Toy sharp edge detection device and detection method

By designing a toy sharp edge detection device, and using the cooperation of the support ring plate and the electric guide mechanism, the precise alignment of the toy sharp edge and the measuring tape is achieved, the problems of low detection efficiency and poor convenience in the prior art are solved, and the detection efficiency and adaptability are improved.

CN120043949BActive Publication Date: 2025-07-04GUANGDONG SHITONG INSTR TESTING SERVICE CO LTD
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Patent Information

Application Number
CN202510517873.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2025-07-04
Estimated Expiration
2045-04-24

AI Technical Summary

Technical Problem

The existing toy sharp edge detection device has low testing efficiency and poor convenience during the inspection process, and it is impossible to accurately adjust the relative position of the toy and the self-adhesive tape on the rotating mandrel, resulting in difficulty in detection.

Method used

A toy sharp edge detection device is designed, including a base, a support ring plate, a rotating mandrel and a movable toy fixing clamping mechanism. Through the rotation of the support plate and the support ring plate and the coordination of the electric guide mechanism, the precise alignment of the toy sharp edge and the measuring tape is achieved, improving detection efficiency and convenience.

Benefits of technology

It realizes accurate detection of sharp edges of toys, improves detection efficiency and convenience, and can quickly detect sharp edges on multiple rotating mandrels, adapting toys of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application relates to the technical field of sharp edge detection devices, and provides a toy sharp edge detection device and a detection method. The toy sharp edge detection device includes: a base; a first support ring plate, the first support ring plate is arranged on the base; a second support ring plate, the second support ring plate is connected to the first support ring plate; a support plate, the support plate is connected to the second support ring plate, and the first rotating shaft and the second rotating shaft are arranged at an angle; a rotating mandrel rotatably penetrating through the support plate; a rotation driving mechanism arranged on the base, the rotation driving mechanism can be in transmission connection with the rotating mandrel; a first toy fixing and clamping mechanism, the first toy fixing and clamping mechanism is movably arranged on the side of the support plate facing away from the base, and is used for clamping and fixing the toy and pressing the sharp edge of the clamped and fixed toy against the measuring tape fixed on the rotating mandrel. This toy sharp edge detection device can improve the test efficiency and convenience of toy sharp edge detection.
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Description

Technical Field

[0001] The present application relates to the technical field of sharp edge detection devices, and more specifically, to a toy sharp edge detection device and a detection method. Background Art

[0002] Toys need to undergo various tests before leaving the factory, which is very important for the safety and health of children who will play with the toys later. Because during the process of playing with toys, various parts of a child's body may come into direct contact with the toys. If the toys have sharp edges, they may scratch the child's skin or cause more serious damage to the child's body. For this reason, toy sharp edge detection devices have been designed in the prior art to detect the sharp edges of toys. In the prior art, either a handheld sharp edge detection device is used to detect toys, which makes the detection operation inconvenient, or the toy is fixed on the detection device, and the sharp edge of the toy is made to abut against the self-adhesive tape on the rotating mandrel for detection. However, in the toy sharp edge detection devices in the prior art, after the toy is fixed on the corresponding fixture, its angle cannot be adjusted. In this way, when moving relatively close to the self-adhesive tape on the rotating mandrel, the self-adhesive tape may not be able to accurately abut against the sharp edge. Then, it is necessary to move the fixture for clamping the toy or move the rotating mandrel and loosen the toy, and then repeatedly adjust the toy to the appropriate orientation angle, which greatly reduces the test efficiency and difficulty of toy sharp edge detection. Summary of the Invention

[0003] In view of this, the present application provides a toy sharp edge detection device to solve the technical problems of low test efficiency and poor convenience in toy sharp edge detection in the prior art.

[0004] The present application provides a toy sharp edge detection device, wherein the toy sharp edge detection device includes: a base;

[0005] A first support ring plate, which is arranged on the base;

[0006] A second support ring plate, which is spaced inside the inner circle of the first support ring plate and is rotatably connected to the first support ring plate through a first rotating shaft;

[0007] A support plate, which is spaced inside the inner circle of the second support ring plate and is rotatably connected to the second support ring plate through a second rotating shaft, and the first rotating shaft and the second rotating shaft are arranged at an angle;

[0008] A rotating mandrel rotatably passing through the support plate, and the rotating mandrel can fix a measuring tape;

[0009] A rotation driving mechanism disposed on the base, the rotation driving mechanism being capable of being in transmission connection with the rotation spindle to drive the rotation spindle to rotate;

[0010] A first toy fixing and clamping mechanism, the first toy fixing and clamping mechanism being movably disposed on a side of the support plate facing away from the base, for fixing and clamping a toy and pressing a sharp edge of the fixed and clamped toy against a measuring tape fixed on the rotation spindle.

