Intermediate non-annealing continuous production line for new energy motor shaft
By designing a continuous production line between the new energy motor shaft, and using a cold forging mechanism and push mechanism to achieve continuous production of the motor shaft, the problems of low efficiency and high cost of deep hole processing in the existing technology are solved, and production efficiency and material utilization are improved.
Patent Information
- Application Number
- CN202510326326.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2045-03-19
AI Technical Summary
The existing motor shaft forging design without holes in the middle, resulting in a large amount of waste generated by deep hole processing, low material utilization, low production efficiency, and high cost of deep hole processing equipment and large tool losses, which increases production costs.
A new energy motor shaft is designed to design a continuous production line without annealing in the middle, including a base, conveyor belt, placement mechanism, cold forging mechanism and push mechanism. The extrusion forming of the deep hole of the motor shaft is achieved through the cold forging mechanism, and the push mechanism ensures continuous production of products.
The continuous production of motor shafts is achieved, production efficiency is improved, material waste and production costs are reduced, and the integrity of the internal metal streamline of the product is ensured.
Smart Images

Figure CN120055197A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of new energy motor shaft production, and specifically relates to a continuous production line for new energy motor shafts without annealing in the middle. Background Technique
[0002] The new energy motor shaft is an important part in the new energy motor and serves as a link for electromechanical energy conversion between the new energy motor and the equipment.
[0003] Currently, existing motor shaft forgings are all designed without holes in the middle, and they have the following disadvantages: a large amount of waste is generated during deep hole machining of the blank parts, resulting in low material utilization rate and low production efficiency; the deep hole machining equipment is expensive, and the deep hole machining causes a large amount of tool wear, further increasing the production cost.
[0004] Therefore, we propose a continuous production line for new energy motor shafts without annealing in the middle to solve the problems encountered above. Summary of the Invention
[0005] The purpose of the present invention is to solve the problems that currently existing motor shaft forgings are all designed without holes in the middle, and they have the following disadvantages: a large amount of waste is generated during deep hole machining of the blank parts, resulting in low material utilization rate and low production efficiency; the deep hole machining equipment is expensive, and the deep hole machining causes a large amount of tool wear, further increasing the production cost, and to propose a continuous production line for new energy motor shafts without annealing in the middle.
[0006] The purpose of the present invention can be achieved through the following technical solutions: including a base, a conveyor belt is arranged above the base, a placing mechanism is arranged on the surface of the conveyor belt, a cold forging mechanism one and a pushing mechanism one are respectively arranged at the front and rear ends on the left side of the conveyor belt, and a cold forging mechanism two and a pushing mechanism two are respectively arranged at the front and rear ends on the right side of the conveyor belt; The placing mechanism includes a fixed block, and the fixed block is arranged on the surface of the conveyor belt. A side mounting plate is arranged on the left side of the fixed block. A threaded rod is rotatably mounted at the upper end of the side mounting plate. A gear is arranged on the circumferential surface of the lower end of the threaded rod. A lifting block is threadedly connected to the circumferential surface of the upper end of the threaded rod. A lifting placement table is arranged on the right side of the lifting block. A motor shaft is placed inside the upper end of the lifting placement table.
[0007] As a preferred embodiment of the present invention, a U-shaped fixing plate is arranged on the upper surface of the side mounting plate. The upper end of the threaded rod is rotatably mounted inside the upper end of the U-shaped fixing plate. A positioning rod is arranged inside the front end of the U-shaped fixing plate. The front end of the lifting block is sleeved on the circumferential surface of the positioning rod.
[0008] As a preferred embodiment of the present invention, the cold forging mechanism I includes a hollow support platform I, and there are two hollow support platforms I. Processing platforms I are provided at the upper ends of the two hollow support platforms I. Outer forming grooves I are formed at the rear ends of the two processing platforms I. A movable push rod I is movably installed inside the left outer forming groove I, and a hollow push rod is movably installed inside the right outer forming groove I. An opening column is arranged inside the hollow push rod, and the front end of the opening column is connected to the inside of the front end of the right processing platform.
