Intelligent tightening control processing method, system and platform based on double communication channels

Abstract

The invention discloses an intelligent tightening control processing method, system and platform based on double communication channels, and the method comprises the steps: creating at least one bidirectional communication link based on an RS485 bus and a CAN bus; generating and acquiring first data corresponding to intelligent tightening control processing, and transmitting and processing the first data in real time based on the bus; second data corresponding to intelligent tightening control processing is generated and acquired, and corresponding third data is generated in real time according to the second data; the third data is current torque output range data; based on the third data, in combination with the first data and the second data, a tightening module and a control box system for processing different torque ranges in a random adaptive manner, and a system and a platform corresponding to the method are adopted, so that the limitation of a traditional system is solved through a double-communication-channel architecture and a self-adaptive recognition technology, and the system is convenient to use. And the flexibility, the reliability and the intelligent level of the system are obviously improved.

Description

Technical Field

[0001] The present invention belongs to the technical field of intelligent tightening control processing with dual communication channels, and particularly relates to an intelligent tightening control processing method, system and platform based on dual communication channels. Background Art

[0002] At present, in the industrial assembly field, the tightening control system is a key device for realizing high-precision assembly. The traditional tightening control system usually adopts a one-way communication method (such as ABZ incremental communication), which has the following problems: Firstly, its communication method is single, only supporting one-way data transmission and unable to achieve real-time two-way interaction, resulting in slow system response speed and poor flexibility. Secondly, there is insufficient adaptability. Tightening modules with different torque ranges need to match specific control box systems, and module interchange cannot be achieved, increasing equipment costs and maintenance difficulties. Moreover, the reliability of traditional operation processing is low. When communication is interrupted or the port is loose, there is a lack of effective fault detection and recovery mechanisms, affecting production efficiency. In addition, its degree of intelligence is low: it cannot identify the torque output range in real time and lacks an adaptive adjustment function, making it difficult to meet the requirements of high-precision assembly.

[0003] Therefore, aiming at the above technical problems and defects, it is urgent to design and develop an intelligent tightening control processing method, system and platform based on dual communication channels. Summary of the Invention

[0004] To overcome the deficiencies and difficulties existing in the above-mentioned prior art, the present invention provides an intelligent tightening control processing method, system and platform based on dual communication channels, which solves the limitations of the traditional system through a dual communication channel architecture and adaptive recognition technology, and significantly improves the flexibility, reliability and intelligence level of the system.

[0005] The first object of the present invention is to provide an intelligent tightening control processing method based on dual communication channels; the second object of the present invention is to provide an intelligent tightening control processing system based on dual communication channels; the third object of the present invention is to provide an intelligent tightening control processing platform based on dual communication channels; The first object of the present invention is achieved as follows: The method includes the following steps: Based on RS485 and CAN buses, create at least one two-way communication link; wherein, the two-way communication link is located between the torque control module and the control box system; Generate and obtain first data corresponding to the intelligent tightening control processing to be performed, and process and transmit the first data in real time based on the bus; wherein, the first data includes position sensor data and device status parameter data; Generate and obtain second data corresponding to the intelligent tightening control process to be processed, and generate corresponding third data in real time according to the second data; wherein, the second data is current parameter data for monitoring the transmission part; the third data is current torque output range data; Based on the third data, and in combination with the first data and the second data, arbitrarily adapt and process tightening modules and control box systems with different torque ranges.

[0006] Further, the creating of at least one bidirectional communication link based on RS485 and CAN buses further includes: Generate and obtain first signal data corresponding to the intelligent tightening control process to be processed, and generate corresponding fourth data based on the first signal data; wherein, the first signal data is power-on prompt signal data; the fourth data is handshake request data; Based on the fourth data, execute the handshake protocol corresponding to the verification process at least three times; wherein, after the verification is passed, establish a bidirectional data interaction channel and the communication rate is not less than 2 Mbps; otherwise, re-perform the verification process.

[0007] Further, the creating of at least one bidirectional communication link based on RS485 and CAN buses further includes: Based on the bidirectional communication link, monitor the status of RS485 and CAN bus communication ports in real time; wherein, it includes fault detection and recovery processing; When it is detected that the connection of port A or port B is abnormal, generate corresponding fault codes and trigger voice alarms; after the port connection is restored, automatically execute the handshake protocol verification and data integrity check, and restore the corresponding communication link.

[0008] Further, the automatically executing the handshake protocol verification and data integrity check and restoring the corresponding communication link after the port connection is restored further includes: Perform CRC check processing on the transmitted data packets. When the check fails, re-transmit the data packets until the check is successful; after the check is successful, restore real-time data interaction.