[0011] Further, the first rotating shaft is perpendicular to the second rotating shaft, the support plate is a circular plate, and the circular plate, the first support ring plate, and the second support ring plate are arranged concentrically.

[0012] Further, one first rotating shaft is fixedly connected to each of the radial two ends of the second support ring plate, the axes of the first rotating shafts are located on the same radial line of the second support ring plate, each first rotating shaft is rotatably connected to the inner ring side of the first support ring plate respectively, one second rotating shaft is fixedly connected to each of the radial two ends of the support plate, the axes of the second rotating shafts are located on the same radial line of the support plate, each second rotating shaft is rotatably connected to the inner ring side of the second support ring plate respectively, and the toy sharp edge detection device includes a first locking mechanism for fixing the first rotating shaft to the first support ring plate and a second locking mechanism for fixing the second rotating shaft to the second support ring plate.

[0013] Further, the toy sharp edge detection device includes an annular track disposed on a surface of the support plate facing away from the base, the annular track surrounding the rotation spindle, and the first toy fixing and clamping mechanism is disposed on the annular track and capable of moving along the annular track.

[0014] Further, the annular track is a track portion of an electric guide rail, and the electric guide rail mechanism further includes a slider portion disposed on the annular track, and the first toy fixing and clamping mechanism is detachably mounted on the slider portion.

[0015] Further, the number of the rotation spindles is multiple, the multiple rotation spindles are parallel and spaced from each other, driven gears are disposed on a section of the rotation spindle between the support plate and the base, the heights of the driven gears corresponding to each rotation spindle are different, the rotation driving mechanism includes a motor disposed on the base in a liftable manner and a driving gear disposed on an output shaft of the motor, and when the motor is lifted to different heights, it can be meshed with the driven gears at different heights one by one, and the axis of the output shaft of the motor is parallel to the axis of the rotation spindle.

[0016] Furthermore, the toy sharp edge detection device includes a lifting guide rail arranged on the base, the upper surface of the lifting guide rail spirals and rises along a first circular arc trajectory, the motor is movably arranged on the lifting guide rail along the lifting guide rail, and when the motor moves on the lifting guide rail, the driving gear can move up or down along a second circular arc trajectory, and the projection of the second circular arc trajectory along the axis of the rotating spindle surrounds each rotating spindle.

[0017] Furthermore, a circular guide groove is formed on the base, and a plurality of columns are connected below the first support ring plate. A sliding head is formed at the lower end of the column to cooperate with the circular guide groove. The column can move along the circular guide groove to allow the first support ring plate to rotate relative to the base. The column is also connected to a locking structure for locking the lower end of the column to the base.

[0018] Furthermore, the toy sharp edge detection device also includes a second toy fixing clamping mechanism disposed on the base and located on one side of the first supporting ring plate, and the second toy fixing clamping mechanism can move to a position adjacent to the measuring tape fixed on the rotating spindle.

[0019] In addition, the present invention also provides a toy sharp edge detection method, wherein the toy sharp edge detection device is used for implementation, and the toy sharp edge detection method includes selecting a first detection method or a second detection method for detection by determining the size of the toy to be detected, when the size of the toy to be detected is less than or equal to 1 / 3 of the diameter of the support plate, selecting the first detection method for detection, and when the size of the toy to be detected is greater than 1 / 3 of the diameter of the support plate, selecting the second detection method for detection;

[0020] The first detection method comprises the steps of:

[0021] S1. Wrapping a layer of measuring tape around the section of each rotating spindle located on the side of the support plate away from the base;

[0022] S2, fixing the toy to be tested on the first toy fixing and clamping mechanism;

[0023] S3, driving the first toy fixing and clamping mechanism through the electric guide rail mechanism, and the action of the first toy fixing and clamping mechanism makes the toy to be detected fixed by the first toy fixing and clamping mechanism close to one of the target rotating spindles among the multiple rotating spindles;

[0024] S4, by rotating the second support ring plate relative to the first support ring plate and the support plate relative to the second support ring plate, and driving the first toy fixing and clamping mechanism and the first toy fixing and clamping mechanism through the electric guide mechanism, so that the sharp edge of the toy to be detected fixed by the first toy fixing and clamping mechanism is pressed against the measuring tape on the corresponding target rotating spindle, the first rotating shaft is fixed to the first support ring plate, and the second rotating shaft is fixed to the second support ring plate;

[0025] S5, moving the motor along the lifting guide rail so that the driving gear meshes with the driven gear corresponding to the target rotating spindle, starting the motor, driving the corresponding rotating spindle to rotate one circle, and then shutting down the motor so that the measuring tape on the target rotating spindle is cut by the sharp edge of the toy to be tested;