[0009] As a preferred embodiment of the present invention, the pushing mechanism I includes a hydraulic cylinder I, and there are two hydraulic cylinders I. The two hydraulic cylinders I are respectively arranged directly behind the two processing platforms I. Push blocks I are provided at the front ends of the two hydraulic cylinders I. U-shaped telescopic connecting plates are arranged on the circumferential surfaces of the telescopic ends of the two hydraulic cylinders I. The front ends of the two U-shaped telescopic connecting plates are respectively connected to the rear ends of the movable push rod I and the hollow push rod. Tooth plates I are arranged on the left side walls of the two push blocks I, and the height and teeth of the tooth plates I are both matched with the gear.
[0010] As a preferred embodiment of the present invention, movable grooves I and moving grooves I are formed inside the two processing platforms I, and the lower end in front of the movable groove I is communicated with the upper part of the moving groove I. The movable push rod I and the hollow push rod are respectively arranged inside the two movable grooves I, and the front ends of the two U-shaped telescopic connecting plates are respectively arranged inside the two moving grooves I.
[0011] As a preferred embodiment of the present invention, the cold forging mechanism II includes a hollow support platform II, and there are two hollow support platforms II. Processing platforms II are provided at the upper ends of the two hollow support platforms II. An outer forming groove II is formed inside the front end of the left processing platform II. A movable push rod II is movably installed inside the outer forming groove II. An annular groove is formed inside the front end of the right processing platform II. A hollow annular push rod I is movably installed inside the annular groove. A forming extrusion block is arranged at the center of the rear end of the annular groove.
[0012] As a preferred embodiment of the present invention, the pushing mechanism II includes a hydraulic cylinder II, and there are two hydraulic cylinders II. The two hydraulic cylinders II are respectively arranged directly in front of the two processing platforms II. Push blocks II are provided at the rear ends of the two hydraulic cylinders II. A hollow annular push rod II and a solid cylindrical push rod are arranged at the rear sides of the two push blocks II, and the solid cylindrical push rod is arranged inside the hollow annular push rod II. Tooth plates II are arranged at the rear ends on the left sides of the two hollow annular push rods II, and the height and teeth of the tooth plates II are both matched with the gear.
[0013] As a preferred embodiment of the present invention, limiting platforms are provided on the rear sides of both of the two hydraulic cylinders II. Two groups of hollow annular push rods II are respectively movably installed inside the upper ends of the two limiting platforms. Moving grooves III are respectively formed inside the two limiting platforms. L-shaped connecting plates are respectively movably installed inside the two moving grooves III. The front ends of the two L-shaped connecting plates are respectively fixedly connected to the lower ends of the two push blocks II. Vertical connecting plates are inserted into the rear ends of the two L-shaped connecting plates. The upper ends of the two vertical connecting plates are respectively fixedly connected to the lower end of the movable push rod II and the lower end of the hollow annular push rod I. Push blocks III are provided at the middle and rear ends of the two L-shaped connecting plates. The two push blocks III respectively abut against the rear sides of the lower ends of the two vertical connecting plates.
[0014] As a preferred embodiment of the present invention, a movable groove II is formed inside the left processing table II. Moving grooves II are respectively formed inside the two processing tables II. The lower end of the movable groove II communicates with the left moving groove II. The lower end of the annular groove communicates with the right moving groove II. The upper ends of the two vertical connecting plates are respectively arranged inside the two moving grooves II.
[0015] As a preferred embodiment of the present invention, an outer forming surface I is provided on the outer surface of the front end of the motor shaft. A deep hole is formed inside the front end of the motor shaft. An outer forming surface II is provided on the outer surface of the rear end of the motor shaft. A connecting hole is formed inside the rear end of the motor shaft.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: (1). Through the provided placing mechanism, during the cold forging process of the motor shaft, when the blank is transferred into or out of the cold forging mechanism, the placing mechanism will not come into contact with the push block, affecting the feeding work, enabling the continuous production of the motor shaft with higher efficiency; (2). Through the provided cold forging mechanism I and cold forging mechanism II, the extrusion forming of the deep hole of the motor shaft is realized. The extrusion forming of the motor shaft is achieved through material flow, thereby ensuring the integrity of the internal metal streamline of the product, realizing the full flow of materials, reducing the use of raw materials, and enabling the continuous production of the product without annealing. Each section of the product is forged and formed separately, and the product can meet the use requirements without heat treatment after forging; (3). Through the provided pushing mechanism I and pushing mechanism II, after each section of the motor shaft is forged and formed separately, when the hydraulic cylinder resets, the motor shaft can be simultaneously pushed out of the cold forging mechanism, ensuring the continuous production of the product. Description of the Drawings
[0017] For the convenience of those skilled in the art to understand, the present invention will be further described below with reference to the accompanying drawings.
