Rapid installation device for butterfly-shaped cable clamp

By designing a quick installation device for butterfly cable clamps, the problems of low installation efficiency and hidden quality risks in the narrow space of the aircraft are solved, and the installation of butterfly clamps with simple operation, high efficiency and stable quality are achieved.

CN120049328APending Publication Date: 2025-05-27JIANGXI HONGDU AVIATION IND GRP
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Patent Information

Application Number
CN202510229898.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2025-05-27

AI Technical Summary

Technical Problem

When installing butterfly cable clamps in a narrow space of the aircraft, the operator needs to press the clamps with his fingers and tighten the bolts, which poses a risk of bolts falling off, resulting in low production efficiency and hidden quality risks.

Method used

A quick installation device for butterfly cable clamps is designed, including a handle, a handle locking mechanism and a clamp limiting mechanism. The device realizes the opening and closing of the clamp fixing frame through the opening and closing of the handle, fixes the butterfly cable clamp with the clamp limiting plate and nut placement groove, and fixes the handle through the spring lock mechanism to ensure the correct installation of the bolts.

Benefits of technology

The device simplifies operation, reduces the labor intensity of the operator, improves work efficiency, and effectively avoids the problem of bolts falling off, and improves the installation quality of butterfly clamps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a quick mounting device for a butterfly-shaped cable clamp, which is suitable for an aircraft cable assembly process. A quick installation device of a butterfly-shaped cable clamp comprises a handle and a handle locking mechanism, the quick installation device further comprises a clamp limiting mechanism, the clamp limiting mechanism comprises a clamp fixing frame, a clamp limiting plate and a nut placing groove, the clamp fixing frame comprises a left fixing frame and a right fixing frame which are symmetrical in structure, one end of the left fixing frame is hinged to one end of the right fixing frame, and the other end of the left fixing frame is hinged to the other end of the right fixing frame. The two connecting rods are oppositely arranged and can be opened and closed under the action of the handle; the clamp limiting plate is arranged in the clamp fixing frame and used for limiting left-right displacement of the butterfly-shaped cable clamp. The nut containing groove is formed in the center of the clamp fixing frame and used for containing a nut. The butterfly-shaped cable clamp penetrates into the cable harness and then is placed in the clamp limiting plate, and the clamp groove hole is opposite to the nut placing groove. The method has the advantages that the operation is simple; the working efficiency is improved; and the mounting quality of the butterfly clamp can be better ensured.
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Description

Technical Field

[0001] The invention relates to a quick installation device for a butterfly-shaped cable clamp, which is suitable for quickly completing the installation of the butterfly-shaped cable clamp in a narrow space of an aircraft during the aircraft cable assembly process. Background Art

[0002] When installing a butterfly-shaped cable clamp on an aircraft, usually four bundles of cables are inserted into the butterfly clamp respectively, and the operator presses the clamp with his fingers. When the clamp is pressed into place, the corresponding mounting bolt is placed into the clamp groove hole, and the bolt is tightened with a "slotted" screwdriver to complete the connection and installation between the clamp and the fuselage structure. When assembling in the narrow space of an aircraft, the operator uses a screwdriver tool with one hand and presses the clamp with the other hand while supporting the nut. There is a risk of the bolt and nut falling off due to the rebound of the clamp caused by the loss of hand strength to fix the clamp. After the bolt and nut fall off, the clamp needs to be pressed again for repeated installation. After the small batch and mass production of aircraft, this pure manual operation method without any tools is a great loss of the operator's physical strength. Not only is the production efficiency low, but the falling of bolts is also easy to cause redundant objects, thus bringing quality risks to the aircraft. Summary of the invention

[0003] The object of the present invention is to provide a quick installation device for a butterfly-shaped cable clamp, so as to meet the requirements on efficiency and quality in the process of assembling butterfly-shaped cables of aircraft.

[0004] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a quick installation device for a butterfly-shaped cable clamp, comprising a handle and a handle locking mechanism, the quick installation device also comprising a clamp limiting mechanism, which comprises a clamp fixing frame, a clamp limiting plate and a nut placing groove, the clamp fixing frame comprising a left fixing frame and a right fixing frame with symmetrical structures, one end of the left fixing frame and the right fixing frame are hinged, and the other end is respectively connected to the handle, the two are arranged opposite to each other, and can be opened and closed under the action of the handle; the clamp limiting plate is arranged in the clamp fixing frame, for limiting the left and right displacement of the butterfly-shaped cable clamp; the nut placing groove is arranged in the center of the clamp fixing frame, for placing the nut; the butterfly-shaped cable clamp is placed in the clamp limiting plate after passing through the cable harness, and its clamp groove hole is opposite to the nut placing groove.

