Batching device for producing pickled Chinese cabbages and batching method thereof

Abstract

The invention discloses a batching device for producing pickled Chinese cabbages and a batching method of the batching device, and relates to the technical field of pickled Chinese cabbage processing.The batching device comprises a supporting frame, a batching barrel, a quantity control mechanism, a mixing mechanism, an adjusting mechanism and a swing mechanism, materials of the device enter a mixing tank stirring groove, a support in the mixing tank is connected with a left stirring cavity and a right stirring cavity through a rotating frame, and the stirring cavities can rotate; a limiting block and a limiting groove guarantee stable movement, a stirring motor drives a stirring rod and blades to conduct mechanical stirring, an air inlet pipe conducts ventilation to generate pneumatic impact to assist mixing, a servo motor in an adjusting mechanism drives a two-way lead screw to enable an adjusting block to move, a stirring cavity is driven to rotate through a transmission rod and the like, and the angle and direction of the stirring cavity are accurately adjusted to change the mixing state. A rotating motor in the swinging mechanism drives a rotating rod and a cam, so that a driving rod reciprocates, a threaded rod is rotated through gear transmission, a sliding block is driven to move, and then the mixing tank swings around a rotating shaft. The device can realize accurate quantity control and efficient mixing of pickled Chinese cabbage ingredients, and meets diversified production requirements.

Description

Technical Field

[0001] The present invention relates to the technical field of pickled Chinese cabbage processing, and specifically to an ingredient device and an ingredient method for producing pickled Chinese cabbage. Background Art

[0002] In the industrial production process of pickled Chinese cabbage, the ingredient link is one of the key steps to ensure the quality and flavor of pickled Chinese cabbage. High-quality pickled Chinese cabbage requires precise proportioning of various ingredients to achieve the ideal taste, color, and shelf life; Currently, most traditional pickled Chinese cabbage ingredient methods use relatively simple equipment and methods. Some small-scale production enterprises or workshops still rely on manual operations. Manual weighing of ingredients is not only inefficient but also difficult to ensure the accuracy and consistency of each batch of ingredients, easily resulting in uneven quality of pickled Chinese cabbage products. When adding ingredients such as salt, chili, and spices, manual operations may cause deviations in the amount of ingredients due to the experience and state of the operators, thereby affecting the flavor and quality stability of pickled Chinese cabbage; Even if some enterprises use some automated equipment for ingredient preparation, the existing ingredient devices still have many deficiencies. On the one hand, the metering accuracy of many devices is limited and cannot meet the modern consumers' demands for high-quality and standardized pickled Chinese cabbage. It is difficult to precisely control the amount of material fed, and situations of overfeeding or underfeeding are likely to occur. On the other hand, the existing mixing devices also need to be improved in terms of mixing effect and cannot fully and evenly mix various ingredients, resulting in local differences in the taste and flavor of pickled Chinese cabbage. Therefore, those skilled in the art have provided an ingredient device and an ingredient method for producing pickled Chinese cabbage to solve the problems raised in the above background art. Summary of the Invention

[0003] The purpose of the present invention is to provide an ingredient device and an ingredient method for producing pickled Chinese cabbage to solve the problems raised in the above background art.

[0004] To achieve the above purpose, the present invention provides the following technical solutions: An ingredient device and an ingredient method for producing pickled Chinese cabbage, including a support frame, ingredient barrels, a metering mechanism, a mixing mechanism, an adjusting mechanism, and a swinging mechanism. A plurality of ingredient barrels are equidistantly arranged on one side of the support frame. A metering mechanism is arranged in each ingredient barrel. The support frame is symmetrically and movably connected to a swinging rod on one side of the metering mechanism. The support frame is movably connected to a mixing tank through the swinging rod. A mixing mechanism is arranged inside the mixing tank, and the mixing mechanism includes a left stirring chamber, a right stirring chamber, and a support. Adjusting mechanisms are arranged on both sides of the support. The adjusting mechanisms cooperate with the left stirring chamber and the right stirring chamber. A control box is arranged on one side of the support frame.

[0005] As a further solution of the present invention: The metering mechanism includes a conveying motor, a spiral conveying bin, a spiral conveying roller, a blanking port, a blanking chute, a blanking inclined plate, an electronic weigher, a signal receiver, a mounting bracket, a solenoid valve and a conveying chute. A blanking chute is provided inside the batching barrel. A cover plate is detachably provided on the upper side of the batching barrel, and the cover plate cooperates with the opening of the blanking chute. A spiral conveying bin is provided below the batching barrel. A conveying motor is provided on one side of the spiral conveying bin. A conveying chute is provided inside the spiral conveying bin. The conveying motor is fixedly connected with a spiral conveying roller in the conveying chute. Blanking inclined plates are symmetrically arranged inside the blanking chute. An electronic weigher is arranged inside the blanking inclined plates. A mounting bracket is arranged on one side of the batching barrel close to the spiral conveying bin. A solenoid valve is arranged between the mounting brackets, and a signal receiver is arranged on one side of the mounting bracket. A blanking port is opened at one end of the spiral conveying bin away from the conveying motor.