[0018] Figure 1 is a three-dimensional structural schematic diagram of the present invention; Figure 2 is a front cross-sectional three-dimensional view of the present invention; Figure 3 Is the left-section three-dimensional view of the present invention; Figure 4 Is the right-section three-dimensional view of the present invention; Figure 5 Is the first top-section three-dimensional view of the present invention; Figure 6 Is the second top-section three-dimensional view of the present invention; Figure 7 Is the sectional view of the finished product motor shaft of the present invention.
[0019] In the figure: 1, base; 2, conveyor belt; 3, placing mechanism; 301, fixing block; 302, side mounting plate; 303, threaded rod; 304, gear; 305, lifting block; 306, lifting placing table; 307, U-shaped fixing plate; 308, positioning rod; 4, motor shaft; 401, first outer forming surface; 402, deep hole; 403, second outer forming surface; 404, connecting hole; 5, first cold forging mechanism; 501, first hollow support platform; 502, first processing table; 503, first outer forming groove; 504, first movable push rod; 505, first movable groove; 506, first moving groove; 507, hollow push rod; 508, opening column; 6, first pushing mechanism; 601, first hydraulic cylinder; 602, first push block; 603, U-shaped telescopic connecting plate; 604, first toothed plate; 7, second cold forging mechanism; 701, second hollow support platform; 702, second processing table; 703, second outer forming groove; 704, second movable push rod; 705, second movable groove; 706, second moving groove; 707, annular groove; 708, first hollow annular push rod; 709, forming extrusion block; 8, second pushing mechanism; 801, second hydraulic cylinder; 802, second push block; 803, second hollow annular push rod; 804, solid cylindrical push rod; 805, L-shaped connecting plate; 806, third moving groove; 807, third push block; 808, vertical connecting plate; 809, second toothed plate; 810, limiting table. Specific Embodiments
[0020] The technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts shall fall within the protection scope of the present invention. Embodiment 1
[0021] Please refer to Figure 1 - Figure 7As shown in the figure, a continuous production line for a new energy motor shaft without annealing in the middle includes a base 1. Above the base 1, there is a conveyor belt 2. On the surface of the conveyor belt 2, there is a placement mechanism 3. At the front and rear ends on the left side of the conveyor belt 2, there are respectively a cold forging mechanism 1 5 and a pushing mechanism 1 6. At the front and rear ends on the right side of the conveyor belt 2, there are respectively a cold forging mechanism 2 7 and a pushing mechanism 2 8; The placement mechanism 3 includes a fixed block 301, and the fixed block 301 is arranged on the surface of the conveyor belt 2. On the left side of the fixed block 301, there is a side mounting plate 302. At the upper end of the side mounting plate 302, a threaded rod 303 is rotatably installed. On the circumferential surface of the lower end of the threaded rod 303, there is a gear 304. On the circumferential surface of the upper end of the threaded rod 303, a lifting block 305 is threadedly connected. On the right side of the lifting block 305, there is a lifting placement table 306. Inside the upper end of the lifting placement table 306, there is a motor shaft 4 placed. On the upper surface of the side mounting plate 302, there is a U-shaped fixing plate 307. The upper end of the threaded rod 303 is rotatably installed inside the upper end of the U-shaped fixing plate 307. Inside the front end of the U-shaped fixing plate 307, there is a positioning rod 308. The setting of the U-shaped fixing plate 307 provides an installation space for the threaded rod 303 and the positioning rod 308, so that the threaded rod 303 and the positioning rod 308 are stably installed on the side mounting plate 302. The front end of the lifting block 305 is sleeved on the circumferential surface of the positioning rod 308. The setting of the positioning rod 308 can limit the lifting block 305 while the lifting block 305 can move in the vertical