A wire netting loom
By combining the wire module mechanism and the pressure sensor, the time-consuming and laborious problem of adjusting the number and spacing of warp threads in existing weaving machines has been solved, enabling rapid switching and real-time alarms, thereby improving weaving efficiency and finished product quality.
Patent Information
- Application Number
- CN202510541491.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2045-04-28
AI Technical Summary
Existing wire mesh weaving machines require disassembling and reassembling the conductor modules one by one when adjusting the number and spacing of warp threads, which is time-consuming and labor-intensive. Furthermore, they lack a tension over-limit alarm mechanism, which affects weaving efficiency and quality.
The system employs a wire module mechanism, including an adjustable alarm component, a guide rail component, an elastic support component, a passive adjustment component, and an active adjustment component. The number and spacing of the wires are adjusted by moving rollers on the guide rail, and the tension is monitored in real time by a pressure sensor, which provides timely alarm.
It enables rapid switching of wire quantity and spacing, improving production efficiency, ensuring finished product quality, and reducing operational difficulty and cost.
Smart Images

Figure CN120055177B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of netting machines, in particular to a metal wire mesh netting machine. BACKGROUND
[0002] In the process of metal mesh processing of copper materials, metal wire mesh netting machines are often used. Metal wire mesh netting machines generally interweave metal wires through mechanical transmission and interweaving systems to form a mesh structure. They can weave different specifications of mesh holes using double-hook type or warp knitting knotless technology, and are widely used in fields such as building reinforcement, industrial filtration, and safety protection, thereby improving production efficiency and quality.
[0003] Existing metal wire mesh netting machines usually adopt a fixed multi-wire module design to guide the weaving of metal wires. However, when the warp configuration (including the number and spacing) needs to be adjusted, this design exposes significant operational defects: technicians must disassemble the existing wire modules one by one in order, then remeasure and assemble them according to the new specifications. The entire process not only consumes time and effort, but also makes it difficult to quickly switch between different weaving specifications, severely restricting production efficiency. In addition, although traditional wire modules have basic tension adjustment functions, they lack intelligent warning mechanisms. Once the tension exceeds the safety threshold, the system cannot timely alarm, leading to quality problems such as wire breakage or loose mesh surface, directly affecting the yield of finished products. This design lag has made it difficult to meet the stringent requirements of modern industry for high-precision and high-efficiency weaving operations. To address the above problems, the present application proposes a metal wire mesh netting machine. SUMMARY
[0004] The present application aims to solve the problem that in the prior art, when the number and spacing of warps need to be changed, multiple wire assemblies need to be disassembled in order, then remeasured and assembled according to the required number and spacing, which is very troublesome and time-consuming, and does not facilitate quick switching of metal wire mesh weaving specifications. Moreover, although common wire assemblies can adjust the tension of metal wires to a certain extent, they cannot timely alarm when the tension limit is reached, affecting the quality of woven products. Therefore, a metal wire mesh netting machine is proposed.
[0005] To achieve the above-mentioned purposes, the present application adopts the following technical solutions:
[0006] A metal wire mesh netting machine includes a wire mesh netting device, and a wire module mechanism is arranged on the wire mesh netting device.
[0007] The lead module mechanism comprises a module plate, both upper and lower sides of the module plate are connected with adjustable alarm assemblies, a guide rail assembly is arranged on the module plate, a plurality of rollers are slidably arranged in the guide rail assembly, one end of the roller is provided with an elastic supporting assembly, the top of the elastic supporting assembly is connected with a guide assembly, a passive adjusting assembly is arranged on the elastic supporting assembly, both sides of the passive adjusting assembly in the middle and one side of the remaining passive adjusting assemblies are connected with telescopic assemblies, and one side of the remaining passive adjusting assemblies is connected with two clamping blocks, the telescopic assemblies arranged side by side are combined with the passive adjusting assemblies and the telescopic assemblies through clamping with the clamping blocks, and the passive adjusting assembly in the middle is provided with an active adjusting assembly.
[0008] The guide rail assembly comprises an upper rail, an inclined rail and an arc-shaped rail, the upper rail, the inclined rail and the arc-shaped rail are fixedly installed on the module plate, and both ends of the arc-shaped rail are connected with both ends of the upper rail through the inclined rail, when the roller is in the upper rail, the elastic supporting assembly drives the guide assembly to be lifted upward, and the guide assembly smoothly performs lead work.