[0006] As a further solution of the present invention: The mixing mechanism includes a left stirring cavity, a right stirring cavity, a stirring rod, mixing blades, an air cavity, a stirring chute, an air inlet pipe, a feeding cavity, a fixing frame, a limiting groove, a limiting block, a fitting groove, a bracket, a rotating groove and a rotating frame. A bracket is fixedly connected inside the mixing tank. Rotating frames are symmetrically arranged on the bracket. The bracket is respectively movably connected with a left stirring cavity and a right stirring cavity through the rotating frames. A stirring chute is opened between the left stirring cavity and the right stirring cavity. Limiting grooves are opened on both surfaces of the right stirring cavity. Limiting blocks are symmetrically arranged on the left stirring cavity, and the limiting blocks are located in the limiting grooves. A fitting groove is opened below the limiting grooves on the left stirring cavity.

[0007] As a further solution of the present invention: A stirring rod is movably connected in the stirring chute of the right stirring cavity. Mixing blades are arranged on the stirring rod in the stirring chute. An air inlet pipe is arranged on one side of the stirring rod. A plurality of air cavities are equidistantly opened on the stirring rod for the air inlet pipe. A stirring motor is fixedly connected to the side of the stirring rod away from the air inlet pipe. A fixing frame is arranged on the upper side of the mixing tank. A feeding cavity is opened in the middle of the fixing frame. A feeding port is opened on the side of the feeding cavity close to the blanking port, and the feeding port cooperates with the blanking port.

[0008] As a further solution of the present invention: The adjusting mechanism includes an adjusting frame, a bidirectional lead screw, an adjusting block, a fixing block, a transmission rod, a transmission part, a guide rod, a servo motor and a limiting rod. Adjusting frames are fixedly connected to both sides of the bracket. A fixing block is fixedly connected to the middle of the adjusting frame. A bidirectional lead screw and a guide rod are respectively arranged on the adjusting frame on the fixing block. A servo motor is arranged on one side of the adjusting frame. The output end of the servo motor is fixedly connected with the bidirectional lead screw. An adjusting block is slidably connected between the bidirectional lead screw and the guide rod. A transmission rod is movably connected to the adjusting block. Transmission parts are arranged on the sides of the left stirring cavity and the right stirring cavity close to the adjusting block. A limiting rod is movably connected to the transmission part, and the limiting rod is movably connected with the transmission rod.

[0009] As a further solution of the present invention: The swing mechanism includes a threaded rod, a sliding block, a rotating shaft, a first bevel gear, a fixing plate, a bearing seat, a driving sleeve, a driving rod, a return spring, a top block, a rotating motor, a rotating rod and a cam. Both sides below the support frame are fixedly connected with fixing plates. A rotating motor is arranged on one side of the fixing plate. A rotating rod is movably connected between the two fixing plates. The output end of the rotating motor is fixedly connected with the rotating rod. And a mounting block is fixedly connected to one side of the fixing plate. A driving rod is movably connected to the mounting block. A top block is arranged at one end of the driving rod penetrating through the mounting block. A return spring is arranged between the top block and the mounting block. And cams are arranged on one side of the rotating rod close to the top block. The cams and the top block cooperate with each other.

[0010] As a further solution of the present invention: A bearing seat is arranged on the fixing plate above the mounting block. A driving sleeve is movably connected to the bearing seat. Both the driving sleeve and the driving rod are of a threaded structure. And a second bevel gear is fixedly connected to one side of the driving sleeve away from the driving rod. Threaded rods are movably connected to both sides of the support frame. A first bevel gear is arranged in the middle of the threaded rod. The first bevel gear and the second bevel gear mesh with each other.

[0011] As a further solution of the present invention: Sliding blocks are threadedly connected to both sides of the threaded rod on both sides of the first bevel gear. A rotating shaft is arranged on one side of the sliding block. The sliding block is movably connected with the mixing tank through the rotating shaft.

[0012] A method for preparing ingredients for pickled Chinese cabbage includes the following steps; S1: After opening the cover plate of the ingredient barrel for feeding and then closing it, the electronic weigher in the feeding inclined plate measures the weight in real time. When the set value is reached, the solenoid valve closes to control the feeding amount. When it is opened, the material falls into the spiral conveying bin, and the conveying motor drives the spiral conveying roller to output the material. S2: The material enters the mixing tank stirring tank through the feeding port. The stirring chamber can rotate through the support and the rotating frame. The limiting block and the limiting groove ensure stable coordination. The stirring motor drives the stirring rod and the blades for mechanical stirring. The air inlet pipe is ventilated to generate pneumatic impact to assist mixing. S3: The servo motor drives the bidirectional lead screw to rotate, so that the adjusting block moves. Through the transmission rod, the limiting rod and the transmission part, the stirring chamber is driven to rotate. By controlling the servo motor, the angle and direction of the stirring chamber can be accurately adjusted to change the mixing state. S4: The rotating motor drives the rotating rod and the cam to rotate, pushes the top block to make the driving rod reciprocate, drives the driving sleeve and the threaded rod to rotate, makes the sliding block move, and finally drives the mixing tank to swing around the rotating shaft.

