located at the grasping position through the material frame and determines the position of the material frame by means of lifting and positioning. The plugging module grabs the process plungers based on the position of the material frame and installs the process plungers into the liquid injection port of the power lithium battery. First, through the collaborative work of multiple modules of the screwing equipment, the intelligent screwing of the process plungers is realized, solving the problems of low efficiency and high cost in the traditional process, saving time and cost, and improving production efficiency. Second, by determining the position of the material frame in the way of lifting and positioning, combined with the robotic arm, the plugging module grabs and inserts the process plungers based on the determined position of the material frame, realizing the precise control of the insertion and extraction of the process plungers, reducing the quality problems caused by human operation errors, improving the consistency of product quality, reducing the manual contact with dangerous materials such as electrolytes, and reducing the risk of worker injury. Third, the entire screwing process of the screwing equipment is realized through module automation, that is, the insertion and extraction of the process plungers are automated, improving production efficiency and reducing costs, increasing the production capacity and market competitiveness of the enterprise, helping the enterprise gain advantages in the fierce market competition, increasing the market share, and providing data support for the continuous optimization of the process flow. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 FIG. 6 is a schematic structural diagram of Embodiment 1 of the power lithium battery process plunger screwing equipment provided by this application; Figure 2 FIG. 9 is a schematic structural diagram of the frame module shown in an exemplary embodiment of this application; Figure 3 FIG. 12 is a schematic structural diagram of the upper cover module shown in an exemplary embodiment of this application; Figure 4 FIG. 15 is a schematic structural diagram of the separation module shown in an exemplary embodiment of this application; Figure 5 FIG. 18 is a schematic structural diagram of the material receiving module shown in an exemplary embodiment of this application; Figure 6 FIG. 21 is a schematic structural diagram of the material receiving module shown in another exemplary embodiment of this application; Figure 7 FIG. 24 is a schematic structural diagram of the vibrating disk feeding module shown in an exemplary embodiment of this application; Figure 8 FIG. 27 is a schematic structural diagram of the lifting positioning and conveying module shown in an exemplary embodiment of this application; Figure 9Schematic diagram of the jacking unit shown in an exemplary embodiment of the present application; Figure 10 Schematic diagram of the conveying unit shown in an exemplary embodiment of the present application; Figure 11 Schematic diagram of the positioning unit shown in an exemplary embodiment of the present application; Figure 12 Schematic diagram of the plug module shown in an exemplary embodiment of the present application; Figure 13 Schematic diagram of the jaw assembly shown in an exemplary embodiment of the present application; Figure 14 Flow chart of the first embodiment of the screw-on process method provided by the present application; Explanation of reference numerals 1: Frame module 101: Square tube frame 102: Frame foot cup 103: Expansion bolt mounting plate 104: Mounting platen for the separation module and the receiving module 105: Electric box plate 106: Mounting plate for the main control switch 107: Main power switch 108: Air source mounting plate 109: Air source triple unit 110: Fan mounting plate 111: Fan 112: Mounting platen for the plug module 113: Wiring board and other sealing plates 2: Upper cover module 201: Profile frame 202: Alarm indicator light 203: Industrial computer display screen 204: Emergency stop button 3: Separation module 301: Mounting right-angle block 302: Mounting profile 303: Mounting main board 304: L-shaped optical fiber mounting bracket 305: Through-beam fiber optic 306: Process plunger delivery hose 307: Z-shaped optical fiber mounting bracket 308: Feeding docking plate 309: Mounting plate for the blowing joint 310: Stainless steel pipe mounting plate 311: Blowing joint 312: Stainless steel pipe 313: Cylinder connecting plate 314: Feeding cylinder 4: Material receiving module 401: Intermediate connecting plate 402: Side connecting plates 403: Bottom plate of material receiving module 404: Side plate of material receiving module 405: Slide rail mounting plate 406: Cylinder mounting plate 407: Material distributing cylinder 408: Limit screw 409: Bottom plate of hose support 410: Vertical shaft of hose support 411: Hose fixing part 412: Locking ring 413: Cylindrical proximity switch bracket 414: Cylindrical proximity switch 415: Discharge chute 416: Upper plate of discharge chute 417: Slide rail 418: Cylinder connector 419: Moving plate 420: Hose fixing plate 421: Discharge hose 422: Mounting plate for material receiving cylinder 423: Material receiving cylinder 424: Process plunger positioning part 425: Fiber optic mounting bracket 426: Fiber optic sensor 427: Left fixing plate of waste collection box 428: Right fixing plate of waste collection box 429: Waste collection box 430: Square proximity switch bracket 431: Square proximity switch 432: Handle of waste collection box 5: Vibration bowl discharge module 501: Frame foot cup 502: Vibration bowl frame 503: Frame fixing right angle plate 504: Bottom plate of vibration bowl 505: Support screw 506: Feeding chute 507: Process plunger detection base 508: Vertical shaft of process plunger detection 509: Adapter 510: Process plunger detection horizontal axis 511: Detection of fiber optic mounting plate 512: Detection fiber 513: Vibration plate 6: Lifting, positioning and conveying module 601: Lifting unit 60101: Fixed plates at both ends 60102: Middle fixing plate 60103: Rear lifting plate 60104: Lifting base 60105: Guide shaft 60106: Linear bearings 60107: Front lifting plate 60108: Limit block 60109: Positioning pin 60110: Middle lifting plate 60111: Tail baffle 60112: Stopper 60113: Slot switch mounting plate 60114: The first set of slot switches 60115: The first set of slot switch induction sheets 60116: Lifting motor 60117: Riser mounting riser 60118: Lifter mounting plate 60119: Lifter 60120: Mechanical switch mounting plate 60121: Mechanical switch 602: Conveying unit 60201: Left support plate 60202: Right support plate 60203: Left guide plate 60204: Right guide plate 60205: I-type guide guard 60206: Type II guide guard 60207: Timing belt 60208: Roller 60209: Photoelectric bracket 60210: The first group of photoelectric 603: Positioning unit 60301: Bottom mounting plate 60302: Support shaft 60303: Connecting plate 60304: Fixture mounting plate 60305: Jig mounting shaft 60306: Jig ribs 60307: Fixture 60308: Photoelectric mounting plate 60309: The second group of photoelectric 7: Plug module 701: Four-axis robot base 702: Four-axis robot 703: Gripper assembly 70301: Locking ring 70302: Linear bearing mounting plate 70303: Linear bearings 70304: Guide shaft 70305: Spring 70306: Electric Rotary Gripper Mounting Plate 70307: Laser displacement sensor mounting plate 70308: Laser displacement sensor pad 70309: Laser displacement sensor 70310: Electric rotating gripper 70311: Gripper head 70312: Slot switch chip 70313: Second set of slot switches 70314: The second set of slot switch sensor DETAILED DESCRIPTION
[0009] Here, exemplary embodiments are described in detail, and examples thereof are shown in the accompanying drawings. When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The implementations described in the following exemplary embodiments do not represent all implementations consistent with the present application.
