Efficient UV curing equipment for card film coating and processing technology of efficient UV curing equipment
By designing automated UV curing equipment, the problem of low manual operation efficiency of traditional equipment is solved, and the card coating process is automated, which improves production efficiency and reduces labor costs.
Patent Information
- Application Number
- CN202510255059.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-05-27
AI Technical Summary
Traditional UV curing equipment requires manual loading and unloading during card coating, resulting in low production efficiency and high labor costs.
An efficient UV curing equipment is designed, including the front frame, the middle frame and the rear frame. It adopts the process of automated loading, conveying, glue spraying, coating, UV curing and unloading, and automatically operates through mechanical components such as guide rails, sliders, motors and screws.
The card lamination process is automated, which reduces manual operations, improves production efficiency and reduces labor costs.
Smart Images
Figure CN120038953A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of UV curing, and particularly to an efficient UV curing device for card laminating and its processing technology. Background Art
[0002] Driven by consumerism, the market scale of blind boxes is constantly expanding. Their contents are diverse, such as toys, cards, etc. Taking cards as an example, in order to ensure that the surface patterns of the cards are not worn and at the same time make the whole cards have a certain strength, it is necessary to laminate the printed cards. During the lamination process, a UV curing device is required to perform the UV curing process. Specifically, it uses ultraviolet light irradiation to cure the glue so that the film is tightly attached to the card. Traditional UV curing devices require manual loading and unloading, and two workers are needed to operate one device, resulting in low production efficiency and high labor costs. Based on this situation, how to improve the UV curing efficiency of blind box cards and reduce labor costs has increasingly become an urgent problem for relevant technical personnel to solve. Summary of the Invention
[0003] In order to solve the above technical problems, the present invention provides an efficient UV curing device for card laminating and its processing technology.
[0004] An efficient UV curing device for card laminating includes a front frame, a middle frame, and a rear frame. It is characterized in that: an upper loading part is arranged inside the front frame, and the upper loading part includes an upper lifting part and a lower lifting part. The upper lifting part is located above the lower lifting part. Raw materials are arranged on the upper part of the lower lifting part, and the raw materials include cards and films. A synchronous belt part is arranged on the upper part of the middle frame, and the synchronous belt part includes a card part and a film part. The card part and the film part are symmetric to each other. A glue spraying part, a laminating part, a UV curing part, and a blanking part are sequentially arranged on the upper part of the rear frame, and a blanking rack is arranged at the end of the blanking part.
[0005] Further, the upper lifting part includes a first guide rail, a first slider is slidably arranged at the front of the first guide rail, a first motor is fixedly arranged on the upper part of the first guide rail, a first screw rod is fixedly arranged at the end of the output shaft of the first motor, the first slider is threadedly connected with the first screw rod, a connecting frame is fixedly arranged at the lower part of the first slider, a first lifting frame is fixedly arranged at the lower part of the connecting frame, lifting suction cups are symmetrically and fixedly arranged at the lower part of the first lifting frame, in-place signal switches are symmetrically and fixedly arranged at both ends of the lower part of the first lifting frame, the lower lifting part includes a mounting plate, a stabilizing seat is fixedly arranged on the upper part of the mounting plate, a seventh motor and a coupling are fixedly arranged at the middle position of the lower part of the front frame, the output shaft of the seventh motor is connected with the coupling, rotating shafts are symmetrically arranged on both sides of the coupling, the rotating shafts are rotatably connected with the stabilizing seat, a driving bevel gear is fixedly arranged at the end of the rotating shaft, a lower fixing plate is fixedly arranged above the driving bevel gear, an upper fixing plate is fixedly arranged above the lower fixing plate, sliding rods are symmetrically and fixedly arranged between the upper fixing plate and the lower fixing plate, a vertical screw rod is rotatably arranged between the sliding rods, a driven bevel gear is fixedly arranged at the lower end of the vertical screw rod, the driven bevel gear is meshed and linked with the driving bevel gear, a first lifting plate is arranged between the upper fixing plate and the lower fixing plate, the first lifting plate is threadedly connected with the vertical screw rod, the first lifting plate is slidably connected with the sliding rods, a front loading plate is fixedly arranged between the first lifting plates, and the raw material is located above the front loading plate.
[0006] Further, both the card part and the film part include a base frame, a third synchronous pulley is arranged inside the base frame, the number of the third synchronous pulleys is 4 groups, every 2 groups of the third synchronous pulleys are set as 1 set, a dust removal reserved position is arranged between the 2 sets of the third synchronous pulleys, a third synchronous belt is sleeved between the third synchronous pulleys of the same set, second synchronous pulleys are coaxially arranged on one side outside the base frame between the adjacent 2 groups of the third synchronous pulleys of different sets, a second synchronous belt is sleeved between the second synchronous pulleys, a first synchronous pulley is coaxially arranged at the far end inside the base frame for 1 group of the second synchronous pulleys, an eighth motor is fixedly arranged on one side outside the base frame close to the first synchronous pulley, a driving synchronous pulley is fixedly arranged at the end of the output shaft of the eighth motor, and a first synchronous belt is sleeved between the first synchronous pulley and the driving synchronous pulley.
[0007] Further, both the card part and the film part include a first suspension. The base frame is located inside the first suspension. A second guide rail is fixedly arranged at the lower part of the first suspension. A second slider is slidably arranged at the lower part of the second guide rail. A second motor is fixedly arranged at one end of the second guide rail. A second screw rod is fixedly arranged at the end of the output shaft of the second motor. The second slider is in threaded connection with the second screw rod. A first cross-moving frame is fixedly arranged at one side of the lower part of the second slider close to the feeding position. First suction cups are symmetrically arranged at the lower part of the first cross-moving frame. A positioning groove is arranged at the lower part of the first cross-moving frame. A positioning bolt is arranged inside the positioning groove. The positioning bolt is in threaded connection with the structure where the first suction cup is located. Mounting seats are symmetrically and fixedly arranged below the first suspension. The mounting seats are located above the base frame. A slide rail is fixedly arranged at the upper part of the mounting seat. A moving plate is slidably arranged at the upper part of the slide rail. The moving plate is located at the side of the second slider away from the feeding position. A connecting rod is fixedly arranged between the upper part of the moving plate and the second slider. A first air cylinder is fixedly arranged at the upper part of the moving plate. The output end of the first air cylinder penetrates through the moving plate. A second lifting plate is arranged below the moving plate. The second lifting plate is fixedly connected with the output end of the first air cylinder. First pushing plates are symmetrically and fixedly arranged at the lower part of the second lifting plate.
