Reel welding machine and control method
By designing a rolling welder, the stacking, loading, cutting and welding of the mesh fabrics is automatically completed, which solves the problems of low production efficiency and high cost caused by manual operations in the prior art, and achieves an efficient and automated production process.
Patent Information
- Application Number
- CN202510411692.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2045-04-02
AI Technical Summary
During the production process of existing screen pipes, the stacking, loading, cutting and winding of mesh cloths require manual operation, resulting in low production efficiency, high cost and unstable welding quality.
Design a rolling welder, including a loading device, a feeding device and a welding device, to automatically complete the stacking, loading, cutting and welding of the mesh through a mechanized process, reducing manual operations.
It improves production efficiency and product quality, reduces labor costs, and realizes automation and efficiency of mesh welding.
Smart Images

Figure CN120055817A_ABST
Abstract
Description
Technical Field
[0001] The technical solution relates to the technical field of coiled net welding equipment, and particularly refers to a coiled net welder and a control method thereof. Background Art
[0002] During the process of oil and gas drilling and production, in order to prevent sand production in oil and gas wells from causing damage to casings, equipment and production reduction, screens are usually used for sand control.
[0003] For example, Chinese Patent CN202110256197.5 discloses a sand control screen and its application, and Chinese Patent CN200620012375.0 discloses a multi-layer stainless steel wire mesh sand control screen. These screens generally include a central tube (also called an inner sheath or a base tube) inside and a wire mesh (including an inner drainage net and a variable-precision composite sand control layer, or a metal wire mesh sand control sleeve) wrapped outside the central tube.
[0004] However, there are still some deficiencies in the production process of the existing screens: operations such as stacking, feeding, and cutting of the wire mesh need to be completed manually, and the cut wire mesh also needs to be manually wound around the central tube, and then the wire mesh is welded to the central tube by a welding device, resulting in high labor costs, as well as low welding quality and efficiency, which affect the production progress. Summary of the Invention
[0005] The purpose of the technical solution is to provide a coiled net welder and a control method thereof. The multi-layer wire mesh is stacked, fed, and cut by a feeding device, and then the cut wire mesh is transported to a welding device by a material feeding device, and then the wire mesh is welded to the central tube by the welding device, so as to improve the problems of low production efficiency and high production cost caused by manual operations in processes such as stacking, feeding, cutting of the wire mesh, and winding the wire mesh around the central tube.
[0006] The purpose of the technical solution is achieved as follows:
[0007] A roll net welding machine, comprising: a frame; a feeding device mounted on the frame for aligning multiple layers of mesh fabrics and performing a feeding operation; a feeding device mounted on the frame for moving the mesh fabric transported by the feeding device to a welding device; a welding device mounted on the frame for winding and welding the mesh fabric transported by the feeding device onto a central tube; wherein, the feeding device includes: a storage mechanism mounted on the frame for storing a plurality of mesh fabrics; a conveying roller mechanism mounted on the frame and beside the storage mechanism for transporting the mesh fabric to a set position; a cutting mechanism mounted on the frame for cutting the mesh fabric transported by the conveying roller mechanism; a limiting mechanism mounted on the frame for performing a limiting operation on the mesh fabric in the conveying roller mechanism; a spot welding mechanism mounted on the frame for performing a spot welding operation on multiple layers of mesh fabrics in the conveying roller mechanism; the conveying roller mechanism includes: a plurality of groups of conveying roller sets arranged and distributed on the frame; a plurality of pads alternately arranged and distributed on the frame with the plurality of groups of conveying roller sets for supporting the lower end of the mesh fabric; a driving component I mounted on the frame and connected to the conveying roller sets for driving the conveying roller sets to rotate; the conveying roller set includes: a first roller rotatably mounted on the frame and connected to the driving end of the driving component I; a second roller rotatably mounted on the frame and placed above the first roller; the end of the mesh fabric passes between the first roller and the second roller, and when the driving component I drives the first roller to rotate, the first roller and the second roller actively abut against the mesh fabric and drive the mesh fabric to move on the pad.
[0008] Preferably, the limiting mechanism includes: a plurality of first limiting blocks mounted on both sides of the pad of the conveying roller mechanism for actively abutting against both sides of the mesh fabric located at the upper end of the pad; strip-shaped holes are formed in the pad, and the first limiting blocks are connected in the strip-shaped holes through fixing pieces I; by adjusting the position of the fixing pieces I in the strip-shaped holes, the position of the first limiting blocks mounted on the pad is adjusted, so as to adjust the distance between the first limiting blocks at both ends of the pad.
[0009] Preferably, the spot welding mechanism includes: a bracket mounted on the frame and located at the side end of the backing plate of the conveying roller mechanism; a first electrode mounted on the bracket for supporting the mesh fabric at the lower end; a welding gun slidably arranged on the bracket, and the welding gun can move in a direction approaching or away from the first electrode; a second electrode mounted on the welding gun for pressing the mesh fabric at the upper end against the mesh fabric at the lower end to weld multiple layers of the mesh fabric together; an avoidance opening is provided on the backing plate of the conveying roller mechanism, the side end of the mesh fabric is placed at the upper end of the avoidance opening, the second electrode is located above the avoidance opening and extends into the avoidance opening movably, the first electrode is located below the avoidance opening or within the avoidance opening, and the first electrode and the second electrode are used for welding the mesh fabric at the avoidance opening.
[0010] Preferably, a first guiding rod is vertically arranged on the frame. A sliding seat is slidably arranged on the first guiding rod. The end of the second roller is rotatably connected to the sliding seat. An adjusting member is arranged at the end of the first guiding rod, and the driving end of the adjusting member is connected to the sliding seat. By driving the sliding seat to slide on the first guiding rod through the adjusting member, the sliding seat drives the second roller to move up and down, so as to adjust the distance between the second roller and the first roller. The cutting mechanism includes: a first support frame, which is installed on the frame and is located beside the discharge end of the conveying roller mechanism; a first guide rail, which is vertically installed on the first support frame; a first blade, which is slidably installed on the first guide rail; a cross beam, which is connected to the end of the first blade through a connecting plate; a second blade, which is slidably arranged on the first guide rail and is located between the cross beam and the first blade, and a cutting area is formed between the second blade and the first blade; a second driving member, which is installed on the cross beam, and the driving end of the second driving member is movably connected to the second blade, and is used to drive the second blade to approach or move away from the first blade to cut the mesh fabric located in the cutting area; a limiting member, which is installed on the first support frame and abuts against the lower end of the second blade movably, and is used to limit the sliding of the second blade on the first guide rail; a buffer member is arranged on the frame, and an elastic member is sleeved on the upper end of the buffer member, and the elastic member abuts against the lower end of the second blade movably, and is used to limit the moving position of the second blade on the first guide rail; or, the cutting mechanism includes: a first support frame, which is installed on the frame and is located beside the discharge end of the conveying roller mechanism; a first blade, which is slidably installed on the first support frame; a second blade, which is slidably arranged on the first support frame, and a cutting area is formed between the second blade and the first blade; and a second driving member, which is installed on the first support frame, and the driving end of the second driving member is movably connected to the second blade, and is used to drive the second blade to approach or move away from the first blade to cut the mesh fabric located in the cutting area; a third driving member is arranged on the first support frame, and the driving end of the third driving member is connected with a pressing strip, and the pressing strip is located above the backing plate at the discharge end of the conveying roller mechanism; by driving the pressing strip to move through the third driving member, the pressing strip presses the mesh fabric against the backing plate.
[0011] Preferably, the feeding device includes: a traction mechanism slidably disposed on the frame for clamping the mesh fabric at the discharging end of the conveying roller mechanism; a clamping mechanism installed between the traction mechanism and the conveying roller mechanism for clamping the mesh fabric; a plurality of supporting mechanisms installed on the frame and movably disposed between the traction mechanism and the clamping mechanism for supporting the lower end of the mesh fabric; a transporting mechanism installed on the frame for transporting the cut mesh fabric to the welding device; the traction mechanism includes: a traction slide table slidably installed on the frame; a second driving assembly movably connecting the frame and the traction slide table for driving the traction slide table to approach or move away from the discharging end of the conveying roller mechanism; a traction jaw slidably installed on the traction slide table for clamping the end of the mesh fabric; a nineteenth driving member installed on the traction slide table, and the driving end of the nineteenth driving member is connected to the traction jaw for driving the traction jaw to slide on the traction slide table; when the traction jaw clamps the end of the mesh fabric, the second driving assembly drives the traction slide table to move on the frame, so that the traction slide table moves in a direction away from the conveying roller mechanism, thereby realizing the extraction of the mesh fabric.
[0012] Preferably, the supporting mechanism includes: a fourth driving member installed on the frame; a swing arm whose rear end is hinged to the frame, and the middle of the swing arm is hinged to the driving end of the fourth driving member; a supporting plate slidably disposed on the swing arm for supporting the lower end of the mesh fabric; a fifth driving member installed on the swing arm, and the driving end of the fifth driving member is movably connected to the supporting plate for driving the supporting plate to move on the swing arm; when the traction mechanism pulls the mesh fabric and moves in a direction away from the feeding device, the swing arm rotates and the supporting plate extends, thereby realizing the support of the lower end of the pulled-out mesh fabric; the supporting mechanism further includes: a supporting table installed on the frame and located beside the swing arm for supporting the mesh fabric transported by the transporting mechanism.
[0013] Preferably, the clamping mechanism includes: a second support frame mounted on the frame; two clamping assemblies vertically distributed on the second support frame, and a clamping area is formed between the two clamping assemblies for clamping the mesh fabric; the clamping assembly includes: a sixth driving member mounted on the second support frame; a clamping roller, the end of which is rotatably connected to the driving end of the sixth driving member; a seventh driving member mounted on the second support frame; a rotation limiting block mounted on the driving end of the seventh driving member, and the rotation limiting block is movably abutted against the clamping roller for restricting the rotation of the clamping roller; when the sixth driving member drives the corresponding clamping roller to move, the two clamping rollers approach each other to clamp the mesh fabric in the clamping area, and cooperate with the cutting mechanism to cut the mesh fabric; the clamping assembly further includes: a clamping plate mounted on the driving end of the sixth driving member, and the clamping plate is located beside the clamping roller; when the two clamping rollers approach each other, the two clamping plates respectively abut against the upper and lower ends of the mesh fabric; the conveying mechanism includes: a first conveying assembly mounted on the traction mechanism; a second conveying assembly mounted on the frame and located between the clamping mechanism and the feeding device; the first conveying assembly includes: a third support frame slidably mounted on the traction slide; a third driving assembly mounted on the traction slide and movably connected to the third support frame for driving the third support frame to slide on the traction slide so that the third support frame approaches or moves away from the feeding device; a first sliding frame slidably mounted on the third support frame; a fourth driving assembly connecting the third support frame and the first sliding frame for driving the first sliding frame to slide on the third support frame so that the first sliding frame approaches or moves away from the welding device; at least one first jaw assembly mounted on the first sliding frame for clamping the front end of the mesh fabric; the first jaw assembly includes: an eighth driving member mounted on the first sliding frame; a first conveying jaw mounted on the driving end of the eighth driving member for clamping the mesh fabric; the second conveying assembly includes: a fourth support frame mounted on the frame; a second sliding frame slidably arranged on the fourth support frame; a fifth driving assembly connecting the fourth support frame and the second sliding frame for driving the second sliding frame to slide on the fourth support frame so that the second sliding frame approaches or moves away from the welding device; at least one second conveying jaw mounted on the second sliding frame for clamping the mesh fabric; a ninth driving member is arranged on the second support frame, and the driving end of the ninth driving member is connected with a top block, and the top block is located beside the clamping assembly; after the ninth driving member drives the top block to move towards the mesh fabric, the top block abuts against the lower end of the mesh fabric and causes the rear end of the mesh fabric to elastically deform in a direction away from the top block, so that the end of the mesh fabric is placed in the second conveying jaw.