direction on the threaded rod 303 when the threaded rod 303 rotates; The cold forging mechanism 1 5 includes two hollow support platforms 1 501. On the upper ends of the two hollow support platforms 1 501, there are respectively processing platforms 1 502. At the rear ends of the two processing platforms 1 502, there are respectively outer forming grooves 1 503. The setting of the outer forming grooves 1 503 enables the front end of the motor shaft 4 to be inserted into the outer forming grooves 1 503. While limiting the motor shaft 4, it can prevent the motor shaft 4 from shifting during the front and rear pushing, which affects the cold forging effect. Inside the left outer forming groove 1 503, there is a movable push rod 1 504 installed movably. Inside the right outer forming groove 1 503, there is a hollow push rod 507 installed movably. Inside the hollow push rod 507, there is an opening column 508, and the front end of the opening column 508 is connected to the inside of the front end of the right processing platform 1 502. The settings of the movable push rod 1 504 and the hollow push rod 507 can prevent the motor shaft 4 from being affected when the motor shaft 4 enters the processing platform 1 502 for cold forging, and can also push the motor shaft 4 out of the processing platform 1 502 through the movable push rod 1 504 and the hollow push rod 507 after cold forging. The setting of the opening column 508 enables the front end of the motor shaft 4 to contact the opening column 508 under the pushing of the pushing mechanism 1 6, so as to open a hole inside the front end of the motor shaft 4; The pushing mechanism 1 includes a first hydraulic cylinder 601, and there are two first hydraulic cylinders 601, which are respectively arranged directly behind the two first processing tables 502. Push blocks 602 are arranged at the front ends of the two first hydraulic cylinders 601. U-shaped telescopic connecting plates 603 are arranged on the circumferential surfaces of the telescopic ends of the two first hydraulic cylinders 601. The setting of the U-shaped telescopic connecting plates 603 enables the front ends of the U-shaped telescopic connecting plates 603 not to move synchronously back and forth at the beginning when the first hydraulic cylinder 601 expands and contracts back and forth. Instead, they will move horizontally back and forth only after the internal telescoping reaches the limit. The front ends of the two U-shaped telescopic connecting plates 603 are respectively connected to the rear end of the first movable push rod 504 and the rear end of the hollow push rod 507. Tooth plates 604 are arranged on the left side walls of the two push blocks 602, and the height and teeth of the tooth plates 604 are both matched with the gear 304. When the first hydraulic cylinder 601 drives the tooth plate 604 to move horizontally back and forth, the tooth plate 604 can drive the gear 304 and the threaded rod 303 to rotate, and then smoothly drive the lifting block 305 and the lifting placement table 306 to move in the vertical direction; Activity grooves 505 and moving grooves 506 are respectively opened inside the two first processing tables 502, and the lower end in front of the activity groove 505 is communicated with the upper part of the moving groove 506. The first movable push rod 504 and the hollow push rod 507 are respectively arranged inside the two activity grooves 505, and the front ends of the two U-shaped telescopic connecting plates 603 are respectively arranged inside the two moving grooves 506. The settings of the activity groove 505 and the moving groove 506 provide an activity space for the front ends of the first movable push rod 504, the hollow push rod 507 and the U-shaped telescopic connecting plate 603, enabling the first movable push rod 504, the hollow push rod 507 and the U-shaped telescopic connecting plate 603 to move horizontally back and forth smoothly. Embodiment 2
