A waste material recovery machine for PVC film calendering treatment

By using a reciprocating conveying mechanism and a magnetic sealing block design, the problems of incomplete waste crushing and inconvenient discharge in the waste recycling machine for PVC film calendering are solved, realizing automated waste recycling and improving efficiency and resource utilization.

CN120038875BActive Publication Date: 2025-12-26JIANGSU XINRUN PLASTIC CO LTD
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Patent Information

Application Number
CN202510422916.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2025-12-26
Estimated Expiration
2045-04-07

AI Technical Summary

Technical Problem

Existing waste recycling machines for PVC film calendering cannot completely crush the waste in one go, requiring manual repeated crushing, which increases labor intensity and is inefficient. Furthermore, the crushed waste is not easy to completely discharge, resulting in resource waste.

Method used

The design employs a reciprocating conveying mechanism and magnetic sealing blocks to achieve automatic conveying and discharge of waste materials. The reciprocating conveying mechanism automatically transports the waste materials after one crushing to the feed inlet for further crushing, while the magnetic sealing blocks facilitate the complete discharge of the crushed waste materials.

Benefits of technology

It reduces the labor intensity of staff, improves crushing efficiency, ensures complete recycling and reuse of waste materials, and avoids resource waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a waste recovery machine for PVC film calendering treatment, and belongs to the technical field of PVC film waste recovery, which comprises a machine body and a reciprocating material conveying mechanism, a supporting seat is arranged on the lower surface of the machine body, a feeding port is formed in the upper surface of the machine body, a discharging port is arranged at the two ends of the inner bottom surface of the machine body, a blocking block is connected to the discharging port through a slide rail assembly, two symmetrical baffles are arranged in the machine body, two mutually meshing crushing rollers are arranged between the baffles, the two shaft ends of the crushing rollers are respectively penetrated through the two sides of the machine body through bearings, and the rear ends of the two crushing rollers are connected through a gear transmission group. The application can continuously add the once-crushed waste to the feeding port during operation, thereby eliminating the need for manual addition, reducing the labor burden of workers, improving the efficiency, and enabling the crushed waste to be more completely discharged from the machine body.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of PVC film waste recycling, in particular to a waste recycling machine for PVC film calendering treatment. BACKGROUND

[0002] PVC film is widely used and has important applications in many fields such as construction, packaging, decoration, electronics, etc. In the PVC film calendering production process, a large amount of waste will inevitably be generated, such as edge material generated when the PVC film before winding is slitting. If these waste materials are not recycled, it will not only cause resource waste, but also increase enterprise cost and environmental pressure;

[0003] The waste recycling machine for PVC film calendering treatment can recycle the waste generated during PVC calendering treatment, thereby avoiding resource waste;

[0004] The existing waste recycling machine for PVC film calendering treatment has the following technical problems when in use, such as:

[0005] 1. The existing waste recycling machine for PVC film calendering treatment generally cannot completely crush the waste by one crushing when in use, so the waste after one crushing needs to be manually added to the top of the crushing structure for re-crushing, which increases the labor intensity of the workers and is low in efficiency;

[0006] 2. The existing waste recycling machine for PVC film calendering treatment is not convenient for completely discharging the crushed waste from the recycling machine, because part of the waste after crushing will adhere to the inner bottom surface of the recycling machine, so that the waste cannot be completely discharged from the recycling machine;

[0007] Therefore, a waste recycling machine for PVC film calendering treatment is needed to solve the above problems. SUMMARY

[0008] The present application aims to provide a waste recycling machine for PVC film calendering treatment to solve the problems of the existing waste recycling machine for PVC film calendering treatment, such as the need for manual addition of waste after one crushing to the recycling machine for crushing, low efficiency, and increase in labor intensity of workers, and inconvenience for completely discharging the crushed waste from the recycling machine.