[0008] Further, a second suspension is fixedly arranged at the upper part of the rear frame. A rear carrier plate is fixedly arranged below the second suspension. The number of the rear carrier plates is 4 groups. Every 2 groups of the rear carrier plates are set as 1 set. The 2 sets of rear carrier plates respectively correspond to the card part and the film part. A third guide rail is fixedly arranged below between the rear carrier plates of the same set. A third slider is slidably arranged at the upper part of the third guide rail. A third motor is fixedly arranged at one end of the third guide rail. A third screw rod is fixedly arranged at the end of the output shaft of the third motor. The third slider is in threaded connection with the third screw rod. A second air cylinder is fixedly arranged at one side of the third slider. The output end of the second air cylinder is fixedly arranged with a second pushing plate. The second pushing plate is located between the rear carrier plates of the same set.
[0009] Further, a fourth guide rail is fixedly arranged at the lower part of the second suspension. A fourth slider is slidably arranged at the lower part of the fourth guide rail. A fourth motor is fixedly arranged at one end of the fourth guide rail. A fourth screw rod is fixedly arranged at the end of the output shaft of the fourth motor. The fourth slider is in threaded connection with the fourth screw rod. A second cross-moving frame is fixedly arranged at one side of the fourth slider. A spray head is fixedly arranged at one side of the second cross-moving frame. A fifth guide rail is fixedly arranged at the upper part of the second suspension. A fifth slider is slidably arranged at the upper part of the fifth guide rail. A fifth motor is fixedly arranged at one end of the fifth guide rail. A fifth screw rod is fixedly arranged at the end of the output shaft of the fifth motor. The fifth slider is in threaded connection with the fifth screw rod. A fourth air cylinder is fixedly arranged at the side of the fifth slider away from the second cross-moving frame. The output end of the fourth air cylinder is fixedly arranged with a third cross-moving frame. A second suction cup is fixedly arranged at the lower part of the third cross-moving frame.
[0010] Further, a third suspension, a ninth motor, and a fourth suspension are fixedly arranged on the upper part of the rear frame. A pressing wheel is rotatably arranged at the lower part inside the third suspension. A gear is coaxially arranged with the pressing wheel outside the third suspension. A gear is fixedly arranged at the end of the output shaft of the ninth motor. A chain is sleeved between the gears. A third cylinder is fixedly arranged on the upper part of the third suspension. A second lifting frame is arranged at the upper part inside the third suspension. An upper pressing wheel is rotatably arranged inside the second lifting frame. The second lifting frame is fixedly connected to the output end of the third cylinder. A UV curing device is fixedly arranged between the third suspension and the fourth suspension.
[0011] Further, a roller is rotatably arranged on one side of the third suspension close to the fourth suspension. A sixth guide rail is fixedly arranged on the upper part of the fourth suspension. A sixth slider is slidably arranged on the upper part of the sixth guide rail. A sixth motor is fixedly arranged at one end of the sixth guide rail. A sixth screw rod is fixedly arranged at the end of the output shaft of the sixth motor. The sixth slider is in threaded connection with the sixth screw rod. A fifth cylinder is fixedly arranged on one side of the sixth slider away from the third suspension. A fourth cross-moving frame is fixedly arranged at the output end of the fifth cylinder. A third suction cup is fixedly arranged at the lower part of the fourth cross-moving frame.
[0012] Further, a positioning sensor is fixedly arranged on one side of a long side of each group of guide rails. A baffle is fixedly arranged on the same side of each slider as the positioning sensor. A guide groove is fixedly arranged on one side of a long side of each group of guide rails. A guide chain is arranged on the same side of each slider as the guide groove. The two ends of the guide chain are respectively fixedly connected to the corresponding slider and the guide groove.