[0022] Please refer to Figure 4 and Figure 6As shown in the figure, the cold forging mechanism II 7 includes a hollow support platform II 701, and there are two hollow support platforms II 701. Processing platforms II 702 are arranged at the upper ends of the two hollow support platforms II 701. An outer forming groove II 703 is formed inside the front end of the left processing platform II 702. The setting of the outer forming groove II 703 enables the rear end of the motor shaft 4 to be inserted into the outer forming groove II 703. While limiting the motor shaft 4, it avoids the deviation of the motor shaft 4 during the forward and backward pushing, which affects the cold forging effect. An active push rod II 704 is movably installed inside the outer forming groove II 703. An annular groove 707 is formed inside the front end of the right processing platform II 702. A hollow annular push rod I 708 is movably installed inside the annular groove 707. The settings of the active push rod II 704 and the hollow annular push rod I 708 can, without affecting the entry of the motor shaft 4 into the processing platform II 702, after the cold forging of the motor shaft 4 is completed, push the rear end of the motor shaft 4 out of the processing platform II 702 through the active push rod II 704 or the hollow annular push rod I 708. A forming extrusion block 709 is arranged at the center of the rear end of the annular groove 707; The pushing mechanism II 8 includes two hydraulic cylinders II 801. The two hydraulic cylinders II 801 are respectively arranged directly in front of the two processing platforms II 702. Push blocks II 802 are arranged at the rear ends of the two hydraulic cylinders II 801. A hollow annular push rod II 803 and a solid cylindrical push rod 804 are arranged at the rear sides of the two push blocks II 802, and the solid cylindrical push rod 804 is arranged inside the hollow annular push rod II 803. Tooth plates II 809 are arranged at the rear ends on the left sides of the two hollow annular push rods II 803, and the height and teeth of the tooth plates II 809 are both matched with the gear 304. The setting of the tooth plate II 809 can drive the gear 304 to rotate through the tooth plate II 809 when the hollow annular push rod II 803 moves back and forth, enabling the lifting and placing platform 306 to move vertically smoothly. Limit platforms 810 are arranged at the rear sides of the two hydraulic cylinders II 801. The two groups of hollow annular push rods II 803 are respectively movably installed inside the upper ends of the two limit platforms 810. Moving grooves III 806 are formed inside the two limit platforms 810. L-shaped connecting plates 805 are movably installed inside the two moving grooves III 806. The setting of the moving grooves III 806 provides a moving space for the L-shaped connecting plates 805, enabling the L-shaped connecting plates 805 to move horizontally back and forth smoothly. The front ends of the two L-shaped connecting plates 805 are fixedly connected to the lower ends of the two push blocks II 802 respectively. Vertical connecting plates 808 are inserted into the rear ends of the two L-shaped connecting plates 805 respectively. The upper ends of the two vertical connecting plates 808 are fixedly connected to the lower ends of the active push rod II 704 and the hollow annular push rod I 708 respectively. Push blocks III 807 are arranged at the middle and rear ends of the two L-shaped connecting plates 805. The two push blocks III 807 are respectively abutted against the rear sides of the lower ends of the two vertical connecting plates 808; It should be noted that the hollow annular push rod II 803 can completely wrap the front end of the motor shaft 4. After the rear end of the hollow annular push rod II 803 abuts against the rear surface of the motor shaft 4, it can drive the motor shaft 4 to move backward, so that the rear side of the motor shaft 4 moves into the inner part of the outer forming groove II 703 and abuts against the front end of the movable push rod II 704. At the same time, the front end push block III 807 abuts against the vertical connecting plate 808. At this time, when the hollow annular push rod II 803 continues to push the motor shaft 4 backward into the processing table II 702, the front end push block III 807 can push the vertical connecting plate 808 and the movable push rod II 704 to move backward.