[0009] Preferably, the adjustable alarm assembly comprises two outer cylinders, one side of the two outer cylinders at the top is connected with a mounting frame, the two mounting frames are fixedly installed on the silk screen weaving equipment, the two outer cylinders are fixedly connected on the module plate, the inside of the outer cylinder is provided with an adjusting rod, the adjusting rod is fixed in the outer cylinder through bolts, the bottom end of the two adjusting rods is fixedly connected with a connecting strip, the connecting strip is fixedly connected with a connecting plate, air bags and housings are installed on both sides of the connecting plate, the air bags are communicated with the housings, and a pressure sensor is installed in the housing.
[0010] Preferably, two annular rails are fixedly connected on the module plate.
[0011] Preferably, the guide assembly comprises three rod frames, the upper and lower sides of the three rod frames are fixedly connected with cover plates, and the cover plates correspond to the positions of the air bags at the top.
[0012] Preferably, support pieces are fixedly connected on two cross bars of the rod frame in the middle and two vertical rods of the remaining two rod frames, third springs are fixedly connected on both sides of the support pieces, one end of the third spring is fixedly connected with a movable sleeve, the movable sleeve is slidably connected on the rod frame, and a lead roller is rotatably installed between the two movable sleeves.
[0013] Preferably, the elastic supporting assembly comprises a supporting rod, the top end of the supporting rod is fixedly connected with the cover plate below, a sleeve is arranged outside the supporting rod, the roller is rotatably installed on the sleeve, and a supporting cylinder is fixedly connected outside the sleeve.
[0014] The bottom end of the supporting rod is fixedly connected with a pressing plate, the pressing plate corresponds to the position of the air bag below, the upper side of the pressing plate is fixedly connected with a first spring, and the top end of the first spring is fixedly connected with the sleeve.
[0015] Preferably, two mounting pieces are fixedly connected to the supporting cylinder, the two mounting pieces are fixed on the upper annular track through fixing bolts, one side of the mounting piece is fixedly connected with a sliding rail, and the upper and lower sliding rails are respectively slidably connected to the upper and lower annular tracks.
[0016] Preferably, the passive adjusting assembly comprises a fixed sleeve and a sliding sleeve, the fixed sleeve is fixedly connected to the supporting cylinder, the sliding sleeve is slidably connected to the supporting cylinder, two clamping blocks are respectively fixedly connected to the fixed sleeve and the sliding sleeve, and a second spring is fixedly connected between the fixed sleeve and the sliding sleeve.
[0017] Preferably, the telescopic assembly comprises a cross arm, three ends of the cross arm are hingedly connected with three hinge pieces, one side of two hinge pieces is fixedly connected with a clamping plate, the clamping plates on the same horizontal line are locked with the clamping blocks, the upper two hinge pieces and the lower two hinge pieces located in the middle are respectively fixedly connected with the sliding sleeve and the fixed sleeve located in the middle, and the remaining hinge pieces are respectively fixedly connected with one side of the corresponding sliding sleeve and fixed sleeve.
[0018] Preferably, the active adjusting assembly comprises a screw rod and two fixing pieces, the screw rod is rotatably installed on the two fixing pieces through two bearings, the two fixing pieces are respectively fixedly connected to the two mounting pieces located in the middle, both ends of the screw rod are fixedly connected with handles, a threaded seat is threadedly connected to the screw rod, and the threaded seat is fixedly connected with the sliding sleeve located in the middle.
[0019] Compared with the prior art, the metal wire mesh weaving machine has the following beneficial effects:
[0020] 1. The metal wire mesh weaving machine can increase the number of wires by moving the rollers at the lower position along the inclined rail to the upper rail position and lifting the elastic supporting assembly and the guide assembly upward by a distance, can satisfy the actual production requirements, can effectively stagger the guide assembly at the lower position after lifting upward by a distance, can avoid affecting the operation of the wires during processing, can make the telescopic assembly be clamped with the clamping blocks, can drive the passive adjusting assembly to move longitudinally by operating the active adjusting assembly, can drive the guide assembly to be unfolded by the linkage of the telescopic assembly and the remaining passive adjusting assembly, can further adjust the spacing between the copper wires, can realize the rapid switching between different weaving specifications, and can improve the production efficiency.