[0013] Further, a processing technology of an efficient UV curing device for card film laminating is as follows: (1) In the initial state, the card and the film raw material are respectively placed on the front loading plate and correspond to the card part and the film part respectively; (2) The seventh motor is started. Through the action of the coupling, the rotating shaft and the driving bevel gear rotate. The driving bevel gear drives the driven bevel gear and the vertical screw rod to rotate. Combined with the sliding limit of the sliding rod, the first lifting plate and the front loading plate move upward until the uppermost card and film reach the designated position; (3) The first motor is started. The first slider is driven by the first screw rod to move downward along the first guide rail until the lifting suction cup fits with the uppermost card and film. The uppermost card and film are sucked up by the lifting suction cup. The first motor is started again and reversed until the lifting suction cup moves to the set height; (4) The second motor is started. The second slider is driven by the second screw rod to move along the second guide rail to one end close to the front frame. The card and the film are received from the lifting suction cup by the first suction cup. The second motor is started again and reversed. When more than half of the length of the card and the film is above the third synchronous belt close to the front frame, the suction of the first suction cup is released, and the card and the film fall on the third synchronous belt; (5) The eighth motor starts, and the output shaft of the eighth motor drives the driving synchronous pulley to rotate. Through the transmission of the first synchronous belt and the first synchronous pulley, and then through the transmission of the second synchronous belt and the second synchronous pulley, the two sets of third synchronous pulleys and third synchronous belts rotate in the same direction and at the same speed, and convey the cards and the film on their upper parts towards the rear frame until the cards and the film are completely moved onto the third synchronous belt close to the rear frame. (6) The first cylinder starts, pushes the second lifting plate and the first pushing plate to move down a certain height. The second motor starts again. The second slider pushes the moving plate to move along the slide rail towards the rear frame through the connecting rod. At the same time, the first pushing plate pushes the cards and the film on the third synchronous belt close to the rear frame to move towards the rear frame until the cards and the film are completely pushed onto the rear carrier plate. (7) The fourth motor starts, drives the fourth slider to move along the fourth slide rail above the card part from the side close to the film part to the side far from the film part through the fourth screw rod. During this process, the nozzle is in the open state, and the glue is evenly sprayed on the cards. (8) The second cylinder starts, pushes the second pushing plate to move up a certain height. The third motor starts, drives the third slider to move towards the second suspension along the third guide rail through the third screw rod until the second pushing plate pushes the cards and the film between the second suspension and the third suspension. (9) The fourth cylinder starts, pushes the third transverse moving frame to move down. When the second suction cup fits with the film, the film is sucked up by the second suction cup and moved up a certain height. The fifth motor starts, drives the fifth slider to move along the fifth guide rail towards the card direction through the fifth screw rod. When the film is completely moved above the card, the film is moved down. When the film contacts the glue on the card surface, the suction of the second suction cup is released, and the film is covered on the card surface. (10) The second pushing plate pushes the film and the card as a whole towards the third suspension direction until one end of the whole close to the third suspension moves between the upper pressing wheel and the lower pressing wheel. The third cylinder starts, pushes the second lifting frame to move down until the upper pressing wheel and the lower pressing wheel clamp the film and the card as a whole. The ninth motor starts, drives the lower pressing wheel to rotate through the transmission of the chain and the gear. The upper pressing wheel and the lower pressing wheel cooperate to press the film and the card as a whole tightly and send them to the upper part of the roller. After being cured by the UV curing device, they are moved to the side of the fourth suspension far from the third suspension. (11) The fifth cylinder starts, pushes the fourth transverse moving frame to move down. When the third suction cup fits with the film and the card as a whole, the whole is sucked up by the third suction cup and moved up a certain height. The sixth motor starts, drives the sixth slider to move along the sixth guide rail towards the blanking frame direction through the sixth screw rod. When the fourth transverse moving frame is completely moved above the blanking frame, the fourth transverse moving frame is moved down. When the film and the card as a whole are stably placed on the upper part of the blanking frame, the suction of the third suction cup is released. (12) The loading part continues to load, and the above steps are carried out continuously in sequence.
[0014] The beneficial effects of an efficient UV curing device for card film laminating and its processing technology according to the present invention are as follows: For this UV curing device and its processing technology, only sufficient raw materials need to be ensured above the upper lifting part. From feeding to processing to discharging, it can be automatically completed. One worker can take care of one or even multiple devices. Compared with traditional UV curing devices that require manual feeding and discharging and need two workers to operate one device, the UV curing efficiency of blind box cards is effectively improved, and the labor cost is effectively reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for description in the embodiments or the prior art, but it is not a limitation on the protection scope of the present invention.
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the front frame and the middle frame of the present invention; Figure 3 It is a schematic diagram of the front frame of the present invention; Figure 4 It is an enlarged schematic diagram of the upper lifting part of the present invention; Figure 5 It is an enlarged schematic diagram of the lower lifting part of the present invention; Figure 6 It is a schematic diagram of the middle frame of the present invention; Figure 7 It is an enlarged schematic diagram related to the synchronous belt of the present invention; Figure 8 It is a schematic diagram of the structure at the first suspension position of the present invention; Figure 9 It is a schematic diagram of the internal structure of the first suspension of the present invention (one); Figure 10 For Figure 9 The partial enlarged view at A in Figure 11 It is a schematic diagram of the internal structure of the first suspension of the present invention (two); Figure 12 It is a schematic diagram of the rear frame of the present invention (one); Figure 13 It is an enlarged schematic diagram of the second suspension position of the present invention; Figure 14 It is an enlarged schematic diagram of the glue spraying part of the present invention; Figure 15 It is an enlarged schematic diagram of the film laminating part of the present invention; Figure 16Schematic enlarged structure diagram of the position of the third guide rail of the present invention; Figure 17 Schematic structure diagram (II) of the rear frame of the present invention; Figure 18 Schematic enlarged structure diagram of the UV curing part and the blanking part of the present invention.
[0017] Wherein, 1 - loading part, 2 - synchronous belt part, 3 - glue spraying part, 4 - film laminating part, 5 - UV curing part, 6 - blanking part, 7 - front frame, 8 - raw material, 9 - upper lifting part, 10 - lower lifting part, 11 - first motor, 12 - first guide rail, 13 - first slider, 14 - connecting frame, 15 - first lifting frame, 16 - lifting suction cup, 17 - in - place signal switch, 18 - upper fixing plate, 19 - sliding rod, 20 - vertical screw rod, 21 - first lifting plate, 22 - lower fixing plate, 23 - driven bevel gear, 24 - rotating shaft, 25 - stable seat, 26 - coupling, 27 - seventh motor, 28 - mounting plate, 29 - driving bevel gear, 30 - middle frame, 31 - film part, 32 - card part, 33 - second synchronous belt, 34 - second synchronous pulley, 35 - third synchronous pulley, 36 - third synchronous belt, 37 - first synchronous pulley, 38 - driving synchronous pulley, 39 - first synchronous belt, 40 - eighth motor, 41 - first suspension, 42 - second guide rail, 43 - first transverse moving frame, 44 - second slider, 45 - positioning sensor, 46 - first push plate, 47 - first suction cup, 48 - second lifting plate, 49 - first cylinder, 50 - moving plate, 51 - mounting seat, 52 - slide rail, 53 - positioning bolt, 54 - positioning groove, 55 - baffle, 56 - connecting rod, 57 - second motor, 58 - rear frame, 59 - rear carrier plate, 60 - second suspension, 61 - third transverse moving frame, 62 - second transverse moving frame, 63 - third guide rail, 64 - fourth guide rail, 65 - fifth guide rail, 66 - fourth slider, 67 - fourth motor, 68 - nozzle, 69 - guide chain, 70 - fifth slider, 71 - fifth motor, 72 - second suction cup, 73 - guide groove, 74 - third motor, 75 - third slider, 76 - second cylinder, 77 - second push plate, 78 - UV curing device, 79 - fourth transverse moving frame, 80 - third suction cup, 81 - roller, 82 - fourth suspension, 83 - ninth motor, 84 - chain, 85 - gear, 86 - third suspension, 87 - lower pressing wheel, 88 - third cylinder, 89 - upper pressing wheel, 90 - second lifting frame, 91 - sixth guide rail, 92 - sixth slider, 93 - sixth motor, 94 - base frame, 95 - fourth cylinder, 96 - fifth cylinder, 97 - blanking frame, 98 - dust removal reserved position. Detailed implementation manners
[0018] For clearer description, in combination with the attached drawings of the specification, a high - efficiency UV curing device for card film laminating and its processing technology of the present invention are further described.