[0023] An activity groove II 705 is formed inside the left processing table II 702, and a moving groove II 706 is formed inside both processing tables II 702. The lower end of the activity groove II 705 is communicated with the left moving groove II 706, and the lower end of the annular groove 707 is communicated with the right moving groove II 706. The upper ends of the two vertical connecting plates 808 are respectively arranged inside the two moving grooves II 706. The arrangement of the activity groove II 705 and the moving groove II 706 provides an activity space for the movable push rod II 704 and the vertical connecting plate 808, so that the movable push rod II 704 and the vertical connecting plate 808 can move horizontally back and forth smoothly. An outer forming surface I 401 is arranged on the outer surface of the front end of the motor shaft 4, and the outer forming surface I 401 is cold forged by the left end processing table I 502. A deep hole 402 is formed inside the front end of the motor shaft 4, and the deep hole 402 is cold forged by the right end processing table I 502. An outer forming surface II 403 is arranged on the outer surface of the rear end of the motor shaft 4, and the outer forming surface II 403 is cold forged by the left end processing table II 702. A connecting hole 404 is formed inside the rear end of the motor shaft 4, and the connecting hole 404 is cold forged by the forming extrusion block 709 inside the right end processing table II 702. Among them, the centers of the right processing table I 502, the right hydraulic cylinder I 601, the two processing tables II 702 and the two limiting tables 810 are all arranged at the same height, and are lower than the centers of the leftmost processing table I 502 and the hydraulic cylinder I 601. The difference in height is the radius difference between the outer forming surface I 401 of the motor shaft 4 and the blank motor shaft 4 after cold forging of the motor shaft 4 inside the leftmost machining table I 502.
[0024] When the present invention is in use, first place the blank shaft of the motor shaft 4 on the lifting placement table 306. Then, start the conveyor belt 2 to drive the placement mechanism 3 and the blank shaft to move to the middle between the left hollow support table 501 and the left hydraulic cylinder 601. Next, stop the conveyor belt 2 from moving, and start the hydraulic cylinder 601. The hydraulic cylinder 601 drives the push block 602, the U-shaped telescopic connecting plate 603, and the toothed plate 604 to move horizontally forward. When the push block 602 moves forward, it can push the blank shaft in front of it forward, so that when the front end of the blank shaft is pushed into the inner part of the outer forming groove 503, the U-shaped telescopic connecting plate 603 contracts to the extreme. At this time, when the push block 602 continues to move forward, it can drive the entire U-shaped telescopic connecting plate 603 to move forward, and then drive the U-shaped telescopic connecting plate 603 to drive the movable push rod 504 to move forward, so that while the rear end of the movable push rod 504 abuts against the front end of the blank shaft, it does not affect the movement of the blank shaft. At the same time, when the toothed plate 604 moves forward, it will engage with the gear 304, driving the gear 304 and the threaded rod 303 to rotate, so that the lifting block 305 drives the lifting placement table 306 to move vertically downward, thereby avoiding the high height of the lifting placement table 306 from affecting the horizontal forward movement of the push block 602. When the front end of the movable push rod 504 abuts against the inner wall of the processing table 502, the primary cold forging work of the blank shaft is completed, and the outer forming surface 401 is cold forged and extruded. Then, the hydraulic cylinder 601 contracts backward to reset, the lifting placement table 306 moves back up to the initial height, and the movable push rod 504 pushes the blank shaft backward out of the processing table 502 and back onto the lifting placement table 306; Then, start the conveyor belt 2 again to drive the placement mechanism 3 and the blank shaft to move to the middle between the right hollow support table 501 and the right hydraulic cylinder 601. Next, repeat the above operation. At this time, due to the arrangement of the opening column 508 inside the right processing table 502, when the blank shaft enters the inside of this processing table 502 for cold forging, a deep hole 402 can be opened inside the front end of the blank shaft; Next, the conveyor belt 2 moves the placement mechanism 3 and the blank shaft to the middle of the left end processing table two 702 and the left end hydraulic cylinder two 801. Start the hydraulic cylinder two 801. The hydraulic cylinder two 801 drives the push block two 802, the hollow annular push rod two 803 and the L-shaped connecting plate 805 to move horizontally backward, so that the hollow annular push rod two 803 completely wraps the front end of the motor shaft 4. Then, after the rear end of the hollow annular push rod two 803 abuts against the rear surface of the motor shaft 4, it drives the motor shaft 4 to move backward, so that the rear side of the motor shaft 4 moves into the inner forming groove two 703 and abuts against the front end of the movable push rod two 704. At the same time, the front push block three 807 abuts against the vertical connecting plate 808. At this time, when the hollow annular push rod two 803 continues to push the motor shaft 4 backward into the processing table two 702, the front push block three 807 can push the vertical connecting plate 808 and the movable push rod two 704 backward. Through the setting of the movable groove two 705, the outer forming surface two 403 is cold-forged on the outer surface of the rear end of the blank shaft. After that, the hydraulic cylinder two 801 contracts. First, it drives the push block two 802, the hollow annular push rod two 803 and the L-shaped connecting plate 805 to move horizontally backward, so that the hollow annular push rod two 803 is completely removed from the blank shaft. Then, after the rear push block three 807 abuts against the vertical connecting plate 808, it drives the vertical connecting plate 808 and the movable push rod two 704 to move forward, so as to push the blank shaft out of the processing table two 702 and push it onto the lifting placement table 306; Next, the conveyor belt 2 moves the placement mechanism 3 and the blank shaft to the middle of the right end processing table two 702 and the right end hydraulic cylinder two 801, repeats the operation of the hydraulic cylinder two 801 above, and then opens the connecting hole 404 inside the rear end of the blank shaft through the forming extrusion block 709 arranged inside the right end processing table two 702, thus completing the non-annealing continuous production work of the motor shaft 4.