[0021] 2、The metal wire mesh weaving machine, through the transmission of the warp in the guide assembly, when the warp tension changes, the guide assembly moves up and down according to the generated movement, the supporting rod and the pressing plate move, when the cover plate contacts the air bag upward, the air bag inside gas is pressed into the shell, at this time the pressure sensor detects the pressure change, at the same time when the pressing plate contacts the air bag downward, the pressure change can also be detected, the pressure sensor can alarm through the external alarm, so as to alarm when the wire tension exceeds the threshold, so as to adjust or maintain in time, ensure the qualified rate of the subsequent finished product.
[0022] 3、The metal wire mesh weaving machine, by moving the roller along the inclined rail into the upper rail, the elastic supporting assembly drives the guide assembly to rise, at this time the bottom end of the guide assembly and the elastic supporting assembly corresponds to the air bag, secondly, the driving adjusting assembly drives the telescopic assembly to move, the telescopic assembly is clamped with the clamping block, which can drive the rest telescopic assemblies to expand, and the spacing between the guide assemblies can be adjusted to meet the actual production demand, and the replacement difficulty is reduced, and after adjustment, the guide assembly and the elastic supporting assembly still correspond to the position of the adjustable alarm assembly, so that the field wiring and sensor arrangement are not needed, which can meet the demand of overall monitoring, thereby greatly reducing the work amount and difficulty, and the cost is also reduced. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 A perspective view of a metal wire mesh weaving machine is proposed in the present application;
[0024] Figure 2 A perspective view of the wire module mechanism of a metal wire mesh weaving machine is proposed in the present application;
[0025] Figure 3 A perspective view of the wire module mechanism of a metal wire mesh weaving machine is proposed in the present application;
[0026] Figure 4 A perspective view of the module plate of a metal wire mesh weaving machine is proposed in the present application;
[0027] Figure 5 A perspective view of the elastic supporting assembly of a metal wire mesh weaving machine is proposed in the present application;
[0028] Figure 6 A perspective view of the elastic supporting assembly and the roller of a metal wire mesh weaving machine is proposed in the present application;
[0029] Figure 7 A perspective view of the telescopic assembly and the passive adjusting assembly of a metal wire mesh weaving machine is proposed in the present application;
[0030] Figure 8A passive adjustment assembly of a wire mesh weaving machine according to the present application is connected to a telescopic assembly in a perspective view;
[0031] Figure 9 A guide assembly of a wire mesh weaving machine according to the present application is shown in a perspective view;
[0032] Figure 10 A passive adjustment assembly of a wire mesh weaving machine according to the present application is connected to an elastic support assembly in a perspective view.
[0033] In the figure: 100, a wire mesh weaving device; 200, a wire module mechanism; 201, a module plate; 202, an adjustable alarm assembly; 2021, an outer cylinder; 2022, an adjustment rod; 2023, an air bag; 2024, a connecting plate; 2025, a pressure sensor; 2026, a shell; 2027, a connecting strip; 203, a guide rail assembly; 2031, an upper rail; 2032, an inclined rail; 2033, an arc-shaped rail; 204, a ring-shaped rail; 205, an elastic support assembly; 2051, a support rod; 2052, a sleeve; 2053, a support cylinder; 2054, a first spring; 2055, a pressing plate; 2056, a mounting piece; 2057, a sliding rail; 206, a telescopic assembly; 2061, a cross arm; 2062, a clamping plate; 2063, a hinge piece; 207, an active adjustment assembly; 2071, a screw rod; 2072, a handle; 2073, a threaded seat; 2074, a fixing piece; 208, a passive adjustment assembly; 2081, a fixed sleeve; 2082, a second spring; 2083, a sliding sleeve; 2084, a clamping block; 209, a guide assembly; 2091, a cover plate; 2092, a rod holder; 2093, a support piece; 2094, a third spring; 2095, a movable sleeve; 2096, a wire roller; 210, a roller; 211, a fixing bolt; 212, a mounting bracket. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments.