[0019] An efficient UV curing device for card laminating, comprising a front frame 7, a middle frame 30, and a rear frame 58, characterized in that: a feeding part 1 is arranged inside the front frame 7, the feeding part 1 includes an upper lifting part 9 and a lower lifting part 10, the upper lifting part 9 is located above the lower lifting part 10, a raw material 8 is arranged on the upper part of the lower lifting part 10, the raw material 8 includes a card and a film, a synchronous belt part 2 is arranged on the upper part of the middle frame 30, the synchronous belt part 2 includes a card part 32 and a film part 31, the card part 32 and the film part 31 are symmetric to each other, a glue spraying part 3, a laminating part 4, a UV curing part 5, and a blanking part 6 are sequentially arranged on the upper part of the rear frame 58, and a blanking frame 97 is arranged at the end of the blanking part 6.
[0020] Further, the upper lifting part 9 includes a first guide rail 12, a first slider 13 is slidably arranged at the front part of the first guide rail 12, a first motor 11 is fixedly arranged on the upper part of the first guide rail 12, a first screw rod is fixedly arranged at the end of the output shaft of the first motor 11, the first slider 13 is threadedly connected with the first screw rod, a connecting frame 14 is fixedly arranged at the lower part of the first slider 13, a first lifting frame 15 is fixedly arranged at the lower part of the connecting frame 14, lifting suction cups 16 are symmetrically fixedly arranged at the lower part of the first lifting frame 15, in-place signal switches 17 are symmetrically fixedly arranged at both ends of the lower part of the first lifting frame 15, the lower lifting part 10 includes a mounting plate 28, a stable seat 25 is fixedly arranged on the upper part of the mounting plate 28, a seventh motor 27 and a coupling 26 are fixedly arranged at the middle position of the lower part of the front frame 7, the output shaft of the seventh motor 27 is connected with the coupling 26, rotating shafts 24 are symmetrically arranged on both sides of the coupling 26, the rotating shafts 24 are rotatably connected with the stable seat 25, a driving bevel gear 29 is fixedly arranged at the end of the rotating shaft 24, a lower fixing plate 22 is fixedly arranged above the driving bevel gear 29, an upper fixing plate 18 is fixedly arranged above the lower fixing plate 22, sliding rods 19 are symmetrically fixedly arranged between the upper fixing plate 18 and the lower fixing plate 22, a vertical screw rod 20 is rotatably arranged between the sliding rods 19, a driven bevel gear 23 is fixedly arranged at the lower end of the vertical screw rod 20, the driven bevel gear 23 is meshed and linked with the driving bevel gear 29, a first lifting plate 21 is arranged between the upper fixing plate 18 and the lower fixing plate 22, the first lifting plate 21 is threadedly connected with the vertical screw rod 20, the first lifting plate 21 is slidably connected with the sliding rods 19, a front carrier plate is fixedly arranged between the first lifting plates 21, and the raw material 8 is located above the front carrier plate.
[0021] Further, both the card part 32 and the film part 31 include a base frame 94. A third synchronous pulley 35 is arranged inside the base frame 94. The number of the third synchronous pulleys 35 is 4 groups. Every 2 groups of the third synchronous pulleys 35 are set as 1 set. A dust removal reserved position 98 is arranged between the 2 sets of the third synchronous pulleys 35. A third synchronous belt 36 is sleeved between the third synchronous pulleys 35 of the same set. Second synchronous pulleys 34 are coaxially arranged on one side outside the base frame 94 between two adjacent groups of the third synchronous pulleys 35 of different sets. A second synchronous belt 33 is sleeved between the second synchronous pulleys 34. One group of the second synchronous pulleys 34 is coaxially arranged with a first synchronous pulley 37 at the distal end inside the base frame 94. An eighth motor 40 is fixedly arranged on one side outside the base frame 94 close to the first synchronous pulley 37. A driving synchronous pulley 38 is fixedly arranged at the end of the output shaft of the eighth motor 40. A first synchronous belt 39 is sleeved between the first synchronous pulley 37 and the driving synchronous pulley 38.