[0026] S6, repeating steps S3 to S5 and making the target rotating spindle different each time, until the measuring tapes on all rotating spindles are cut by the sharp edges of the toy to be tested, then removing each measuring tape and recording the cut length of each measuring tape;

[0027] The second detection method comprises the steps of:

[0028] T1. Wrap a layer of measuring tape around the section of each rotating spindle located on the side of the support plate away from the base;

[0029] T2, fix the toy to be tested on the second toy fixing and clamping mechanism;

[0030] T3, through the action of the second toy fixing and clamping mechanism, the toy to be detected fixed by the second toy fixing and clamping mechanism is adjacent to one of the target rotating spindles among the multiple rotating spindles;

[0031] T4. By rotating the second support ring plate relative to the first support ring plate and the support plate relative to the second support ring plate, and by rotating the first support ring plate relative to the base and the action of the second toy fixing and clamping mechanism, the sharp edge of the toy to be tested fixed by the second toy fixing and clamping mechanism is pressed against the measuring tape on the corresponding target rotating spindle, the first rotating shaft is fixed to the first support ring plate, the second rotating shaft is fixed to the second support ring plate, and the lower end of the column below the first support ring plate is locked and fixed to the base;

[0032] T5, moving the motor along the lifting guide rail so that the driving gear meshes with the driven gear corresponding to the target rotating spindle, starting the motor, driving the corresponding rotating spindle to rotate one circle, and then shutting down the motor so that the measuring tape on the target rotating spindle is cut by the sharp edge of the toy to be tested;

[0033] T6. Repeat steps T3 to T5 with different target rotating spindles each time until the measuring tapes on all the rotating spindles are cut off by the sharp edges of the toy to be detected, then remove each measuring tape and record the length of each measuring tape that is cut.

[0034] The beneficial effects of the toy sharp edge detection device provided by the present invention are as follows:

[0035] Compared with the prior art, in the toy sharp edge detection device provided by the present invention, since the first toy fixing and clamping mechanism is movably arranged on the side of the support plate facing away from the base, the support plate is rotatably connected to the second support ring plate, and the second support ring plate is rotatably connected to the first support ring plate, the distance and position between the toy fixed by the first toy fixing and clamping mechanism and the rotating spindle can be changed by the movement (displacement) of the first toy fixing and clamping mechanism. The angle between the rotating spindle and the toy fixed by the first toy fixing and clamping mechanism in one direction can be changed by the rotation of the support plate relative to the second support ring plate, and the angle between the rotating spindle and the toy fixed by the first toy fixing and clamping mechanism in another direction can be changed by the rotation of the second support ring plate relative to the first support ring plate. Thus, the relative position relationship between the sharp edge of the toy fixed by the first toy fixing and clamping mechanism and the measuring tape on the rotating spindle can be accurately adjusted, so that the sharp edge of the toy can be accurately pressed against the measuring tape on the rotating spindle at the required angle and orientation, improving the test efficiency and convenience of toy sharp edge detection. Description of the Drawings

[0036] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0037] Figure 1 A perspective three-dimensional schematic diagram of a toy sharp edge detection device according to an embodiment of the present application;

[0038] Figure 2 is Figure 1 an enlarged view of part A in

[0039] Figure 3 is Figure 1 an enlarged view of part B in

[0040] Figure 4 Another perspective three-dimensional schematic diagram of a toy sharp edge detection device according to an embodiment of the present application;

[0041] Figure 5 is Figure 4Enlarged view of location A

[0042] Figure 6 Is a perspective view of a partial structure of a column in a toy sharp edge detection device according to an embodiment of the present application;

[0043] Figure 7 Is a perspective schematic diagram of another perspective of a toy sharp edge detection device according to an embodiment of the present application;

[0044] Figure 8 Is Figure 7 Enlarged view of location A

[0045] Explanation of reference numerals:

[0046] 1 - First support ring plate; 2 - Second support ring plate; 3 - Support plate; 4 - First rotating shaft; 5 - Second rotating shaft; 6 - Rotating spindle; 7 - First toy fixing and clamping mechanism; 8 - Locking nut; 9 - Annular track; 10 - Slide block part; 11 - Driven gear; 12 - Motor; 13 - Driving gear; 14 - Lifting guide rail; 15 - Lifting sliding block; 16 - First knob-type locking screw; 17 - Second knob-type locking screw; 18 - Second toy fixing and clamping mechanism; 19 - Clamping plate; 100 - Base; 101 - Circular guide groove; 141 - Upper surface; 200 - Column; 201 - Sliding head; 202 - Flange plate; 300 - Main body; 301 - Jaw part. Detailed implementation manners

[0047] To facilitate the understanding of the present application, the present application will be described more comprehensively below with reference to the relevant drawings. One or at least three embodiments of the present application are exemplarily shown in the drawings to make the understanding of the technical solutions disclosed in the present application more accurate and thorough. However, it should be understood that the present application can be implemented in various different forms and is not limited to the embodiments described below.