[0009] To achieve the above-mentioned purpose, the present application provides the following technical scheme:

[0010] The utility model provides a kind of waste recovery machine for PVC film calendering, including machine body and reciprocating feed mechanism, the lower surface of the machine body is equipped with support seat, and the upper surface of machine body is equipped with feed inlet, the both ends of the inner bottom of the machine body are equipped with discharge port, and the discharge port is connected with blocking block by slide rail assembly, the machine body is symmetrically equipped with 2 baffle, and 2 intermeshing crushing rollers are arranged between baffle, the two shaft ends of the crushing roller are respectively shaft bearing and pass through the both sides of machine body, and the rear end of two crushing rollers is connected by gear transmission group, the front end of one of two crushing rollers is connected with servo motor by belt transmission group one, and servo motor is installed on motor bracket, and motor bracket is connected to the lower surface of machine body, reciprocating feed mechanism is installed in the machine body, and reciprocating feed mechanism is connected with corresponding crushing roller shaft end by belt transmission group two.

[0011] Preferably, the structure shape of the discharge port is consistent with the structure shape of the blocking block, the inner bottom surface of the machine body is eight-shaped and inclined, and the upper surface of the blocking block is on the same plane with the inner bottom surface of the machine body.

[0012] Preferably, the reciprocating feed mechanism includes a drive shaft and a baffle, the inner side of the machine body is symmetrically equipped with 2 support rods, and each support rod is fixedly connected with a lead screw, the inner side of the machine body is also distributed with a screw rod, the outer side of the screw rod and the two ends of the lead screw are both threadedly connected with a threaded tube, and the threaded tube is provided with 2 groups, the two groups of threaded tubes are symmetrically arranged about the axial surface of the machine body, each group of threaded tubes is provided with 2 rows, and the two groups of threaded tubes are symmetrically arranged about the other axial surface of the machine body, the outer side of the threaded tube is key-connected with a sprocket, all the sprockets in the same row are connected by a chain, the chains in the same group are uniformly distributed with a supporting plate, the threaded tubes connected with the two ends of the lead screw are angularly distributed with a limiting tube, and the corresponding limiting rods are movably inserted into the limiting tube, the limiting rods are angularly distributed at one end of the drive shaft, and the other end of the drive shaft is shaft bearing and penetrates through the side surface of the machine body, the other end of the drive shaft is connected with the corresponding crushing roller shaft end by the belt transmission group two, the upper side of each baffle is provided with a baffle connected to the inner side of the machine body, and the baffle movably penetrates through the corresponding chain.

[0013] Preferably, the inside of the machine body is composed of two C-shaped channels through the two baffles, and the chain penetrates through the C-shaped channel.

[0014] Preferably, the threads on the lead screw and the screw rod are both reciprocating threads, the threads of the two threaded tubes opposite to each other at the same position are opposite in rotation direction, so that the threaded tube can move reciprocally on the lead screw or the screw rod when it rotates in one direction, and the moving directions of all the threaded tubes in the same group remain consistent.

[0015] Preferably, the support rod is in T-shaped structure, which is convenient to support in the inner side of the machine body, and does not affect the installation of the chain and the supporting plate.

[0016] Preferably, the distance between the two chains of the same group is not more than 1 / 3 of the front and rear distance of the inside of the body, so that the structure formed by the two chains can have a larger moving range in the inside of the body.

[0017] Preferably, the structure shape of the lower part of the support seat is H-shaped, so as to avoid affecting the discharge of the crushed waste.

[0018] Preferably, the structure shape of the support plate is T-shaped, and the support plate is made of elastic material, so as to facilitate the shoveling of the crushed waste.

[0019] Preferably, the end of the blocking block towards the body and the corresponding position of the body are provided with magnetic sheets, and the opposite surfaces of the blocking block and the magnetic sheets on the body are different magnetic poles.

[0020] Compared with the prior art, the waste recycling machine for PVC film calendering treatment has the advantages that: during operation, the waste crushed once can be continuously added to the feeding port, so that manual addition is not required, the labor burden of the workers is reduced, the efficiency is improved, and the crushed waste can be more completely discharged from the body during discharge:

[0021] 1. The reciprocating feeding mechanism can continuously convey the waste crushed once to the position of the feeding port, so as to facilitate the crushing roller to crush again, so as to more completely crush the waste and facilitate recycling and reuse;

[0022] 2. During discharging, the blocking block is only needed to be pulled outwards, so that the discharging port penetrates through the inside and outside of the body. At this time, the reciprocating feeding mechanism can continuously scrape the waste on the bottom surface of the body to the discharging port, so as to more completely discharge the waste.