[0010] The terms used in this application are only for the purpose of describing specific embodiments and are not intended to limit this application. The singular forms of "a", "said" and "the" used in this application are also intended to include plural forms, unless the context clearly indicates other meanings. It should also be understood that the term "and / or" used in this article refers to and includes any or all possible combinations of one or more associated listed items.
[0011] It should be understood that although the terms first, second, third, etc. may be used in this application to describe various information, such information should not be limited to these terms. These terms are only used to distinguish information of the same type from each other. For example, without departing from the scope of this application, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Depending on the context, the word "if" as used herein may be interpreted as "when" or "while" or "in response to determining".
[0012] Specific embodiments are given below to introduce the technical solutions of this application in detail.
[0013] Figure 1 It is a schematic structural diagram of the first embodiment of the plunger screwing device for the power lithium battery process provided by this application. Please refer to Figure 1 , for the device provided in this embodiment, the screwing device acts on the power lithium battery and is used to install the process plunger at the liquid injection port of the power lithium battery to control the electrolyte injected into the power lithium battery; the screwing device at least includes: a separation module 3, a material receiving module 4, a vibrating disk discharging module 5, a lifting and positioning conveying module 6, and a plugging module 7; wherein, the separation module 3 is connected to the material receiving module 4, and the separation module 3 is connected to the vibrating disk discharging module 5; the material receiving module 4 is fixed on the lifting and positioning conveying module 6; The vibrating disk discharging module 5 is used to detect whether there is a process plunger in the vibrating disk, and control the process plunger to be conveyed from the vibrating disk to the separation module 3 when there is a process plunger; After receiving the process plunger, the separation module 3 conveys the process plunger to the material receiving module 4 through a process plunger conveying hose; After receiving the process plunger, the material receiving module 4 places the process plunger at the grasping position so that the plugging module 7 can grasp the process plunger; The lifting and positioning conveying module 6 conveys the process plunger to the position to be operated based on the frame loading, and performs lifting and positioning on the frame to determine the position of the frame; The plugging module 7 grasps the process plunger in the frame based on the position of the frame and installs the process plunger at the liquid injection port of the power lithium battery.
[0014] Specifically, the power lithium battery process plunger screwing equipment acts on the power lithium battery. It is used to install the process plunger at the liquid injection port of the power lithium battery to control the electrolyte injected into the power lithium battery, and at the same time pull out the process plunger after the liquid injection is completed. The power lithium battery process plunger screwing equipment at least includes a separation module 3, a material receiving module 4, a vibrating disk discharging module 5, a lifting and positioning conveying module 6, and a plugging module 7. Among them, the vibrating disk discharging module 5 is used to control the process plunger to be conveyed from the vibrating disk to the separation module 3 when there is a process plunger in the vibrating disk. The separation module 3 conveys the received process plunger to the material receiving module 4 through a process plunger conveying hose. The material receiving module 4 places the received process plunger at the grasping position. The lifting and positioning conveying module 6 conveys the process plunger to the position to be operated based on the material frame, and determines the position of the material frame by means of lifting and positioning. The plugging module 7 grasps the process plunger based on the position of the material frame and installs the process plunger at the liquid injection port of the power lithium battery.
[0015] Optionally, the power lithium battery process plunger screwing equipment at least further includes an upper cover module 2, and the upper cover module 2 at least includes an alarm indicator light; Optionally, the vibrating disk discharging module 5 at least includes a vibrating disk, a vibrating disk bottom plate, a detection optical fiber, and a detection optical fiber mounting plate; among them, the detection optical fiber is fixed on the detection optical fiber mounting plate, and the vibrating disk is fixed on the vibrating disk floor.
[0016] In specific implementation, in combination with the above description, the vibrating disk generates process plungers through electromagnetic vibration or mechanical vibration. The detection optical fiber detects the vibrating disk in real time. When the detection result is that there is a process plunger in the vibrating disk, the vibrating disk conveys the process plunger to the separation module 3; when the detection result is that there is no process plunger in the vibrating disk, the alarm indicator light in the upper cover module 2 flashes and sends an alarm signal.
[0017] Optionally, the separation module 3 at least includes a process plunger conveying hose, an opposed fiber optic, a fiber optic mounting bracket, a feeding docking plate, a cylinder connection plate, a feeding cylinder, a blowing joint, a blowing joint mounting plate, and a mounting main board; among them, the process plunger conveying hose and the feeding cylinder are fixed on the mounting main board, the opposed fiber optic is fixed on the fiber optic mounting bracket, the blowing joint is fixed on the blowing joint mounting plate, and the feeding docking plate is fixed on the cylinder connection plate.
[0018] It should be noted that the optical fiber mounting bracket includes at least an L-shaped optical fiber mounting bracket and a Z-shaped optical fiber mounting bracket; among them, the L-shaped optical fiber mounting bracket is composed of two mutually perpendicular parts, presenting a right-angle structure, which is fixed by using a corner or a wall surface to firmly fix the optical fiber and prevent the optical fiber from moving or vibrating; the Z-shaped optical fiber mounting bracket is composed of a first planar section, a second planar section, and a third planar section. Among them, the first planar section is parallel to the mounting surface and is used to guide the starting path of the optical fiber; the second planar section is perpendicular to the first planar section and is used to change the direction of the optical fiber; the third planar section is parallel to the mounting surface and is used to guide the continuing path of the optical fiber.