[0013] Compared with the prior art, the beneficial effects of the present invention are: 1. The detachable cover plate on the upper side of the batching barrel is opened, and the materials to be batched are poured into the feeding chute inside the batching barrel. After that, the cover plate is closed to cooperate with the chute opening of the feeding chute to prevent the materials from spilling or being contaminated by the outside world during the subsequent process. Electronic weighing devices are installed inside the symmetrically arranged feeding inclined plates inside the feeding chute. After the materials enter the feeding chute, they fall on the feeding inclined plates. The electronic weighing devices measure the weight of the materials in real time and transmit the weight signals to the signal receiver. When the weight of the materials measured by the electronic weighing devices reaches the pre-set weight value, the signal receiver receives the signal transmitted by the electronic weighing devices and then sends an instruction to the solenoid valve between the mounting brackets. After receiving the instruction, the solenoid valve closes to prevent the materials from flowing downward continuously, thereby realizing the precise control of the feeding amount. When the solenoid valve is opened to allow the materials to be fed, the materials fall from the feeding chute into the conveying chute of the screw conveying bin through the feeding port. At this time, the conveying motor starts, driving the screw conveying roller fixedly connected to it to rotate in the conveying chute. The rotation of the screw conveying roller pushes the materials to move along the conveying chute towards the end away from the conveying motor and finally outputs from the feeding port and is conveyed to the subsequent processing link; 2. The materials accurately metered and conveyed by the metering mechanism, after being output from the feeding port, enter the feeding cavity on the fixed frame through the feeding port, and then the materials enter the stirring chute between the left stirring cavity and the right stirring cavity in the mixing tank. The brackets in the mixing tank are respectively movably connected to the left stirring cavity and the right stirring cavity through the rotating frames, so that the left stirring cavity and the right stirring cavity can rotate around the rotating frames by a certain angle. The limiting grooves opened on both surfaces of the right stirring cavity cooperate with the symmetrically arranged limiting blocks on the left stirring cavity to limit and guide the relative positions of the left stirring cavity and the right stirring cavity. At the same time, the fitting grooves on the left stirring cavity also play a certain positioning and matching role in this process to ensure the stability and coordination of the two stirring cavities during movement. The stirring rod is movably connected to the stirring chute of the right stirring cavity. The stirring motor fixedly connected to the side of the stirring rod away from the air inlet pipe starts, driving the stirring rod to rotate in the stirring chute. The mixing blades arranged on the stirring rod rotate with the rotation of the stirring rod to mechanically stir the materials in the stirring chute, causing the materials to mix and tumble with each other in the stirring chute. The air inlet pipe is connected to an external air source to introduce gas into the stirring rod. The gas enters the multiple air cavities equidistantly opened in the stirring rod through the air inlet pipe and then sprays out from the air cavities to generate a pneumatic impact on the materials in the stirring chute, further promoting the mixing of the materials and making the materials mix more evenly and fully; 3. The servo motor installed on one side of the adjusting frame starts. The servo motor serves as the power source, and its output end is fixedly connected to the bidirectional lead screw. Therefore, the rotation of the servo motor will drive the bidirectional lead screw to rotate. Due to the effect of the threads, the adjusting block will move along the axial direction of the guide rod on the bidirectional lead screw. A transmission rod is movably connected to the adjusting block. As the adjusting block moves, the transmission rod will be driven by the adjusting block to swing. The swing of the transmission rod will be transmitted to the transmission part through the limiting rod. When the transmission part receives the force transmitted by the limiting rod, it will drive the left stirring chamber and the right stirring chamber to rotate around the rotating frame on the bracket. By controlling the forward and reverse rotation and the rotation angle of the servo motor, the rotation direction and the number of turns of the bidirectional lead screw can be accurately controlled. Furthermore, the moving distance and direction of the adjusting block can be accurately controlled, and finally, the rotation angle and direction of the left stirring chamber and the right stirring chamber can be accurately adjusted. By adjusting the angles and positions of the left stirring chamber and the right stirring chamber, the mixing state and method of the materials in the stirring tank can be changed, and the stirring range can be changed to meet the requirements of different production processes, improve the mixing effect and efficiency, and meet the diverse requirements for material mixing in the production of sauerkraut ingredients.

[0014] 4. The rotating motor drives the rotating rod to rotate between the two fixed plates. A cam is arranged on the side of the rotating rod close to the top block. As the rotating rod rotates, the cam also rotates together. The cam cooperates with the top block. When the cam rotates, its contour will push the top block, causing the driving rod to perform a reciprocating linear motion along the hole on the mounting block. When the convex part of the cam leaves the top block, the return spring will return to its original state and push the top block and the driving rod to move towards the direction close to the cam, thus realizing the reciprocating motion of the driving rod. Both the driving rod and the driving sleeve are of a threaded structure, and the driving sleeve is movably connected to the fixed plate through a bearing seat. Due to the effect of the threads, it will drive the driving sleeve to rotate around its own axis, and will drive the first bevel gear to rotate through the second bevel gear, and then the threaded rod rotates. The threaded rod is threadedly connected with sliding blocks on both sides of the first bevel gear. When the threaded rod rotates, due to the effect of the threads, the sliding blocks will move along the axial direction on the threaded rod. A rotating shaft is arranged on one side of the sliding block, and the sliding block is movably connected to the mixing tank through the rotating shaft. As the sliding block moves, it will drive the mixing tank to swing at a certain angle around the rotating shaft through the rotating shaft. Description of the Drawings

[0015] Figure 1 It is a schematic diagram of the overall structure of an ingredient device for producing sauerkraut.

[0016] Figure 2 It is a side view of the support frame in an ingredient device for producing sauerkraut.