[0005] Preferably, the clamp limiting mechanism is a truncated cone structure; the left fixing frame and the right fixing frame are combined to form a cavity for accommodating the butterfly-shaped cable clamp.

[0006] Preferably, the interior of the clamp fixing frame is a stepped structure.

[0007] Preferably, an opening is provided on the clamp fixing frame, and when the butterfly-shaped cable clamp is inserted, the cable harness is inserted.

[0008] Preferably, the clamp limiting plates are arranged in pairs and are oppositely arranged at the connection of the left fixing frame and the right fixing frame.

[0009] Preferably, the number of the clamp limiting plates is two groups, which are oppositely arranged.

[0010] Preferably, the opening and closing direction of the nut placement groove is the same as that of the clamp fixing frame.

[0011] Preferably, the handle locking mechanism is a spring lock mechanism.

[0012] Usage method: The operator presses to unlock the spring lock mechanism, pulls open the handle of the device, opens the clamp fixing frame to a suitable angle through the hinge rotation mechanism, places the nut to be installed in the nut placement groove, inserts the butterfly cable clamp into the cable harness and then places it in the clamp limiting plate on the clamp fixing frame to fix the position, then presses the spring lock mechanism to close and lock the handle, and finally places the screw into the clamp groove hole aligned with the center hole of the butterfly clamp fixing frame, and uses the socket installation tool to complete the rapid installation of the butterfly clamp.

[0013] Compared with the prior art, the present invention has the following advantages: 1. The operation is simple and can be carried out in the narrow space of the aircraft; 2. It liberates the hand strength of the operator, reduces the labor intensity and improves the work efficiency; 3. It can better ensure the installation quality of the butterfly clamp, and avoid the foreign matters caused by the bolt and nut falling due to the clamp rebound caused by the disappearance of the hand strength. Description of the Drawings

[0014] Figure 1 is the schematic structural diagram of the embodiment of the present invention; Figure 2 is the top view of the embodiment of the present invention; Figure 3 is the schematic structural diagram of the internal hexagonal socket installation tool used in cooperation with the embodiment of the present invention; Figures 1-3 In, 1. Spring lock mechanism; 2. Handle; 3. Baffle; 4. Butterfly clamp fixing frame; 5. Hinge rotation mechanism; 6. Hexagonal self-locking nut placement groove; 7. Internal hexagonal socket installation tool. Specific Embodiments

[0015] It should be noted that in this embodiment, the terms "left", "right", "up", "down", etc. are all described according to the drawings shown, and do not constitute a limitation to the present invention. Those of ordinary skill in the art should make an understanding that conforms to the technical solution of the present invention.

[0016] The following combines the attached Figures 1-3The present invention is further described in detail: A quick installation device for a butterfly-shaped cable clamp, including a handle and a handle locking mechanism. The quick installation device further includes a clamp limiting mechanism, which includes a clamp fixing frame, a clamp limiting plate, and a nut placement groove. The clamp fixing frame includes a left fixing frame and a right fixing frame with symmetrical structures. One end of the left fixing frame and the right fixing frame is hinged, and the other ends are respectively connected to the handle. They are arranged oppositely and can be opened and closed under the action of the handle; the clamp limiting plate is arranged inside the clamp fixing frame to limit the left and right displacement of the butterfly-shaped cable clamp; the nut placement groove is arranged at the center of the clamp fixing frame for placing nuts; after the butterfly-shaped cable clamp penetrates the cable harness, it is placed inside the clamp limiting plate, and its clamp groove hole is opposite to the nut placement groove.

[0017] Specifically, in this embodiment, the handle locking mechanism is a spring lock mechanism 1; the handle is a handle 2, and the spring lock mechanism 1 is installed between the oppositely arranged handles 2; the spring lock mechanism 1 is opened and locked by pressing the handle 2.

[0018] As a preferred implementation manner of this embodiment, the clamp fixing frame is a butterfly clamp fixing frame 4. The butterfly clamp fixing frame 4 includes a left fixing frame and a right fixing frame, and the two are hinged through a hinge rotation mechanism 5. The hinge rotation mechanism 5 is installed at one end of the left fixing frame and the right fixing frame. When the handle 2 is opened outward, the left fixing frame and the right fixing frame are opened at a certain angle accordingly.