[0035] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0036] Embodiment 1: Reference Figures 1-8 and Figure 10A wire mesh weaving machine, comprising a wire mesh weaving device 100, and a wire guide module mechanism 200 arranged on the wire mesh weaving device 100;
[0037] The wire guide module mechanism 200 comprises a module plate 201, two annular rails 204 fixedly connected to the module plate 201, adjustable alarm assemblies 202 connected to the upper and lower sides of the module plate 201, a guide rail assembly 203 arranged on the module plate 201, a plurality of rollers 210 sliding in the guide rail assembly 203, an elastic support assembly 205 arranged at one end of the roller 210, the elastic support assembly 205 comprising a support rod 2051, the top end of the support rod 2051 being fixedly connected to a cover plate 2091 below, a sleeve 2052 arranged outside the support rod 2051, the support rod 2051 being capable of sliding in the sleeve 2052, so that the guide assembly 209 and the pressing plate 2055 can smoothly move up and down, ensuring that the cover plate 2091 and the pressing plate 2055 smoothly contact the air bag 2023 when the tension of the warp changes, the roller 210 being rotatably installed on the sleeve 2052, the roller 210 being capable of rotating to reduce the movement resistance and enable the roller 210 to smoothly move along the guide rail assembly 203, the sleeve 2052 being fixedly connected to a support cylinder 2053, the support cylinder 2053 being fixedly connected to two mounting pieces 2056, the two mounting pieces 2056 being fixed to the upper annular rail 204 through fixing bolts 211, the two fixing bolts 211 being screwed on the annular rail 204, so that the positions of the outermost two elastic support assemblies 205 after jacking up can be locked, thereby fixing the remaining jacked-up elastic support assemblies 205 to prevent the wire from deviating during the process, one side of the mounting piece 2056 being fixedly connected to a slide rail 2057, the upper and lower slide rails 2057 being slidingly connected to the upper and lower annular rails 204, respectively, the slide rail 2057 being guided by the annular rail 204 to smoothly slide along the annular rail 204, thereby keeping the elastic support assembly 205 moving smoothly, the bottom end of the support rod 2051 being fixedly connected to the pressing plate 2055, the pressing plate 2055 corresponding in position to the air bag 2023 below, the upper side of the pressing plate 2055 being fixedly connected to a first spring 2054, the position of the pressing plate 2055 and the support rod being kept by the first spring 2054, thereby keeping the height of the guide assembly 209, and the sleeve 2052 being connected to the support rod 2051 through the first spring 2054, so that the sleeve 2052 can smoothly drive the support rod 2051 to move by the first spring 2054, the top end of the first spring 2054 being fixedly connected to the sleeve 2052, the top of the elastic support assembly 205 being connected to the guide assembly 209;
[0038] The elastic support assembly 205 is provided with a passive adjusting assembly 208, the passive adjusting assembly 208 comprises a fixed sleeve 2081 and a sliding sleeve 2083, the fixed sleeve 2081 is fixedly connected on the support barrel 2053, the sliding sleeve 2083 is slidingly connected on the support barrel 2053, the sliding sleeve 2083 can slide on the support barrel 2053, so that the sliding sleeve 2083 can drive the cross arm 2061 to smoothly perform the telescopic movement, two clamping blocks 2084 are fixedly connected with the fixed sleeve 2081 and the sliding sleeve 2083 respectively, the second spring 2082 is fixedly connected between the fixed sleeve 2081 and the sliding sleeve 2083, through the reset force of the second spring 2082, the second spring 2082 can drive the sliding sleeve 2083 to rise, so that the cross arm 2061 can be smoothly folded, the telescopic assembly 206 is connected on the two sides of the passive adjusting assembly 208 in the middle and one side of the rest passive adjusting assemblies 208, the telescopic assembly 206 comprises the cross arm 2061, three ends of the cross arm 2061 are hinged with three hinge pieces 2063, one side of two hinge pieces 2063 is fixedly connected with a clamping plate 2062, the clamping