[0014] Preferably, the welding device includes: a loading and unloading mechanism installed beside the frame for loading and unloading the central tube; a supporting and rotating mechanism installed on the frame for storing the central tube transported by the loading and unloading mechanism; a pressing mechanism installed on the frame for pressing the side end of the mesh cloth transported by the feeding device onto the central tube on the supporting and rotating mechanism; a welding mechanism installed on the frame for welding the mesh cloth to the outer side of the central tube on the supporting and rotating mechanism; the supporting and rotating mechanism includes: a supporting component installed on the frame for storing the central tube; a rotating component installed on the frame for driving the central tube to rotate on the supporting component; the supporting component includes: a fifth support frame installed on the frame; a plurality of support rods rotatably arranged at the upper end of the fifth support frame for supporting the lower end of the central tube; the rotating component includes: a sliding seat slidably installed on the frame and located beside the supporting component; a twelfth driving member installed on the frame, and the driving end of the twelfth driving member is connected to the sliding seat for driving the sliding seat to approach or move away from the supporting component; a jaw chuck rotatably installed on the sliding seat for clamping the end of the central tube located on the supporting component; a thirteenth driving member installed on the sliding seat, and the driving end of the thirteenth driving member is connected to the rear end of the jaw chuck for driving the jaw chuck to rotate on the sliding seat; when the twelfth driving member drives the sliding seat to approach the supporting component, the jaw chuck clamps the end of the central tube, and the thirteenth driving member drives the jaw chuck to rotate to realize the rotation of the central tube on the supporting component; the supporting and rotating mechanism further includes: a jacking component installed on the fifth support frame for driving the central tube to disengage from the support rod; the jacking component includes: a fourteenth driving member installed on the fifth support frame; a jacking block installed on the driving end of the fourteenth driving member and movably placed between two adjacent support rods; when the fourteenth driving member drives the jacking block to extend between two adjacent support rods, the jacking block movably abuts against the lower end of the central tube to realize driving the central tube to disengage from the upper end of the support rod.
[0015] Preferably, the welding mechanism includes: a welding beam slidably disposed on the frame; a fifteenth driving member mounted on the frame, and a driving end of the fifteenth driving member is movably connected to the welding beam for driving the welding beam to move on the frame; at least one set of first welding assemblies slidably disposed on the welding beam; at least one set of sixth driving assemblies connecting the welding beam and the corresponding first welding assembly for driving the first welding assembly to slide on the welding beam; a second welding assembly slidably disposed on the frame, and the second welding assembly is movably inserted into a central tube on the support rotating mechanism and cooperates with the first welding assembly to weld the mesh fabric on the central tube; the first welding assembly includes: a sixteenth driving member mounted on the welding beam; a third electrode mounted on a driving end of the sixteenth driving member; the third electrode is driven by the sixteenth driving member to movably abut against the upper end of the mesh fabric; the second welding assembly includes: a sixth support frame slidably mounted on the frame; an inner support rod slidably disposed on the sixth support frame; a fourth electrode mounted on the inner support rod; a seventh driving assembly connecting the inner support rod and the sixth support frame for driving the inner support rod to slide on the sixth support frame so that the inner support rod is inserted into the central tube, and the mesh fabric is welded on the central tube under the cooperation of the third electrode and the fourth electrode; the welding mechanism further includes: a material pushing assembly mounted on the first welding assembly or slidably mounted on the welding beam; the material pushing assembly includes: a seventeenth driving member mounted on the sixth driving assembly; a material pushing plate mounted on a driving end of the seventeenth driving member; when the seventeenth driving member drives the material pushing plate to move towards the central tube, when the material pushing assembly moves on the welding beam, the material pushing plate abuts against the rear end of the central tube, so as to push the central tube towards the jaw chuck of the rotating assembly; the pressing mechanism includes: a flap, the rear end of which is hinged to the frame; an eighteenth driving member mounted on the frame, and a driving end of the eighteenth driving member is hinged to the flap for driving the front end of the flap to move towards or away from the support assembly; a plurality of rotating wheels, all of which are hinged to the front end of the flap for movably abutting against the mesh fabric and pressing the mesh fabric against the central tube on the upper end of the support assembly; an avoidance area is left between adjacent rotating wheels, and the welding mechanism welds the mesh fabric on the central tube through the avoidance area. A control method for a mesh winding welding machine, for the mesh winding welding machine as described above, includes the following steps: Step S1: By adjusting the sliding seat to move upward on the first guide rod, the first roller and the second roller are separated from each other to open the conveying roller group; stack the multi-layer mesh fabrics in the storage mechanism in alignment, and make the front end of the mesh fabric pass through the first group of conveying roller groups until the second group of conveying roller groups; adjust the position of the first limiting block on the backing plate so that the first limiting block abuts against both sides of the mesh fabric; adjust the sliding seat to move downward on the first guide rod, so that the first roller and the second roller approach each other to close the conveying roller group;
[0016] Step S2: The conveying roller mechanism transports the front end of the mesh fabric to the cutting mechanism; the conveying roller mechanism extends the front end of the mesh fabric out of the cutting mechanism, and the cutting mechanism cuts off the front end of the mesh fabric so that the front ends of multiple layers of mesh fabric are aligned.
[0017] Step S3: The traction slide moves towards the cutting mechanism, then the traction jaw clamps the front end of the mesh fabric, and the traction slide moves away from the cutting mechanism, thereby pulling out the mesh fabric; during the process of the traction slide pulling the mesh fabric, the conveying roller mechanism transports the mesh fabric to the cutting mechanism, and the spot welding mechanism performs spot welding on the mesh fabric at set intervals; meanwhile, during the process of the traction slide pulling out the mesh fabric, the supporting mechanism opens and supports under the mesh fabric.
[0018] Step S4: When the traction slide pulls the mesh fabric to a set length, the clamping mechanism clamps the rear half of the mesh fabric, the cutting mechanism cuts the mesh fabric, and the traction slide moves away from the cutting mechanism, causing the rear end of the mesh fabric to move to the clamping mechanism; then the conveying component one clamps the front end of the mesh fabric, and the conveying component two clamps the rear end of the mesh fabric; the traction jaw releases the mesh fabric and moves away from the mesh fabric.
[0019] Step S5: The loading and unloading mechanism feeds the center tube onto the supporting and rotating mechanism, the welding beam moves above the center tube, the pushing plate of the pushing component descends, the driving component six drives the pushing plate to abut against one end of the center tube and drives the center tube to move towards the jaw chuck direction, the jaw chuck clamps the other end of the center tube, the pushing plate rises and leaves the center tube; the inner support rod is inserted into the center tube; Step S5 can be executed simultaneously with Steps S1 - S4.
[0020] Step S6: The conveying component one and the conveying component two move the mesh fabric towards the center tube and make the side end of the mesh fabric cross the vertical plane where the center line of the center tube is located; the pressing mechanism presses the end of the mesh fabric against the center tube, the third electrode of the welding component one moves to the avoidance area for welding, and at the same time the inner support rod moves along, so that the fourth electrode corresponds to the third electrode for welding; the conveying component one and the conveying component two release the two ends of the mesh fabric and move to the initial position.
[0021] Step S7: When one side of the mesh fabric is welded to the center tube, the driving part thirteen drives the jaw chuck to rotate a set angle, so that the mesh fabric is wound around the center tube and the other side of the mesh fabric is placed between the third electrode and the fourth electrode, and then the third electrode of the welding component one moves to the avoidance area for welding.
[0022] Step S8: When the mesh fabric is welded to the center tube, the welding beam drives the welding component one to leave the upper end of the center tube, the inner support rod of the welding component two leaves the center tube, the flap of the pressing mechanism lifts, the jaw chuck releases the center tube, and the jacking component jacks up the center tube from the supporting component; the loading and unloading mechanism unloads the center tube with the welded mesh fabric.
[0023] The outstanding and beneficial technical effects of this technical solution compared with the prior art are as follows:
[0024] 1. This technical solution is designed to stack, load, and cut multiple layers of mesh fabric using a loading device. Subsequently, the cut mesh fabric is transported to the welding device by a feeding device, and finally, the welding device welds the mesh fabric to the central tube, realizing the mechanization of the production process and improving production efficiency and quality.
[0025] 2. The loading device of this technical solution transports the mesh fabric in the storage mechanism to the cutting mechanism through a conveying roller mechanism for cutting, eliminating the need for manual stacking and loading of the mesh fabric.
[0026] 3. This technical solution aligns the sides of multiple layers of mesh fabric through a limiting mechanism, preventing misalignment between multiple layers of mesh fabric from affecting production quality and ensuring the yield rate.
[0027] 4. This technical solution welds multiple layers of aligned mesh fabric together through a spot welding mechanism, preventing the mesh fabric from separating and misaligning during subsequent transportation, ensuring the alignment of the mesh fabric after being welded to the central tube, and improving product quality.
[0028] 5. This technical solution is designed with a traction mechanism to take out the cut mesh fabric and transport the mesh fabric to the next station under the operation of the transportation mechanism, thus realizing the transportation of the mesh fabric without manual transportation, improving production efficiency; at the same time, the support mechanism prevents the middle of the mesh fabric from sagging due to its excessive length, thus ensuring the quality of the welded mesh fabric.
[0029] 6. The loading and unloading mechanism designed in this technical solution is used for loading and unloading the central tube. The pressing mechanism presses one end of the mesh fabric onto the central tube at the upper end of the support and rotation mechanism, and the welding mechanism welds one end of the mesh fabric to the central tube. Then, the support and rotation mechanism drives the central tube to rotate to wind the mesh fabric around the central tube. Finally, the welding mechanism welds the other end of the mesh fabric to the central tube, eliminating the need for manual winding of the mesh fabric and improving production efficiency and quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic structural diagram of this technical solution.