[0009] Further, the generating and obtaining of second data corresponding to the intelligent tightening control process to be processed, and generating corresponding third data in real time according to the second data further includes: Dynamically adjust and process the corresponding third data during the tightening process according to the first data collected in real time; Based on the first data, adjust and process the LED brightness, tilt angle and forward and reverse control signal data in real time.

[0010] Further, generating and obtaining second data corresponding to the intelligent tightening control process, and generating corresponding third data in real time according to the second data further includes: Based on the second data and in combination with a preset current-torque conversion algorithm, calculating and generating corresponding fifth data; wherein, the fifth data is the current torque output value data; According to the fifth data, automatically adjusting the control parameter data in the control box system.

[0011] The second object of the present invention is achieved as follows: The system is used to implement the intelligent tightening control processing method based on a dual communication channel, and the system includes: A communication link creation unit, configured to create at least one bidirectional communication link based on RS485 and CAN buses; wherein, the bidirectional communication link is between the torque control module and the control box system; A first data generation unit, configured to generate and obtain first data corresponding to the intelligent tightening control process, and process and transmit the first data in real time based on the bus; wherein, the first data includes position sensor data and device status parameter data; A second data generation unit, configured to generate and obtain second data corresponding to the intelligent tightening control process, and generate corresponding third data in real time according to the second data; wherein, the second data is the current parameter data for monitoring the transmission part; the third data is the current torque output range data; A data adaptation processing unit, configured to arbitrarily adapt and process the tightening module and the control box system with different torque ranges based on the third data, in combination with the first data and the second data.

[0012] Further, the communication link creation unit further includes: A first generation module, configured to generate and obtain first signal data corresponding to the intelligent tightening control process, and generate corresponding fourth data based on the first signal data; wherein, the first signal data is the power-on prompt signal data; the fourth data is the handshake request data; A first processing module, configured to perform verification processing on the corresponding handshake protocol at least three times based on the fourth data; after successful verification, establish a bidirectional data interaction channel with a communication rate not lower than 2 Mbps; otherwise, perform re-verification processing; A first monitoring module, configured to monitor the communication port status of RS485 and CAN buses in real time based on the bidirectional communication link; including fault detection and recovery processing; The second processing module is used to generate corresponding fault codes and trigger voice alarms when abnormal connections are detected at Port A or Port B; after the port connections are restored, it automatically executes handshake protocol verification and data integrity verification to restore the corresponding communication links; And / or, the second data generation unit further includes: The third processing module is used to dynamically adjust and process the corresponding third data during the tightening process according to the first data collected in real time; The fourth processing module is used to adjust and process the LED brightness, tilt angle, and forward and reverse control signal data in real time based on the first data; The second generation module is used to calculate and generate corresponding fifth data based on the second data and in combination with a preset current-torque conversion algorithm; wherein, the fifth data is the current torque output value data; The fifth processing module is used to automatically adjust and process the control parameter data in the control box system according to the fifth data.

[0013] Further, the second processing module further includes: The verification processing module is used to perform CRC verification processing on the transmitted data packets. When the verification fails, the data packets are resent until the verification is successful; after the verification is successful, real-time data interaction is restored.

[0014] The third object of the present invention is achieved as follows: It includes a processor, a memory, and an intelligent tightening control processing platform control program based on a dual communication channel; wherein the processor executes the intelligent tightening control processing platform control program based on the dual communication channel, and the intelligent tightening control processing platform control program based on the dual communication channel is stored in the memory. The intelligent tightening control processing platform control program based on the dual communication channel implements the intelligent tightening control processing method based on the dual communication channel.

[0015] The method of the present invention is based on RS485 and CAN buses to create at least one bidirectional communication link; wherein, the bidirectional communication link is located between the torque control module and the control box system; generate and obtain first data corresponding to the intelligent tightening control process to be processed, and process the first data in real-time based on the bus; wherein, the first data includes position sensor data and equipment status parameter data; generate and obtain second data corresponding to the intelligent tightening control process to be processed, and generate corresponding third data in real-time according to the second data; wherein, the second data is the current parameter data for monitoring the transmission part; the third data is the current torque output range data; based on the third data, combined with the first data and the second data, arbitrarily adapt and process tightening modules and control box systems with different torque ranges, as well as systems and platforms corresponding to the method, so as to solve the limitations of the traditional system through a dual communication channel architecture and adaptive recognition technology, and significantly improve the flexibility, reliability and intelligence level of the system.