[0048] The same or similar reference numerals in the drawings of the present application correspond to the same or similar components; in the description of the present application, it should be understood that if there are terms such as "upper", "lower", "left", "right", etc. indicating the orientation or positional relationship, they are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the positional relationship in the drawings are only for exemplary illustration and cannot be understood as a limitation of the present application. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific situations.

[0049] In addition, if the embodiments of the present application involve descriptions such as "first" and "second", the descriptions of "first", "second", etc. are only for descriptive purposes and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, if "and / or" or "and / or" appears throughout the text, its meaning includes three parallel scenarios. Taking "A and / or B" as an example, it includes Scenario A, or Scenario B, or the scenario where both A and B are satisfied simultaneously.

[0050] In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the fact that those skilled in the art can implement them. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by this application.

[0051] See Figures 1 to 8 , according to one aspect of the present invention, a toy sharp edge detection device is provided. Among them, the toy sharp edge detection device includes: a base 100, which can specifically be in the form of a plate or a rack, serving as the support basis for the entire toy sharp edge detection device and can be placed on the ground, tabletop, or operating tabletop;

[0052] A first support ring plate 1, and the first support ring plate 1 is arranged on the base 100;

[0053] A second support ring plate 2, and the second support ring plate 2 is spaced on the inner ring side of the first support ring plate 1 and is rotatably connected to the first support ring plate 1 through a first rotating shaft 4;

[0054] A support plate 3, and the support plate 3 is spaced on the inner ring side of the second support ring plate 2 and is rotatably connected to the second support ring plate 2 through a second rotating shaft 5. The first rotating shaft 4 and the second rotating shaft 5 are arranged at an angle;

[0055] A rotating mandrel 6 rotatably passing through the support plate 3. The rotating mandrel 6 can fix a measuring tape. The commonly used measuring tape is a PTFE tape. The PTFE tape has a single-sided coating and is made of tetrafluoroethylene. Of course, tapes made of other suitable materials are also acceptable. Preferably, the rotating mandrel 6 has alignment lines, and the measuring tape is pasted on the rotating mandrel 6 along the alignment lines to prevent the measuring tape from being pasted unevenly;

[0056] A rotation driving mechanism arranged on the base 100. The rotation driving mechanism can be in transmission connection with the rotating mandrel 6 to drive the rotating mandrel 6 to rotate;

[0057] The first toy fixing and clamping mechanism 7 is movably arranged on the side of the support plate 3 facing away from the base 100, and is used for fixing and clamping a toy and pressing the sharp edge of the fixed and clamped toy against the measuring tape fixed on the rotating mandrel 6.

[0058] In the toy sharp edge detection device provided by the present invention, since the first toy fixing and clamping mechanism 7 is movably arranged on the side of the support plate 3 facing away from the base 100, the support plate 3 is rotatably connected to the second support ring plate 2, and the second support ring plate 2 is rotatably connected to the first support ring plate 1. Therefore, the distance and position between the toy fixed by the first toy fixing and clamping mechanism 7 and the rotating mandrel 6 can be changed by the movement (displacement) of the first toy fixing and clamping mechanism 7. The angle between the rotating mandrel 6 and the toy fixed by the first toy fixing and clamping mechanism 7 in one direction can be changed by the rotation of the support plate 3 relative to the second support ring plate 2, and the angle between the rotating mandrel 6 and the toy fixed by the first toy fixing and clamping mechanism 7 in another direction can be changed by the rotation of the second support ring plate 2 relative to the first support ring plate 1. Thus, the relative positional relationship between the sharp edge of the toy fixed by the first toy fixing and clamping mechanism 7 and the measuring tape on the rotating mandrel 6 can be accurately adjusted, so that the sharp edge of the toy can be accurately pressed against the measuring tape on the rotating mandrel 6 at the required angle and orientation, improving the test efficiency and convenience of toy sharp edge detection.