plate 2062 in the same horizontal line is locked with the clamping block 2084, through the locking of the clamping plate 2062 and the clamping block 2084, the cross arm 2061 can be smoothly connected with the passive adjusting assembly 208, so that the telescopic movement of the cross arm 2061 can drive the rest cross arms 2061 to perform the telescopic adjustment through the passive adjusting assembly 208, so that the telescopic assembly 206 and the passive adjusting assembly 208 can be combined together in this way, and the disassembly is facilitated, the two upper hinge pieces 2063 in the middle and the two lower hinge pieces 2063 are fixedly connected with the sliding sleeve 2083 and the fixed sleeve 2081 in the middle respectively, the rest hinge pieces 2063 are fixedly connected with one side of the corresponding sliding sleeve 2083 and the fixed sleeve 2081 respectively, one side of the rest passive adjusting assemblies 208 is connected with two clamping blocks 2084, and the parallel telescopic assemblies 206 are combined with the passive adjusting assembly 208 and the telescopic assembly 206 through the clamping of the clamping blocks 2084, the active adjusting assembly 207 is arranged on the passive adjusting assembly 208 in the middle, the active adjusting assembly 207 comprises a screw rod 2071 and two fixed pieces 2074, the screw rod 2071 is rotatably installed on the two fixed pieces 2074 through two bearings, the screw rod 2071 can be stably rotated through the bearings, so that the screw rod 2071 can be stably transmitted with the threaded seat 2073, the threaded seat 2073 can smoothly drive the sliding sleeve 2083 to slide longitudinally, so as to facilitate the control of the telescopic movement of the cross arm 2061, the two fixed pieces 2074 are fixedly connected on the two mounting pieces 2056 in the middle respectively, both ends of the screw rod 2071 are fixedly connected with handles 2072, the handles 2072 are used as force points, so as to facilitate the rotation of the screw rod 2071, the threaded seat 2073 is threadedly connected on the screw rod 2071, and the threaded seat 2073 is fixedly connected with the sliding sleeve 2083 in the middle;
[0039] The guide rail assembly 203 comprises an upper rail 2031, an inclined rail 2032 and an arc rail 2033, the upper rail 2031, the inclined rail 2032 and the arc rail 2033 are fixedly installed on the module plate 201, the elastic support assembly 205 can drive the guide assembly 209 to move downward through the roller 210 entering the arc rail 2033 along the inclined rail 2032, thereby facilitating the reduction of the number of guide assemblies 209, meeting the actual wire demand, and the two ends of the arc rail 2033 are connected with the two ends of the upper rail 2031 through the inclined rail 2032, when the roller 210 is in the upper rail 2031, the elastic support assembly 205 drives the guide assembly 209 to be jacked upward, so that the guide assembly 209 can smoothly perform wire work.
[0040] In the embodiment: by moving the roller 210 at the low position along the inclined rail 2032 to the position of the upper rail 2031, the roller 210 drives the sleeve 2052 to move, the sleeve 2052 drives the pressing plate 2055 to move upward through the first spring 2054, the pressing plate 2055 drives the guide assembly 209 to be jacked upward by a distance through the support rod 2051, in this way, the number of wires can be increased to meet the actual production demand, and after the guide assembly 209 is jacked upward by a distance, the guide assembly 209 can be effectively staggered with the guide assembly 209 at the low position, thereby avoiding affecting the wire work during processing. Secondly, the clamping plate 2062 is clamped with the clamping block 2084, and then the handle 2072 is rotated to rotate the screw rod 2071, the screw rod 2071 and the threaded seat 2073 are in threaded transmission, the threaded seat 2073 drives the sliding sleeve 2083 to move, the sliding sleeve 2083 drives the cross arm 2061 to expand, and then the sliding sleeve 2083 drives the remaining cross arms 2061 to expand synchronously, so that the guide assemblies 209 are expanded, thereby the wire spacing can be adjusted, the quick switching between different weaving specifications is realized, and the production efficiency is improved.