[0019] The device provided in this embodiment sets the optical fiber mounting bracket as L-shaped and Z-shaped. Among them, the L-shaped optical fiber mounting bracket has a simple structure and provides a stable and simple installation method; the Z-shaped optical fiber mounting bracket has a complex structure and provides high installation flexibility and adjustment ability. It meets different installation requirements, improves the stability and reliability of optical fiber installation, optimizes the optical path at the same time, and reduces signal loss. It can realize both simple and direct opposed detection and complex path detection.
[0020] During specific implementation, after the separation module 3 receives the process plunger, the opposed optical fibers detect the feeding docking plate in real time. When the detection result is that there is a process plunger in the feeding docking plate, the feeding air cylinder moves horizontally to control the feeding docking plate to move to the blowing position, and the blowing joint blows air on the process plunger, so that the process plunger enters the process plunger conveying hose and is conveyed to the receiving module 4 through the process plunger conveying hose; when the detection result is that there is no process plunger in the feeding docking plate, the alarm indicator light in the upper cover module 2 flashes and sends an alarm signal.
[0021] Optionally, the receiving module 4 includes at least a material distribution air cylinder, a material distribution air cylinder mounting plate, an optical fiber sensor, an optical fiber mounting bracket, a receiving air cylinder, and a receiving air cylinder mounting plate; among them, the material distribution air cylinder is fixed on the material distribution air cylinder mounting plate, the optical fiber sensor is fixed on the optical fiber mounting bracket, and the receiving air cylinder is fixed on the receiving air cylinder mounting plate.
[0022] During specific implementation, after the receiving module 4 receives the process plunger, the optical fiber sensor detects the process plunger grasping position. When the detection result is that there is a process plunger at the process plunger grasping position, control the material distribution air cylinder to move to the process plunger grasping position and control the receiving air cylinder to rise so that the receiving air cylinder is docked with the material distribution air cylinder. When the process plunger reaches the process plunger grasping position through the process plunger conveying hose, control the receiving air cylinder to descend and control the material distribution air cylinder to move away from the process plunger grasping position; when the detection result is that there is no process plunger at the process plunger grasping position, the alarm indicator light in the upper cover module 2 flashes and sends an alarm signal.
[0023] Optionally, the lifting and positioning conveying module 6 includes at least a lifting unit, a conveying unit, and a positioning unit.
[0024] In specific implementation, the conveying unit loads the process plunger through a material frame and conveys the material frame to the area to be operated. The positioning unit monitors the position of the material frame in real time. When the position of the material frame is detected, the lifting unit lifts and positions the material frame, that is, by controlling the lifting of the lifting motor, the material frame is positioned to determine the position of the material frame.
[0025] Optionally, the plugging module 7 includes at least an electric rotary gripper and a laser displacement sensor.
[0026] In specific implementation, the electric rotary gripper moves towards the material frame based on the position of the material frame. The laser displacement sensor detects the distance from the electric rotary gripper to the position of the material frame in real time during the movement. When the distance is less than a preset threshold (the preset threshold is set according to actual needs and is not limited in this embodiment), the Z-axis rotation speed and the Z-axis direction displacement of the electric rotary gripper are jointly controlled to grab the process plunger in the material frame and install the process plunger at the liquid injection port of the power lithium battery.
[0027] When the electric rotary gripper moves, the material frame allows it to move to a specified position. In order to quickly move to the specified position, the initial moving direction and initial moving speed of the electric rotary gripper are set. Among them, the initial moving direction only includes the component in the x-axis direction; that is, at the initial moment, it only moves quickly on the horizontal plane to avoid affecting the installation or operation of other components below after descending, saving the layout space of the components and improving the utilization rate; then, after the electric rotary gripper moves, the laser displacement sensor detects the distance between the electric rotary gripper and the material frame in real time, and adjusts the real-time moving direction and real-time moving speed of the electric rotary gripper based on the real-time detected distance. Among them, the real-time moving direction includes the components in the x, y, and z-axis directions. That is to say, at this time, the electric rotary gripper moves in a parabolic shape and descends quickly, so as to quickly move to the specified position within a certain range. Preferably, the first range can be determined according to the relative positions of the components of the device, and it is judged whether the electric rotary gripper moves beyond this first range. If it exceeds, the moving direction is adjusted. Within the first range, the moving direction is not adjusted. Further, the real-time moving speed is inversely proportional to the moving time of the electric rotary gripper. The closer to the material frame, the higher the control accuracy required. On the one hand, it avoids the large impact force causing the two to collide, and on the other hand, it avoids the electric rotary gripper shaking due to excessive speed, thereby reducing the accuracy of grasping.
[0028] It should be noted that the above steps describe the implementation process of installing the process plunger at the liquid injection port of the power lithium battery. When the liquid injection is completed, the process plunger needs to be pulled out. The following describes the implementation process of pulling out the process plunger from the liquid injection port of the power lithium battery.
[0029] During specific implementation, the plug module 7 continuously detects whether the process plunger at the liquid injection port of the power lithium battery needs to be pulled out. When it detects a process plunger that needs to be pulled out, the plug module 7 enters the working mode of pulling out the process plunger. The lifting and positioning conveyor module 6 moves the material frame to the position to be operated on, and lifts and positions the material frame to ensure the accurate position of the material frame for subsequent pulling out operations. The plug module 7 accurately locates to the position where the process plunger is located based on the position of the material frame determined by the lifting and positioning conveyor module 6. The plug module 7 grasps the process plunger based on the position where the process plunger is located, and pulls out the process plunger from the liquid injection port of the power lithium battery through reverse movement. During the pulling out process, the manipulator of the plug module 7 remains stable to prevent damage to the battery or the process plunger due to unstable pulling out operations. Further, the pulled-out process plunger is conveyed to the designated receiving module 4 or separation module 3 for subsequent processing or recycling. After the receiving module 4 or separation module 3 receives the pulled-out process plunger, it places it at the designated position and waits for further processing. After pulling out the process plunger, the screwing equipment checks the pulled-out process plunger and the liquid injection port of the power lithium battery to confirm that the process plunger has been successfully pulled out and there is no remaining part in the liquid injection port of the power lithium battery.