[0059] According to a specific embodiment of the present application, the first rotating shaft 4 is perpendicular to the second rotating shaft 5, the support plate 3 is a circular plate, and the circular plate, the first support ring plate 1, and the second support ring plate 2 are arranged concentrically. One first rotating shaft 4 is fixedly connected to each of the radial two ends of the second support ring plate 2, and the axes of the first rotating shafts 4 are located on the same radial line of the second support ring plate 2. Each first rotating shaft 4 is rotatably connected to the inner ring side of the first support ring plate 1. One second rotating shaft 5 is fixedly connected to each of the radial two ends of the support plate 3, and the axes of the second rotating shafts 5 are located on the same radial line of the support plate 3. Each second rotating shaft 5 is rotatably connected to the inner ring side of the second support ring plate 2. The toy sharp edge detection device includes a first locking mechanism for fixing the first rotating shaft 4 to the first support ring plate 1 and a second locking mechanism for fixing the second rotating shaft 5 to the second support ring plate 2. Specifically, the first rotating shaft 4 has a section extending out of the outer ring side of the first support ring plate 1, and an external thread is formed on this section. The second rotating shaft 5 has a section extending out of the outer ring side of the second support ring plate 2, and an external thread is formed on this section. Both the first locking mechanism and the second locking mechanism can be locking nuts 8, and the locking nuts 8 are installed on the sections of the first rotating shaft 4 extending out of the outer ring side of the first support ring plate 1 and the sections of the second rotating shaft 5 extending out of the outer ring side of the second support ring plate 2 through thread fitting.

[0060] According to an embodiment of the present application, the toy sharp edge detection device includes an annular track 9 provided on the surface of the support plate 3 facing away from the base 100. The annular track 9 surrounds the rotating spindle 6, and the first toy fixing and clamping mechanism 7 is provided on the annular track 9 and can move along the annular track 9.

[0061] According to a preferred embodiment of the present application, the annular track 9 is a track portion of an electric guide rail. The electric guide rail mechanism further includes a slider portion 10 provided on the annular track 9. The first toy fixing and clamping mechanism 7 is detachably mounted on the slider portion 10. Of course, the annular track 9 can also be a pure mechanical structure. In this case, the first toy fixing and clamping mechanism 7 is manually operated to move along the annular track 9.

[0062] According to an embodiment of the present application, the number of rotating spindles 6 is multiple, for example, 4 rotating spindles 6 arranged at equal angular intervals such as 90°. The multiple rotating spindles 6 are parallel and spaced from each other. A driven gear 11 is provided on the section of the rotating spindle 6 located between the support plate 3 and the base 100. The heights of the driven gears 11 corresponding to the respective rotating spindles 6 are different. The rotation driving mechanism includes a motor 12 that is liftably provided on the base 100 and a driving gear 13 provided on the output shaft of the motor 12. When the motor 12 is lifted to different heights, it can be engaged with the driven gears 11 at different heights one by one. The output shaft of the motor 12 is parallel to the axis of the rotating spindle 6. The advantage of this embodiment is that by providing multiple rotating spindles 6 on the support plate 3, the measurement tapes are installed on the multiple rotating spindles 6 at one time, and there is no need to repeatedly clamp the toy to be tested and repeatedly replace the measurement tape. Only by moving the toy to be tested fixed by the first toy fixing and clamping mechanism 7 can the multiple sharp edges of the toy to be tested be quickly tested at one time. In addition, due to the different heights of the driven gears 11 corresponding to the respective rotating spindles 6, the corresponding rotating spindle 6 can be selectively driven to rotate by lifting the motor 12 to change the position height.

[0063] According to a specific embodiment of the present application, the toy sharp edge detection device includes a lifting guide rail 14 provided on a base 100. The upper surface 141 of the lifting guide rail 14 spirally ascends along a first circular arc trajectory. A motor 12 is movably provided on the lifting guide rail 14 along the lifting guide rail 14. When the motor 12 moves on the lifting guide rail 14, a driving gear 13 can move upward or downward along a second circular arc trajectory. The projection of the second circular arc trajectory around the axis of the rotation spindle 6 surrounds each rotation spindle 6. Specifically, a lifting sliding block 15 is installed on the lifting guide rail 14, and the motor 12 is installed on the lifting sliding block 15. The lifting sliding block 15 can be fixed to the lifting guide rail 14 by a first knob-type locking screw 16. Specifically, clamping plates 19 that sandwich the lifting guide rail 14 are connected to both sides below the lifting sliding block 15. The first knob-type locking screw 16 is arranged on the clamping plates 19 so that the clamping plates 19 can abut and press against the outer side of the lifting guide rail 14. In this way, when the lifting sliding block 15 spirally ascends or descends along the first circular arc trajectory, the driving gear 13 can gradually engage with the driven gear 11 along the superposition direction of the vertical direction and the horizontal arc direction, avoiding the impact phenomenon when the tooth positions are incorrect during meshing.

[0064] As another embodiment, the motor 12 can also be installed on the base 100 through mechanisms such as a lifting cylinder. At this time, the central axis of the driving gear 13 is located on the center line surrounded by a plurality of driven gears 11.