[0017] Figure 3 It is Figure 2 The schematic cross-sectional structure diagram in the A-A direction of

[0018] Figure 4 It is a schematic structural diagram of a control quantity mechanism in an ingredient device for producing pickled Chinese cabbage.

[0019] Figure 5 It is a schematic structural diagram of a mixing mechanism in an ingredient device for producing pickled Chinese cabbage.

[0020] Figure 6 It is a schematic diagram of the cooperation between the left stirring chamber and the right stirring chamber in the mixing mechanism of an ingredient device for producing pickled Chinese cabbage.

[0021] Figure 7 It is a schematic diagram of the cooperation between the air inlet pipe and the stirring rod in the mixing mechanism of an ingredient device for producing pickled Chinese cabbage.

[0022] Figure 8 It is a schematic structural diagram of an adjustment mechanism in an ingredient device for producing pickled Chinese cabbage.

[0023] Figure 9 It is a schematic structural diagram of a swing mechanism in an ingredient device for producing pickled Chinese cabbage.

[0024] In the figure: 1, support frame; 2, ingredient barrel; 3, control quantity mechanism; 301, conveying motor; 302, spiral conveying bin; 303, spiral conveying roller; 304, discharge port; 305, discharge chute; 306, discharge inclined plate; 307, electronic weighing device; 308, signal receiver; 309, mounting frame; 310, solenoid valve; 311, conveying trough; 4, mixing mechanism; 401, left stirring chamber; 402, right stirring chamber; 403, stirring rod; 404, mixing blade; 405, air chamber; 406, stirring tank; 407, air inlet pipe; 408, feeding chamber; 409, fixing frame; 410, limiting groove; 411, limiting block; 412, fitting groove; 413, support; 414, rotating groove; 415, rotating frame; 416, stirring motor; 5, feeding port; 6, cover plate; 7, control box; 8, adjustment mechanism; 801, adjustment frame; 802, bidirectional lead screw; 803, adjustment block; 804, fixing block; 805, transmission rod; 806, transmission part; 807, guide rod; 808, servo motor; 809, limiting rod; 9, swing mechanism; 901, threaded rod; 902, sliding block; 903, rotating shaft; 904, first bevel gear; 905, fixing plate; 906, bearing seat; 907, driving rod; 908, mounting block; 909, return spring; 910, top block; 911, rotating motor; 912, rotating rod; 913, cam; 914, driving sleeve; 915, second bevel gear; 10, swing rod; 11, mixing tank. Detailed implementation mode

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0026] Embodiment 1

[0027] Referring to Figures 1-4 , this embodiment provides a batching device for producing pickled vegetables, including a support frame 1, batching barrels 2, a metering mechanism 3, a mixing mechanism 4, an adjusting mechanism 8 and a swinging mechanism 9. A plurality of batching barrels 2 are equidistantly arranged on one side of the support frame 1. A metering mechanism 3 is arranged in each batching barrel 2. A swinging rod 10 is symmetrically and movably connected to one side of the support frame 1 and the metering mechanism 3. The support frame 1 is movably connected to a mixing tank 11 through the swinging rod 10. A mixing mechanism 4 is arranged inside the mixing tank 11, and the mixing mechanism 4 includes a left stirring chamber 401, a right stirring chamber 402 and a bracket 413. Adjusting mechanisms 8 are arranged on both sides of the bracket 413. The adjusting mechanisms 8 cooperate with the left stirring chamber 401 and the right stirring chamber 402. A control box 7 is arranged on one side of the support frame 1; In this embodiment, specifically, the metering mechanism 3 includes a conveying motor 301, a spiral conveying bin 302, a spiral conveying roller 303, a blanking port 304, a blanking groove 305, a blanking inclined plate 306, an electronic weigher 307, a signal receiver 308, a mounting frame 309, a solenoid valve 310 and a conveying groove 311. A blanking groove 305 is opened inside the batching barrel 2. A cover plate 6 is detachably arranged on the upper side of the batching barrel 2, and the cover plate 6 cooperates with the notch of the blanking groove 305. A spiral conveying bin 302 is arranged below the batching barrel 2. A conveying motor 301 is arranged on one side of the spiral conveying bin 302. A conveying groove 311 is opened inside the spiral conveying bin 302. The conveying motor 301 is fixedly connected with a spiral conveying roller 303 in the conveying groove 311. Blanking inclined plates 306 are symmetrically arranged inside the blanking groove 305. An electronic weigher 307 is arranged inside the blanking inclined plate 306. A mounting frame 309 is arranged on one side of the batching barrel 2 close to the spiral conveying bin 302. A solenoid valve 310 is arranged between the mounting frames 309, and a signal receiver 308 is arranged on one side of the mounting frame 309. A blanking port 304 is opened at one end of the spiral conveying bin 302 away from the conveying motor 301; The detachable cover plate 6 on the upper side of the batching barrel 2 is opened, and the materials to be batched are poured into the feeding chute 305 inside the batching barrel 2. After that, the cover plate 6 is closed to cooperate with the notch of the feeding chute 305 to prevent the materials from spilling or being contaminated by the outside world during the subsequent process. An electronic weighing device 307 is installed inside the symmetrically arranged feeding inclined plates 306 inside the feeding chute 305. After the materials enter the feeding chute 305, they fall on the feeding inclined plates 306, and the electronic weighing device 307 measures the weight of the materials in real time and transmits the weight signal to the signal receiver 308. When the weight of the materials measured by the electronic weighing device 307 reaches the preset weight value, the signal receiver 308 receives the signal transmitted by the electronic weighing device 307 and then sends an instruction to the electromagnetic valve 310 between the mounting brackets 309. After receiving the instruction, the electromagnetic valve 310 closes to prevent the materials from flowing downward continuously, thereby realizing the precise control of the feeding amount. When the electromagnetic valve 310 is opened to allow the materials to be fed, the materials fall from the feeding chute 305 into the conveying chute 311 of the screw conveying bin 302 through the feeding port. At this time, the conveying motor 301 starts to drive the screw conveying roller 303 fixedly connected to it to rotate in the conveying chute 311. The rotation of the screw conveying roller 303 pushes the materials to move along the conveying chute 311 towards the end away from the conveying motor 301 and finally outputs from the feeding port 304 and is conveyed to the subsequent processing link.