[0031] Figure 2 It is one of the schematic structural diagrams of the loading device of this technical solution.
[0032] Figure 3 It is another schematic structural diagram of the loading device of this technical solution.
[0033] Figure 4 It is a third schematic structural diagram of the loading device of this technical solution.
[0034] Figure 5 This is a schematic structural diagram of the cutting mechanism of this technical solution.
[0035] Figure 6 This is a schematic partial structural diagram of the cutting mechanism of this technical solution.
[0036] Figure 7 This is a schematic structural diagram of the feeding device of this technical solution.
[0037] Figure 8 This is a schematic structural diagram of the first conveying component of this technical solution.
[0038] Figure 9 This is a schematic structural diagram of the traction mechanism of this technical solution.
[0039] Figure 10 This is a schematic structural diagram of the clamping mechanism and the second conveying component of this technical solution.
[0040] Figure 11 This is a schematic structural diagram of the second conveying component of this technical solution.
[0041] Figure 12 This is a schematic structural diagram of the clamping mechanism of this technical solution.
[0042] Figure 13 This is a schematic structural diagram of the support mechanism and the clamping mechanism installed on the frame of this technical solution.
[0043] Figure 14 This is a schematic structural diagram of the welding device of this technical solution.
[0044] Figure 15 This is a schematic structural diagram of the support mechanism of this technical solution.
[0045] Figure 16 This is a schematic structural diagram of the rotating component of this technical solution.
[0046] Figure 17 It is Figure 14 an enlarged view of part A in
[0047] Figure 18 This is a schematic structural diagram of the support component of this technical solution.
[0048] Figure 19 This is a schematic structural diagram of the pressing mechanism of this technical solution.
[0049] Reference numerals: 1, frame; 2, loading device; 21, storage mechanism; 211, material rack; 212, guide rod II; 213, limit block II; 22, conveying roller mechanism; 23, conveying roller group; 231, first roller; 232, second roller; 233, guide rod I; 234, sliding seat; 235, adjusting member; 24, backing plate; 241, strip hole; 242, avoidance opening; 251, driving member I; 252, sprocket and chain group I; 253, sprocket and chain group II; 261, limit block I; 27, spot welding mechanism; 271, bracket; 273, welding torch; 3, cutting mechanism; 30, cutting area; 31, support frame I; 311, limiting member; 32, guide rail I; 33, blade I; 34, cross beam; 341, connecting plate; 35, blade II; 36, driving member II; 37, buffer member; 371, elastic member; 38, driving member III; 381, pressing strip; 4, feeding device; 41, traction mechanism; 42, traction slide; 43, driving component II; 44, traction jaw; 45, driving member XIX; 5, clamping mechanism; 51, support frame II; 52, clamping component; 53, driving member VI; 54, clamping roller; 55, driving member VII; 56, rotation limiting block; 57, clamping plate; 58, clamping area; 6, supporting mechanism; 61, driving member IV; 62, swing arm; 63, supporting plate; 64, driving member V; 65, supporting table; 66, sliding frame III; 67, driving member XI; 71, conveying component I; 72, support frame III; 73, driving component III; 74, sliding frame I; 75, driving component IV; 76, jaw component I; 761, driving member VIII; 762, conveying jaw I; 77, conveying component II; 771, support frame IV; 772, sliding frame II; 773, driving component V; 774, conveying jaw II; 78, driving member IX; 781, top block; 8, welding device; 81, supporting and rotating mechanism; 811, supporting component; 812, support frame V; 813, support rod; 814, worm gear and screw jack I; 82, rotating component; 821, sliding seat; 822, driving member XII; 823, jaw chuck; 824, driving member XIII; 825, mounting seat; 83, lifting component; 831, driving member XIV; 832, lifting block; 84, pressing mechanism; 841, flap; 842, driving member XVIII; 843, rotating wheel; 844, avoidance area; 9, welding mechanism; 91, welding beam; 92, driving member XV; 93, welding component I; 931, driving member XVI; 932, third electrode; 94, driving component VI; 95, welding component II; 951, support frame VI; 952, inner support rod; 953, fourth electrode; 954, driving component VII; 955, worm gear and screw jack II; 96, pushing component; 961, driving member XVII; 962, pushing plate; 100, mesh cloth; 200, central tube. Detailed implementation mode
[0050] The following further elaborates on the specific implementation of the present technical solution in conjunction with the accompanying drawings.
[0051] As Figure 1 shown, a net winding welding machine includes: a frame 1; a feeding device 2 installed on the frame 1 for aligning and feeding a plurality of mesh fabrics 100, and the feeding device 2 can feed a plurality of stacked and neatly arranged mesh fabrics; a feeding device 4 installed on the frame 1 for moving the mesh fabric 100 transported by the feeding device 2 to the welding device 8; a welding device 8 installed on the frame 1 for winding and welding the mesh fabric 100 transported by the feeding device 4 onto the central tube 200; wherein, the feeding device 2 at least includes: a storage mechanism 21 installed on the frame 1 for storing a plurality of mesh fabrics 100, and in this technical solution, at least two rolls of mesh fabrics 100 are stored in the storage mechanism 21; a conveying roller mechanism 22 installed on the frame 1 and beside the storage mechanism 21 for transporting the mesh fabric 100 in the storage mechanism 21 to a set position; a cutting mechanism 3 installed on the frame 1, and the cutting mechanism 3 is located at the discharging end of the conveying roller mechanism 22 for cutting the mesh fabric 100 transported by the conveying roller mechanism 22; by pulling out and aligning one end of a plurality of mesh fabrics 100 (mesh fabric rolls), then placing the front end of the mesh fabric 100 into the conveying roller mechanism 22, and then the conveying roller mechanism 22 moves the front end of the mesh fabric 100 and extends it out of the cutting mechanism 3, and the cutting mechanism 3 cuts off the front end of the mesh fabric 100 to ensure the neatness of the front end of the mesh fabric 100, thereby ensuring the quality after the mesh fabric 100 is welded to the central tube 200.
[0052] Combined with Figures 2 - 4 , the conveying roller mechanism 22 includes: a plurality of groups of conveying roller sets 23 arranged and distributed on the frame 1; a plurality of backing plates 24 arranged and distributed on the frame 1 alternately with the plurality of groups of conveying roller sets 23, that is, the conveying roller sets 23 and the backing plates 24 are arranged one by one on the frame 1, and the backing plates 24 are used to support the lower end of the mesh fabric 100, and the conveying roller sets 23 drive the mesh fabric 100 to move to a set position on the upper end of the backing plates 24; a driving component one installed on the frame 1 and connected to the conveying roller sets 23 for driving the conveying roller sets 23 to rotate; the conveying roller set 23 includes: a first roller 231 rotatably installed at both ends on the frame 1 and connected to the driving end of the driving component one; a second roller 232 rotatably installed at both ends on the frame 1 and placed above the first roller 231; the end of the mesh fabric 100 passes between the first roller 231 and the second roller 232, and the second roller 232 and the first roller 231 respectively abut against the upper and lower end faces of the mesh fabric. When the driving component one drives the first roller 231 to rotate, the first roller 231 and the second roller 232 respectively actively abut against the two end faces of the mesh fabric 100 and drive the mesh fabric 100 to move on the backing plates 24 to the cutting mechanism 3.
[0053] Combination Figures 2 - 4 A guide rod 233 is vertically arranged on the frame 1, and a slide 234 is slidably arranged on the guide rod 233. The end of the second roller 232 is rotatably connected to the slide 234. An adjusting member 235 is arranged at the end of the guide rod 233. The adjusting member 235 is a hand valve or a cylinder. The driving end of the adjusting member 235 is connected to the slide 234, which is used to drive the slide 234 to slide up and down on the guide rod 233; the slide 234 is driven to slide on the guide rod 233 by the adjusting member 235, so that the slide 234 drives the second roller 232 to move up and down, thereby adjusting the distance between the second roller 232 and the first roller 231; after the distance between the second roller 232 and the first roller 231 is enlarged by the adjusting member 235, it is convenient for the end of the mesh 100 to pass through. When the mesh 100 passes through, the distance between the second roller 232 and the first roller 231 is reduced by the adjusting member 235, thereby clamping the mesh 100 to achieve transportation.
[0054] The driving assembly 1 includes: a driving member 251, which is a motor or a rotary cylinder, which is installed on the frame 1; a sprocket chain group 252 (including two sprockets and a chain connecting the two sprockets, and the two sprockets are respectively connected to the end of the first roller 231 and the driving end of the driving member 251), which is respectively connected to the driving end of the driving member 251 and the end of the first roller 231 of one group of conveying roller groups 23; the ends of two adjacent first rollers 231 are connected by a sprocket chain group 253 (including two sprockets and a chain); when the driving member 251 drives one of the first rollers 231 to rotate through the sprocket chain group 252, the first roller 231 is connected by the sprocket chain The bar group 253 drives the adjacent first roller 231 to rotate, so that all the conveying roller groups 23 can work to transport the mesh 100; or, the driving component 1 includes: a plurality of driving members 251, which are motors or rotary cylinders, corresponding to the plurality of first rollers 231; a plurality of sprocket chain groups 252, which are respectively connected to the driving end of the corresponding driving member 251 and the end of the corresponding first roller 231; a corresponding conveying roller group 23 is driven to work by a driving member 251 and a group of sprocket chain groups 252, and each conveying roller group 23 is driven to work by its own corresponding driving member 251 and sprocket chain group 252.
[0055] Combination Figures 2 - 4, the feeding device 2 further includes: a limiting mechanism, which is installed on the frame 1 and is used to limit the mesh cloth 100 in the conveying roller mechanism 22 to avoid the problem of dislocation when the stacked mesh cloth 100 is transported; the limiting mechanism includes: a number of first limiting blocks 261, which are installed on both sides of the backing plate 24 of the conveying roller mechanism 22 and are used to movably abut against both sides of the mesh cloth 100 located at the upper end of the backing plate 24, so as to ensure that the left and right edges of the stacked mesh cloth 100 can be aligned during transportation and avoid dislocation; a strip hole 241 is formed on the backing plate 24, and the first limiting block 261 is connected in the strip hole 241 through a first fixing member (screw or bolt). In this technical solution, a connecting block is arranged at the lower end of the backing plate 24 and is connected to the first fixing member. The first limiting block 261 and the connecting block clamp the upper and lower end faces of the backing plate 24, thereby realizing the fixation of the position of the first limiting block 261; by adjusting the position of the first fixing member in the strip hole 241, the position of the first limiting block 261 installed on the backing plate 24 is adjusted, and the distance between the first limiting blocks 261 at both ends of the backing plate 24 is adjusted, so as to ensure that when feeding the mesh cloth 100 with different widths, the first limiting block 261 can abut against both sides of the mesh cloth, so as to ensure that the edges of the stacked mesh cloth 100 can be aligned and avoid dislocation.