[0065] According to an embodiment of the present application, a circular guide groove 101 is formed on the base 100. A plurality of columns 200 are connected below the first support ring plate 1. The lower ends of the columns 200 form sliding heads 201 that cooperate with the circular guide groove 101. The columns 200 can move along the circular guide groove 101 to enable the first support ring plate 1 to rotate relative to the base 100. A locking structure for locking and fixing the lower end of the column 200 to the base 100 is also connected to the column 200. A flange plate 202 can be provided at the lower end of the column 200. The locking structure can be a second knob-type locking screw 17 that passes through the flange plate 202. The screw part of the second knob-type locking screw 17 can be pressed against the base 100 after being tightened, so that the first support ring plate 1 is locked to the base 100. After loosening, the first support ring plate 1 can adjust its position by rotating through the cooperation between the lower end of the column 200 and the circular guide groove 101.

[0066] According to a specific embodiment of the present application, the toy sharp edge detection device further includes a second toy fixing and clamping mechanism 18 disposed on the base 100 and on one side of the first support ring plate 1. The second toy fixing and clamping mechanism 18 can move to a position adjacent to the measuring tape fixed on the rotating spindle 6. The present application employs two toy fixing and clamping mechanisms, and it is possible to select whether to use the first toy fixing and clamping mechanism 7 or the second toy fixing and clamping mechanism 18 according to the size of the toy and other requirements, which increases the ability of the toy sharp edge detection device to adapt to products of more sizes. Both the first toy fixing and clamping mechanism 7 and the second toy fixing and clamping mechanism 18 can be automated electric control manipulators. The automated electric control manipulator includes a main machine 300 and a jaw part 301 that is telescopically and rotatably connected to the main machine 300.

[0067] According to another aspect of the present invention, a method for detecting the sharp edges of a toy is provided. In this method, the toy sharp edge detection device described above is used to implement the detection. The method for detecting the sharp edges of a toy includes detecting by selecting a first detection method or a second detection method based on determining the size of the toy to be detected. When the size of the toy to be detected is less than or equal to 1 / 3 of the diameter of the support plate 3 (of course, this size definition can be adjusted according to actual needs), the first detection method is selected for detection. When the size of the toy to be detected is greater than 1 / 3 of the diameter of the support plate 3, the second detection method is selected for detection;

[0068] The first detection method includes the steps of:

[0069] S1. Wrap a layer of measuring tape around the section of each rotating spindle 6 on the side of the support plate 3 facing away from the base 100;

[0070] S2. Fix the toy to be detected on the first toy fixing and clamping mechanism 7;

[0071] S3. Drive the first toy fixing and clamping mechanism 7 and the actions of the first toy fixing and clamping mechanism 7 through the electric guide rail mechanism to make the toy to be detected fixed by the first toy fixing and clamping mechanism 7 adjacent to one of the target rotating spindles among the plurality of rotating spindles 6;

[0072] S4. By rotating the second support ring plate 2 relative to the first support ring plate 1 and rotating the support plate 3 relative to the second support ring plate 2, and by driving the first toy fixing and clamping mechanism 7 and the actions of the first toy fixing and clamping mechanism 7 through the electric guide rail mechanism, make the sharp edge of the toy to be detected fixed by the first toy fixing and clamping mechanism 7 press against the measuring tape on the corresponding target rotating spindle, fix the first rotating shaft 4 to the first support ring plate 1, and fix the second rotating shaft 5 to the second support ring plate 2;

[0073] S5, moving the motor 12 along the lifting guide rail 14, so that the driving gear 13 is meshed with the driven gear 11 corresponding to the target rotating spindle, starting the motor 12, driving the corresponding rotating spindle 6 to rotate one circle, and then shutting down the motor 12, so that the measuring tape on the target rotating spindle is cut by the sharp edge of the toy to be tested;

[0074] S6, repeating steps S3 to S5 and making the target rotating spindle different each time, until the measuring tapes on all rotating spindles 6 are cut by the sharp edge of the toy to be tested, then removing each measuring tape and recording the cut length of each measuring tape for toy sharp edge analysis, such as calculating the percentage of the measuring tape length cut during the test, if the value is greater than 50% of the contact length, the edge to be tested is a sharp edge;

[0075] The second detection method comprises the steps of:

[0076] T1. Wrap a layer of measuring tape around the section of each rotating spindle 6 located on the side of the support plate 3 facing away from the base 100;

[0077] T2, fix the toy to be tested on the second toy fixing and clamping mechanism 18;