[0016] That is to say, through the solution of the present invention, the production efficiency can be improved, that is, through the dual communication channel architecture and adaptive recognition technology, the efficient configuration and rapid response of the equipment can be realized; the system reliability can be enhanced: that is, the fault detection and automatic recovery mechanism significantly reduces the system downtime. At the same time, the equipment cost can be reduced and the assembly accuracy can be improved, that is, the modular design and arbitrary adaptation function reduce the equipment procurement and maintenance costs; the high-precision position sensor data and real-time torque control ensure the assembly quality. Brief Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0018] Figure 1 It is a schematic diagram of the flow steps of an intelligent tightening control processing method based on a dual communication channel of the present invention; Figure 2 It is a schematic diagram of the control framework of a new intelligent communication system; Figure 3 It is a schematic diagram of the control framework of a general communication system; Figure 4 It is a schematic diagram of the control framework of an embodiment of an intelligent tightening control processing method based on a dual communication channel of the present invention; Figure 5 It is a schematic diagram of the system architecture of an intelligent tightening control processing system based on a dual communication channel of the present invention; Figure 6Schematic diagram of an intelligent tightening control processing platform architecture based on a dual communication channel according to the present invention. Specific embodiments

[0019] To better understand the purpose, technical solution and advantages of the present invention more clearly, the present invention will be further described below in conjunction with the drawings and specific embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification.

[0020] The present invention can also be implemented or applied through other different specific examples. Various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the spirit of the present invention.

[0021] It should be noted that if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the present invention, then the directional indications are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.

[0022] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, then the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first", "second" may explicitly or implicitly include at least one such feature. Secondly, the technical solutions between various embodiments can be combined with each other, but it must be based on the fact that those skilled in the art can implement it. When the combination of technical solutions appears to be contradictory or unable to be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present invention.

[0023] Preferably, an intelligent tightening control processing method based on a dual communication channel according to the present invention is applied in one or more terminals or servers. The terminal is a device that can automatically perform numerical calculations and / or information processing according to pre-set or stored instructions, and its hardware includes but is not limited to a microprocessor, an application specific integrated circuit (ASIC), a field-programmable gate array (FPGA), a digital signal processor (DSP), an embedded device, etc.

[0024] The terminal may be a computing device such as a desktop computer, a notebook, a palm computer, or a cloud server. The terminal can perform human-computer interaction with the customer through a keyboard, a mouse, a remote control, a touchpad, or a voice control device, etc.

[0025] The present invention aims to implement an intelligent tightening control processing method, system, and platform based on a dual communication channel.

[0026] As Figure 1 shown, it is a flowchart of the intelligent tightening control processing method based on a dual communication channel provided by an embodiment of the present invention.

[0027] In this embodiment, the intelligent tightening control processing method based on a dual communication channel can be applied to a terminal with a display function or a fixed terminal. The terminal is not limited to a personal computer, a smart phone, a tablet computer, a desktop computer or an all-in-one computer equipped with a camera, etc.

[0028] The intelligent tightening control processing method based on a dual communication channel can also be applied to a hardware environment composed of a terminal and a server connected to the terminal through a network. The network includes but is not limited to: a wide area network, a metropolitan area network, or a local area network. The intelligent tightening control processing method of the embodiment of the present invention can be executed by the server, can be executed by the terminal, or can be jointly executed by the server and the terminal.

[0029] For example, for a terminal that needs to perform intelligent tightening control processing based on a dual communication channel, the intelligent tightening control processing function provided by the method of the present invention can be directly integrated on the terminal, or a client for implementing the method of the present invention can be installed. Again, the method provided by the present invention can also run on a device such as a server in the form of a software development kit (SDK), and provide an interface for the intelligent tightening control processing function in the form of an SDK. The terminal or other devices can implement the intelligent tightening control processing function through the provided interface. The following further elaborates on the present invention with reference to the accompanying drawings.

[0030] As Figures 1 - 4 shown, the present invention provides an intelligent tightening control processing method based on a dual communication channel. The method includes the following steps: S1. Create at least one bidirectional communication link based on RS485 and CAN buses; wherein, the bidirectional communication link is located between the torque control module and the control box system; S2. Generate and obtain first data corresponding to the intelligent tightening control processing to be performed, and process and transmit the first data in real time based on the bus; wherein, the first data includes position sensor data and device status parameter data; S3. Generate and obtain second data corresponding to the intelligent tightening control process to be processed, and generate corresponding third data in real time according to the second data; wherein, the second data is the current parameter data for monitoring the transmission part; the third data is the current torque output range data; S4. Based on the third data, and in combination with the first data and the second data, adaptively process the tightening module and the control box system with different torque ranges arbitrarily.

[0031] The creation of at least one bidirectional communication link based on RS485 and CAN bus also includes: S11. Generate and obtain first signal data corresponding to the intelligent tightening control process to be processed, and generate corresponding fourth data based on the first signal data; wherein, the first signal data is the power-on prompt signal data; the fourth data is the handshake request data; S12. Based on the fourth data, execute the handshake protocol for verification processing at least three times; wherein, after the verification is passed, a bidirectional data interaction channel is established and the communication rate is not less than 2 Mbps; otherwise, re-verification processing is performed.