[0023] 3. The threaded pipe is connected with the lead screw and the screw rod through threads, so that the threaded pipe moves along the lead screw or the screw rod during rotation, and the support plate can be driven to move. The reciprocating movement of the support plate not only facilitates the transportation of the waste on the bottom surface of the body to the upper part of the crushing roller, but also avoids that the relatively wide support plate occupies a large space in the body. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a front view structural schematic diagram of the present application;

[0025] Figure 2 It is a rear view structural schematic diagram of the present application;

[0026] Figure 3 It is a sectional view structural schematic diagram of the present application;

[0027] Figure 4 It is aFigure 3 Amplification structure schematic diagram of point B;

[0028] Figure 5 The connecting structure schematic diagram of the servo motor and the crushing roller of the application is shown in the figure.

[0029] Figure 6 The connecting structure schematic diagram of the crushing roller and the gear transmission group of the application is shown in the figure.

[0030] Figure 7 The connecting structure schematic diagram of the servo motor and the crushing roller of the application is shown in the figure. Figure 6 Amplification structure schematic diagram of point B;

[0031] Figure 8 The connecting structure schematic diagram of the servo motor and the crushing roller of the application is shown in the figure.

[0032] Figure 9 The connecting structure schematic diagram of the servo motor and the crushing roller of the application is shown in the figure. Figure 8 Amplification structure schematic diagram of point C.

[0033] In the figure: 1, machine body; 2, support seat; 3, feed inlet; 4, slide rail assembly; 5, blocking block; 6, motor frame; 7, servo motor; 8, belt transmission group one; 9, crushing roller; 10, drive shaft; 11, belt transmission group two; 12, gear transmission group; 13, baffle; 14, chain; 15, supporting plate; 16, supporting rod; 17, screw rod; 18, threaded tube; 19, chain wheel; 20, limiting tube; 21, limiting rod; 22, screw rod; 23, baffle. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.

[0035] Please refer to Figures 1-9 The application provides the following technical solutions:

[0036] Embodiment one: in order to solve the problem that the waste recovery machine for PVC film calendering treatment cannot completely discharge the crushed waste from the recovery machine, the following technical solutions are provided, specifically,

[0037] The utility model provides a kind of waste recovery machine for PVC film calendering treatment, including machine body 1 and reciprocating feed mechanism, the lower surface of machine body 1 is equipped with support seat 2, and the upper surface of machine body 1 is equipped with feed inlet 3, the both ends of inner bottom surface of machine body 1 are equipped with discharge port, and discharge port is connected with blocking piece 5 by slide rail assembly 4, machine body 1 is equipped with 2 blocks of baffle 13 symmetrically, and 2 mutually interlocked crushing rollers 9 are arranged between baffle 13, the two shaft ends of crushing roller 9 are respectively bearing through the both sides of machine body 1, and the rear end of two crushing rollers 9 is connected by gear transmission group 12, the front end of one of two crushing rollers 9 is connected with servo motor 7 by belt transmission group one 8, and servo motor 7 is installed on motor bracket 6, and motor bracket 6 is connected to the lower surface of machine body 1.

[0038] The structure shape of discharge port is consistent with the structure shape of blocking piece 5, the inner bottom surface of machine body 1 is eight-shaped and inclined, and the upper surface of blocking piece 5 is on the same plane with the inner bottom surface of machine body 1, the structure shape of the lower part of support seat 2 is H-shaped, to avoid affecting the discharge of crushed waste, the end of blocking piece 5 towards machine body 1 and the corresponding position of machine body 1 are both provided with magnetic sheet, and the opposite surfaces of blocking piece 5 and machine body 1 are different magnetic poles, when using, pull out blocking piece 5, so that the discharge port at the lower end of machine body 1 penetrates the inner and outer sides of machine body 1, then through the operation of reciprocating feed mechanism, the crushed waste on the inner bottom surface of machine body 1 can be scraped to discharge port, so that the crushed waste can be discharged from machine body 1 more thoroughly.

[0039] Example two: to solve the problem that previous waste recovery machine for PVC film calendering treatment needs to re-feed the waste which is not crushed thoroughly to the top of crushing mechanism by artificial way, now provide the following technical scheme, specifically, reciprocating feed mechanism is installed in machine body 1, and reciprocating feed mechanism is connected with the corresponding shaft end of crushing roller 9 by belt transmission group two 11.