[0030] The above steps describe the installation and pulling out process of the process plunger. Next, each module of the power lithium battery process plunger screwing equipment will be introduced.
[0031] Specifically, please continue to refer to Figure 1 , the screwing equipment at least further includes a frame module 1. Among them, the frame module 1 is fixed to the ground through foot cups; the upper cover module 2 is connected to the frame module 1; the separation module 3 is fixed on the tabletop of the frame module 1; the receiving module 4 is fixed on the lifting and positioning conveyor module 6, and the lifting and positioning conveyor module 6 and the plug module 7 are respectively fixed on the tabletop of the frame module 1; the vibrating disk feeding module 5 is fixed to the ground through foot cups.
[0032] Figure 2 This is a schematic structural diagram of the frame module shown in an exemplary embodiment of the present application. Please refer to Figure 2 , the frame module 1 includes a square tube frame 101, frame foot cups 102, an expansion bolt mounting plate 103, a separation module and a receiving module mounting table board 104, an electrical box board 105, a master control switch mounting plate 106, a main power switch 107, an air source triple unit 108, an air source mounting plate 109, a fan 110, a fan mounting plate 111, a plug module mounting table board 112, a wiring board and other sealing plates 113.
[0033] Among them, the frame foot cup 102, the expansion bolt mounting plate 103, the separation module and the receiving module mounting table plate 104, the electric box plate 105, the main control switch mounting plate 106, the air source mounting plate 109, the fan mounting plate 111, the plug module mounting table plate 112, the wire routing plate and other sealing plates 113 are fixed on the square tube frame 101, the main power switch 107 is fixed on the main control switch mounting plate 106, the air source triple unit 108 is fixed on the air source mounting plate 109, and the fan 110 is fixed on the fan mounting plate 111.
[0034] Figure 3 The structural schematic diagram of the upper cover module shown in an exemplary embodiment of the present application. Please refer to Figure 3 , the upper cover module 2 includes a profile frame 201, an alarm indicator light 202, an industrial computer display screen 203, and an emergency stop button 204.
[0035] Among them, the profile frame 201 includes a profile frame, a profile frame sealing plate, and a profile frame protection door. The profile frame 201 is fixed on the frame module 1, the alarm indicator light 202 is fixed on the profile frame sealing plate, and the industrial computer display screen 203 and the emergency stop button 204 are fixed on the profile frame protection door.
[0036] Figure 4 The structural schematic diagram of the separation module shown in an exemplary embodiment of the present application. Please refer to Figure 4 , the separation module 3 includes a mounting right-angle block 301, a mounting profile 302, a mounting main board 303, an L-shaped optical fiber mounting bracket 304, an opposed optical fiber 305, a process plunger delivery hose 306, a Z-shaped optical fiber mounting bracket 307, a feeding docking plate 308, a blowing joint mounting plate 309, a stainless steel pipe mounting plate 310, a blowing joint 311, a stainless steel pipe 312, a cylinder connecting plate 313, and a feeding cylinder 314.
[0037] Among them, the mounting right-angle block 301 is fixed on the tabletop of the frame module 1, the mounting profile 302 is fixed on the mounting right-angle block 301, the mounting main board 303 is fixed on the mounting profile 302, the L-shaped optical fiber mounting bracket 304, the process plunger delivery hose 306, the Z-shaped optical fiber mounting bracket 307, the blowing joint mounting plate 309, and the feeding cylinder 314 are fixed on the mounting main board 303, the opposed optical fiber 305 is respectively fixed on the L-shaped optical fiber mounting bracket 304 and the Z-shaped optical fiber mounting bracket 307, the feeding docking plate 308 is fixed on the cylinder connecting plate 313, the stainless steel pipe mounting plate 310 and the blowing joint 311 are fixed on the blowing joint mounting plate 309, the stainless steel pipe 312 is fixed on the stainless steel pipe mounting plate 310, and the cylinder connecting plate 313 is fixed on the feeding cylinder 314.
[0038] It should be noted that, please continue to refer to Figure 4, in combination with the above description, the separation module 3 is connected to the material receiving module 4 through the process plunger delivery hose 306, and the separation module 3 is connected to the vibrating disk discharge module 5 through the stainless steel pipe 312.
[0039] Figure 5 It is a schematic structural diagram of the material receiving module shown in an exemplary embodiment of the application. Figure 6 It is a schematic structural diagram of the material receiving module shown in another exemplary embodiment of the present application. Please refer to Figure 5 and Figure 6 , the material receiving module 4 includes an intermediate connecting plate 401, side connecting plates 402, a material receiving module bottom plate 403, a material receiving module side plate 404, a slide rail mounting plate 405, a cylinder mounting plate 406, a material distributing cylinder 407, a limit screw 408, a hose support bottom plate 409, a hose support vertical shaft 410, a hose fixing member 411, a locking ring 412, a cylindrical proximity switch bracket 413, a cylindrical proximity switch 414, a discharge chute 415, a discharge chute upper plate 416, a slide rail 417, a cylinder connecting member 418, a moving plate 419, a hose fixing plate 420, a discharge hose 421, a material receiving cylinder mounting plate 422, a material receiving cylinder 423, a process plunger positioning member 424, an optical fiber mounting bracket 425, an optical fiber sensor 426, a waste collection box left fixing plate 427, a waste collection box right fixing plate 428, a waste collection box 429, a square proximity switch bracket 430, a square proximity switch 431, and a waste collection box handle 432.