[0032] The creation of at least one bidirectional communication link based on RS485 and CAN bus also includes: S13. Based on the bidirectional communication link, monitor the status of the RS485 and CAN bus communication ports in real time; wherein, it includes fault detection and recovery processing; S14. When it is detected that the connection of port A or port B is abnormal, generate corresponding fault codes and trigger voice alarms; after the port connection is restored, automatically execute the handshake protocol verification and data integrity check, and restore the corresponding communication link.

[0033] The automatic execution of the handshake protocol verification and data integrity check after the port connection is restored to restore the corresponding communication link also includes: S141. Perform CRC check processing on the transmitted data packets. When the check fails, retransmit the data packets until the check is successful; after the check is successful, resume real-time data interaction.

[0034] The generation and acquisition of second data corresponding to the intelligent tightening control process to be processed, and the generation of corresponding third data in real time according to the second data also includes: S31. Dynamically adjust and process the corresponding third data during the tightening process according to the first data collected in real time; S32. Based on the first data, adjust and process the LED brightness, tilt angle and forward and reverse control signal data in real time.

[0035] Generating and obtaining second data corresponding to the to-be-intelligently tightened control process, and generating corresponding third data in real time according to the second data, further includes: S33. Based on the second data and in combination with a preset current-torque conversion algorithm, calculating and generating corresponding fifth data; wherein, the fifth data is current torque output value data; S34. Automatically adjusting control parameter data in the control box system according to the fifth data.

[0036] Specifically, in an embodiment of the present invention, an intelligent tightening control method based on a dual communication channel is provided, including the following steps: establishing a two-way communication link between a torque control module and a control box system through RS485 and CAN buses; collecting position sensor data and device status parameters in real time and transmitting them through RS485 and CAN buses respectively; based on a current detection unit, monitoring current parameters of a transmission part in real time and dynamically identifying a current torque output range; automatically matching control parameters of the control box system according to an identification result to achieve arbitrary adaptation of different torque range modules.

[0037] The RS485 communication channel is used to transmit position sensor data and torque control parameters, and the CAN bus communication channel is used to transmit device status parameters, including LED brightness, tilt angle, forward and reverse signals, and transmission part start signals. The step of dynamically identifying the torque output range includes: collecting current data of a transmission part motor and a speed reducer in real time through a current detection unit; calculating a current torque output value based on a preset current-torque conversion algorithm; automatically adjusting control parameters of the control box system according to the torque output value.

[0038] The step of establishing the two-way communication link includes: after the system is powered on, the torque control module sends a handshake request to the control box system through RS485 and CAN buses; the control box system responds to the handshake request and executes a three-way handshake protocol verification; after the verification is passed, a two-way data interaction channel is established, and the communication rate is not lower than 2 Mbps.

[0039] The method further includes a fault detection and recovery step: monitoring the status of RS485 and CAN bus communication ports in real time; when it is detected that the connection of port A or port B is abnormal, generating a specific fault code and triggering a voice alarm; after the port connection is restored, automatically executing handshake protocol verification and data integrity verification to restore the communication link. Wherein, the data integrity verification step includes: performing CRC verification on transmitted data packets; when the verification fails, resending the data packets until the verification is successful; after the verification is successful, restoring real-time data interaction.

[0040] The method further includes an adaptive adjustment step: dynamically adjusting the torque output during the tightening process according to the position sensor data collected in real time; and based on the device status parameters, adjusting the LED brightness, tilt angle, and forward / reverse control signal in real time. The method also includes a modular adaptation step: achieving the mechanical connection between the torque control module with different appearance sizes and torque ranges and the control box system through a standardized interface; and adapting the transmission components with different power requirements through a universal power interface (5 - 48V wide voltage input). And a heat dissipation control step: monitoring the temperature parameters of the torque control module in real time; dynamically adjusting the rotation speed of the cooling fan according to the temperature data to ensure that the module operates within a safe temperature range. A data visualization step: transmitting the position sensor data, torque output value, and device status parameters collected in real time to the interface display system; and displaying the system status, fault information, and operation prompts in real time through a graphical interface to support human - machine interaction operations.

[0041] That is to say, currently, the new intelligent industrial control communication tightening system, as an innovative combined structure (RS485 and CAN bus communication), compared with the technical communication technologies on the market, has the advantage that the handle board and the transmission part can be randomly matched with the control box system without the need to distinguish torque segments to adapt to a specified unique control box system, advocating efficient operation and convenient production.