[0040] The reciprocating feeding mechanism comprises a driving shaft 10 and a baffle 23, the inner side of the body 1 is symmetrically provided with two support rods 16, each of which is fixedly connected with a screw rod 17, the inner side of the body 1 is also provided with screw rods 22, the outer side of each screw rod 22 and the two ends of each screw rod 17 are threadedly connected with a threaded pipe 18, and two groups of threaded pipes 18 are provided, the two groups of threaded pipes 18 are symmetrically arranged about the axial plane of the body 1, each group of threaded pipes 18 is provided with two rows, and the two groups of threaded pipes 18 are symmetrically arranged about the other axial plane of the body 1, the outer side of each threaded pipe 18 is key-connected with a chain wheel 19, all the chain wheels 19 in the same row are connected through a chain 14, and the two groups of chains 14 are uniformly provided with a supporting plate 15, the outer ends of the threaded pipes 18 connected with the two ends of the screw rod 17 are uniformly provided with a limiting pipe 20, and a corresponding limiting rod 21 is movably inserted into the limiting pipe 20, the limiting rods 21 are uniformly arranged at one end of the driving shaft 10, and the other end of the driving shaft 10 is penetrated through the side of the body 1 through a bearing, the other end of the driving shaft 10 is connected with the corresponding crushing roller 9 through a belt transmission group two 11, and the upper side of each baffle 13 is provided with a baffle 23 connected to the inner side of the body 1, and the baffle 23 is movably penetrated through the corresponding chain 14, in use, the servo motor 7 drives the crushing roller 9 to rotate, at the same time, through the belt transmission group two 11, the threaded pipe 18 threadedly connected with the screw rod 17 is rotated, thereby the chain wheel 19 on the threaded pipe 18 is rotated, through the chain 14, all the chain wheels 19 are synchronously rotated, thereby driving all the threaded pipes 18 to rotate, when the threaded pipe 18 is rotated, because it is threadedly connected with the screw rod 22 and the screw rod 17, the threaded pipe 18 and the chain wheel 19 and the chain 14 thereon are synchronously reciprocated in the body 1, thereby the baffle 13 can shovel the waste at different positions on the bottom surface of the body 1, which is helpful for the waste which is not completely crushed to pass through the crushing roller again, and is beneficial to the recycling of the waste.

[0041] The inside of the body 1 is provided with two C-shaped channels through the two baffles 13, and the chain 14 penetrates through the C-shaped channel, the threads on the screw rod 17 and the screw rod 22 are reciprocating threads, the threads of the two threaded pipes 18 opposite to each other at the same position are in opposite directions, for the threaded pipe 18 to reciprocate on the screw rod 17 or the screw rod 22 when it is rotated in one direction, and the moving direction of all the threaded pipes 18 in the same group is kept consistent, the support rod 16 is in T-shaped structure, which is convenient for supporting on the inner side of the body 1 and does not affect the installation of the chain 14 and the supporting plate 15, the distance between the two chains 14 in the same group is not greater than 1 / 3 of the front-to-back distance of the inner side of the body 1, which is convenient for the structure formed by the two chains 14 to have a larger moving range in the inner side of the body 1, the structure of the supporting plate 15 is in T shape, and the supporting plate 15 is made of elastic material, which is convenient for shoveling the waste which is not completely crushed.

[0042] The contents not described in detail in the specification belong to the prior art known by the person skilled in the art.

[0043] While embodiments of the application have been shown and described, it is to be understood that the embodiments described are merely exemplary of the principles and application of the present application. Numerous modifications and adaptions can be made without departing from the spirit and scope of the present application, which is defined by the following claims and their equivalents.