[0056] As Figure 4 shown, the feeding device 2 further includes: a spot welding mechanism 27, which is installed on the frame 1 and is used to perform spot welding operations on the multi-layer mesh cloth 100 in the conveying roller mechanism 22, so as to avoid the dislocation of the mesh cloth edges; the spot welding mechanism 27 includes: a bracket 271, which is installed on the frame 1 and is located at the side end of the backing plate 24 of the conveying roller mechanism 22; a first electrode, which is installed on the bracket 271 and is used to support the lower end of the lowermost mesh cloth 100; a welding gun 273, which is slidably arranged on the bracket 271 (a cylinder is arranged at the upper end of the bracket 271, and the driving end of the cylinder is connected to the welding gun 273), and the welding gun 273 can move in a direction approaching or away from the first electrode; a second electrode, which is installed on the welding gun 273 and is used to press the upper mesh cloth 100 against the lower mesh cloth 100 to weld the multi-layer mesh cloth 100 together; an avoidance opening 242 is arranged on the backing plate 24 of the conveying roller mechanism 22, and the side end edge of the mesh cloth 100 is movably placed at the upper end of the avoidance opening 242. The second electrode is located above the avoidance opening 242 and movably extends into the avoidance opening 242. The first electrode is located below the avoidance opening 242 or inside the avoidance opening 242. The first electrode and the second electrode are used to weld the mesh cloth 100 at the avoidance opening 242; the specific structure of the spot welding mechanism 27 can refer to Chinese Patent CN202210324741.X, which will not be elaborated here.
[0057] Combined with Figure 5 and Figure 6, the cutting mechanism 3 includes: a first support frame 31, which is installed on the frame 1 and is located beside the discharge end of the conveying roller mechanism 22; a first guide rail 32, which is vertically installed on the first support frame 31; a first blade 33, which is slidably installed on the first guide rail 32 through a first slider. The first blade 33 is connected with a first mounting plate, and the first mounting plate is slidably connected with the first guide rail 32 through the first slider; a cross beam 34, both ends of which are respectively connected with both ends of the first blade 33 through a connecting plate 341; a second blade 35, which is slidably arranged on the first guide rail 32 through a second slider and is located between the cross beam 34 and the first blade 33. A cutting area 30 is formed between the second blade 35 and the first blade 33. The second blade 35 is connected with a second mounting plate, and the second mounting plate is slidably connected with the first guide rail 32 through the second slider; a second driving member 36, which is a cylinder or a linear motor, is installed on the cross beam 34, and the driving end of the second driving member 36 is movably connected with the second blade 35 for driving the second blade 35 to approach or move away from the first blade 33, so as to cut the mesh fabric 100 located in the cutting area 30; a limiting member 311, which is installed on the first support frame 31 and abuts against the lower end of the second blade 35 movably, for limiting the sliding of the second blade 35 on the first guide rail 32. After the lower end of the second blade 35 abuts against the limiting member 311, that is, the second blade 35 is in the initial position; or, the cutting mechanism 3 includes: a first support frame 31, which is installed on the frame 1 and is located beside the discharge end of the conveying roller mechanism 22; a first blade 33, which is slidably installed on the first support frame 31 through a first slider; a second blade 35, which is slidably arranged on the first support frame 31 through a second slider. A cutting area 30 is formed between the second blade 35 and the first blade 33; a second driving member 36, which is a cylinder or a linear motor, is installed on the first support frame 31, and the driving end of the second driving member 36 is movably connected with the second blade 35 for driving the second blade 35 to approach or move away from the first blade 33, so as to cut the mesh fabric 100 located in the cutting area 30.
[0058] Combined with Figure 5 and Figure 6 , a buffer member 37 is arranged on the frame 1. An elastic member 371 (spring or disc spring or rubber block) is sleeved on the upper end of the buffer member 37. The elastic member 371 is used to abut against the lower end of the second blade 35 movably, so as to limit the moving position of the second blade 35 on the first guide rail 32, avoid the second blade 35 colliding with the limiting member 311 due to its own excessive weight when returning to the initial position, and reduce noise and wear.
[0059] As Figure 6, a driving member three 38 is arranged on the support frame one 31. The driving member three 38 is a cylinder or a linear motor. The driving end of the driving member three 38 is connected with a pressing strip 381. The pressing strip 381 is located above the backing plate 24 at the discharging end of the conveying roller mechanism 22. By driving the pressing strip 381 to move through the driving member three 38, the pressing strip 381 moves towards the direction close to the upper end of the backing plate 24, so that the pressing strip 381 presses the mesh cloth 100 tightly on the backing plate 24, ensuring that the mesh cloth 100 will not be displaced on the backing plate 24 when the cutting mechanism 3 cuts the mesh cloth 100.
[0060] Combined with Figures 2 - 4 , the storage mechanism 21 includes: a plurality of material racks 211, which are installed on the machine frame 1 and are located beside the feeding end of the conveying roller mechanism 22 for storing the mesh cloth 100; a guide rod two 212, which is installed on the machine frame 1 and is located beside the feeding end of the conveying roller mechanism 22 for movably abutting against the end face of the mesh cloth 100; a plurality of limiting blocks two 213, which are installed on the guide rod two 212, and two limiting blocks two 213 respectively movably abut against the two side ends of the mesh cloth 100, so as to ensure the accurate feeding position of the mesh cloth 100. The material rack 211 includes a storage rack, a storage rod and a motor for driving the storage rod to rotate. The middle part of the storage rod passes through the mesh cloth roll, and the two ends of the storage rod are rotatably connected to the storage rack. The mesh cloth 100 is fed to the first group of conveying roller sets 23 by driving the storage rod to rotate through the motor.
[0061] Combined with Figure 1 and Figure 7 , the feeding device 4 includes: a traction mechanism 41, which is slidably arranged on the machine frame 1 for clamping the mesh cloth 100 at the discharging end of the conveying roller mechanism 22; a clamping mechanism 5, which is installed on the machine frame 1 between the traction mechanism 41 and the conveying roller mechanism 22 for clamping the mesh cloth 100; a plurality of supporting mechanisms 6, which are installed on the machine frame 1 and are movably placed between the traction mechanism 41 and the clamping mechanism 5 for supporting the lower end of the mesh cloth 100 pulled out by the traction mechanism 41 to prevent the middle part of the mesh cloth 100 from sagging due to its excessive length; a transporting mechanism, which is installed on the machine frame 1 for transporting the cut mesh cloth 100 to the welding device 8. Combined with Figure 9 , the traction mechanism 41 includes: a traction sliding table 42, which is slidably installed on the machine frame 1 through a slide rail and slider (refer to Chinese Patent CN202222838629.6); a driving component two 43, which is movably connected to the machine frame 1 and the traction sliding table 42 for driving the traction sliding table 42 to approach or move away from the discharging end of the conveying roller mechanism 22. The driving component two 43 is a transmission and cooperation connection between a motor and a gear rack, which is a prior art. The specific structure of the driving component two 43 can refer to Chinese Patent CN202121454289.6 and will not be elaborated here.
[0062] The traction jaw 44 (which is a pneumatic jaw or an electric jaw) is slidably mounted on the traction slide 42 through a slide rail and slider or a guide rod, and is used to clamp the end of the mesh fabric 100; the nineteenth driving member 45 (which is a cylinder or a linear motor) is mounted on the traction slide 42, and the driving end of the nineteenth driving member 45 is connected to the traction jaw 44 and is used to drive the traction jaw 44 to slide on the traction slide 42; after the driving assembly two 43 makes the traction slide 42 approach the discharge end of the conveying roller mechanism 22 and the traction jaw 44 clamps the end of the mesh fabric 100, the driving assembly two 43 then drives the traction slide 42 to move on the frame 1, so that the traction slide 42 moves in a direction away from the conveying roller mechanism 22, thereby realizing the pulling out of the mesh fabric 100.
[0063] Combined with Figure 7 , Figure 13 and Figure 15 , the supporting mechanism 6 includes: the fourth driving member 61 (which is a cylinder or a linear motor) is mounted on the frame 1; the swing arm 62, the rear end of which is hinged to the frame 1, and the middle part of the swing arm 62 is hinged to the driving end of the fourth driving member 61, and the fourth driving member 61 is used to drive the swing arm 62 to rotate on the frame 1; the supporting plate 63 is slidably arranged on the swing arm 62 and is used to support the lower end of the mesh fabric 100; the fifth driving member 64 (which is a cylinder or a linear motor) is mounted on the swing arm 62, and the driving end of the fifth driving member 64 is movably connected to the supporting plate 63 and is used to drive the supporting plate 63 to move on the swing arm 62; during the process that the traction mechanism 41 pulls the mesh fabric 100 to move in a direction away from the feeding device 2, the swing arm 62 rotates and the supporting plate 63 extends out, thereby realizing the support of the lower end of the pulled-out mesh fabric 100 and preventing the middle part of the mesh fabric 100 from sagging due to overlong pulling.
[0064] As Figure 15 , the supporting mechanism 6 further includes: the supporting table 65 is mounted on the frame 1 and is located beside the swing arm 62 and is used to support the mesh fabric 100 transported by the transporting mechanism, thereby ensuring the flatness of the mesh fabric 100 and preventing the middle part of the mesh fabric 100 from sagging downward.
[0065] Combined with Figure 10 and Figure 12, the clamping mechanism 5 includes: a second support frame 51 mounted on the frame 1; two clamping assemblies 52 vertically distributed on the second support frame 51, and a clamping area 58 is formed between the two clamping assemblies 52 for clamping the mesh fabric 100. When the traction mechanism 41 pulls the mesh fabric 100, the mesh fabric 100 will first extend from the clamping area 58 and be clamped by the traction mechanism 41. The clamping assembly 52 includes: a sixth driving member 53 (a cylinder or a linear motor) mounted on the second support frame 51; a clamping roller 54 whose end is rotatably connected to the driving end of the sixth driving member 53; a seventh driving member 55 (a cylinder or a linear motor) mounted on the second support frame 51; a rotation limiting block 56 mounted on the driving end of the seventh driving member 55, and the rotation limiting block 56 is movably abutted against the clamping roller 54 to limit the rotation of the clamping roller 54. When the sixth driving member 53 drives the corresponding clamping roller 54 to move, the two clamping rollers 54 approach each other to clamp the mesh fabric 100 in the clamping area 58. When the cutting mechanism 3 cuts the mesh fabric 100, the clamping mechanism 5 can prevent the mesh fabric from being displaced under the action of the blade, ensuring that the pulled length of the mesh fabric 100 is fixed, and thus ensuring that the cutting length of the mesh fabric 100 meets the set value.