[0022] Further, both the card part 32 and the film part 31 include a first suspension 41. The base frame 94 is located inside the first suspension 41. A second guide rail 42 is fixedly arranged at the lower part of the first suspension 41. A second slider 44 is slidably arranged at the lower part of the second guide rail 42. A second motor 57 is fixedly arranged at one end of the second guide rail 42. A second screw rod is fixedly arranged at the end of the output shaft of the second motor 57. The second slider 44 is in threaded connection with the second screw rod. A first crosswise moving frame 43 is fixedly arranged at one side close to the feeding position at the lower part of the second slider 44. First suction cups 47 are symmetrically arranged at the lower part of the first crosswise moving frame 43. A positioning groove 54 is arranged at the lower part of the first crosswise moving frame 43. A positioning bolt 53 is arranged inside the positioning groove 54. The positioning bolt 53 is in threaded connection with the structure where the first suction cup 47 is located. Mounting seats 51 are symmetrically and fixedly arranged below the first suspension 41. The mounting seats 51 are located above the base frame 94. A slide rail 52 is fixedly arranged at the upper part of the mounting seat 51. A moving plate 50 is slidably arranged at the upper part of the slide rail 52. The moving plate 50 is located at one side of the second slider 44 far from the feeding position. A connecting rod 56 is fixedly arranged between the upper part of the moving plate 50 and the second slider 44. A first air cylinder 49 is fixedly arranged at the upper part of the moving plate 50. The output end of the first air cylinder 49 penetrates through the moving plate 50. A second lifting plate 48 is arranged below the moving plate 50. The second lifting plate 48 is fixedly connected with the output end of the first air cylinder 49. First pushing plates 46 are symmetrically and fixedly arranged at the lower part of the second lifting plate 48.
[0023] Further, a second suspension 60 is fixedly arranged on the upper part of the rear frame 58, a rear carrier plate 59 is fixedly arranged below the second suspension 60, the number of the rear carrier plates 59 is 4 groups, every 2 groups of the rear carrier plates 59 are set as one set, the 2 sets of the rear carrier plates 59 respectively correspond to the card part 32 and the film part 31, a third guide rail 63 is fixedly arranged below between the rear carrier plates 59 of the same set, a third slider 75 is slidably arranged on the upper part of the third guide rail 63, a third motor 74 is fixedly arranged at one end of the third guide rail 63, a third screw rod is fixedly arranged at the end of the output shaft of the third motor 74, the third slider 75 is in threaded connection with the third screw rod, a second air cylinder 76 is fixedly arranged on one side of the third slider 75, a second push plate 77 is fixedly arranged at the output end of the second air cylinder 76, and the second push plate 77 is located between the rear carrier plates 59 of the same set.
[0024] Further, a fourth guide rail 64 is fixedly arranged on the lower part of the second suspension 60, a fourth slider 66 is slidably arranged on the lower part of the fourth guide rail 64, a fourth motor 67 is fixedly arranged at one end of the fourth guide rail 64, a fourth screw rod is fixedly arranged at the end of the output shaft of the fourth motor 67, the fourth slider 66 is in threaded connection with the fourth screw rod, a second transverse movement frame 62 is fixedly arranged on one side of the fourth slider 66, a spray head 68 is fixedly arranged on one side of the second transverse movement frame 62, a fifth guide rail 65 is fixedly arranged on the upper part of the second suspension 60, a fifth slider 70 is slidably arranged on the upper part of the fifth guide rail 65, a fifth motor 71 is fixedly arranged at one end of the fifth guide rail 65, a fifth screw rod is fixedly arranged at the end of the output shaft of the fifth motor 71, the fifth slider 70 is in threaded connection with the fifth screw rod, a fourth air cylinder 95 is fixedly arranged on the side of the fifth slider 70 away from the second transverse movement frame 62, a third transverse movement frame 61 is fixedly arranged at the output end of the fourth air cylinder 95, and a second suction cup 72 is fixedly arranged on the lower part of the third transverse movement frame 61.
[0025] Further, a third suspension 86, a ninth motor 83 and a fourth suspension 82 are fixedly arranged on the upper part of the rear frame 58, a pressing wheel 87 is rotatably arranged on the lower part inside the third suspension 86, a gear 85 is coaxially arranged with the pressing wheel 87 on the outside of the third suspension 86, the gear 85 is fixedly arranged at the end of the output shaft of the ninth motor 83, a chain 84 is sleeved between the gears 85, a third air cylinder 88 is fixedly arranged on the upper part of the third suspension 86, a second lifting frame 90 is arranged on the upper part inside the third suspension 86, an upper pressing wheel 89 is rotatably arranged on the inside of the second lifting frame 90, the second lifting frame 90 is fixedly connected with the output end of the third air cylinder 88, and a UV curing device 78 is fixedly arranged between the third suspension 86 and the fourth suspension 82.
[0026] Further, a roller 81 is rotatably arranged on the third suspension 86 close to one side of the fourth suspension 82. A sixth guide rail 91 is fixedly arranged on the upper part of the fourth suspension 82. A sixth slider 92 is slidably arranged on the upper part of the sixth guide rail 91. A sixth motor 93 is fixedly arranged at one end of the sixth guide rail 91. A sixth screw rod is fixedly arranged at the end of the output shaft of the sixth motor 93. The sixth slider 92 is in threaded connection with the sixth screw rod. A fifth cylinder 96 is fixedly arranged on the side of the sixth slider 92 away from the third suspension 86. The output end of the fifth cylinder 96 is fixedly provided with a fourth cross-moving frame 79. A third suction cup 80 is fixedly arranged on the lower part of the fourth cross-moving frame 79.
[0027] Further, a positioning sensor 45 is fixedly arranged on one side of the long sides of each group of the guide rails. A baffle 55 is fixedly arranged on the same side of each slider as the positioning sensor 45. A guide groove 73 is fixedly arranged on one side of the long sides of each group of the guide rails. A guide chain 69 is arranged on the same side of each slider as the guide groove 73. Both ends of the guide chain 69 are fixedly connected to the corresponding slider and the guide groove 73 respectively.