[0042] Such as Figure 2 , Figure 3 As shown, the comparison differences between the new intelligent communication control system and the general - type communication control framework diagram are as follows: differences in communication methods, the communication methods between the torque control module, the control box, and the interface display system are different. The new intelligent communication system adopts a two - way combined architecture of RS485 and CAN bus communication, which is convenient for randomly adapting to any control box and display system interface; the general - type communication system mainly adopts the ABZ incremental one - way communication method and only communicates with a single control box and display interface system. Differences in reading position signals, compared with the torque control module, the new intelligent torque control module has an additional handle control module inside, which can read the position data of the position sensor in real time; the general - type torque control module can only read the sensor position signal in real time through the control box and display interface system. Differences in the control box and display interface systems corresponding to different torque ranges, when the torque output of the torque control module is different, the control box and display interface system it adapts to is also different. For the new intelligent communication control system, the torque control module can be connected to any interchangeable control box and display interface system regardless of whether the output torque is large or small; for the general - type communication system, a torque control module with a large - torque output can only be connected to a single control box and display interface system, and a torque control module with a small - torque output can only be connected to a single control box and display interface system.

[0043] Such as Figure 4As shown in the figure: The RS485 (MAX14783) chip and CAN (TJA1042) chip of the torque control module interact with the RS485_A (MAX14783) and CAN_A (TJA1042) of the control box and display interface system through twisted pair (with a wire length within 20 mm), maintaining a high communication rate of 2M to transmit data in real time. If the plug of port A or port B becomes loose or is directly pulled out, corresponding fault codes will appear in the control box and display interface system, and be accompanied by voice transmission to the human ear. If port A or port B returns to the tightly connected state again, the RS485&&CAN of the torque control module and the RS485_A&&CAN_A of the control box and display interface system will continue to request and respond, and the two parties will conduct correct real-time data interaction to ensure the normal operation of the entire intelligent control tightening system.

[0044] The communication data of RS485 and CAN are different. RS485 mainly conducts Figure 1 real-time transmission of sensor data in the system to ensure the accuracy and reliability of the position signal, making the output torque during tightening accurate and stable; The CAN bus is for data transmission of auxiliary functions, mainly covering brightness adjustment of LED lights, real-time response of the tilt angle of the torque control module, forward and reverse switch signals, and real-time data transmission of the start switch signal of the transmission part.

[0045] The torque control module covers different torque ranges and appearance dimensions. The torque of each intelligent industrial control tightening system is different, mainly reflected in the different torques output by the transmission part (motor and reducer) and the appearance size. For a small-torque tightening control system, the transmission part will be relatively thin, and the appearance will also be relatively thin; for a large-torque range, the transmission part will be relatively thick, and the appearance will naturally become larger and thicker. This new type of intelligent industrial control communication tightening system can automatically identify the size of the torque output based on RS485 and CAN communications. It mainly automatically identifies the torque size by the magnitude of the current consumed by the motor and reducer in the transmission part.

[0046] The innovation of the present invention lies in the dual communication channel architecture: RS485 communication channel: used to transmit high-precision position sensor data and torque control parameters to ensure the accuracy and stability of the tightening process. CAN bus communication channel: used to transmit device status parameters (such as LED brightness, tilt angle, forward and reverse signals, etc.) to realize real-time control of auxiliary functions. The communication rate of the dual channels can reach 2 Mbps, supporting high-speed data interaction.

[0047] Adaptive recognition technology: The current detection unit monitors the current parameters of the transmission part (motor and reducer) in real time. Based on the current-torque conversion algorithm, it dynamically identifies the current torque output range. Automatically matches the control parameters of the control box system to achieve arbitrary adaptation of different torque range modules.

[0048] Fault detection and recovery mechanism: When an abnormal connection of the communication port (Port A or Port B) is detected, the system generates a specific fault code and triggers a voice alarm. After the port connection is restored, the system automatically executes the handshake protocol verification and data integrity check to ensure the reliable reconstruction of the communication link.

[0049] Modular design: The torque control module adopts a standardized interface design, supporting the mechanical connection between modules with different appearance sizes and torque ranges and the control box system. The universal power interface (20 - 48V wide voltage input) and the modular heat dissipation structure are adapted to diverse application scenarios.

[0050] In other words, the solution of the present invention is to provide a new type of intelligent industrial control communication tightening system. The torque control module, the control box and the interface display system interact with each other through two different communication methods, mainly RS485 and CAN bus communication. The mutual interaction rate can reach more than 2M. Moreover, the torque control module is not limited by the torque size, and can be interchanged with any one of the control box and the interface display system in terms of appearance size, and the stability and reliability of the entire communication system are ensured. The key point is that the two different (RS485 and CAN) communication methods each have functional effects to achieve automatic identification of the torque size, and different torque size ranges and appearance sizes can be arbitrarily adapted to a control box and a display interface system. Through the two different (RS485 and CAN) communication interaction methods, the communication performance and reliability of the system are improved. At the same time, the intelligence of the tightening control system is realized, the influence of electromagnetic interference is reduced, and the production efficiency is improved.