[0040] Further, please continue to refer to Figure 5 and Figure 6, the intermediate connecting plate 401 and the two side connecting plates 402 are fixed on the lifting and positioning conveying module 6. The blanking module bottom plate 403 is fixed on the intermediate connecting plate 401 and the two side connecting plates 402. The blanking module side plate 404 is fixed on the blanking module bottom plate 403. The slide rail mounting plate 405 is fixed on the blanking module side plate 404. The cylinder mounting plate 406, the hose bracket bottom plate 409, the cylindrical proximity switch bracket 413, the discharge chute 415, the slide rail 417, and the blanking cylinder mounting plate 422 are fixed on the slide rail mounting plate 405. The material distribution cylinder 407 and the limit screw 408 are fixed on the cylinder mounting plate 406. The hose bracket vertical shaft 410 is fixed on the hose bracket bottom plate 409. The hose fixing piece 411 and the locking ring 412 are fixed on the hose bracket vertical shaft 410. The cylindrical proximity switch 414 is fixed on the cylindrical proximity switch bracket 413. The discharge chute upper plate 416 is fixed on the discharge chute 415. The cylinder connecting piece 418 is fixed on the material distribution cylinder 407. The moving plate 419 is fixed on the cylinder connecting piece 418. The hose fixing plate 420 is fixed on the moving plate 419. The discharge hose 421 is fixed on the hose fixing plate 420. The blanking cylinder 423 is fixed on the blanking cylinder mounting plate 422. The process plunger positioning piece 424 is fixed on the blanking cylinder 423. The optical fiber mounting bracket 425 is fixed on the process plunger positioning piece 424. The optical fiber sensor 426 is fixed on the optical fiber mounting bracket 425. The left fixing plate 427 of the waste collection box and the right fixing plate 428 of the waste collection box are fixed on the table surface of the frame module 1. The waste collection box 429 is fixed on the left fixing plate 427 of the waste collection box and the right fixing plate 428 of the waste collection box. The square proximity switch bracket 430 is fixed on the left fixing plate 427 of the waste collection box. The square proximity switch 431 is fixed on the square proximity switch bracket 430. The waste collection box handle 432 is fixed on the waste collection box 429.
[0041] It should be noted that the cylindrical proximity switch 414 is used to detect the position of the cylinder connecting piece 418, and the square proximity switch 431 is used to detect the position of the waste collection box 429.
[0042] Specifically, the cylinder connecting piece 418 performs linear or rotational motion under the action of the material distribution cylinder 407. When the cylinder connecting piece 418 moves into the detection range of the cylindrical proximity switch 414, the cylindrical proximity switch 414 will sense the presence of the cylinder connecting piece 418 and output a signal. This signal can be used to determine whether the cylinder connecting piece 418 has reached the predetermined position, thereby triggering the next operation or stopping the current action.
[0043] Similarly, the waste collection box 429 is placed and moved on its support or fixed position. When the waste collection box 429 moves into the detection range of the square proximity switch 431, the square proximity switch 431 will sense the existence of the waste collection box 429 and output a signal. The signal can be used to determine whether the waste collection box 429 is in place, thereby ensuring the normal collection of waste.
[0044] Figure 7 This is a schematic diagram of the structure of a vibration plate discharging module according to an exemplary embodiment of the present application. Figure 7 The vibration plate discharging module 5 includes a frame foot cup 501, a vibration plate frame 502, a frame fixing right-angle plate 503, a vibration plate bottom plate 504, a supporting screw 505, a feeding slide 506, a process plunger detection base 507, a process plunger detection vertical axis 508, an adapter 509, a process plunger detection horizontal axis 510, a detection optical fiber mounting plate 511, a detection optical fiber 512, and a vibration plate 513.
[0045] Among them, the frame foot cup 501, the frame fixing right-angle plate 503, and the support screws 505 are fixed on the vibration disk frame 502, the vibration disk bottom plate 504 is fixed on the support screws 505, the feeding slide 506 is fixed on the upper cover module 2, the process plunger detection base 507 is fixed on the vibration disk bottom plate 504, the process plunger detection vertical axis 508 is fixed on the process plunger detection base 507, the adapter 509 is fixed on the process plunger detection vertical axis 508, the process plunger detection horizontal axis 510 is fixed on the adapter 509, the detection optical fiber mounting plate 511 is fixed on the process plunger detection horizontal axis 510, the detection optical fiber 512 is fixed on the detection optical fiber mounting plate 511, and the vibration disk 513 is fixed on the vibration disk bottom plate 504.
[0046] Figure 8 This is a structural diagram of a lifting, positioning and conveying module shown in an exemplary embodiment of the present application. Figure 8 The lifting, positioning and conveying module 6 comprises a lifting unit 601, a conveying unit 602 and a positioning unit 603. The lifting unit 601, the conveying unit 602 and the positioning unit 603 are fixed on the frame module 1 respectively.
[0047] Figure 9 This is a schematic diagram of the structure of a lifting unit according to an exemplary embodiment of the present application. Figure 9, the lifting unit 601 includes end fixing plates 60101, middle fixing plates 60102, rear lifting plates 60103, lifting bases 60104, guide shafts 60105, linear bearings 60106, front lifting plates 60107, limit blocks 60108, positioning pins 60109, middle lifting plates 60110, tail baffles 60111, blocking members 60112, channel switch mounting plates 60113, a first group of channel switches 60114, a first group of channel switch sensing pieces 60115, lifting motors 60116, lifting device mounting vertical plates 60117, lifting device mounting bottom plates 60118, lifting devices 60119, mechanical switch mounting plates 60120, and mechanical switches 60121.