[0066] As Figure 12 , the clamping assembly 52 further includes: a clamping plate 57 mounted on the driving end of the sixth driving member 53, and the clamping plate 57 is located beside the clamping roller 54. When the two clamping rollers 54 approach each other, the two clamping plates 57 also approach each other and respectively abut against the upper and lower ends of the mesh fabric 100, thereby ensuring that the mesh fabric 100 will not be displaced.
[0067] Combined with Figure 7 、 Figure 8 And Figure 11, the conveying mechanism includes: a first conveying component 71, which is installed on the traction mechanism 41; a second conveying component 77, which is installed on the frame 1 and is located between the clamping mechanism 5 and the feeding device 2; the first conveying component 71 and the second conveying component 77 respectively clamp both ends of the mesh fabric 100 and convey the mesh fabric to a set position; the first conveying component 71 includes: a third support frame 72, which is slidably installed on the traction slide 42 through a third slider; a third driving component 73, which is installed on the traction slide 42 and is movably connected to the third support frame 72, and is used to drive the third support frame 72 to slide on the traction slide 42, so that the third support frame 72 approaches or moves away from the feeding device 2. The third driving component 73 is a transmission connection between a motor and a gear rack, which is a prior art. The specific structure of the third driving component 73 can refer to Chinese Patent CN202121454289.6, and will not be elaborated here; a first sliding frame 74, which is slidably installed on the third support frame 72; a fourth driving component 75, which connects the third support frame 72 and the first sliding frame 74, and is used to drive the first sliding frame 74 to slide on the third support frame 72, so that the first sliding frame 74 approaches or moves away from the welding device 8. The fourth driving component 75 is a transmission connection between a motor and a gear rack, which is a prior art. The specific structure of the fourth driving component 75 can refer to Chinese Patent CN202121454289.6, and will not be elaborated here; at least one first jaw assembly 76, which is installed on the first sliding frame 74 and is used to clamp the front end of the mesh fabric 100; in this design, a number of first jaw assemblies 76 are arranged along the length direction of the first sliding frame 74; the first jaw assembly 76 includes: an eighth driving member 761 (which is a cylinder or a linear motor or an electric push rod), which is installed on the first sliding frame 74; a first conveying jaw 762 (i.e., a pneumatic jaw), which is installed on the driving end of the eighth driving member 761 and is used to clamp the mesh fabric 100.
[0068] Combined Figure 10 with Figure 11 , the second conveying component 77 includes: a fourth support frame 771, which is installed on the frame 1 and is located between the clamping mechanism 5 and the cutting mechanism 3; a second sliding frame 772, which is slidably arranged on the fourth support frame 771; a fifth driving component 773, which connects the fourth support frame 771 and the second sliding frame 772, and is used to drive the second sliding frame 772 to slide on the fourth support frame 771, so that the second sliding frame 772 approaches or moves away from the welding device 8. The fifth driving component 773 is a transmission connection between a motor and a gear rack, which is a prior art. The specific structure of the fifth driving component 773 can refer to Chinese Patent CN202121454289.6, and will not be elaborated here; at least one second conveying jaw 774 (which is a pneumatic jaw), which is installed on the second sliding frame 772 and is used to clamp the mesh fabric 100; in this technical solution, a number of second conveying jaws 774 are distributed along the length direction of the second sliding frame 772 to ensure the stability of clamping the end of the mesh fabric 100 and prevent the mesh fabric 100 from curling.
[0069] Combined with Figures 10 - 12 , a ninth driving member 78 (a cylinder, an electric push rod or a linear motor) is provided on the second support frame 51. The driving end of the ninth driving member 78 is connected with a top block 781. The top block 781 is located beside the clamping assembly 52 and is used for movably abutting against the lower end of the mesh cloth 100. After the ninth driving member 78 drives the top block 781 to move towards the mesh cloth 100, the top block 781 abuts against the lower end of the mesh cloth 100, causing the rear end of the mesh cloth 100 to elastically deform in a direction away from the top block 781, so that the end of the mesh cloth 100 can be placed in the second transporting jaw 774, realizing that the second transporting jaw 774 clamps the mesh cloth 100. When the traction mechanism 41 pulls the mesh cloth 100, the mesh cloth 100 moves below the second transporting jaw 774.
[0070] A third sliding frame 66 and an eleventh driving member 67 (a cylinder or a linear motor) are slidably arranged on the frame 1. A supporting mechanism 6 is arranged on the third sliding frame 66. The driving end of the eleventh driving member 67 is connected with the third sliding frame 66 and is used for driving the third sliding frame 66 to slide on the frame 1, realizing the adjustment of the height of the supporting mechanism 6, so as to ensure that the supporting mechanism 6 can stably support the lower end of the mesh cloth 100.
[0071] Combined with Figure 1 、 Figure 13 and Figure 14 , the welding device 8 includes: a loading and unloading mechanism, which is installed beside the frame 1 and is used for loading and unloading the central tube 200. The loading and unloading mechanism includes: a robotic arm, which is prior art; a supporting and rotating mechanism 81, which is installed on the frame 1 and is used for storing the central tube 200 transported by the loading and unloading mechanism; a pressing mechanism 84, which is installed on the frame 1 and is used for pressing the side end of the mesh cloth 100 transported by the feeding device 4 onto the central tube 200 on the supporting and rotating mechanism 81; a welding mechanism 9, which is installed on the frame 1 and is used for welding the mesh cloth 100 to the outside of the central tube 200 on the supporting and rotating mechanism 81. The supporting and rotating mechanism 81 includes: a supporting assembly 811, which is installed on the frame 1 and is used for storing the central tube 200; a rotating assembly 82, which is installed on the frame 1 and is used for driving the central tube 200 to rotate on the supporting assembly 811, so as to realize winding the mesh cloth 100 around the central tube 200. The supporting assembly 811 includes: a fifth support frame 812, which is installed on the frame 1; a plurality of support rods 813, which are rotatably arranged at the upper end of the fifth support frame 812 (realizing the rotational connection of the support rods 813 through bearings or directly overcoming the friction between the two) and are used for supporting the lower end of the central tube 200. In this technical solution, two support rods 813 are arranged side by side, and then the central tube 200 is placed at the upper end between the two support rods 813, thus realizing the placement of the central tube 200.
[0072] Combined with Figure 14 and Figure 16, the rotating assembly 82 includes: a sliding seat 821, which is slidably mounted on the frame 1 through a slide rail and slider and is located beside the supporting assembly 811; a twelfth driving member 822 (a cylinder or an electric push rod or a linear guide rail), which is mounted on the frame 1, and the driving end of the twelfth driving member 822 is connected to the sliding seat 821 for driving the sliding seat 821 to approach or move away from the supporting assembly 811; a jaw chuck 823 (a three-jaw chuck or a multi-jaw chuck), which is rotatably mounted on the sliding seat 821 for clamping the end of the central tube 200 located on the supporting assembly 811; a thirteenth driving member 824 (a motor or a rotary cylinder), which is mounted on the sliding seat 821, and the driving end of the thirteenth driving member 824 is connected to the rear end of the jaw chuck 823 for driving the jaw chuck 823 to rotate on the sliding seat 821. A gear is connected to the driving end of the thirteenth driving member 824, and a tooth portion is provided on the outer side of the rear end of the jaw chuck 823, and the tooth portion is meshed and connected with the gear, so as to realize the thirteenth driving member 824 driving the jaw chuck 823 to rotate; when the twelfth driving member 822 drives the sliding seat 821 to approach the supporting assembly 811, the jaw chuck 823 clamps the end of the central tube 200, and the thirteenth driving member 824 is used to drive the jaw chuck 823 to rotate, so as to realize the rotation of the central tube 200 on the supporting assembly 811, thereby realizing the winding of the mesh cloth 100 on the outer side wall of the central tube 200.
[0073] An installation seat 825 is provided at the upper end of the sliding seat 821. The installation seat 825 is slidably connected to the sliding seat 821 through a driving assembly eight. The thirteenth driving member 824 and the jaw chuck 823 are mounted on the installation seat 825; the distance between the installation seat 825 and the sliding seat 821 is adjusted through the driving assembly eight; the driving assembly eight is a cylinder or a linear motor or an electric push rod, which is mounted on the sliding seat 821, and the driving end of the driving assembly eight is connected to the installation seat 825, and the installation seat 825 is driven to approach or move away from the upper end of the sliding seat 821 through the driving assembly eight; alternatively, the driving assembly eight can adopt a screw lifting device (the specific structure can refer to the structure disclosed in Chinese Patent CN202122816734.5).
[0074] As Figure 18 , the supporting and rotating mechanism 81 further includes: a jacking assembly 83, which is mounted on the fifth support frame 812 for driving the central tube 200 to disengage from the upper end of the support rod 813, so as to facilitate the loading and unloading mechanism to take out the central tube 200 for unloading; the jacking assembly 83 includes: a fourteenth driving member 831, which is mounted on the fifth support frame 812; a jacking block 832, which is mounted on the driving end of the fourteenth driving member 831 and is movably placed between two adjacent support rods 813; when the fourteenth driving member 831 drives the jacking block 832 to extend between two adjacent support rods 813, the jacking block 832 movably abuts against the lower end of the central tube 200, realizing driving the central tube 200 to disengage from the upper end of the support rod 813, and facilitating the loading and unloading mechanism to take out the central tube 200 for unloading.
[0075] The support frame five 812 is slidably arranged on the frame 1 through the worm gear screw jack one 814. The worm gear screw jack one 814 is a prior art, and for its specific structure, reference can be made to Chinese Patent CN200820170546.1, which will not be elaborated here.