[0041] Embodiment 2: refer to Figure 4 and Figures 9-10The wire net weaving machine comprises a guiding assembly 209, the guiding assembly 209 comprises three rod frames 2092, the upper and lower sides of the three rod frames 2092 are fixedly connected with cover plates 2091, the cover plates 2091 correspond to the positions of the upper air bags 2023, the two horizontal rods of the middle rod frame 2092 and the two vertical rods of the other two rod frames 2092 are fixedly connected with support pieces 2093, the two sides of the support pieces 2093 are fixedly connected with third springs 2094, the positions of movable sleeves 2095 can be erected through the third springs 2094, the two wire rollers 2096 are stably guided, the third springs 2094 have elasticity, and thus the third springs 2094 can play a buffering role in the wire guiding process, one end of the third spring 2094 is fixedly connected with the movable sleeve 2095, the movable sleeve 2095 is slidingly connected on the rod frame 2092, and the two movable sleeves 2095 are rotatably connected with the wire roller 2096, the horizontal wire roller 2096 and the vertical wire roller 2096 are combined for use, so that the warp can be effectively limited, the warp is prevented from deviating excessively, the wire roller 2096 can roll, so that the frictional resistance can be reduced, the wire flow is kept smooth, and abrasion is reduced;
[0042] The elastic supporting assembly 205 comprises a supporting rod 2051, the top end of the supporting rod 2051 is fixedly connected with the lower cover plate 2091, the supporting rod 2051 is externally provided with a sleeve 2052, a roller 210 is rotatably connected on the sleeve 2052, the sleeve 2052 is fixedly connected with a supporting cylinder 2053, the bottom end of the supporting rod 2051 is fixedly connected with a pressing plate 2055, the pressing plate 2055 corresponds to the position of the lower air bag 2023, the upper side of the pressing plate 2055 is fixedly connected with a first spring 2054, and the top end of the first spring 2054 is fixedly connected with the sleeve 2052;
[0043] The adjustable alarm assembly 202 includes two outer barrels 2021, and the upper two outer barrels 2021 are connected with mounting racks 212 on one side. The mounting racks 212 can be used to fix the adjustable alarm assembly 202 and maintain the stability of the adjustable alarm assembly 202. The two mounting racks 212 are fixedly installed on the silk screen weaving device 100, and the two outer barrels 2021 are fixedly connected to the module plate 201. The inner part of the outer barrel 2021 is provided with an adjusting rod 2022, which is fixed in the outer barrel 2021 by a bolt. The adjusting rod 2022 can slide in the outer barrel 2021, so that the adjusting rod 2022 can adjust the up-down position of the connecting strip 2027. After adjustment, the position of the adjusting rod 2022 can be fixed by a bolt. In this way, the positions of the cover plate 2091 and the air bag 2023 and the positions of the pressing plate 2055 and the air bag 2023 can be adjusted. This is convenient for adjusting the triggering sensitivity according to the actual situation. The bottom end of each adjusting rod 2022 is fixedly connected with a connecting strip 2027, and the connecting strip 2027 is fixedly connected with a connecting plate 2024. The connecting plate 2024 is provided with an air bag 2023 and a shell 2026 on both sides. The air bag 2023 is in communication with the shell 2026. A pressure sensor 2025 is installed in the shell 2026. The pressure sensor 2025 can detect the change of the air pressure in the shell 2026. When the pressure sensor 2025 detects a change in air pressure, an external alarm can be used to alarm and remind.
[0044] In the embodiment, when the warp thread is transmitted in the guide assembly 209, the tension change of the warp thread causes the displacement of the guide wire roller 2096. Since the third spring 2094 keeps the maximum stretching or contraction state, the guide wire roller 2096 directly drives the cover plate 2091 to move through the lever holder 2092. The lower cover plate 2091 also drives the pressing plate 2055 to move through the supporting rod 2051. When the upper cover plate 2091 contacts the air bag 2023 upward, the gas in the air bag 2023 is pressed into the shell 2026. At this time, the pressure change is detected by the pressure sensor 2025. At the same time, when the pressing plate 2055 contacts the air bag 2023 downward, the pressure change can also be detected. The pressure sensor 2025 can alarm through an external alarm. In this way, the alarm can be given when the wire tension exceeds the threshold value, so that timely adjustment or maintenance work can be performed to ensure the qualified rate of subsequent finished products.
[0045] Embodiment 3: Refer to Figures 3-6The application relates to a wire netting weaving machine which comprises a wire module mechanism 200, the wire module mechanism 200 comprises a module plate 201, adjustable alarm assemblies 202 are connected to the upper and lower sides of the module plate 201, guide rail assemblies 203 are arranged on the module plate 201, a plurality of rollers 210 are slidably arranged in the guide rail assemblies 203, elastic supporting assemblies 205 are arranged at one end of the rollers 210, guide assemblies 209 are connected to the top of the elastic supporting assemblies 205, passive adjusting assemblies 208 are arranged on the elastic supporting assemblies 205, telescopic assemblies 206 are connected to the two sides of the middle passive adjusting assembly 208 and one side of the rest passive adjusting assemblies 208, one side of the rest passive adjusting assemblies 208 is connected with two clamping blocks 2084, the parallelly arranged telescopic assemblies 206 are combined with the passive adjusting assemblies 208 and the telescopic assemblies 206 through clamping with the clamping blocks 2084, and active adjusting assemblies 207 are arranged on the middle passive adjusting assembly 208.