[0025] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not elaborate all the details, nor do they limit the invention to only the specific implementation manners. Obviously, according to the content of this specification, many modifications and changes can be made. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A continuous production line for non-annealing intermediate shafts of new energy motors, comprising a base (1), characterized in that: A conveyor belt (2) is arranged above the base (1), a placing mechanism (3) is arranged on the surface of the conveyor belt (2), a cold forging mechanism (5) and a pushing mechanism (6) are arranged at the front and rear ends of the left side of the conveyor belt (2), and a cold forging mechanism (7) and a pushing mechanism (8) are arranged at the front and rear ends of the right side of the conveyor belt (2); The placement mechanism (3) comprises a fixed block (301), and the fixed block (301) is arranged on the surface of the conveyor belt (2), a side mounting plate (302) is arranged on the left side of the fixed block (301), a threaded rod (303) is rotatably mounted on the upper end of the side mounting plate (302), a gear (304) is arranged on the circumferential surface of the lower end of the threaded rod (303), a lifting block (305) is threadedly connected to the circumferential surface of the upper end of the threaded rod (303), a lifting placement platform (306) is arranged on the right side of the lifting block (305), and a motor shaft (4) is placed inside the upper end of the lifting placement platform (306).
2. According to claim 1, a new energy motor shaft intermediate non-annealing continuous production line is characterized in that: A U-shaped fixing plate (307) is provided on the upper surface of the side mounting plate (302); the upper end of the threaded rod (303) is rotatably mounted inside the upper end of the U-shaped fixing plate (307); a positioning rod (308) is provided inside the front end of the U-shaped fixing plate (307); and the front end of the lifting block (305) is sleeved on the circumferential surface of the positioning rod (308).
3. The continuous production line for new energy motor shaft without intermediate annealing according to claim 1 is characterized in that: The cold forging mechanism (5) comprises a hollow support platform (501), and two hollow support platforms (501) are provided. A processing platform (502) is provided at the upper end of each of the two hollow support platforms (501). An external forming groove (503) is provided at the rear end of each of the two processing platforms (502). A movable push rod (504) is movably installed inside the external forming groove (503) on the left side, and a hollow push rod (507) is movably installed inside the external forming groove (503) on the right side. A hole-opening column (508) is provided inside the hollow push rod (507), and the front end of the hole-opening column (508) is internally connected to the front end of the processing platform (502) on the right side.
4. A new energy motor shaft intermediate non-annealing continuous production line according to claim 3, characterized in that: The pushing mechanism (6) comprises a hydraulic cylinder (601), and two hydraulic cylinders (601) are provided. The two hydraulic cylinders (601) are respectively arranged directly behind the two processing tables (502). The front ends of the two hydraulic cylinders (601) are provided with a pushing block (602). The circumferential surfaces of the telescopic ends of the two hydraulic cylinders (601) are provided with a U-shaped telescopic connecting plate (603). The front ends of the two U-shaped telescopic connecting plates (603) are respectively connected to the rear ends of the movable push rod (504) and the rear end of the hollow push rod (507). The left side walls of the two pushing blocks (602) are provided with a tooth plate (604), and the height and gear teeth of the tooth plate (604) are matched with the gear (304).