[0048] Among them, the end fixing plates 60101 and the middle fixing plates 60102 are fixed on the frame module 1. The rear lifting plates 60103, the front lifting plates 60107, the middle lifting plates 60110, and the lifting bases 60104 are fixed on the guide shafts 60105. The guide shafts 60105 pass through the linear bearings 60106 and cooperate with the linear bearings 60106 to move up and down. The linear bearings 60106 are fixed on the end fixing plates 60101 and the middle fixing plates 60102. The limit blocks 60108, the positioning pins 60109, and the mechanical switch mounting plates 60120 are fixed on the rear lifting plates 60103 and the front lifting plates 60107. The tail baffles 60111 and the channel switch mounting plates 60113 are fixed on the end fixing plates 60101. The blocking members 60112 are fixed on the tail baffles 60111. The first group of channel switches 60114 are fixed on the channel switch mounting plates 60113. The first group of channel switch sensing pieces 60115 are fixed on the rear lifting plates 60103. The lifting motors 60116 are fixed on the lifting devices 60119. The lifting device mounting vertical plates 60117 are fixed on the middle fixing plates 60102. The lifting device mounting bottom plates 60118 are fixed on the lifting device mounting vertical plates 60117. The lifting devices 60119 are fixed on the lifting device mounting bottom plates 60118. The mechanical switches 60121 are fixed on the mechanical switch mounting plates 60120.
[0049] It should be noted that the first group of channel switches 60114 are used to detect the position of the first group of channel switch sensing pieces 60115, and the mechanical switches 60121 are used to detect whether there are material frames on the rear lifting plates 60103, the front lifting plates 60107, and the middle lifting plates 60110.
[0050] Figure 10 This is a schematic structural diagram of the conveying unit shown in an exemplary embodiment of the present application. Please refer to Figure 10, the conveying unit 602 includes a left support plate 60201, a right support plate 60202, a left guide plate 60203, a right guide plate 60204, an I-shaped guide guard plate 60205, a II-shaped guide guard plate 60206, a synchronous belt 60207, a roller 60208, a pair of photoelectric brackets 60209, and a first group of pair of photoelectric sensors 60210.
[0051] Among them, the left support plate 60201 and the right support plate 60202 are fixed on the frame module 1, the left guide plate 60203 is fixed on the left support plate 60201, the right guide plate 60204 is fixed on the right support plate 60202, the I-shaped guide guard plate 60205, the II-shaped guide guard plate 60206, and the pair of photoelectric brackets 60209 are fixed on the left guide plate 60203 and the right guide plate 60204, the synchronous belt 60207 is installed on the roller 60208, the roller 60208 is fixed on the left support plate 60201 and the right support plate 60202, and the first group of pair of photoelectric sensors 60210 is fixed on the pair of photoelectric brackets 60209.
[0052] Figure 11 It is a schematic structural diagram of the positioning unit shown in an exemplary embodiment of the present application. Please refer to Figure 11 , the positioning unit 603 includes a bottom mounting plate 60301, a support shaft 60302, a connecting plate 60303, a fixture mounting plate 60304, a fixture mounting shaft 60305, a fixture rib plate 60306, a fixture 60307, a pair of photoelectric mounting plates 60308, and a second group of pair of photoelectric sensors 60309.
[0053] Among them, the bottom mounting plate 60301 is fixed on the frame module 1, the support shaft 60302 is fixed on the bottom mounting plate 60301, the connecting plate 60303 is fixed on the support shaft 60302, the fixture mounting plate 60304 is fixed on the connecting plate 60303, the fixture mounting shaft 60305 is fixed on the fixture mounting plate 60304, the fixture rib plate 60306 is fixed on the fixture 60307, the fixture 60307 is fixed on the fixture mounting shaft 60305, the pair of photoelectric mounting plates 60308 is fixed on the fixture 60307, and the second group of pair of photoelectric sensors 60309 is fixed on the pair of photoelectric mounting plates 60308.
[0054] It should be noted that the second group of pair of photoelectric sensors 60309 is used to detect whether the battery cells in the material box have risen to the proper position.
[0055] Figure 12 It is a schematic structural diagram of the plugging module shown in an exemplary embodiment of the present application. Please refer to Figure 12, the plug module 7 includes a four-axis robot base 701, a four-axis robot 702, and a gripper assembly 703. Among them, the four-axis robot base 701 is fixed on the frame module 1, the four-axis robot 702 is fixed on the four-axis robot base 701, and the gripper assembly 703 is fixed on the four-axis robot 702.
[0056] Figure 13 This is a schematic structural diagram of the gripper assembly shown in an exemplary embodiment of the present application. Please refer to Figure 13 , the gripper assembly 703 includes a locking ring 70301, a linear bearing mounting plate 70302, a linear bearing 70303, a guide shaft 70304, a spring 70305, an electric rotary gripper mounting plate 70306, a laser displacement sensor mounting plate 70307, a laser displacement sensor backing plate 70308, a laser displacement sensor 70309, an electric rotary gripper 70310, a gripper head 70311, a slot switch chip 70312, a second group of slot switches 70313, and a second group of slot switch sensing pieces 70314.
[0057] Among them, the locking ring 70301 is fixed on the four-axis robot 702, the linear bearing mounting plate 70302 is fixed on the locking ring 70301, the linear bearing 70303, the laser displacement sensor mounting plate 70307, and the slot switch chip 70312 are fixed on the linear bearing mounting plate 70302, the guide shaft 70304 is installed in the linear bearing 70303, the spring 70305 is sleeved on the guide shaft 70304, the electric rotary gripper mounting plate 70306 is fixed on the guide shaft 70304, the laser displacement sensor backing plate 70308 is fixed on the laser displacement sensor mounting plate 70307, the laser displacement sensor 70309 is fixed on the laser displacement sensor backing plate 70308, the electric rotary gripper 70310 is fixed on the electric rotary gripper mounting plate 70307, the gripper head 70311 is fixed on the electric rotary gripper 70310, the second group of slot switches 70313 is fixed on the slot switch chip 70312, and the second group of slot switch sensing pieces 70314 is fixed on the guide shaft 70304.