Claims

1. A waste material recycling machine for calendering treatment of PVC film, comprising a machine body (1) and a reciprocating material conveying mechanism, characterized in that: The lower surface of the body (1) is provided with a support seat (2), and the upper surface of the body (1) is provided with a feeding port (3), both ends of the inner bottom surface of the body (1) are provided with a discharging port, and the discharging port is connected with a blocking block (5) through a slide rail assembly (4), the body (1) is symmetrically provided with two baffles (13), and the two baffles (13) are provided with two mutually meshing crushing rollers (9), the two shaft ends of the crushing roller (9) are respectively penetrated through the two sides of the body (1) through bearings, and the rear ends of the two crushing rollers (9) are connected through a gear transmission group (12), the front end of one of the two crushing rollers (9) is connected with a servo motor (7) through a belt transmission group (8), and the servo motor (7) is installed on a motor bracket (6), and the motor bracket (6) is connected to the lower surface of the body (1), a reciprocating conveying mechanism is installed in the body (1), and the reciprocating conveying mechanism is connected with the corresponding shaft end of the crushing roller (9) through a belt transmission group (11), the reciprocating conveying mechanism comprises a driving shaft (10) and a baffle (23), the inner side of the body (1) is symmetrically provided with two support rods (16), and each support rod (16) is fixedly connected with a screw rod (17), the inner side of the body (1) is also provided with a screw rod (22), the outer side of the screw rod (22) and the two ends of the screw rod (17) are threadedly connected with a threaded tube (18), and the threaded tube (18) is provided with two groups, the two groups of threaded tubes (18) are symmetrically arranged about the axial surface of the body (1), each group of threaded tubes (18) is provided with two rows, and the two groups of threaded tubes (18) are symmetrically arranged about the other axial surface of the body (1), the outer side of the threaded tube (18) is key-connected with a chain wheel (19), and all the chain wheels (19) in the same row are connected through a chain (14), the chain (14) in the same group is uniformly provided with a supporting plate (15), the outer end of the threaded tube (18) connected with the two ends of the screw rod (17) is evenly distributed with a limiting tube (20), and the limiting tube (20) is movably inserted with a corresponding limiting rod (21), the limiting rod (21) is evenly distributed on one end of the driving shaft (10), and the other end of the driving shaft (10) is penetrated through the side surface of the body (1) through a bearing, the other end of the driving shaft (10) is connected with the corresponding shaft end of the crushing roller (9) through the belt transmission group (11), and the upper side of each baffle (13) is provided with a baffle (23) connected to the inner side of the body (1), and the baffle (23) is movably penetrated through the corresponding chain (14).

2. The waste recovery machine for calendering process of PVC film according to claim 1, characterized in that: The structure of the discharging port is consistent with that of the blocking block (5), the inner bottom surface of the body (1) is eight-shaped and inclined, and the upper surface of the blocking block (5) is on the same plane as the inner bottom surface of the body (1).

3. The waste recovery machine for calendering process of PVC film according to claim 2, characterized in that: The inside of the body (1) is composed of two C-shaped channels through the two baffles (13), and the chain (14) penetrates through the C-shaped channel.

4. The waste recovery machine for calendering process of PVC film according to claim 3, characterized in that: The threads on the screw rod (17) and the screw rod (22) are all reciprocating threads, the threads of the two thread pipes (18) at the same position are opposite in rotation direction, the thread pipes (18) can move reciprocatingly on the screw rod (17) or the screw rod (22) when rotating in one direction, and the moving directions of all the thread pipes (18) in the same group are consistent.

5. The waste reclaiming machine for calendering process of PVC film according to claim 4, characterized in that: The support rod (16) is in T-shaped structure, which is convenient to support in the inside of the machine body (1) and does not affect the installation of the chain (14) and the supporting plate (15).

6. The waste recovery machine for calendering process of PVC film according to claim 5, characterized in that: The distance between the two chains (14) in the same group is not more than 1 / 3 of the front-to-back distance of the inside of the machine body (1), which is convenient for the structure formed by the two chains (14) to have a larger moving range in the inside of the machine body (1).

7. The waste recovery machine for calendering process of PVC film according to claim 6, characterized in that: The structure shape of the lower part of the support seat (2) is H-shaped, which avoids affecting the discharge of the crushed waste.

8. The waste recovery machine for calendering process of PVC film according to claim 7, characterized in that: The structure shape of the supporting plate (15) is T-shaped, and the supporting plate (15) is made of elastic material, which is convenient for shoveling the crushed waste which is not completely crushed.

9. The waste recovery machine for calendering process of PVC film according to claim 8, characterized in that: The end of the blocking block (5) towards the machine body (1) and the corresponding position of the machine body (1) are both provided with magnetic sheets, and the opposite surfaces of the magnetic sheets on the blocking block (5) and the machine body (1) are different in magnetic polarity.

Citation Information

Patent Citations

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    CN118491602A