[0076] Combined with Figure 13 、 Figure 14 and Figure 17 , the welding mechanism 9 includes: a welding beam 91, which is slidably arranged on the frame 1 through a slide rail and slider; a driving member fifteen 92 (which is a cylinder or an electric push rod or a linear motor), which is installed on the frame 1, and the driving end of the driving member fifteen 92 is movably connected to the welding beam 91 for driving the welding beam 91 to move on the frame 1; at least one group of welding assemblies one 93, which are slidably arranged on the welding beam 91 through the cooperation of a slide rail and slider; at least one group of driving assemblies six 94, which connect the welding beam 91 and the corresponding welding assemblies one 93 for driving the welding assemblies one 93 to slide on the welding beam 91, and the driving assemblies six 94 correspond to the welding assemblies one 93; the driving assemblies six 94 are the transmission and cooperation connection between a motor and a gear rack, which is a prior art, and for the specific structure of the driving assemblies six 94, reference can be made to Chinese Patent CN202121454289.6, which will not be elaborated here. A welding assembly two 95, which is slidably arranged on the frame 1, and the welding assembly two 95 is movably inserted into the central tube 200 on the support and rotation mechanism 81 and cooperates with the welding assembly one 93 to weld the mesh cloth 100 on the central tube 200; the welding assembly one 93 includes: a driving member sixteen 931, which is a cylinder or a linear motor, and is installed on the welding beam 91; a third electrode 932, which is installed on the driving end of the driving member sixteen 931; the third electrode 932 is driven by the driving member sixteen 931 to movably abut against the upper end of the mesh cloth 100; the welding assembly two 95 includes: a support frame six 951, which is slidably installed on the frame 1; an inner support rod 952, which is slidably arranged on the support frame six 951; a fourth electrode 953, which is installed on the inner support rod 952; a driving assembly seven 954 (which is a prior art, and for its specific structure, reference can be made to Chinese Patent CN202121454289.6), which connects the inner support rod 952 and the support frame six 951 for driving the inner support rod 952 to slide on the support frame six 951 so that the inner support rod 952 is inserted into the central tube 200, and under the cooperation of the third electrode 932 and the fourth electrode 953, the mesh cloth 100 is welded on the central tube 200, and the mesh cloth is spot welded on the central tube through the third electrode 932 and the fourth electrode 953.
[0077] The support frame six 951 is movably installed on the frame 1 through the worm gear screw jack two 955. The worm gear screw jack two 955 is a prior art, and for its specific structure, reference can be made to Chinese Patent CN200820170546.1, which will not be elaborated here.
[0078] As Figure 17 , the welding mechanism 9 further includes: a material pushing assembly 96, which is installed on the sixth driving assembly 94; the material pushing assembly 96 includes: a seventeenth driving member 961, which is installed on the first welding assembly 93 or slidably installed on the welding beam 91. When the seventeenth driving member 961 is installed on the first welding assembly 93, the seventeenth driving member 961 slides on the welding beam 91 along with the first welding assembly 93; when the seventeenth driving member 961 is installed on the welding beam 91 through a slide rail and slider, a cylinder or an electric push rod is used to drive the seventeenth driving member 961 to slide on the welding beam 91; a material pushing plate 962, which is installed on the driving end of the seventeenth driving member 961; after the seventeenth driving member 961 drives the material pushing plate 962 to move towards the central tube 200, when the sixth driving assembly 94 or a cylinder or an electric push rod drives the material pushing assembly 96 to move on the welding beam 91, and the material pushing plate 962 abuts against the rear end of the central tube 200, it realizes pushing the central tube 200 towards the jaw chuck 823 of the rotating assembly 82, and realizes that the jaw chuck 823 clamps the central tube 200.
[0079] As Figure 13 and Figure 19 , the pressing mechanism 84 includes: a flap 841, the rear end of which is hinged to the frame 1; an eighteenth driving member 842 (a cylinder or a linear motor), which is installed on the frame 1, and the driving end of the eighteenth driving member 842 is hinged to the flap 841, and is used to drive the front end of the flap 841 to move towards the direction of approaching or departing from the supporting assembly 811; a plurality of rotating wheels 843, which are distributed along the length direction of the flap 841 at the edge of the flap 841, and the rotating wheels 843 are hinged to the front end of the flap 841, and are used to movably abut against the mesh cloth 100 and press the mesh cloth 100 against the central tube 200 at the upper end of the supporting assembly 811; an avoidance area 844 is left between adjacent rotating wheels 843, and the welding mechanism 9 welds the mesh cloth 100 to the central tube 200 through the avoidance area 844.
[0080] A control method for a mesh rolling welding machine, which is used for a mesh rolling welding machine, includes the following steps: Step S1: By adjusting the sliding seat 234 to move upward on the first guide rod 233, the first roller 231 and the second roller 232 are separated from each other to open the conveying roller group 23; align and stack multiple layers of mesh cloth 100 in the storage mechanism 21, and make the front end of the mesh cloth 100 pass through the first group of conveying roller groups 23 until the second group of conveying roller groups 23; adjust the position of the first limiting block 261 on the backing plate 24 so that the first limiting block 261 abuts against both sides of the mesh cloth 100; adjust the sliding seat 234 to move downward on the first guide rod 233, so that the first roller 231 and the second roller 232 approach each other to close the conveying roller group 23;
[0081] Step S2: The conveying roller mechanism 22 transports the front end of the mesh fabric 100 to the cutting mechanism 3; the conveying roller mechanism 22 extends the front end of the mesh fabric 100 out of the cutting mechanism 3, and the cutting mechanism 3 cuts off the front end of the mesh fabric 100 to align the front ends of the multiple layers of the mesh fabric 100; Step S1 and Step S2 are only executed when the mesh fabric is initial (during the first feeding), and the subsequent Steps S3 to S8 are completed by the machine. Then, until the mesh fabric 100 of the machine is used up, Steps S1 and S2 are executed again;
[0082] Step S3: The traction slide 42 moves towards the cutting mechanism 3, then the traction jaw 44 clamps the front end of the mesh fabric 100, and the traction slide 42 moves away from the cutting mechanism 3 to pull out the mesh fabric 100. During the process of the traction slide 42 pulling the mesh fabric 100, the conveying roller mechanism 22 transports the mesh fabric 100 to the cutting mechanism 3 for feeding, and the spot welding mechanism 27 performs spot welding on the mesh fabric 100 at a set distance; at the same time, during the process of the traction slide 42 pulling out the mesh fabric 100, the supporting mechanism 6 opens and supports under the mesh fabric 100;
[0083] Step S4: When the traction slide 42 pulls the mesh fabric 100 to a set length, the clamping mechanism 5 clamps the rear half of the mesh fabric 100, the cutting mechanism 3 cuts the mesh fabric 100, and the traction slide 42 moves away from the cutting mechanism 3 again, so that the rear end of the mesh fabric 100 moves to the clamping mechanism 5; then the conveying component one 71 clamps the front end of the mesh fabric 100, and the conveying component two 77 clamps the rear end of the mesh fabric 100; the traction jaw 44 releases the mesh fabric 100 and moves away from the mesh fabric 100;
[0084] Step S5: The loading and unloading mechanism feeds the central tube 200 onto the supporting and rotating mechanism 81, the welding beam 91 moves above the central tube 200, the push plate 962 of the pushing component 96 descends, the driving component six 94 drives the push plate 962 to abut against one end of the central tube 200 and drives the central tube 200 to move towards the jaw chuck 823, the jaw chuck 823 clamps the other end of the central tube 200, and the push plate 962 rises and leaves the central tube 200; the inner support rod 952 is inserted into the central tube 200; Step S5 can be executed simultaneously with Steps S1 - S4, that is, when executing Steps S1 - S4, Step S5 can be executed synchronously. Of course, Step S5 can also be executed after Steps S1 - S4 are completed;
[0085] Step S6: the conveying assembly 1 71 and the conveying assembly 2 77 move the mesh 100 toward the central tube 200, and make the side end of the mesh 100 pass over the vertical plane where the center line of the central tube 200 is located; the pressing mechanism 84 presses the end of the mesh 100 onto the central tube 200, and the third electrode 932 of the welding assembly 1 93 moves to the avoidance area 844 for welding, and at the same time, the inner support rod 952 moves with the welding assembly 1 93, so that the fourth electrode 953 corresponds to the third electrode 932 and realizes welding; the conveying assembly 1 71 and the conveying assembly 2 77 release the two ends of the mesh 100 and move to the initial position; after the step S6 is completed, the machine returns to and re-executes the step S3 until the raw material of the mesh 100 in the storage mechanism 21 is used up, and then re-executes the step S1;
[0086] Step S7: After one side of the mesh 100 is welded to the central tube 200, the driving member 13 824 drives the clamping chuck 823 to rotate to a set angle, so that the mesh 100 is wound on the central tube 200, and the other side of the mesh 100 is placed between the third electrode 932 and the fourth electrode 953, and then the third electrode 932 of the welding assembly 1 93 moves to the avoidance area 844 for welding, so that the mesh 100 is wound and welded to the central tube 200;
[0087] Step S8: After the mesh 100 is welded to the central tube 200, the welding beam 91 drives the welding assembly 1 93 to leave the upper end of the central tube 200, the inner support rod 952 of the welding assembly 2 95 leaves the central tube 200, the flap 841 of the clamping mechanism 84 is lifted, the clamping claw chuck 823 releases the central tube 200, and the lifting assembly 83 lifts the central tube 200 from the supporting assembly 811; the loading and unloading mechanism unloads the central tube 200 welded with the mesh 100.
[0088] The above shows and describes the basic principle and main features of the technical solution and the advantages of the technical solution. The technicians in this industry should understand that the technical solution is not limited by the above embodiments. The above embodiments and the description are only to illustrate the principle of the technical solution. Without departing from the spirit and scope of the technical solution, the technical solution will have various changes and improvements, which fall within the scope of the technical solution to be protected. The scope of protection claimed by the technical solution is defined by the attached claims and their equivalents.
[0089] It should be noted that the structures, proportions, sizes, etc. depicted in the attached drawings of this specification are only used to cooperate with the content disclosed in the specification for those familiar with this technology to understand and read, and are not used to limit the conditions for the implementation of this technical solution. Therefore, they do not have any substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size, without affecting the efficacy that this technical solution can produce and the purpose that can be achieved, should still fall within the scope covered by the technical content disclosed in this technical solution. At the same time, the terms such as "upper", "lower", "left", "right", "middle", and "one" cited in this specification are only for the convenience of description and are not used to limit the scope for the implementation of this technical solution. The change or adjustment of their relative relationship, without substantial change in the technical content, should also be regarded as the scope within which this technical solution can be implemented.
[0090] It should also be noted that when an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or there may be an intermediate element present at the same time. When an element is referred to as "connected to" another element, it can be directly connected to the other element or it can also be indirectly connected to the other element through an intermediate element.
[0091] In addition, the descriptions involving "first", "second", etc. in this application are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" can explicitly or implicitly include at least one of such features. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by this application.