[0019] As a preferred implementation manner of this embodiment, the clamp limiting plate is a baffle 3. The baffles 3 are arranged in pairs and are oppositely arranged at the connection of the left fixing frame and the right fixing frame, moving away from and approaching as the handle 2 is opened and closed; the height direction of the baffle 3 is consistent with the axial direction of the clamp limiting mechanism; in this embodiment, the number of the baffles 3 is two groups and they are oppositely arranged.

[0020] As a preferred implementation manner of this embodiment, openings are formed on the butterfly clamp fixing frame 4, and the open ends are located at the top of the butterfly clamp fixing frame 4. When the butterfly-shaped cable clamp is placed into the clamp limiting mechanism, the penetrated wire harness passes through the openings; in this embodiment, the openings are arranged in pairs and are located in front of the baffle 3.

[0021] As a preferred implementation manner of this embodiment, the clamp limiting mechanism is an inverted frustum structure, that is, its cross-section is trapezoidal; the left fixing frame and the right fixing frame enclose a cavity for accommodating the butterfly-shaped cable clamp; in order to adapt to butterfly-shaped cable clamps of various specifications and sizes, the inside of the clamp fixing frame is set as a stepped structure, and from bottom to top, the adapted clamp sizes increase from small to large.

[0022] As a preferred embodiment of this embodiment, the opening and closing direction of the nut placement groove is the same as that of the butterfly clamp fixing bracket 4. In this embodiment, the nut placement groove is a hexagon self-locking nut placement groove 6. Place the slotted hexagon head screw into the clamp groove hole aligned with the center hole of the butterfly clamp fixing bracket 4, and use the hexagon socket installation tool 7 to complete the rapid installation of the butterfly clamp. Specific implementation steps

[0023] The operator presses the unlocking spring lock mechanism 1, pulls open the device operation handle 2, and opens the butterfly clamp fixing bracket 4 to an appropriate angle through the hinge rotation mechanism 5. Place the required hexagon self-locking nut in the hexagon self-locking nut placement groove 6. After threading the butterfly-shaped clamp through the cable harness, place it in the stop block 3 of the butterfly clamp fixing bracket 4 to fix the position. Then press the spring lock mechanism 1 to close and lock the handle 2. Finally, place the slotted hexagon head screw into the clamp groove hole aligned with the center hole of the butterfly clamp fixing bracket 4 and use the hexagon socket installation tool 7 to complete the rapid installation of the butterfly clamp.

Claims

1. A quick installation device for a butterfly-shaped cable clamp, comprising a handle and a handle locking mechanism, characterized in that: The quick installation device also includes a clamp limiting mechanism, which includes a clamp fixing frame, a clamp limiting plate and a nut placing groove. The clamp fixing frame includes a left fixing frame and a right fixing frame with symmetrical structures. One end of the left fixing frame and the right fixing frame are hinged, and the other end is respectively connected to the handle. The two are arranged opposite to each other and can be opened and closed under the action of the handle; the clamp limiting plate is arranged in the clamp fixing frame to limit the left and right displacement of the butterfly-shaped cable clamp; the nut placing groove is arranged in the center of the clamp fixing frame to place the nut; the butterfly-shaped cable clamp is placed in the clamp limiting plate after passing through the cable harness, and its clamp groove hole is opposite to the nut placing groove.

2. The quick installation device of the butterfly-shaped cable clamp according to claim 1 is characterized in that: The clamp limiting mechanism is a truncated cone structure; the left fixing frame and the right fixing frame are combined to form a cavity for accommodating the butterfly-shaped cable clamp.

3. The quick installation device of the butterfly-shaped cable clamp according to claim 2 is characterized in that: The interior of the clamp fixing frame is a stepped structure.

4. The quick installation device of the butterfly-shaped cable clamp according to claim 1 or 2, characterized in that: An opening is provided on the clamp fixing frame, and when the butterfly-shaped cable clamp is inserted, the cable harness is inserted.

5. The quick installation device of the butterfly-shaped cable clamp according to claim 1, characterized in that: The clamp limiting plates are arranged in pairs and are relatively arranged at the connection positions of the left fixing frame and the right fixing frame.

6. The quick installation device of the butterfly-shaped cable clamp according to claim 1 or 5, characterized in that: There are two groups of clamp limit plates which are arranged opposite to each other.

7. The quick installation device of the butterfly-shaped cable clamp according to claim 1, characterized in that: The opening and closing direction of the nut placement groove is consistent with the opening and closing direction of the clamp fixing frame.

8. The quick installation device of the butterfly-shaped cable clamp according to claim 1, characterized in that: The handle locking mechanism is a spring lock mechanism.