[0046] In the embodiment, the elastic supporting assemblies 205 drive the guide assemblies 209 to ascend by moving the rollers 210 along the inclined rails 2032 into the upper rails 2031, at the moment, the bottom ends of the guide assemblies 209 and the elastic supporting assemblies 205 correspond to the air bags 2023, secondly, the telescopic assemblies 206 are driven to move by the active adjusting assemblies 207, the telescopic assemblies 206 are clamped with the clamping blocks 2084 to drive the rest telescopic assemblies 206 to expand, the spacing between the guide assemblies 209 is adjustable, the actual production demand is met, the replacement difficulty is reduced, after adjustment, the guide assemblies 209 and the elastic supporting assemblies 205 still correspond to the adjustable alarm assemblies 202, thus it is unnecessary to arrange the wires and the sensors on site, the demand of overall monitoring can be met, the operation amount and the operation difficulty can be greatly reduced, and the cost can be reduced.
[0047] Working principle: when the number of wires is increased, the guide assemblies 209 are directly moved, the guide assemblies 209 drive the elastic supporting assemblies 205 to move, the rollers 210 are moved to the inclined rails 2032 and are moved into the upper rails 2031 through the inclined rails 2032, meanwhile, the rollers 210 drive the sleeves 2052 to move, the sleeves 2052 drive the supporting rods 2051 to move upwards through the first springs 2054, the supporting rods 2051 drive the guide assemblies 209 to ascend by a distance, the elastic supporting assemblies 205 drive the passive adjusting assemblies 208 and the telescopic assemblies 206 to move in the process that the rollers 210 move to the upper rails 2031, until the clamping plates 2062 are clamped with the clamping blocks 2084, the number of the guide assemblies 209 is repeatedly increased, after adjustment, the two fixing pins 211 are inserted into the two sides of the mounting pieces 2056 and are locked on the annular rails 204.
[0048] When the lead distance is adjusted, the handle 2072 drives the screw rod 2071 to rotate, the screw rod 2071 drives the threaded seat 2073 to move, the threaded seat 2073 drives the sliding sleeve 2083 to move, the sliding sleeve 2083 drives the first spring 2054 to deform, the sliding sleeve 2083 drives the cross arm 2061 to expand, the cross arm 2061 is clamped with the clamping block 2084 through the clamping plate 2062, the remaining sliding sleeves 2083 drive the cross arm 2061 to expand synchronously, so that the lead distance is increased, when the distance needs to be contracted, the handle 2072 is reversely rotated, the first spring 2054 drives the sliding sleeve 2083 to reset upwards, the cross arm 2061 is contracted, and the lead adjustment requirement is met;
[0049] When the mesh is woven, the guide assembly 209 sends the wire to the weaving area of the silk screen weaving device 100 for weaving operation, when the warp tension changes, the transverse lead roller 2096 is displaced, the third spring 2094 is stretched to the maximum, the rod frame 2092 and the cover plate 2091 are moved, the upper cover plate 2091 contacts the air bag 2023 upwards, the air bag 2023 pressurizes the gas into the shell 2026, the pressure sensor 2025 detects the pressure change, and an external alarm is used to alarm and remind, the guide assembly 209 drives the supporting rod 2051 to move downwards, the supporting rod 2051 drives the pressing plate 2055 to move downwards, the pressing plate 2055 contacts the air bag 2023, and the same alarm reminding is performed, so that the worker performs maintenance treatment.
[0050] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art in the technical range disclosed by the present application, according to the technical scheme and the inventive concept of the present application, equivalent replacement or change, should be covered in the protection scope of the present application.