[0028] Further, a processing technology of an efficient UV curing device for card film laminating is as follows: (1) In the initial state, the card and the film raw material 8 are respectively placed on the front carrier plate and correspond to the card part 32 and the film part 31 respectively; (2) The seventh motor 27 is started. Through the action of the coupling 26, the rotating shaft 24 and the driving bevel gear 29 rotate. The driving bevel gear 29 drives the driven bevel gear 23 and the vertical screw rod 20 to rotate. Combined with the sliding limit of the sliding rod 19, the first lifting plate 21 and the front carrier plate move upward until the uppermost card and film reach the specified position; (3) The first motor 11 is started. The first slider 13 is driven by the first screw rod to move downward along the first guide rail 12 until the lifting suction cup 16 fits with the uppermost card and film. The uppermost card and film are sucked up by the lifting suction cup 16. The first motor 11 is started again and reversed until the lifting suction cup 16 moves to the set height; (4) The second motor 57 is started. The second slider 44 is driven by the second screw rod to move along the second guide rail 42 to one end close to the front frame 7. The card and the film are received from the lifting suction cup 16 by the first suction cup 47. The second motor 57 is started again and reversed. When more than half of the length of the card and the film is above the third synchronous belt 36 close to the front frame 7, the suction of the first suction cup 47 is released, and the card and the film fall on the third synchronous belt 36; The eighth motor 40 starts, and the output shaft of the eighth motor 40 drives the driving synchronous pulley 38 to rotate. Through the transmission of the first synchronous belt 39 and the first synchronous pulley 37, and then through the transmission of the second synchronous belt 33 and the second synchronous pulley 34, the two sets of third synchronous pulleys 35 and the third synchronous belt 36 rotate in the same direction and at the same speed, and convey the cards and the film on its upper part towards the rear frame 58 until the cards and the film are completely moved onto the third synchronous belt 36 close to the rear frame 58; (6) The first cylinder 49 starts, pushing the second lifting plate 48 and the first push plate 46 to move down a certain height. The second motor 57 starts again. The second slider 44 drives the moving plate 50 to move along the slide rail 52 towards the rear frame 58 through the connecting rod 56. At the same time, the first push plate 46 pushes the cards and the film on the third synchronous belt 36 close to the rear frame 58 towards the rear frame 58 until the cards and the film are completely pushed onto the rear carrier plate 59; (7) The fourth motor 67 starts, driving the fourth slider 66 to move along the fourth slide rail 52 above the card part 32 from the side close to the film part 31 to the side far from the film part 31 through the fourth screw rod. During this process, the nozzle 68 is in the open state, and the glue is evenly sprayed on the cards; (8) The second cylinder 76 starts, pushing the second push plate 77 to move up a certain height. The third motor 74 starts, driving the third slider 75 to move along the third guide rail 63 towards the second suspension 60 through the third screw rod until the second push plate 77 pushes the cards and the film between the second suspension 60 and the third suspension 86; (9) The fourth cylinder 95 starts, pushing the third transverse moving frame 61 to move down. When the second suction cup 72 fits with the film, the film is sucked up by the second suction cup 72 and moved up a certain height. The fifth motor 71 starts, driving the fifth slider 70 to move along the fifth guide rail 65 towards the card through the fifth screw rod. When the film is completely moved above the card, the film is moved down. When the film contacts the glue on the surface of the card, the suction of the second suction cup 72 is released, so that the film covers the surface of the card; (10) The second push plate 77 pushes the film and the card as a whole towards the third suspension 86 until one end of the whole close to the third suspension 86 moves between the upper pressing wheel 89 and the lower pressing wheel 87. The third cylinder 88 starts, pushing the second lifting frame 90 to move down until the upper pressing wheel 89 and the lower pressing wheel 87 clamp the film and the card as a whole. The ninth motor 83 starts, driving the lower pressing wheel 87 to rotate through the transmission of the chain 84 and the gear 85. The upper pressing wheel 89 and the lower pressing wheel 87 cooperate to press the film and the card as a whole and send them to the upper part of the roller 81. After being cured by the UV curing device 78, they are moved to the side of the fourth suspension 82 far from the third suspension 86; (11) The fifth cylinder 96 is started to push the fourth transverse moving frame 79 downward. When the third suction cup 80 is in contact with the film and the card as a whole, the third suction cup 80 sucks up the whole and moves it up to a certain height. The sixth motor 93 is started to drive the sixth slider 92 to move along the sixth guide rail 91 toward the lower material rack 97 through the sixth screw. When the fourth transverse moving frame 79 is completely moved to the top of the lower material rack 97, the fourth transverse moving frame 79 is moved downward. When the film and the card are stably placed on the upper part of the lower material rack 97, the suction of the third suction cup 80 is released. (12) The loading section 1 continues to load materials, and the above steps are performed in sequence.
[0029] The working principle of the high-efficiency UV curing equipment for card lamination and its processing technology of the present invention is as follows: the worker only needs to ensure that there is enough raw material 8 on the upper part of the lower lifting part 10. After the equipment is started, the cards and films can be automatically loaded, conveyed, glued, laminated, UV cured, and unloaded according to the above-mentioned processing technology (1)-(12). The worker only needs to take away the UV-cured cards and films stacked on the unloading rack 97 as a whole at regular intervals to free up enough space for subsequent cards.
[0030] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that are not conceived through creative work should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope defined in the claims.
Claims
1. An efficient UV curing device for card lamination, comprising a front frame, a middle frame and a rear frame, characterized in that: A loading part is arranged inside the front frame, and the loading part includes an upper lifting part and a lower lifting part. The upper lifting part is located above the lower lifting part. Raw materials are arranged on the upper part of the lower lifting part, and the raw materials include cards and films. A synchronous belt part is arranged on the upper part of the middle frame, and the synchronous belt part includes a card part and a film part. The card part and the film part are symmetrical to each other. A glue spraying part, a laminating part, a UV curing part and a loading part are arranged on the upper part of the rear frame in sequence, and a loading rack is arranged at the end of the loading part.