[0028] Embodiment 2

[0029] Referring to Figures 5-8 , this embodiment is based on the previous embodiment. The difference from the previous embodiment is that the mixing mechanism 4 includes a left stirring chamber 401, a right stirring chamber 402, a stirring rod 403, mixing blades 404, an air chamber 405, a stirring tank 406, an air inlet pipe 407, a feeding chamber 408, a fixing frame 409, a limiting groove 410, a limiting block 411, a fitting groove 412, a bracket 413, a rotating groove 414 and a rotating frame 415. A bracket 413 is fixedly connected inside the mixing tank 11. Rotating frames 415 are symmetrically arranged on the bracket 413. The bracket 413 is respectively movably connected to the left stirring chamber 401 and the right stirring chamber 402 through the rotating frames 415. A stirring tank 406 is opened between the left stirring chamber 401 and the right stirring chamber 402. Limiting grooves 410 are opened on both side surfaces of the right stirring chamber 402. Limiting blocks 411 are symmetrically arranged on the left stirring chamber 401. The limiting blocks 411 are located in the limiting grooves 410. A fitting groove 412 is opened below the limiting grooves 410 on the left stirring chamber 401; A stirring rod 403 is movably connected inside the right stirring chamber 402 in the stirring tank 406. Mixing blades 404 are arranged on the stirring rod 403 inside the stirring tank 406. An air inlet pipe 407 is arranged on one side of the stirring rod 403. A plurality of air chambers 405 are equidistantly arranged on the air inlet pipe 407 on the stirring rod 403. A stirring motor 416 is fixedly connected to the side of the stirring rod 403 away from the air inlet pipe 407. A fixing frame 409 is arranged above the mixing tank 11. A feeding chamber 408 is opened in the middle of the fixing frame 409. A feeding port 5 is opened on the side of the feeding chamber 408 close to the blanking port 304. The feeding port 5 and the blanking port 304 cooperate with each other; After the materials accurately metered and conveyed by the metering mechanism 3 are output from the blanking port 304, they enter the feeding chamber 408 on the fixing frame 409 through the feeding port 5. Then the materials enter the stirring tank 406 between the left stirring chamber 401 and the right stirring chamber 402 inside the mixing tank 11. The support 413 inside the mixing tank 11 is movably connected to the left stirring chamber 401 and the right stirring chamber 402 respectively through the rotating frame 415, so that the left stirring chamber 401 and the right stirring chamber 402 can rotate by a certain angle around the rotating frame 415. The limiting grooves 410 opened on both side surfaces of the right stirring chamber 402 cooperate with the limiting blocks 411 symmetrically arranged on the left stirring chamber 401 to limit and guide the relative positions of the left stirring chamber 401 and the right stirring chamber 402. At the same time, the fitting groove 412 of the left stirring chamber 401 also plays a certain positioning and matching role in this process, ensuring the stability and coordination of the two stirring chambers during movement. The stirring rod 403 is movably connected inside the stirring tank 406 of the right stirring chamber 402. The stirring motor 416 fixedly connected to the side of the stirring rod 403 away from the air inlet pipe 407 is started to drive the stirring rod 403 to rotate inside the stirring tank 406. The mixing blades 404 arranged on the stirring rod 403 rotate with the rotation of the stirring rod 403 to mechanically stir the materials in the stirring tank 406, so that the materials are mixed and tumbled with each other in the stirring tank 406. The air inlet pipe 407 is connected to an external air source to introduce gas into the stirring rod 403. The gas enters a plurality of air chambers 405 equidistantly arranged on the stirring rod 403 through the air inlet pipe 407, and then sprays out from the air chambers 405 to generate pneumatic impact on the materials in the stirring tank 406, further promoting the mixing of the materials, and can make the materials mixed more evenly and fully.