Claims
1. A mesh roll welding machine, characterized in that: include: Rack (1); A feeding device (2), which is installed on the frame (1) and is used to align the multi-layer mesh cloth (100) and perform a feeding operation; A feeding device (4), which is installed on the frame (1) and is used to move the mesh cloth (100) delivered by the feeding device (2) to the welding device (8); a welding device (8), which is installed on the frame (1) and is used to wind the mesh cloth (100) delivered by the feeding device (4) and weld it onto the central tube (200); Wherein, the feeding device (2) comprises: A material storage mechanism (21), which is installed on the frame (1) and is used to store a plurality of meshes (100); A conveying roller mechanism (22), which is mounted on the frame (1) and located beside the material storage mechanism (21), and is used to transport the mesh cloth (100) to a set position; a cutting mechanism (3), which is mounted on the frame (1) and is used to cut the mesh cloth (100) transported by the conveying roller mechanism (22); a limiting mechanism, which is installed on the frame (1) and is used to limit the mesh cloth (100) in the conveying roller mechanism (22); a spot welding mechanism (27), which is installed on the frame (1) and is used to perform spot welding operations on the multi-layer mesh cloth (100) in the conveying roller mechanism (22); The conveying roller mechanism (22) comprises: A plurality of conveying roller groups (23) arranged and distributed on the frame (1); A plurality of pads (24) which are alternately arranged with the plurality of groups of conveying roller groups (23) and distributed on the frame (1) and are used to support the lower end of the mesh cloth (100); A driving assembly 1, which is mounted on the frame (1) and connected to the conveying roller assembly (23), and is used to drive the conveying roller assembly (23) to rotate; The conveying roller group (23) comprises: A first roller (231) is rotatably mounted on the frame (1) and connected to a driving end of the first driving assembly; A second roller (232) is rotatably mounted on the frame (1) and is placed above the first roller (231); The end of the mesh cloth (100) passes between the first roller (231) and the second roller (232), and when the driving component drives the first roller (231) to rotate, the first roller (231) and the second roller (232) movably abut against the mesh cloth (100) and drive the mesh cloth (100) to move on the pad (24).
2. A mesh roll welding machine according to claim 1, characterized in that: The limiting mechanism comprises: A plurality of limit blocks (261) are mounted on both sides of the pad (24) of the conveying roller mechanism (22) and are used to movably abut against both sides of the mesh cloth (100) located at the upper end of the pad (24); The pad (24) is provided with a strip-shaped hole (241), and the limiting block 1 (261) is connected to the strip-shaped hole (241) via a fixing member 1; By adjusting the position of the fixing piece 1 in the strip-shaped hole (241), the position of the limit block 1 (261) installed on the pad (24) is adjusted, thereby adjusting the spacing between the limit blocks 1 (261) at both ends of the pad (24).
3. A mesh roll welding machine according to claim 1, characterized in that: The spot welding mechanism (27) comprises: A bracket (271) mounted on the frame (1) and located at a side end of a pad (24) of the conveying roller mechanism (22); A first electrode, which is mounted on the support (271) and is used to support the mesh (100) at the lower end; A welding gun (273) is slidably disposed on the bracket (271), and the welding gun (273) can move toward or away from the first electrode; a second electrode, which is mounted on the welding gun (273) and is used to press the mesh cloth (100) at the upper end against the mesh cloth (100) at the lower end, so as to weld multiple layers of the mesh cloth (100) together; The pad (24) of the conveying roller mechanism (22) is provided with an escape opening (242); the side end of the mesh cloth (100) is placed at the upper end of the escape opening (242); the second electrode is located above the escape opening (242) and movably extends into the escape opening (242); the first electrode is located below the escape opening (242) or inside the escape opening (242); and the first electrode and the second electrode are used for welding the mesh cloth (100) located at the escape opening (242).
4. A mesh roll welding machine according to any one of claims 1 to 3, characterized in that: A guide rod (233) is vertically arranged on the frame (1), a slide seat (234) is slidably arranged on the guide rod (233), the end of the second roller (232) is rotatably connected to the slide seat (234), an adjustment member (235) is arranged at the end of the guide rod (233), and the driving end of the adjustment member (235) is connected to the slide seat (234); The slide seat (234) is driven to slide on the guide rod (233) by the adjusting member (235), so that the slide seat (234) drives the second roller (232) to move up and down, thereby adjusting the distance between the second roller (232) and the first roller (231); The cutting mechanism (3) comprises: A support frame 1 (31), which is mounted on the frame (1) and is located beside the discharge end of the conveying roller mechanism (22); A guide rail (32) vertically mounted on the support frame (31); A blade 1 (33) slidably mounted on the guide rail 1 (32); A crossbeam (34) connected to one end of the blade (33) via a connecting plate (341); A second blade (35) is slidably disposed on the guide rail (32) and is located between the crossbeam (34) and the first blade (33), wherein a cutting area (30) is formed between the second blade (35) and the first blade (33); A second driving member (36) is mounted on the crossbeam (34), and a driving end of the second driving member (36) is movably connected to the second blade (35) for driving the second blade (35) to move closer to or away from the first blade (33) to cut the mesh (100) in the cutting area (30); A limiting member (311) is mounted on the support frame 1 (31) and movably abuts against the lower end of the blade 2 (35) to limit the sliding of the blade 2 (35) on the guide rail 1 (32); The frame (1) is provided with a buffer member (37), the upper end of the buffer member (37) is sleeved with an elastic member (371), and the elastic member (371) movably abuts against the lower end of the second blade (35) to limit the movement position of the second blade (35) on the guide rail (32); Or, the cutting mechanism (3) comprises: A support frame 1 (31), which is mounted on the frame (1) and is located beside the discharge end of the conveying roller mechanism (22); A blade 1 (33) slidably mounted on the support frame 1 (31); A second blade (35) is slidably disposed on the support frame (31), and a cutting area (30) is formed between the second blade (35) and the first blade (33); and A second driving member (36) is mounted on the first supporting frame (31), and a driving end of the second driving member (36) is movably connected to the second blade (35) for driving the second blade (35) to move closer to or away from the first blade (33) to cut the mesh (100) in the cutting area (30); The support frame one (31) is provided with a driving member three (38), the driving end of the driving member three (38) is connected with a pressure strip (381), and the pressure strip (381) is located above the pad (24) at the discharge end of the conveying roller mechanism (22); The pressure strip (381) is driven to move by a driving member three (38), so that the pressure strip (381) presses the mesh cloth (100) onto the pad (24).
5. The mesh roll welding machine according to claim 1, characterized in that: The feeding device (4) comprises: A traction mechanism (41) is slidably disposed on the frame (1) and is used to clamp the mesh cloth (100) at the discharge end of the conveying roller mechanism (22); A clamping mechanism (5), installed between the traction mechanism (41) and the conveying roller mechanism (22), and used for clamping the mesh cloth (100); A plurality of supporting mechanisms (6) which are mounted on the frame (1) and movably disposed between the traction mechanism (41) and the clamping mechanism (5) and are used to support the lower end of the mesh (100); a conveying mechanism, which is mounted on the frame (1) and is used to convey the cut mesh cloth (100) to the welding device (8); The traction mechanism (41) comprises: A traction slide (42) slidably mounted on the frame (1); A second driving assembly (43) movably connects the frame (1) and the traction slide (42) and is used to drive the traction slide (42) to move closer to or away from the discharge end of the conveying roller mechanism (22); A traction clamp (44) which is slidably mounted on the traction slide (42) and is used to clamp the end of the mesh (100); A driving member 19 (45) is mounted on the traction slide (42), and a driving end of the driving member 19 (45) is connected to the traction clamp (44) to drive the traction clamp (44) to slide on the traction slide (42); When the traction clamp (44) clamps the end of the mesh cloth (100), the second driving component (43) drives the traction slide (42) to move on the frame (1), so that the traction slide (42) moves in a direction away from the conveying roller mechanism (22), thereby removing the mesh cloth (100).
6. A mesh roll welding machine according to claim 5, characterized in that: The supporting mechanism (6) comprises: A driving member (4) (61) mounted on the frame (1); A swing arm (62), the rear end of which is hinged to the frame (1), and the middle part of the swing arm (62) is hinged to the driving end of the driving member 4 (61); A support plate (63) is slidably disposed on the swing arm (62) and is used to support the lower end of the mesh (100); A driving member 5 (64) is mounted on the swing arm (62), and a driving end of the driving member 5 (64) is movably connected to the support plate (63) for driving the support plate (63) to move on the swing arm (62); When the traction mechanism (41) pulls the mesh cloth (100) and moves in a direction away from the feeding device (2), the swing arm (62) rotates and the support plate (63) extends, thereby achieving support on the lower end of the pulled mesh cloth (100); The supporting mechanism (6) further comprises: A support platform (65) is installed on the frame (1) and is located beside the swing arm (62) and is used to support the mesh cloth (100) transported by the transport mechanism.
7. A mesh roll welding machine according to claim 5, characterized in that: The clamping mechanism (5) comprises: A second support frame (51), which is mounted on the frame (1); Two clamping assemblies (52) are distributed on the second support frame (51) up and down, and a clamping area (58) is formed between the two clamping assemblies (52) for clamping the mesh (100); The clamping assembly (52) comprises: A driving member six (53), which is mounted on the supporting frame two (51); A clamping roller (54), the end of which is rotatably connected to the driving end of the driving member 6 (53); A driving member 7 (55), which is mounted on the supporting frame 2 (51); A rotation limiting block (56) is mounted on the driving end of the driving member (55), and the rotation limiting block (56) movably abuts against the clamping roller (54) to limit the rotation of the clamping roller (54); When the driving member 6 (53) drives the corresponding clamping roller (54) to move, the two clamping rollers (54) approach each other to clamp the mesh cloth (100) in the clamping area (58), and cooperate with the cutting mechanism (3) to cut the mesh cloth (100); The clamping assembly (52) further comprises: A clamping plate (57) mounted on the driving end of the driving member 6 (53), and the clamping plate (57) is located beside the clamping roller (54); When the two clamping rollers (54) approach each other, the two clamping plates (57) respectively abut against the upper and lower ends of the mesh cloth (100); The transport mechanism comprises: A transport component 1 (71), which is mounted on the traction mechanism (41); A second conveying assembly (77), which is mounted on the frame (1) and is located between the clamping mechanism (5) and the feeding device (2); The transport component 1 (71) comprises: A support frame (72) is slidably mounted on the traction slide (42); A driving assembly three (73), which is mounted on the traction slide (42) and movably connected to the support frame three (72), and is used to drive the support frame three (72) to slide on the traction slide (42), so that the support frame three (72) approaches or moves away from the feeding device (2); A sliding frame (74) is slidably mounted on the supporting frame (72); A driving assembly four (75), which is connected to the supporting frame three (72) and the sliding frame one (74), and is used to drive the sliding frame one (74) to slide on the supporting frame three (72), so that the sliding frame one (74) is close to or away from the welding device (8); At least one clamping jaw assembly (76) mounted on the sliding frame (74) for clamping the front end of the mesh (100); The clamping jaw assembly (76) includes: A driving member eight (761) mounted on the sliding frame one (74); A transport clamping claw 1 (762), which is mounted on the driving end of the driving member 8 (761) and is used to clamp the mesh cloth (100); The transport component 2 (77) comprises: A support frame four (771), which is mounted on the frame (1); A second sliding frame (772) is slidably arranged on the supporting frame (771); A driving assembly five (773), which is connected to the supporting frame four (771) and the sliding frame two (772), and is used to drive the sliding frame two (772) to slide on the supporting frame four (771), so that the sliding frame two (772) is close to or away from the welding device (8); At least one transport clamping claw 2 (774), which is mounted on the sliding frame 2 (772) and is used to clamp the mesh (100); The support frame 2 (51) is provided with a driving member 9 (78), the driving end of the driving member 9 (78) is connected to a top block (781), and the top block (781) is located beside the clamping assembly (52); When the driving member nine (78) drives the top block (781) to move toward the mesh cloth (100), the top block (781) abuts against the lower end of the mesh cloth (100) and causes the rear end of the mesh cloth (100) to elastically deform in a direction away from the top block (781), so that the end of the mesh cloth (100) is placed in the transport clamp two (774).