[0078] T3, through the action of the second toy fixing and clamping mechanism 18, the toy to be detected fixed by the second toy fixing and clamping mechanism 18 is adjacent to one of the target rotating spindles of the multiple rotating spindles 6;

[0079] T4, by rotating the second support ring plate 2 relative to the first support ring plate 1 and the support plate 3 relative to the second support ring plate 2, and by rotating the first support ring plate 1 relative to the base 100 and the action of the second toy fixing and clamping mechanism 18, the sharp edge of the toy to be tested fixed by the second toy fixing and clamping mechanism 18 is pressed against the measuring tape on the corresponding target rotating spindle, the first rotating shaft 4 is fixed to the first support ring plate 1, the second rotating shaft 5 is fixed to the second support ring plate 2, and the lower end of the column 200 below the first support ring plate 1 is locked and fixed to the base 100;

[0080] T5, move the motor 12 along the lifting guide rail 14, so that the driving gear 13 is meshed with the driven gear 11 corresponding to the target rotating spindle, start the motor 12, drive the corresponding rotating spindle 6 to rotate one circle, and then stop the motor 12, so that the measuring tape on the target rotating spindle is cut by the sharp edge of the toy to be tested;

[0081] T6. Repeat steps T3 to T5 and make the target rotating spindle different each time, until the measuring tapes on all rotating spindles 6 are cut by the sharp edges of the toy to be tested, then remove each measuring tape and record the cut length of each measuring tape.

[0082] It should be noted that the above embodiments only represent the preferred embodiments of the present application, and the description thereof is relatively specific and detailed, but it should not be construed as a limitation to the present application. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present application, several variations and improvements can be made, such as combining different features in each embodiment, etc., and these should all fall within the protection scope of the present application.

Claims

1. A toy sharp edge detection device, characterized in that, The toy sharp edge detection device comprises: a base; A first supporting ring plate, wherein the first supporting ring plate is arranged on the base; a second supporting ring plate, the second supporting ring plate being spaced apart and located on the inner ring side of the first supporting ring plate and being rotatably connected to the first supporting ring plate via a first rotating shaft; A support plate, the support plate is spaced apart and located on the inner ring side of the second support ring plate and is rotatably connected to the second support ring plate via a second rotating shaft, and the first rotating shaft and the second rotating shaft are arranged at an angle; A rotating spindle rotatably inserted into the support plate, the rotating spindle being capable of fixing a measuring tape; A rotation drive mechanism disposed on the base, the rotation drive mechanism being capable of being transmission-connected with the rotation spindle to drive the rotation spindle to rotate; A first toy fixing and clamping mechanism, which is movably disposed on a side of the support plate facing away from the base, and is used to clamp and fix the toy and press the sharp edge of the clamped and fixed toy against the measuring tape fixed on the rotating spindle; There are multiple rotating shafts, and the multiple rotating shafts are parallel and spaced from each other. A driven gear is provided on the section of the rotating shaft between the support plate and the base, and the driven gears corresponding to the respective rotating shafts are at different heights. The rotating drive mechanism includes a motor which can be lifted and lowered on the base and a driving gear provided on the output shaft of the motor. When the motor is lifted and lowered and is at different heights, it can mesh with the driven gears at different heights one by one, and the output shaft of the motor is parallel to the axis of the rotating shaft.

2. The toy sharp edge detection device according to claim 1, characterized in that, The first rotating shaft is perpendicular to the second rotating shaft, the supporting plate is a circular plate, and the circular plate, the first supporting ring plate and the second supporting ring plate are arranged concentrically.

3. The toy sharp edge detection device according to claim 2, wherein, The radial ends of the second support ring plate are respectively fixedly connected with a first rotating shaft, the axes of the first rotating shafts are located in the same radial direction of the second support ring plate, and the first rotating shafts are respectively rotatably connected to the inner ring side of the first support ring plate; the radial ends of the support plate are respectively fixedly connected with a second rotating shaft, the axes of the second rotating shafts are located in the same radial direction of the support plate, and the second rotating shafts are respectively rotatably connected to the inner ring side of the second support ring plate; the toy sharp edge detection device includes a first locking mechanism for fixing the first rotating shaft to the first support ring plate and a second locking mechanism for fixing the second rotating shaft to the second support ring plate.

4. The toy sharp edge detection device according to claim 2, wherein The toy sharp edge detection device comprises an annular track arranged on the surface of the support plate away from the base, the annular track surrounds the rotating spindle, and the first toy fixing and clamping mechanism is arranged on the annular track and can move along the annular track.

5. The toy sharp edge detection device according to claim 4, characterized in that, The annular track is the track portion of the electric guide rail, and the electric guide rail further comprises a slider portion arranged on the annular track, and the first toy fixing and clamping mechanism is detachably mounted on the slider portion.