[0051] To achieve the above object, the present invention also provides an intelligent tightening control processing system based on a dual communication channel, as Figure 5 shown. The system specifically includes: A communication link creation unit, configured to create at least one bidirectional communication link based on RS485 and CAN buses; wherein, the bidirectional communication link is located between the torque control module and the control box system; A first data generation unit, configured to generate and obtain first data corresponding to the intelligent tightening control to be processed, and process and transmit the first data in real time based on the bus; wherein, the first data includes position sensor data and device status parameter data; A second data generation unit, configured to generate and obtain second data corresponding to the intelligent tightening control to be processed, and generate corresponding third data in real time according to the second data; wherein, the second data is the current parameter data for monitoring the transmission part; the third data is the current torque output range data; A data adaptation processing unit, configured to arbitrarily adapt and process tightening modules and control box systems with different torque ranges based on the third data, in combination with the first data and the second data.

[0052] The communication link creation unit further includes: A first generation module, configured to generate and obtain first signal data corresponding to intelligent tightening control processing to be performed, and generate corresponding fourth data based on the first signal data; wherein, the first signal data is power-on prompt signal data; the fourth data is handshake request data; A first processing module, configured to perform a handshake protocol for verification processing at least three times based on the fourth data; after successful verification, a two-way data interaction channel is established and the communication rate is not lower than 2 Mbps; otherwise, re-verification processing is performed. A first monitoring module, configured to monitor the states of RS485 and CAN bus communication ports in real time based on the two-way communication link; wherein, it includes fault detection and recovery processing. A second processing module, configured to generate corresponding fault codes and trigger voice alarms when abnormal connections of port A or port B are detected; after the port connection is restored, automatically perform handshake protocol verification and data integrity verification, and restore the corresponding communication link. And / or, the second data generation unit further includes: A third processing module, configured to dynamically adjust and process the corresponding third data during the tightening process according to the first data collected in real time. A fourth processing module, configured to adjust and process LED brightness, tilt angle, and forward and reverse control signal data in real time based on the first data. A second generation module, configured to calculate and generate corresponding fifth data based on the second data in combination with a preset current-torque conversion algorithm; wherein, the fifth data is current torque output value data. A fifth processing module, configured to automatically adjust and process the control parameter data in the control box system according to the fifth data.

[0053] The second processing module further includes: A verification processing module, configured to perform CRC verification processing on the transmitted data packets, and retransmit the data packets until the verification is successful when the verification fails; after the verification is successful, resume real-time data interaction.

[0054] That is to say, in the system embodiment of the present invention, an intelligent tightening control system based on a dual communication channel is provided. The system includes: a torque control module for integrating RS485 and CAN bus communication modules; a control box system for data processing and instruction issuing; an interface display system for real-time display of system status and parameters. The system supports arbitrary adaptation of tightening modules with different torque ranges to the control box system. Among them, the control box system is configured with a fault detection and recovery mechanism, including fault code generation, voice alarm, and automatic reconnection functions.

[0055] The bidirectional combined architecture of the RS485 and CAN bus communications supports a communication rate of not less than 2 Mbps. The torque control module integrates a current detection unit and an adaptive recognition module for dynamically identifying the torque output range. The torque control module adopts a standardized interface design, supporting mechanical connection of modules with different appearance sizes and torque ranges to the control box system. The RS485 communication channel is used to transmit position sensor data and torque control parameters, and the CAN bus communication channel is used to transmit device status parameters. The adaptive recognition module dynamically adjusts control parameters based on the current-torque conversion algorithm. The automatic reconnection mechanism includes handshake protocol verification and data integrity verification. The torque control module supports a wide voltage input of 20V - 48V and adopts a modular heat dissipation structure.

[0056] In the system solution embodiment of the present invention, the method steps involved in the intelligent tightening control processing based on a dual communication channel have been elaborated in detail above. That is to say, the functional modules in the system are used to implement the steps or sub-steps in the above method embodiment, which will not be elaborated here.

[0057] To achieve the above object, the present invention also provides an intelligent tightening control processing platform based on a dual communication channel, as Figure 6 shown, including a processor, a memory, and an intelligent tightening control processing platform control program based on a dual communication channel. Among them, the processor executes the intelligent tightening control processing platform control program based on a dual communication channel, and the intelligent tightening control processing platform control program based on a dual communication channel is stored in the memory. The intelligent tightening control processing platform control program based on a dual communication channel implements the method steps of the intelligent tightening control processing based on a dual communication channel. For example: S1. Create at least one bidirectional communication link based on RS485 and CAN bus. Among them, the bidirectional communication link is located between the torque control module and the control box system. S2. Generate and obtain first data corresponding to the intelligent tightening control processing to be performed, and process and transmit the first data in real time based on the bus. Among them, the first data includes position sensor data and device status parameter data. S3. Generate and obtain second data corresponding to the intelligent tightening control process to be performed, and generate corresponding third data in real time according to the second data; wherein, the second data is current parameter data for monitoring the transmission part; and the third data is current torque output range data; S4. Based on the third data, and in combination with the first data and the second data, adaptively process tightening modules and control box systems with different torque ranges arbitrarily.