[0030] Embodiment 3

[0031] Refer to Figure 8, this embodiment is based on the previous embodiment. The difference from the previous embodiment is that the adjustment mechanism 8 includes an adjustment frame 801, a bidirectional lead screw 802, an adjustment block 803, a fixed block 804, a transmission rod 805, a transmission member 806, a guide rod 807, a servo motor 808, and a limit rod 809. Adjustment frames 801 are fixedly connected to both sides of the bracket 413. A fixed block 804 is fixedly connected to the middle of the adjustment frame 801. A bidirectional lead screw 802 and a guide rod 807 are respectively arranged on the adjustment frame 801 on the fixed block 804. A servo motor 808 is arranged on one side of the adjustment frame 801. The output end of the servo motor 808 is fixedly connected to the bidirectional lead screw 802. An adjustment block 803 is slidably connected between the bidirectional lead screw 802 and the guide rod 807. A transmission rod 805 is movably connected to the adjustment block 803. Transmission members 806 are arranged on the sides of the left stirring chamber 401 and the right stirring chamber 402 close to the adjustment block 803. A limit rod 809 is movably connected to the transmission member 806. The limit rod 809 is movably connected to the transmission rod 805; The servo motor 808 arranged on one side of the adjustment frame 801 is started. The servo motor 808 serves as a power source, and its output end is fixedly connected to the bidirectional lead screw 802. Therefore, the rotation of the servo motor 808 will drive the bidirectional lead screw 802 to rotate. Due to the effect of the thread, the adjustment block 803 will move along the axial direction of the guide rod 807 on the bidirectional lead screw 802. A transmission rod 805 is movably connected to the adjustment block 803. As the adjustment block 803 moves, the transmission rod 805 will be driven by the adjustment block 803 to swing. The swing of the transmission rod 805 will be transmitted to the transmission member 806 through the limit rod 809. When the transmission member 806 receives the force transmitted by the limit rod 809, it will drive the left stirring chamber 401 and the right stirring chamber 402 to rotate around the rotating frame 415 on the bracket 413. By controlling the forward and reverse rotation and the rotation angle of the servo motor 808, the rotation direction and the number of turns of the bidirectional lead screw 802 can be accurately controlled. Furthermore, the moving distance and direction of the adjustment block 803 can be accurately controlled. Finally, the rotation angle and direction of the left stirring chamber 401 and the right stirring chamber 402 can be accurately adjusted. By adjusting the angles and positions of the left stirring chamber 401 and the right stirring chamber 402, the mixing state and method of the materials in the stirring tank 406 can be changed, and the stirring range can be changed to adapt to the requirements of different production processes, improve the mixing effect and efficiency, and meet the diverse requirements for material mixing in the production of sauerkraut ingredients.

[0032] Embodiment 4

[0033] Refer to Figure 9, this embodiment is based on the previous embodiment. The difference from the previous embodiment is that the swing mechanism 9 includes a threaded rod 901, a sliding block 902, a rotating shaft 903, a first bevel gear 904, a fixing plate 905, a bearing seat 906, a driving sleeve 914, a driving rod 907, a return spring 909, a top block 910, a rotating motor 911, a rotating rod 912 and a cam 913. Fixing plates 905 are fixedly connected to both sides of the lower part of the support frame 1. A rotating motor 911 is arranged on one side of the fixing plate 905. A rotating rod 912 is movably connected between the two fixing plates 905. The output end of the rotating motor 911 is fixedly connected to the rotating rod 912. And a mounting block 908 is fixedly connected to one side of the fixing plate 905. A driving rod 907 is movably connected to the mounting block 908. A top block 910 is arranged at one end of the driving rod 907 penetrating through the mounting block 908. A return spring 909 is arranged between the top block 910 and the mounting block 908. And cams 913 are arranged on one side of the rotating rod 912 close to the top block 910. The cams 913 and the top block 910 cooperate with each other; A bearing seat 906 is arranged on the fixing plate 905 above the mounting block 908. A driving sleeve 914 is movably connected to the bearing seat 906. Both the driving sleeve 914 and the driving rod 907 are of a threaded structure. And a second bevel gear 915 is fixedly connected to one side of the driving sleeve 914 away from the driving rod 907. Threaded rods 901 are movably connected to both sides of the support frame 1. A first bevel gear 904 is arranged in the middle of the threaded rod 901. The first bevel gear 904 and the second bevel gear 915 mesh with each other; Sliding blocks 902 are threadedly connected to both sides of the first bevel gear 904 on the threaded rod 901. A rotating shaft 903 is arranged on one side of the sliding block 902. The sliding block 902 is movably connected to the mixing tank 11 through the rotating shaft 903; The rotating motor 911 drives the rotating rod 912 to rotate between the two fixed plates 905. A cam 913 is provided on one side of the rotating rod 912 close to the top block 910. As the rotating rod 912 rotates, the cam 913 also rotates together. The cam 913 cooperates with the top block 910. When the cam 913 rotates, its contour will push the top block 910, causing the driving rod 907 to perform a reciprocating linear motion along the hole on the mounting block 908. When the convex part of the cam 913 leaves the top block 910, the return spring 909 will return to its original state and push the top block 910 and the driving rod 907 to move in the direction close to the cam 913, thereby realizing the reciprocating motion of the driving rod 907. Both the driving rod 907 and the driving sleeve 914 are of a threaded structure, and the driving sleeve 914 is movably connected to the fixed plate 905 through a bearing seat 906. Due to the effect of the thread, it will drive the driving sleeve 914 to rotate around its own axis, and will drive the first bevel gear 904 to rotate through the second bevel gear 915, and then cause the threaded rod 901 to rotate. The threaded rod 901 is threadedly connected with sliding blocks 902 on both sides of the first bevel gear 904. When the threaded rod 901 rotates, due to the effect of the thread, the sliding blocks 902 will move along the axial direction on the threaded rod 901. A rotating shaft 903 is provided on one side of the sliding block 902, and the sliding block 902 is movably connected to the mixing tank 11 through the rotating shaft 903. As the sliding block 902 moves, it will drive the mixing tank 11 to swing at a certain angle around the rotating shaft 903 through the rotating shaft 903.