5. The continuous production line for new energy motor shaft without intermediate annealing according to claim 4 is characterized in that: The two processing tables (502) are each provided with a movable groove (505) and a moving groove (506), and the lower end of the movable groove (505) is connected to the upper part of the moving groove (506). The movable push rod (504) and the hollow push rod (507) are respectively arranged inside the two movable grooves (505), and the front ends of the two U-shaped telescopic connecting plates (603) are respectively arranged inside the two moving grooves (506).
6. The continuous production line for new energy motor shaft without intermediate annealing according to claim 1 is characterized in that: The cold forging mechanism 2 (7) comprises a hollow support platform 2 (701), and there are two hollow support platforms 2 (701), and the upper ends of the two hollow support platforms 2 (701) are both provided with a processing platform 2 (702), and the front end of the processing platform 2 (702) on the left side is provided with an external molding groove 2 (703), and a movable push rod 2 (704) is movably installed inside the external molding groove 2 (703), and the front end of the processing platform 2 (702) on the right side is provided with an annular groove (707), and a hollow annular push rod 1 (708) is movably installed inside the annular groove (707), and a forming extrusion block (709) is provided at the center of the rear end of the annular groove (707).
7. A new energy motor shaft intermediate non-annealing continuous production line according to claim 6, characterized in that: The pushing mechanism 2 (8) comprises a hydraulic cylinder 2 (801), and two hydraulic cylinders 2 (801) are provided. The two hydraulic cylinders 2 (801) are respectively arranged in front of the two processing tables 2 (702). The rear ends of the two hydraulic cylinders 2 (801) are provided with push blocks 2 (802). The rear sides of the two push blocks 2 (802) are provided with hollow annular push rods 2 (803) and solid cylindrical push rods (804), and the solid cylindrical push rods (804) are arranged inside the hollow annular push rods 2 (803). The rear ends of the left sides of the two hollow annular push rods 2 (803) are provided with tooth plates 2 (809), and the height and gear teeth of the tooth plates 2 (809) are matched with the gears (304).
8. The continuous production line for new energy motor shaft without intermediate annealing according to claim 7 is characterized in that: The rear sides of the two hydraulic cylinders (801) are provided with a limiting platform (810), the two sets of hollow annular push rods (803) are movably mounted inside the upper ends of the two limiting platforms (810), the interiors of the two limiting platforms (810) are provided with a moving groove (806), the interiors of the two moving grooves (806) are movably mounted with an L-shaped connecting plate (805), the front ends of the two L-shaped connecting plates (805) are respectively connected to the two push blocks (802) ), the rear ends of the two L-shaped connecting plates (805) are plugged with vertical connecting plates (808), the upper ends of the two vertical connecting plates (808) are respectively fixedly connected to the lower end of the movable push rod 2 (704) and the lower end of the hollow annular push rod 1 (708), and the middle and rear ends of the two L-shaped connecting plates (805) are provided with push blocks 3 (807), and the two push blocks 3 (807) are respectively abutted against the rear sides of the lower ends of the two vertical connecting plates (808).
9. A new energy motor shaft intermediate non-annealing continuous production line according to claim 8, characterized in that: A movable groove (705) is provided inside the processing table (702) on the left, and a movable groove (706) is provided inside both processing tables (702). The lower end of the movable groove (705) is connected to the movable groove (706) on the left, and the lower end of the annular groove (707) is connected to the movable groove (706) on the right, and the upper ends of the two vertical connecting plates (808) are respectively arranged inside the two movable grooves (706).
10. The new energy motor shaft intermediate non-annealing continuous production line according to claim 1 is characterized in that: The outer surface of the front end of the motor shaft (4) is provided with an outer molding surface 1 (401), the interior of the front end of the motor shaft (4) is provided with a deep hole (402), the outer surface of the rear end of the motor shaft (4) is provided with an outer molding surface 2 (403), and the interior of the rear end of the motor shaft (4) is provided with a connection hole (404).
Citation Information
Patent Citations
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