[0058] The specific details of the steps have been described above and will not be elaborated here.

[0059] In the embodiment of the present invention, the intelligent tightening control processing platform based on dual communication channels is built with a processor, which can be composed of integrated circuits. For example, it can be composed of a single packaged integrated circuit, or can be composed of multiple integrated circuits with the same or different functions packaged, including the combination of one or more central processing units (CPUs), microprocessors, digital processing chips, graphics processors, and various control chips, etc. The processor uses various interfaces and circuits to connect to each component, and by running or executing programs or units stored in the memory, and by calling data stored in the memory, to perform various functions of the intelligent tightening control processing based on dual communication channels and process data; The memory is used to store program codes and various data, is installed in the intelligent tightening control processing platform based on dual communication channels, and realizes high-speed and automatic access to programs or data during operation.

[0060] The memory includes read-only memory (ROM), random access memory (RAM), programmable read-only memory (PROM), erasable programmable read-only memory (EPROM), one-time programmable read-only memory (OTPROM), electrically-erasable programmable read-only memory (EEPROM), compact disc read-only memory (CD-ROM) or other optical disc memories, magnetic disk memories, tape memories, or any other computer-readable medium capable of carrying or storing data.

[0061] The method of the present invention is based on RS485 and CAN buses to create at least one bidirectional communication link; wherein, the bidirectional communication link is located between the torque control module and the control box system; generate and obtain first data corresponding to the intelligent tightening control process to be processed, and process the first data in real-time based on the bus; wherein, the first data includes position sensor data and equipment status parameter data; generate and obtain second data corresponding to the intelligent tightening control process to be processed, and generate corresponding third data in real-time according to the second data; wherein, the second data is the current parameter data for monitoring the transmission part; the third data is the current torque output range data; based on the third data, combined with the first data and the second data, arbitrarily adapt and process tightening modules and control box systems with different torque ranges, as well as systems and platforms corresponding to the method, so as to solve the limitations of the traditional system through a dual communication channel architecture and adaptive recognition technology, and significantly improve the flexibility, reliability and intelligence level of the system.

[0062] That is to say, through the solution of the present invention, the production efficiency can be improved, that is, through the dual communication channel architecture and adaptive recognition technology, efficient configuration and rapid response of the equipment can be realized; the system reliability can be enhanced: that is, the fault detection and automatic recovery mechanism significantly reduces the system downtime. At the same time, the equipment cost can be reduced and the assembly accuracy can be improved, that is, the modular design and arbitrary adaptation function reduce the equipment procurement and maintenance costs; the high-precision position sensor data and real-time torque control ensure the assembly quality.

[0063] In other words, the content of the present invention is to provide a new type of intelligent industrial control communication tightening system, which uses a torque control module, a control box and an interface display system to interact with each other through two different communication methods, mainly RS485 and CAN bus communication, and the mutual interaction rate can reach more than 2M, and the torque control module is not limited by the torque size and the appearance size can be arbitrarily interchanged with any one of the control box and the interface display system, and the stability and reliability of the entire communication system are ensured.

[0064] The above embodiments only represent several implementation manners of the present invention, and the description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the appended claims.

Claims

1. An intelligent tightening control processing method based on dual communication channels, characterized in that: The method comprises the steps of: Based on RS485 and CAN bus, at least one bidirectional communication link is created; wherein the bidirectional communication link is located between the torque control module and the control box system; Generate and obtain first data corresponding to the intelligent tightening control process to be processed, and transmit and process the first data in real time based on the bus; wherein the first data includes position sensor data and equipment status parameter data; Generate and obtain second data corresponding to the intelligent tightening control process to be processed, and generate corresponding third data in real time according to the second data; wherein the second data is the current parameter data of the monitoring transmission part; and the third data is the current torque output range data; Based on the third data and in combination with the first data and the second data, a tightening module and a control box system with different torque ranges can be arbitrarily adapted to be processed.

2. According to claim 1, an intelligent tightening control processing method based on dual communication channels is characterized in that: The method of creating at least one bidirectional communication link based on RS485 and CAN bus also includes: Generate and obtain first signal data corresponding to the intelligent tightening control process to be processed, and generate corresponding fourth data based on the first signal data; wherein the first signal data is power-on prompt signal data; and the fourth data is handshake request data; Based on the fourth data, the handshake protocol corresponding to the verification process is executed at least three times; wherein, after the verification is passed, a two-way data interaction channel is established and the communication rate is not less than 2Mbps; otherwise, the verification process is repeated.