[0034] Embodiment 5

[0035] A method for preparing ingredients for pickled Chinese cabbage includes the following steps; S1: After opening the cover plate 6 of the ingredient bucket 2 for feeding and then closing it, the electronic weigher 307 inside the feeding inclined plate 306 measures the weight in real time. When the set value is reached, the solenoid valve 310 closes to control the feeding amount. When it is opened, the material falls into the spiral conveying bin 302, and the conveying motor 301 drives the spiral conveying roller 303 to output the material. S2: The material enters the mixing tank 11 through the feed port 5 into the stirring tank 406. The stirring chamber can rotate through the support 413 and the rotating frame 415. The limiting block 411 and the limiting groove 410 etc. ensure stable coordination. The stirring motor 416 drives the stirring rod 403 and the blades for mechanical stirring, and the air inlet pipe 407 is ventilated to generate pneumatic impact to assist in mixing. S3: The servo motor 808 drives the bidirectional lead screw 802 to rotate, causing the adjusting block 803 to move. Through the transmission rod 805, the limiting rod 809 and the transmission part 806, the stirring chamber is driven to rotate. By controlling the servo motor 808, precise adjustment of the angle and direction of the stirring chamber can be achieved to change the mixing state. S4: Rotate the motor 911 to drive the rotating rod 912 and the cam 913 to rotate, push the top block 910 to make the driving rod 907 reciprocate, drive the driving sleeve 914 and the threaded rod 901 to rotate, move the sliding block 902, and finally drive the mixing tank 11 to swing around the rotating shaft 903.

[0036] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be construed as limiting the claimed invention.

[0037] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A batching device for producing sauerkraut, characterized in that: The invention comprises a support frame (1), a batching barrel (2), a quantity control mechanism (3), a mixing mechanism (4), an adjustment mechanism (8) and a swing mechanism (9). A plurality of batching barrels (2) are arranged at equal distances on one side of the support frame (1). The batching barrels (2) are each provided with a quantity control mechanism (3). A swing rod (10) is symmetrically and movably connected to one side of the support frame (1) and the quantity control mechanism (3). The support frame (1) is movably connected to a mixing tank (11) via the swing rod (10). A mixing mechanism (4) is arranged inside the mixing tank (11). The mixing mechanism (4) comprises a left stirring chamber (401), a right stirring chamber (402) and a support frame (413). Adjustment mechanisms (8) are arranged on both sides of the support frame (413). The adjustment mechanism (8) cooperates with the left stirring chamber (401) and the right stirring chamber (402). A control box (7) is arranged on one side of the support frame (1).

2. A batching device for producing sauerkraut according to claim 1, characterized in that: The control mechanism (3) comprises a conveying motor (301), a spiral conveying bin (302), a spiral conveying roller (303), a material discharge port (304), a material discharge chute (305), a material discharge inclined plate (306), an electronic weighing device (307), a signal receiver (308), a mounting frame (309), a solenoid valve (310) and a conveying chute (311). The material discharge chute (305) is provided inside the batching barrel (2). A cover plate (6) is detachably provided on the upper side of the batching barrel (2). The cover plate (6) and the notch of the material discharge chute (305) cooperate with each other. A spiral conveying bin (302) is provided below the batching barrel (2). A conveying motor (310) is provided on one side of the spiral conveying bin (302). 301), a conveying trough (311) is provided inside the spiral conveying bin (302), a conveying motor (301) is fixedly connected to a spiral conveying roller (303) inside the conveying trough (311), a material discharge sloping plate (306) is symmetrically arranged inside the material discharge trough (305), an electronic weighing device (307) is arranged inside the material discharge sloping plate (306), a mounting frame (309) is arranged on one side of the batching barrel (2) close to the spiral conveying bin (302), a solenoid valve (310) is arranged between the mounting frames (309), and a signal receiver (308) is arranged on one side of the mounting frames (309), and a material discharge port (304) is provided on one end of the spiral conveying bin (302) away from the conveying motor (301).

3. The batching device for producing sauerkraut according to claim 1, characterized in that: The mixing mechanism (4) comprises a left stirring chamber (401), a right stirring chamber (402), a stirring rod (403), a mixing blade (404), an air chamber (405), a stirring tank (406), an air inlet pipe (407), a feed chamber (408), a fixing frame (409), a limiting groove (410), a limiting block (411), a fitting groove (412), a bracket (413), a rotating groove (414) and a rotating frame (415). The mixing tank (11) is fixedly connected with the bracket (413), and the rotating frame (415) is symmetrically arranged on the bracket (413). 415, the bracket (413) is movably connected to the left stirring chamber (401) and the right stirring chamber (402) through the rotating frame (415), a stirring groove (406) is provided between the left stirring chamber (401) and the right stirring chamber (402), and limiting grooves (410) are provided on both sides of the surface of the right stirring chamber (402), the left stirring chamber (401) is symmetrically provided with limiting blocks (411), the limiting blocks (411) are located in the limiting grooves (410), and the left stirring chamber (401) is provided with a fitting groove (412) below the limiting grooves (410).