[0058] The plunger screwing equipment for power lithium batteries provided in this embodiment generates process plungers through the vibrating bowl discharging module, and conveys the generated process plungers to the separation module. The separation module conveys the received process plungers to the material receiving module through the process plunger conveying hose. The material receiving module places the received process plungers at the grasping position. The lifting positioning and conveying module conveys the process plungers located at the grasping position through the material frame and determines the position of the material frame by means of lifting and positioning. The plugging module grabs the process plungers based on the position of the material frame and installs the process plungers into the liquid injection port of the power lithium battery. First, through the collaborative work of multiple modules of the screwing equipment, the intelligent screwing of process plungers is realized, solving the problems of low efficiency and high cost in the traditional process, saving time and cost, and improving production efficiency. Second, the position of the material frame is determined by means of lifting and positioning. Combined with the robotic arm, the plugging module performs operations of grasping and inserting process plungers based on the determined position of the material frame, realizing precise control of the plugging and unplugging of process plungers, reducing quality problems caused by human operation errors, improving the consistency of product quality, reducing manual contact with dangerous materials such as electrolytes, and reducing the risk of worker injury. Third, the entire screwing process of the screwing equipment is realized through module automation, that is, the plugging and unplugging of process plungers are automated, improving production efficiency and reducing costs, increasing the production capacity and market competitiveness of the enterprise, helping the enterprise gain an advantage in the fierce market competition, increasing the market share, and providing data support for the continuous optimization of the process flow.
[0059] Corresponding to the foregoing embodiment of a plunger screwing equipment for power lithium batteries, this application also provides an embodiment of a screwing process method.
[0060] Figure 14 It is a flowchart of the first embodiment of the screwing process method provided in this application. Please refer to Figure 14 In this embodiment, the method is applied to a plunger screwing equipment for power lithium batteries. The screwing equipment at least includes: a separation module, a material receiving module, a vibrating bowl discharging module, a lifting positioning and conveying module, and a plugging module; wherein, the separation module is connected to the material receiving module through a process plunger conveying hose, and the separation module is connected to the vibrating bowl discharging module through a stainless steel pipe; the material receiving module is fixed on the lifting positioning and conveying module; the method includes: S1401. When the vibrating bowl discharging module detects that there are process plungers in the vibrating bowl, it controls the process plungers to be conveyed from the vibrating bowl to the separation module.
[0061] S1402. After the separation module receives the process plungers, it conveys the process plungers to the material receiving module through the process plunger conveying hose.
[0062] S1403. The material receiving module places the process plungers at the grasping position.
[0063] S1404. The lifting and positioning conveyor module conveys the process plunger to the position to be operated based on the frame loading, and lifts and positions the frame to determine the position of the frame.
[0064] S1405. The plugging module grabs the process plunger in the frame based on the position of the frame, and installs the process plunger into the liquid injection port of the power lithium battery.
[0065] Specifically, for the specific implementation process and implementation principle of steps S1401 to S1405, reference can be made to the description in the above embodiments, and details will not be repeated here.
[0066] The screw-on process method provided in this embodiment generates a process plunger through the vibrating disk discharging module, and conveys the generated process plunger to the separation module. The separation module conveys the received process plunger to the material receiving module through the process plunger conveying hose. The material receiving module places the received process plunger at the grasping position. The lifting and positioning conveyor module conveys the process plunger at the grasping position through the frame, and determines the position of the frame by the way of lifting and positioning. The plugging module grabs the process plunger based on the position of the frame, and installs the process plunger into the liquid injection port of the power lithium battery. On the one hand, through the collaborative work of multiple modules of the screw-on equipment, the intelligent screw-on of the process plunger is realized, the problems of low efficiency and high cost in the traditional process are solved, time and cost are saved, and the production efficiency is improved. On the other hand, the position of the frame is determined by the way of lifting and positioning, combined with the robotic arm. The plugging module performs the operations of grasping and inserting the process plunger based on the determined position of the frame, realizing the precise control of the plugging and unplugging of the process plunger, reducing the quality problems caused by human operation errors, improving the consistency of product quality, reducing the manual contact with dangerous materials such as electrolyte, and reducing the risk of worker injury. On the third hand, the entire screw-on process of the screw-on equipment is realized through module automation, that is, the plugging and unplugging of the process plunger are automated, improving the production efficiency and reducing the cost, improving the production capacity and market competitiveness of the enterprise, helping the enterprise to gain advantages in the fierce market competition, improving the market share, and providing data support for the continuous optimization of the process flow.
[0067] The method of this embodiment can be used to execute Figure 1 the steps of the device embodiment shown, and the specific implementation principle and implementation process are similar, and details will not be repeated here.
[0068] For the realization process of the functions and roles of each unit in the above device, reference can be made to the realization process of the corresponding steps in the above method, and details will not be repeated here.
[0069] For the device embodiments, since they basically correspond to the method embodiments, the relevant parts can be referred to the descriptions of the method embodiments. The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed to multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this application. Those of ordinary skill in the art can understand and implement it without creative efforts.
[0070] The above are only the preferred embodiments of this application and are not intended to limit this application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of this application shall be included in the scope of protection of this application.
Claims
1. A power lithium battery process plunger spinning equipment, characterized in that: The spin-on device acts on the power lithium battery and is used to install the process plunger at the injection port of the power lithium battery to control the electrolyte injected into the power lithium battery; the spin-on device at least comprises: a separation module, a material receiving module, a vibration plate discharge module, a lifting positioning and conveying module and a plug module; wherein the separation module is connected to the material receiving module, and the separation module is connected to the vibration plate discharge module; the material receiving module is fixed on the lifting positioning and conveying module; The vibration plate discharging module is used to detect whether there is a process plunger in the vibration plate, and when there is a process plunger, control the process plunger to be transported from the vibration plate to the separation module; After the separation module receives the process plunger, the process plunger is transported to the material receiving module through the process plunger transport hose; After the receiving module receives the process plunger, the process plunger is placed in the grabbing position so that the plug module can grab the process plunger; The lifting, positioning and conveying module conveys the process plunger to the waiting operation position based on the material frame loading, and lifts and positions the material frame to determine the position of the material frame; The plug module grabs the process plunger in the material frame based on the position of the material frame, and installs the process plunger to the power lithium battery injection port.