Claims
1. A wire mesh weaving machine, comprising wire mesh weaving equipment, characterized in that, The wire mesh weaving equipment is equipped with a wire guide module mechanism. The wire guide module mechanism includes a module plate, with adjustable alarm components connected to both the upper and lower sides. A guide rail assembly is mounted on the module plate, containing multiple rollers. One end of each roller is equipped with an elastic support component, and the top of the elastic support component is connected to a guide component. A passive adjustment component is mounted on the elastic support component. Telescopic components are connected to both sides of the middle passive adjustment component and one side of the remaining passive adjustment components. Two locking blocks are connected to one side of each of the remaining passive adjustment components. The parallel telescopic components engage with the locking blocks to combine the passive adjustment components and the telescopic components. An active adjustment component is mounted on the middle passive adjustment component. The guide rail assembly includes an upper rail, an inclined rail, and an arc-shaped rail. The upper rail, inclined rail, and arc-shaped rail are fixedly mounted on the module plate, and both ends of the arc-shaped rail are connected to both ends of the upper rail via the inclined rail. When the roller is in the upper rail, the elastic support component drives the guide component to rise, allowing the guide component to smoothly perform wire guiding operations. The adjustable alarm component includes two outer cylinders. Each of the two outer cylinders has a mounting bracket connected to one side. The two mounting brackets are fixedly installed on the wire mesh weaving equipment. The two outer cylinders are fixedly connected to the module plate. The inner part of the outer cylinder is provided with an adjusting rod. The adjusting rod is fixedly fixed in the outer cylinder by bolts. The bottom end of the two adjusting rods is fixedly connected to a connecting strip. A connecting plate is fixedly connected to the connecting strip. Airbags and housings are installed on both sides of the connecting plate. The airbags are connected to the housings. A pressure sensor is installed in the housings. Two circular rails are fixedly connected to the module board; Two mounting parts are fixedly connected to the support cylinder. Both mounting parts are fixed to the upper annular rail by fixing bolts. A slide rail is fixedly connected to one side of the mounting part. Multiple slide rails at the top and multiple slide rails at the bottom are slidably connected to the upper and lower annular rails, respectively. The passive adjustment component includes a fixed sleeve and a sliding sleeve. The fixed sleeve is fixedly connected to the support cylinder, and the sliding sleeve is slidably connected to the support cylinder. Two locking blocks are fixedly connected to the fixed sleeve and the sliding sleeve respectively. A second spring is fixedly connected between the fixed sleeve and the sliding sleeve.
2. The wire mesh weaving machine according to claim 1, characterized in that, The guide assembly includes three rods, and cover plates are fixedly connected to the upper and lower sides of the three rods. The cover plates correspond to the positions of the airbag above.
3. A wire mesh weaving machine according to claim 2, characterized in that, Support members are fixedly connected to the two horizontal bars of the middle frame and the two vertical bars of the other two frames. A third spring is fixedly connected to both sides of the support member. One end of the third spring is fixedly connected to the movable sleeve. The movable sleeve is slidably connected to the frame, and a guide roller is rotatably installed between the two movable sleeves.
4. A wire mesh weaving machine according to claim 3, characterized in that, The elastic support assembly includes a support rod, the top of which is fixedly connected to the cover plate below. A sleeve is provided on the outside of the support rod, and a roller is rotatably mounted on the sleeve. A support cylinder is fixedly connected to the outside of the sleeve. A pressure plate is fixedly connected to the bottom of the support rod, and the pressure plate corresponds to the position of the airbag below. A first spring is fixedly connected to the top of the pressure plate, and the top of the first spring is fixedly connected to the sleeve.
5. A wire mesh weaving machine according to claim 1, characterized in that, The telescopic assembly includes a cross arm, with three ends of the cross arm hinged to three hinge members. Two of the hinge members have a locking plate fixedly connected to one side, and the locking plates on the same horizontal line are locked to the locking block. The two upper and two lower hinge members located in the middle are fixedly connected to the middle sliding sleeve and the fixed sleeve, respectively. The remaining hinge members are fixedly connected to one side of the corresponding sliding sleeve and the fixed sleeve.
6. A wire mesh weaving machine according to claim 5, characterized in that, The active adjustment assembly includes a screw and two fixing parts. The screw is rotatably mounted on the two fixing parts via two bearings. The two fixing parts are fixedly connected to two mounting parts located in the middle. Handles are fixedly connected to both ends of the screw. Threaded seats are threadedly connected to the screw, and the threaded seats are fixedly connected to the sliding sleeve located in the middle.
Citation Information
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