4. A batching device for producing sauerkraut according to claim 3, characterized in that: The right stirring chamber (402) is movably connected to a stirring rod (403) in the stirring tank (406), the stirring rod (403) is provided with a mixing blade (404) in the stirring tank (406), and an air inlet pipe (407) is provided on one side of the stirring rod (403), a plurality of air cavities (405) are provided on the air inlet pipe (407) at equal distances on the stirring rod (403), and a stirring motor (416) is fixedly connected to the side of the stirring rod (403) away from the air inlet pipe (407), a fixing frame (409) is provided on the upper side of the mixing tank (11), a feeding chamber (408) is provided in the middle part of the fixing frame (409), a feeding port (5) is provided on the side of the feeding chamber (408) close to the discharge port (304), and the feeding port (5) and the discharge port (304) cooperate with each other.

5. The batching device for producing sauerkraut according to claim 4, characterized in that: The adjusting mechanism (8) comprises an adjusting frame (801), a bidirectional screw rod (802), an adjusting block (803), a fixing block (804), a transmission rod (805), a transmission member (806), a guide rod (807), a servo motor (808) and a limit rod (809); both sides of the bracket (413) are fixedly connected to the adjusting frame (801); the middle part of the adjusting frame (801) is fixedly connected to the fixing block (804); the adjusting frame (801) is respectively provided with a bidirectional screw rod (802) and a guide rod (807) on the fixing block (804); the adjusting frame (801) A servo motor (808) is provided on one side, a bidirectional lead screw (802) is fixedly connected to the output end of the servo motor (808), an adjustment block (803) is slidably connected between the bidirectional lead screw (802) and the guide rod (807), a transmission rod (805) is movably connected to the adjustment block (803), and a transmission member (806) is provided on one side of the left stirring chamber (401) and the right stirring chamber (402) close to the adjustment block (803), a limit rod (809) is movably connected to the transmission member (806), and the limit rod (809) is movably connected to the transmission rod (805).

6. The batching device for producing sauerkraut according to claim 1, characterized in that: The swing mechanism (9) comprises a threaded rod (901), a sliding block (902), a rotating shaft (903), a first bevel gear (904), a fixed plate (905), a bearing seat (906), a driving sleeve (914), a driving rod (907), a return spring (909), a top block (910), a rotating motor (911), a rotating rod (912) and a cam (913). The lower side of the support frame (1) is fixedly connected with the fixed plates (905), one side of the fixed plates (905) is provided with a rotating motor (911), and the fixed plates (905) on both sides are movably connected with a rotating motor (911). A movable rod (912), the output end of the rotating motor (911) is fixedly connected to the rotating rod (912), and a mounting block (908) is fixedly connected to one side of the fixed plate (905), and a driving rod (907) is movably connected to the mounting block (908), one end of the driving rod (907) passes through the mounting block (908) and is provided with a top block (910), a return spring (909) is provided between the top block (910) and the mounting block (908), and a cam (913) is provided on one side of the rotating rod (912) close to the top block (910), and the cam (913) and the top block (910) cooperate with each other.

7. The batching device for producing sauerkraut according to claim 6, characterized in that: The fixing plate (905) is provided with a bearing seat (906) on the upper side of the mounting block (908), and a driving sleeve (914) is movably connected to the bearing seat (906). The driving sleeve (914) and the driving rod (907) are both threaded structures, and a second bevel gear (915) is fixedly connected to the side of the driving sleeve (914) away from the driving rod (907). The support frame (1) is movably connected to the threaded rod (901) on both sides, and a first bevel gear (904) is provided in the middle of the threaded rod (901), and the first bevel gear (904) and the second bevel gear (915) are meshed with each other.

8. The batching device for producing sauerkraut according to claim 7, characterized in that: The threaded rod (901) is threadably connected to sliding blocks (902) on both sides of the first bevel gear (904); a rotating shaft (903) is provided on one side of the sliding block (902); and the sliding block (902) is movably connected to the mixing tank (11) via the rotating shaft (903).

9. A method for preparing ingredients for producing sauerkraut according to any one of claims 1 to 8, characterized in that: The method comprises the following steps: S1: Open the cover plate (6) of the batching barrel (2) to discharge the material and then close it. The electronic weighing device (307) in the discharge inclined plate (306) is used to measure the weight in real time. When the set value is reached, the solenoid valve (310) is closed to control the discharge amount. When it is opened, the material falls into the screw conveying bin (302). The conveying motor (301) drives the screw conveying roller (303) to discharge the material. S2: The material enters the mixing tank (11) stirring tank (406) through the feed port (5), the stirring chamber is rotatable through the support (413) and the rotating frame (415), the limit block (411) and the limit groove (410) ensure stability and coordination, the stirring motor (416) drives the stirring rod (403) and the blades to stir mechanically, and the air inlet pipe (407) is ventilated to generate pneumatic impact to assist mixing; S3: The servo motor (808) drives the bidirectional screw (802) to rotate, so that the adjustment block (803) moves, and the stirring chamber is driven to rotate through the transmission rod (805), the limit rod (809) and the transmission member (806), and the servo motor (808) is controlled to achieve precise adjustment of the angle and direction of the stirring chamber, thereby changing the mixing state; S4: The rotating motor (911) drives the rotating rod (912) and the cam (913) to rotate, pushing the top block (910) to make the driving rod (907) reciprocate, driving the driving sleeve (914) and the threaded rod (901) to rotate, causing the sliding block (902) to move, and finally driving the mixing tank (11) to swing around the rotating shaft (903).

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