2. The high-efficiency UV curing device for card lamination according to claim 1, characterized in that: The upper lifting part includes a first guide rail, a first slider is slidably arranged at the front part of the first guide rail, a first motor is fixedly arranged at the upper part of the first guide rail, a first screw is fixedly arranged at the end of the output shaft of the first motor, the first slider is threadedly connected to the first screw, a connecting frame is fixedly arranged at the lower part of the first slider, a first lifting frame is fixedly arranged at the lower part of the connecting frame, a lifting suction cup is symmetrically fixedly arranged at the lower part of the first lifting frame, and in-position signal switches are symmetrically fixedly arranged at both ends of the lower part of the first lifting frame, the lower lifting part includes a mounting plate, a stabilizing seat is fixedly arranged at the upper part of the mounting plate, a seventh motor and a coupling are fixedly arranged at the middle position of the lower part of the front frame, the output shaft of the seventh motor is connected to the coupling, and the coupling A rotating shaft is symmetrically arranged on both sides of the device, and the rotating shaft is rotatably connected to the stable seat, and an active bevel gear is fixedly arranged on the end of the rotating shaft, and a lower fixed plate is fixedly arranged above the active bevel gear, and an upper fixed plate is fixedly arranged above the lower fixed plate, and a sliding rod is symmetrically fixedly arranged between the upper and lower fixed plates, and a vertical screw is rotatably arranged between the sliding rods, and a driven bevel gear is fixedly arranged at the lower end of the vertical screw, and the driven bevel gear is meshed and linked with the active bevel gear, and a first lifting plate is arranged between the upper and lower fixed plates, the first lifting plate is threadedly connected to the vertical screw, and the first lifting plate is slidably connected to the sliding rod, and a front loading plate is fixedly arranged between the first lifting plates, and the raw material is located at the upper part of the front loading plate.
3. The high-efficiency UV curing device for card lamination according to claim 1, characterized in that: The card part and the film part both include a base frame, a third synchronous wheel is arranged inside the base frame, the number of the third synchronous wheels is 4 groups, every 2 groups of the third synchronous wheels are set as 1 set, a dust removal reserved position is arranged between the 2 sets of the third synchronous wheels, a third synchronous belt is sleeved between the third synchronous wheels of the same set, and the second synchronous wheels of the two adjacent groups of the third synchronous wheels of different sets are coaxially arranged on one side of the outside of the base frame, a second synchronous belt is sleeved between the second synchronous wheels, wherein one group of the second synchronous wheels is coaxially arranged with a first synchronous wheel at the far end inside the base frame, an eighth motor is fixedly arranged on the side of the outside of the base frame close to the first synchronous wheel, an active synchronous wheel is fixedly arranged on the end of the output shaft of the eighth motor, and a first synchronous belt is sleeved between the first synchronous wheel and the active synchronous wheel.
4. The high-efficiency UV curing device for card lamination according to claim 3, characterized in that: The card part and the film part both include a first suspension, the base frame is located inside the first suspension, a second guide rail is fixedly arranged at the lower part of the first suspension, a second slider is slidably arranged at the lower part of the second guide rail, a second motor is fixedly arranged at one end of the second guide rail, a second screw is fixedly arranged at the end of the output shaft of the second motor, the second slider is threadedly connected to the second screw, a first transverse frame is fixedly arranged at the lower part of the second slider near the loading position, a first suction cup is symmetrically arranged at the lower part of the first transverse frame, a positioning groove is arranged at the lower part of the first transverse frame, a positioning bolt is arranged inside the positioning groove, and the positioning bolt is connected to the The structure where the first suction cup is located is threadedly connected, and a mounting seat is symmetrically fixedly arranged below the first suspension, and the mounting seat is located above the base frame, and a slide rail is fixedly arranged on the upper part of the mounting seat, and a shift plate is slidably arranged on the upper part of the slide rail, and the shift plate is located on the side of the second slider away from the loading position, a connecting rod is fixedly arranged between the upper part of the shift plate and the second slider, a first cylinder is fixedly arranged on the upper part of the shift plate, and the output end of the first cylinder passes through the shift plate, and a second lifting plate is arranged below the shift plate, and the second lifting plate is fixedly connected to the output end of the first cylinder, and a first push plate is symmetrically fixedly arranged at the lower part of the second lifting plate.
5. The high-efficiency UV curing device for card lamination according to claim 1, characterized in that: A second suspension is fixedly arranged on the upper part of the rear frame, a rear loading plate is fixedly arranged below the second suspension, the number of the rear loading plates is 4 groups, every 2 groups of the rear loading plates are set as 1 set, the 2 sets of the rear loading plates correspond to the card part and the film part respectively, a third guide rail is fixedly arranged below between the rear loading plates of the same set, a third slider is slidably arranged on the upper part of the third guide rail, a third motor is fixedly arranged at one end of the third guide rail, a third screw is fixedly arranged at the end of the output shaft of the third motor, the third slider is threadedly connected with the third screw, a second cylinder is fixedly arranged on one side of the third slider, a second push plate is fixedly arranged at the output end of the second cylinder, and the second push plate is located between the rear loading plates of the same set.
6. The high-efficiency UV curing device for card lamination according to claim 5, characterized in that: A fourth guide rail is fixedly arranged at the lower part of the second suspension, a fourth slider is slidably arranged at the lower part of the fourth guide rail, a fourth motor is fixedly arranged at one end of the fourth guide rail, a fourth screw is fixedly arranged at the end of the output shaft of the fourth motor, the fourth slider is threadedly connected to the fourth screw, a second transverse frame is fixedly arranged at one side of the fourth slider, a nozzle is fixedly arranged at one side of the second transverse frame, a fifth guide rail is fixedly arranged at the upper part of the second suspension, a fifth slider is slidably arranged at the upper part of the fifth guide rail, a fifth motor is fixedly arranged at one end of the fifth guide rail, a fifth screw is fixedly arranged at the end of the output shaft of the fifth motor, the fifth slider is threadedly connected to the fifth screw, a fourth cylinder is fixedly arranged on the side of the fifth slider away from the second transverse frame, a third transverse frame is fixedly arranged at the output end of the fourth cylinder, and a second suction cup is fixedly arranged at the lower part of the third transverse frame.