8. The mesh roll welding machine according to claim 1, characterized in that: The welding device (8) comprises: A loading and unloading mechanism, which is installed beside the frame (1) and is used for loading and unloading the central tube (200); A supporting rotating mechanism (81) is mounted on the frame (1) and is used to store the central tube (200) transported by the loading and unloading mechanism; A pressing mechanism (84) is mounted on the frame (1) and is used to press the side end of the mesh cloth (100) delivered by the feeding device (4) onto the central tube (200) on the supporting rotating mechanism (81); A welding mechanism (9) mounted on the frame (1) and used for welding the mesh (100) to the outer side of the central tube (200) on the supporting rotating mechanism (81); The supporting rotating mechanism (81) comprises: A support assembly (811) mounted on the frame (1) and used for storing the central tube (200); a rotating assembly (82) mounted on the frame (1) and used for driving the central tube (200) to rotate on the supporting assembly (811); The support assembly (811) comprises: A support frame 5 (812), which is installed on the frame (1); A plurality of support rods (813) rotatably disposed on the upper end of the support frame 5 (812) for supporting the lower end of the central tube (200); The rotating assembly (82) comprises: A sliding seat (821) is slidably mounted on the frame (1) and is located beside the supporting assembly (811); A driving member 12 (822) is mounted on the frame (1), and a driving end of the driving member 12 (822) is connected to the sliding seat (821) for driving the sliding seat (821) to move closer to or away from the supporting assembly (811); a clamping jaw chuck (823) rotatably mounted on the sliding seat (821) and used for clamping the end of the central tube (200) located on the supporting assembly (811); A driving member thirteen (824), which is mounted on the sliding seat (821), and a driving end of the driving member thirteen (824) is connected to the rear end of the clamping jaw chuck (823), and is used to drive the clamping jaw chuck (823) to rotate on the sliding seat (821); When the driving member 12 (822) drives the sliding seat (821) to approach the supporting assembly (811), the clamping chuck (823) clamps the end of the central tube (200), and the driving member 13 (824) drives the clamping chuck (823) to rotate, so as to realize the rotation of the central tube (200) on the supporting assembly (811); The supporting rotating mechanism (81) further comprises: A lifting assembly (83), which is mounted on the support frame 5 (812) and is used to drive the central tube (200) to separate from the support rod (813); The lifting assembly (83) comprises: A driving member 14 (831), which is mounted on the supporting frame 5 (812); A lifting block (832) is mounted on the driving end of the driving member 14 (831) and is movably placed between two adjacent support rods (813); When the driving member 14 (831) drives the lifting block (832) to extend between two adjacent support rods (813), the lifting block (832) moves to abut against the lower end of the central tube (200), thereby driving the central tube (200) to separate from the upper end of the support rod (813).
9. A mesh roll welding machine according to claim 8, characterized in that: The welding mechanism (9) comprises: A welding beam (91) which is slidably arranged on the frame (1); A driving member 15 (92) is mounted on the frame (1), and a driving end of the driving member 15 (92) is movably connected to the welding beam (91) for driving the welding beam (91) to move on the frame (1); At least one welding assembly (93) slidably disposed on the welding beam (91); At least one set of driving components six (94), which connects the welding beam (91) and the corresponding welding component one (93), and is used to drive the welding component one (93) to slide on the welding beam (91); A second welding assembly (95) is slidably arranged on the frame (1), and the second welding assembly (95) is movably inserted into the central tube (200) on the supporting rotating mechanism (81) and cooperates with the first welding assembly (93) to weld the mesh (100) to the central tube (200); The welding assembly 1 (93) comprises: A driving member 16 (931), which is mounted on the welding beam (91); A third electrode (932) mounted on the driving end of the driving member 16 (931); The third electrode (932) is driven by the driving member 16 (931) to movably abut against the upper end of the mesh cloth (100); The welding assembly 2 (95) comprises: A support frame six (951) which is slidably mounted on the frame (1); An inner support rod (952) slidably disposed on the support frame six (951); a fourth electrode (953) mounted on the inner support rod (952); A driving assembly seven (954), which connects the inner support rod (952) and the support frame six (951), and is used to drive the inner support rod (952) to slide on the support frame six (951), so that the inner support rod (952) is inserted into the central tube (200), and the mesh cloth (100) is welded to the central tube (200) under the cooperation of the third electrode (932) and the fourth electrode (953); The welding mechanism (9) further comprises: A pusher assembly (96), which is mounted on the first welding assembly (93) or slidably mounted on the welding beam (91); The pusher assembly (96) comprises: A driving member 17 (961), which is mounted on the driving assembly 6 (94); A push plate (962) mounted on the driving end of the driving member 17 (961); When the driving member 17 (961) drives the push plate (962) to move toward the central tube (200), the push assembly (96) moves on the welding beam (91), so that the push plate (962) abuts against the rear end of the central tube (200), thereby pushing the central tube (200) toward the clamping chuck (823) of the rotating assembly (82); The clamping mechanism (84) comprises: A flap (841), the rear end of which is hinged on the frame (1); A driving member 18 (842) is mounted on the frame (1), and a driving end of the driving member 18 (842) is hinged on the flap (841) and is used to drive the front end of the flap (841) to move toward or away from the support assembly (811); A plurality of rotating wheels (843) are hinged to the front end of the flap (841) and are used to flexibly abut the mesh (100) and press the mesh (100) against the central tube (200) at the upper end of the support assembly (811); An escape zone (844) is left between adjacent rotating wheels (843), and the welding mechanism (9) welds the mesh cloth (100) to the central tube (200) through the escape zone (844).
10. A control method for a mesh rolling welding machine, used for the mesh rolling welding machine according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step S1: adjusting the slide (234) to move upward on the guide rod (233) so that the first roller (231) and the second roller (232) move away from each other to open the conveying roller group (23); aligning and stacking the multi-layer mesh cloth (100) in the storage mechanism (21), and making the front end of the mesh cloth (100) pass through the first group of conveying roller groups (23) to the second group of conveying roller groups (23); adjusting the position of the limit block (261) on the pad (24) so that the limit block (261) abuts against both sides of the mesh cloth (100); adjusting the slide (234) to move downward on the guide rod (233) so that the first roller (231) and the second roller (232) move closer to each other to close the conveying roller group (23); Step S2: the conveying roller mechanism (22) conveys the front end of the mesh cloth (100) to the cutting mechanism (3); the conveying roller mechanism (22) extends the front end of the mesh cloth (100) out of the cutting mechanism (3), and the cutting mechanism (3) cuts off the front end of the mesh cloth (100), so that the front ends of the multi-layer mesh cloth (100) are aligned; Step S3: the traction slide (42) moves toward a direction approaching the cutting mechanism (3), and then the traction clamp (44) clamps the front end of the mesh cloth (100), and the traction slide (42) moves toward a direction away from the cutting mechanism (3), thereby pulling out the mesh cloth (100); in the process of the traction slide (42) pulling the mesh cloth (100), the conveying roller mechanism (22) transports the mesh cloth (100) to the cutting mechanism (3), and the spot welding mechanism (27) performs spot welding on the mesh cloth (100) at set intervals; at the same time, in the process of the traction slide (42) pulling out the mesh cloth (100), the support mechanism (6) is opened and supported at the lower end of the mesh cloth (100); Step S4: After the traction slide (42) pulls the mesh (100) to a set length, the clamping mechanism (5) clamps the rear half of the mesh (100), the cutting mechanism (3) cuts the mesh (100), and the traction slide (42) moves in a direction away from the cutting mechanism (3), so that the rear end of the mesh (100) moves to the clamping mechanism (5); then the transport component 1 (71) clamps the front end of the mesh (100), and the transport component 2 (77) clamps the rear end of the mesh (100); the traction clamp (44) releases the mesh (100) and moves away from the mesh (100); Step S5: the loading and unloading mechanism loads the central tube (200) onto the supporting rotating mechanism (81), the welding beam (91) moves to the top of the central tube (200), the pushing plate (962) of the pushing assembly (96) descends, the driving assembly six (94) drives the pushing plate (962) to abut against one end of the central tube (200) and drives the central tube (200) to move toward the clamping chuck (823), the clamping chuck (823) clamps the other end of the central tube (200), and the pushing plate (962) rises and leaves the central tube (200); the inner support rod (952) is inserted into the central tube (200); step S5 can be executed simultaneously with steps S1 to S4; Step S6: the conveying assembly 1 (71) and the conveying assembly 2 (77) move the mesh (100) toward the central tube (200) and make the side ends of the mesh (100) pass over the vertical plane where the center line of the central tube (200) is located; the pressing mechanism (84) presses the end of the mesh (100) onto the central tube (200), and the third electrode (932) of the welding assembly 1 (93) moves to the avoidance area (844) for welding, and the inner support rod (952) moves accordingly, so that the fourth electrode (953) and the third electrode (932) are welded correspondingly; the conveying assembly 1 (71) and the conveying assembly 2 (77) loosen the two ends of the mesh (100) and move to the initial position; Step S7: After one side of the mesh cloth (100) is welded to the central tube (200), the driving member 13 (824) drives the clamping jaw chuck (823) to rotate to a set angle, so that the mesh cloth (100) is wound on the central tube (200), and the other side of the mesh cloth (100) is placed between the third electrode (932) and the fourth electrode (953), and then the third electrode (932) of the welding assembly 1 (93) is moved to the avoidance area (844) for welding; Step S8: After the mesh (100) is welded to the central tube (200), the welding beam (91) drives the welding assembly 1 (93) to leave the upper end of the central tube (200), the inner support rod (952) of the welding assembly 2 (95) leaves the central tube (200), the flap (841) of the clamping mechanism (84) is lifted, the clamping jaw chuck (823) releases the central tube (200), and the lifting assembly (83) lifts the central tube (200) from the supporting assembly (811); the loading and unloading mechanism unloads the central tube (200) welded with the mesh (100).
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