3. According to claim 1 or 2, an intelligent tightening control processing method based on dual communication channels is characterized in that: The method of creating at least one bidirectional communication link based on RS485 and CAN bus also includes: Based on the two-way communication link, the RS485 and CAN bus communication port status are monitored in real time; including fault detection and recovery processing; When an abnormal connection is detected at port A or port B, a corresponding fault code is generated and a voice alarm is triggered; after the port connection is restored, the handshake protocol verification and data integrity check are automatically performed to restore the corresponding communication link.

4. According to claim 3, an intelligent tightening control processing method based on dual communication channels is characterized in that: After the port connection is restored, the handshake protocol verification and data integrity check are automatically performed to restore the corresponding communication link, and further includes: Perform CRC check on the transmitted data packets. If the check fails, resend the data packets until the check succeeds. After the check succeeds, resume real-time data interaction.

5. According to claim 1, the intelligent tightening control processing method based on dual communication channels is characterized in that: The generating and acquiring of second data corresponding to the to-be-intelligent tightening control process, and generating corresponding third data in real time according to the second data, further includes: Dynamically adjust and process corresponding third data in the tightening process according to the first data collected in real time; Based on the first data, the LED brightness, tilt angle and forward and reverse control signal data are adjusted and processed in real time.

6. The intelligent tightening control processing method based on dual communication channels according to claim 1 or 5, characterized in that: The generating and acquiring of second data corresponding to the to-be-intelligent tightening control process, and generating corresponding third data in real time according to the second data, further includes: Based on the second data and in combination with a preset current-torque conversion algorithm, corresponding fifth data is calculated and generated; wherein the fifth data is current torque output value data; According to the fifth data, the control parameter data in the process control box system is automatically adjusted.

7. An intelligent tightening control processing system based on dual communication channels, characterized in that: The system is used to implement the intelligent tightening control processing method based on dual communication channels as described in any one of claims 1 to 6, and the system includes: A communication link creation unit, used to create at least one bidirectional communication link based on RS485 and CAN bus; wherein the bidirectional communication link is located between the torque control module and the control box system; A first data generating unit, used to generate and obtain first data corresponding to the intelligent tightening control process, and to transmit and process the first data in real time based on the bus; wherein the first data includes position sensor data and equipment status parameter data; A second data generating unit is used to generate and obtain second data corresponding to the intelligent tightening control process, and generate corresponding third data in real time according to the second data; wherein the second data is the current parameter data of the monitoring transmission part; and the third data is the current torque output range data; The data adaptation processing unit is used to arbitrarily adapt and process tightening modules and control box systems with different torque ranges based on the third data and in combination with the first data and the second data.

8. The intelligent tightening control processing system based on dual communication channels according to claim 7 is characterized in that: The communication link establishing unit further includes: A first generating module is used to generate and obtain first signal data corresponding to the intelligent tightening control process to be processed, and generate corresponding fourth data based on the first signal data; wherein the first signal data is power-on prompt signal data; and the fourth data is handshake request data; A first processing module is used to perform a handshake protocol corresponding to the verification process at least three times based on the fourth data; wherein, after the verification is passed, a two-way data interaction channel is established with a communication rate of not less than 2Mbps; otherwise, the verification process is repeated; A first monitoring module is used to monitor the status of RS485 and CAN bus communication ports in real time based on the two-way communication link, including fault detection and recovery processing; The second processing module is used to generate a corresponding fault code and trigger a voice alarm when an abnormal connection is detected between port A or port B; after the port connection is restored, the handshake protocol verification and data integrity check are automatically performed to restore the corresponding communication link; And / or, the second data generating unit further includes: A third processing module, used for dynamically adjusting and processing corresponding third data in the tightening process according to the first data collected in real time; A fourth processing module, used for adjusting and processing LED brightness, tilt angle and forward and reverse control signal data in real time based on the first data; A second generating module, configured to calculate and generate corresponding fifth data based on the second data and in combination with a preset current-torque conversion algorithm; wherein the fifth data is current torque output value data; The fifth processing module is used to automatically adjust the control parameter data in the processing control box system according to the fifth data.

9. The intelligent tightening control processing system based on dual communication channels according to claim 8, characterized in that: The second processing module further includes: The check processing module is used to perform CRC check processing on the transmitted data packet. When the check fails, the data packet is resent until the check succeeds; after the check succeeds, the real-time data interaction is resumed.

10. An intelligent tightening control processing platform based on dual communication channels, characterized in that: It includes a processor, a memory and a control program of an intelligent tightening control processing platform based on dual communication channels; wherein the control program of the intelligent tightening control processing platform based on dual communication channels is executed by the processor, the control program of the intelligent tightening control processing platform based on dual communication channels is stored in the memory, and the control program of the intelligent tightening control processing platform based on dual communication channels implements the intelligent tightening control processing method based on dual communication channels as described in any one of claims 1 to 6.

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