2. The power lithium battery process plunger spinning equipment according to claim 1, characterized in that: The vibration plate discharging module at least comprises a vibration plate, a vibration plate bottom plate, a detection optical fiber, and a detection optical fiber mounting plate; wherein the detection optical fiber is fixed on the detection optical fiber mounting plate, and the vibration plate is fixed on the vibration plate bottom plate; The detection optical fiber detects whether there is a process plunger in the vibration disk, and sends an alarm when there is no process plunger in the vibration disk; when there is a process plunger in the vibration disk, the process plunger is transported to the separation module through the vibration disk.
3. The power lithium battery process plunger spinning equipment according to claim 1, characterized in that: The separation module at least includes a process plunger delivery hose, a beam optical fiber, an optical fiber mounting frame, a feed docking plate, a cylinder connecting plate, a feed cylinder, an air blowing joint, an air blowing joint mounting plate, and a mounting main board; wherein the process plunger delivery hose and the feed cylinder are fixed on the mounting main board, the beam optical fiber is fixed on the optical fiber mounting frame, the air blowing joint is fixed on the air blowing joint mounting plate, and the feed docking plate is fixed on the cylinder connecting plate; The opposing optical fiber detects whether there is a process plunger in the feeding docking plate; When there is a process plunger in the feeding docking plate, the feeding cylinder moves horizontally to control the feeding docking plate to move to the blowing position, and the blowing joint blows air to the process plunger to make the process plunger enter the process plunger conveying hose and be conveyed to the receiving module through the process plunger conveying hose.
4. The power lithium battery process plunger spinning equipment according to claim 3, characterized in that: The optical fiber mounting frame at least includes an L-shaped optical fiber mounting frame and a Z-shaped optical fiber mounting frame; wherein, The L-shaped optical fiber mounting frame is composed of two mutually perpendicular parts, forming a right-angle structure, which is fixed by a corner or a wall to firmly fix the optical fiber to prevent the optical fiber from moving or vibrating; The Z-shaped optical fiber mounting frame consists of a first planar segment, a second planar segment and a third planar segment, wherein the first planar segment is parallel to the mounting surface and is used to guide the starting path of the optical fiber; the second planar segment is perpendicular to the first planar segment and is used to change the direction of the optical fiber; the third planar segment is parallel to the mounting surface and is used to guide the continuing path of the optical fiber.
5. The power lithium battery process plunger spinning equipment according to claim 1, characterized in that: The material receiving module at least includes a material dividing cylinder, a material dividing cylinder mounting plate, an optical fiber sensor, an optical fiber mounting bracket, a material receiving cylinder, and a material receiving cylinder mounting plate; wherein the material dividing cylinder is fixed to the material dividing cylinder mounting plate, the optical fiber sensor is fixed to the optical fiber mounting bracket, and the material receiving cylinder is fixed to the material receiving cylinder mounting plate; The optical fiber sensor detects the process plunger grabbing position, and when it is detected that there is no process plunger at the grabbing position, controls the material distribution cylinder to move to the grabbing position, and controls the material receiving cylinder to rise to dock with the material distribution cylinder; When it is detected that the process plunger conveyed by the process plunger conveying hose is conveyed to the grabbing position, the material receiving cylinder is controlled to descend, and the material distributing cylinder is controlled to move away from the grabbing position.
6. The power lithium battery process plunger spinning equipment according to claim 1, characterized in that: The lifting, positioning and conveying module at least comprises a lifting unit, a conveying unit and a positioning unit; wherein, The conveying unit loads the process plunger based on the material frame and conveys the material frame to the waiting operation position; After the positioning unit detects the position of the material frame, the lifting unit controls the lifting motor to move up and down, and the positioning unit positions the material frame to determine the position of the material frame.
7. The power lithium battery process plunger spinning equipment according to claim 1, characterized in that: The plug module at least includes an electric rotating clamp and a laser displacement sensor; wherein, The electric rotating jaw moves toward the material frame based on the position of the material frame; The laser displacement sensor detects the distance from the electric rotating clamp to the material frame in real time during the movement; When the distance is less than a preset threshold, the electric rotary clamp adjusts the spinning speed and displacement based on the distance to grab the process plunger in the material frame.
8. The power lithium battery process plunger spinning equipment according to any one of claims 1 to 7, characterized in that: The rotary installation device at least further comprises an upper cover module, and the upper cover module at least comprises an alarm indicator light; wherein, When the detection optical fiber detects that there is no process plunger in the vibration disk, the alarm indicator light flashes and sends an alarm signal; When the opposing optical fiber detects that there is no process plunger in the feeding docking plate, the alarm indicator light flashes and sends an alarm signal; When the optical fiber sensor detects that there is no process plunger at the process plunger grabbing position, the alarm indicator light flashes and sends an alarm signal.
9. The power lithium battery process plunger spinning equipment according to claim 7, characterized in that: The device also includes: Setting an initial moving direction and an initial moving speed of the electric rotating clamp, wherein the initial moving direction only includes a component in the x-axis direction; The real-time moving direction and real-time moving speed of the electric rotating angle are adjusted based on the real-time detection distance, wherein the real-time moving direction includes components in the x-, y-, and z-axis directions, and the real-time moving speed is inversely proportional to the moving time of the electric rotating clamp.
10. A spin-on process, characterized in that: The method is applied to a process plunger rotary installation device for power lithium batteries, and the rotary installation device at least comprises: a separation module, a material receiving module, a vibration plate discharge module, a jacking positioning and conveying module and a plug module; wherein the separation module is connected to the material receiving module through a process plunger conveying hose, and the separation module is connected to the vibration plate discharge module through a stainless steel pipe; the material receiving module is fixed on the jacking positioning and conveying module; the method comprises: The vibration plate discharging module controls the process plunger to be transported from the vibration plate to the separation module when detecting the presence of the process plunger in the vibration plate; After the separation module receives the process plunger, the process plunger is transported to the material receiving module through the process plunger transport hose; The material receiving module places the process plunger at a grabbing position; The lifting, positioning and conveying module conveys the process plunger to the waiting operation position based on the material frame loading, and lifts and positions the material frame to determine the position of the material frame; The plug module grabs the process plunger in the material frame based on the position of the material frame, and installs the process plunger to the power lithium battery injection port.
Citation Information
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