6. The toy sharp edge detection device according to claim 5, wherein, The toy sharp edge detection device includes a lifting guide rail arranged on the base, the upper surface of the lifting guide rail spirals and rises along a first circular arc trajectory, the motor is movably arranged on the lifting guide rail along the lifting guide rail, when the motor moves on the lifting guide rail, the driving gear can move up or down along a second circular arc trajectory, and the projection of the second circular arc trajectory along the axis of the rotating spindle surrounds each rotating spindle.

7. The toy sharp edge detection device according to claim 6, characterized in that, A circular guide groove is formed on the base, and a plurality of columns are connected below the first support ring plate. A sliding head is formed at the lower end of the column to cooperate with the circular guide groove. The column can move along the circular guide groove to allow the first support ring plate to rotate relative to the base. The column is also connected to a locking structure for locking the lower end of the column to the base.

8. The toy sharp edge detection device according to claim 7, wherein, The toy sharp edge detection device further comprises a second toy fixing and clamping mechanism arranged on the base and located on one side of the first supporting ring plate, and the second toy fixing and clamping mechanism can move to a position adjacent to the measuring tape fixed on the rotating spindle.

9. A method for detecting sharp edges of a toy, characterized in that, The toy sharp edge detection device according to claim 8 is used for implementation, wherein the toy sharp edge detection method comprises selecting a first detection method or a second detection method for detection by determining the size of the toy to be detected, selecting the first detection method for detection when the size of the toy to be detected is less than or equal to 1 / 3 of the diameter of the support plate, and selecting the second detection method for detection when the size of the toy to be detected is greater than 1 / 3 of the diameter of the support plate; The first detection method comprises the steps of: S1. Wrapping a layer of measuring tape around the section of each rotating spindle located on the side of the support plate away from the base; S2, fixing the toy to be tested on the first toy fixing and clamping mechanism; S3, driving the first toy fixing and clamping mechanism through the electric guide rail and causing the toy to be detected fixed by the first toy fixing and clamping mechanism to be adjacent to one of the target rotating spindles among the multiple rotating spindles; S4, by rotating the second support ring plate relative to the first support ring plate and the support plate relative to the second support ring plate, and driving the first toy fixing and clamping mechanism and the first toy fixing and clamping mechanism through the electric guide rail, so that the sharp edge of the toy to be detected fixed by the first toy fixing and clamping mechanism is pressed against the measuring tape on the corresponding target rotating spindle, the first rotating shaft is fixed to the first support ring plate, and the second rotating shaft is fixed to the second support ring plate; S5, moving the motor along the lifting guide rail so that the driving gear meshes with the driven gear corresponding to the target rotating spindle, starting the motor, driving the corresponding rotating spindle to rotate one circle, and then shutting down the motor so that the measuring tape on the target rotating spindle is cut by the sharp edge of the toy to be tested; S6, repeating steps S3 to S5 and making the target rotating spindle different each time, until the measuring tapes on all rotating spindles are cut by the sharp edges of the toy to be tested, then removing each measuring tape and recording the cut length of each measuring tape; The second detection method comprises the steps of: T1. Wrap a layer of measuring tape around the section of each rotating spindle located on the side of the support plate away from the base; T2, fix the toy to be tested on the second toy fixing and clamping mechanism; T3, through the action of the second toy fixing and clamping mechanism, the toy to be detected fixed by the second toy fixing and clamping mechanism is adjacent to one of the target rotating spindles among the multiple rotating spindles; T4. By rotating the second support ring plate relative to the first support ring plate and the support plate relative to the second support ring plate, and by rotating the first support ring plate relative to the base and the action of the second toy fixing and clamping mechanism, the sharp edge of the toy to be tested fixed by the second toy fixing and clamping mechanism is pressed against the measuring tape on the corresponding target rotating spindle, the first rotating shaft is fixed to the first support ring plate, the second rotating shaft is fixed to the second support ring plate, and the lower end of the column below the first support ring plate is locked and fixed to the base; T5, moving the motor along the lifting guide rail so that the driving gear meshes with the driven gear corresponding to the target rotating spindle, starting the motor, driving the corresponding rotating spindle to rotate one circle, and then shutting down the motor so that the measuring tape on the target rotating spindle is cut by the sharp edge of the toy to be tested; T6. Repeat steps T3 to T5 and make the target rotating spindle different each time, until the measuring tapes on all rotating spindles are cut by the sharp edges of the toy to be tested, then remove each measuring tape and record the cut length of each measuring tape.

Citation Information

Patent Citations

  • Children toy sharp edge detection device

    CN215812327U

  • Children toy sharp edge detection device

    CN220894008U