7. The high-efficiency UV curing device for card lamination according to claim 1, characterized in that: The third suspension, the ninth motor, and the fourth suspension are fixedly arranged on the upper part of the rear frame, a lower pressure wheel is rotatably arranged on the inner lower part of the third suspension, a gear is coaxially arranged on the outer side of the third suspension with the lower pressure wheel, a gear is fixedly arranged on the end of the output shaft of the ninth motor, a chain is sleeved between the gears, a third cylinder is fixedly arranged on the upper part of the third suspension, a second lifting frame is arranged on the inner upper part of the third suspension, an upper pressure wheel is rotatably arranged on the inner side of the second lifting frame, the second lifting frame is fixedly connected to the output end of the third cylinder, and a UV curing device is fixedly arranged between the third suspension and the fourth suspension.
8. The high-efficiency UV curing device for card lamination according to claim 7, characterized in that: A roller is rotatably arranged on a side of the third suspension close to the fourth suspension, a sixth guide rail is fixedly arranged on the upper part of the fourth suspension, a sixth slider is slidably arranged on the upper part of the sixth guide rail, a sixth motor is fixedly arranged at one end of the sixth guide rail, a sixth screw is fixedly arranged at the end of the output shaft of the sixth motor, the sixth slider is threadedly connected to the sixth screw, a fifth cylinder is fixedly arranged on a side of the sixth slider away from the third suspension, a fourth transverse frame is fixedly arranged at the output end of the fifth cylinder, and a third suction cup is fixedly arranged at the lower part of the fourth transverse frame.
9. A high-efficiency UV curing device for card lamination according to claim 2 or 4 or 5 or 6 or 8, characterized in that: A positioning sensor is fixedly arranged on one side of one group of long sides of each guide rail, a baffle is fixedly arranged on the same side of each slider as the positioning sensor, a guide groove is fixedly arranged on one side of one group of long sides of each guide rail, a guide chain is arranged on the same side of each slider as the guide groove, and both ends of the guide chain are fixedly connected to the corresponding slider and guide groove respectively.
10. The high-efficiency UV curing device for card lamination according to claim 1, characterized in that: The processing technology is: (1) In the initial state, the card and film raw materials are placed on the front carrier plate, corresponding to the card part and the film part respectively; (2) The seventh motor is started, and the coupling causes the rotating shaft and the driving bevel gear to rotate. The driving bevel gear drives the driven bevel gear and the vertical screw to rotate. Combined with the sliding limit of the slide bar, the first lifting plate and the front loading plate move up until the uppermost card and film reach the specified position; (3) The first motor starts, and the first slider is driven to move downward along the first guide rail through the first screw until the lifting suction cup is in contact with the uppermost card or film, and the uppermost card or film is sucked up by the lifting suction cup. The first motor starts again and reverses until the lifting suction cup moves to the set height; (4) The second motor is started, and the second slider is driven by the second screw to move along the second guide rail to one end close to the front frame. The card and film are taken from the lifting suction cup by the first suction cup. The second motor is started again and reversed. When more than half of the length of the card and film is located above the third synchronous belt close to the front frame, the suction of the first suction cup is released, so that the card and film fall onto the third synchronous belt. (5) The eighth motor is started, and the output shaft of the eighth motor drives the active synchronous wheel to rotate. Through the transmission of the first synchronous belt and the first synchronous wheel, and then through the transmission of the second synchronous belt and the second synchronous wheel, the two sets of third synchronous wheels and the third synchronous belt rotate in the same direction and at the same speed, and the cards and films on the upper parts are transmitted toward the rear frame until the cards and films are completely moved to the third synchronous belt close to the rear frame; (6) The first cylinder starts, pushing the second lifting plate and the first push plate down to a certain height, and the second motor starts again. The second slider pushes the moving plate along the slide rail toward the rear frame through the connecting rod. At the same time, the first push plate pushes the cards and films on the third synchronous belt close to the rear frame toward the rear frame until the cards and films are completely pushed onto the rear loading plate; (7) The fourth motor is started, and the fourth slider is driven by the fourth screw to move along the fourth slide rail from the side close to the film portion to the side away from the film portion above the card portion. During this process, the nozzle is in an open state, and the glue is evenly sprayed on the card; (8) The second cylinder starts to push the second push plate up to a certain height, and the third motor starts to drive the third slider along the third guide rail toward the second suspension through the third screw until the second push plate pushes the card and film between the second suspension and the third suspension; (9) The fourth cylinder is started to push the third transverse frame downward. When the second suction cup is in contact with the film, the film is sucked up by the second suction cup and moved up to a certain height. The fifth motor is started to drive the fifth slider to move toward the card along the fifth guide rail through the fifth screw. When the film is completely moved above the card, the film is moved downward. When the film contacts the glue on the card surface, the suction of the second suction cup is released, so that the film covers the card surface. (10) The film and the card are pushed as a whole toward the third suspension by the second push plate until the whole moves to between the upper pressing wheel and the lower pressing wheel near one end of the third suspension, the third cylinder is started to push the second lifting frame downward until the upper pressing wheel and the lower pressing wheel clamp the film and the card as a whole, the ninth motor is started to drive the lower pressing wheel to rotate through the transmission of the chain and gear, the upper pressing wheel and the lower pressing wheel cooperate to press the film and the card as a whole and send them to the upper part of the roller, after being cured by the UV curing device, they are moved to the side of the fourth suspension away from the third suspension; (11) The fifth cylinder is started to push the fourth transverse moving frame downward. When the third suction cup is in contact with the film and the card as a whole, the third suction cup sucks up the whole and moves it up to a certain height. The sixth motor is started to drive the sixth slider to move along the sixth guide rail toward the lower material rack through the sixth screw. When the fourth transverse moving frame is completely moved to the top of the unloading rack, the fourth transverse moving frame is moved downward. When the film and the card are stably placed on the top of the unloading rack, the suction of the third suction cup is released. (12) The loading section continues to load materials, and the above steps are carried out in sequence.