Polyester fiberboard production integrated equipment with automatic waste recycling function

By introducing a shredding and chipping assembly, high-pressure water washing, shredding and hammering, and an electromagnet assembly, as well as a solid-liquid separation system into the polyester fiberboard production equipment, the problem of low waste cleaning efficiency has been solved, achieving efficient waste treatment and ensuring raw material purity.

CN120056310BActive Publication Date: 2025-11-18DONGGUAN ACONIC FABRIC CO LTD
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Patent Information

Application Number
CN202510474868.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2025-11-18
Estimated Expiration
2045-04-16

AI Technical Summary

Technical Problem

Existing polyester fiberboard production equipment has low cleaning efficiency when dealing with large quantities of waste materials containing many impurities, which affects the quality of subsequent products.

Method used

The system utilizes a combination of a shredder and a high-pressure water rinsing assembly in the recycling bin, a shredder impact assembly and an electromagnet assembly on the feed chute, and a separation cylinder and a spiral conveyor blade in the solid-liquid separation bin to achieve automated cleaning and separation of waste materials.

Benefits of technology

It improves the efficiency and cleanliness of waste slicing, ensures the purity of raw materials, reduces the impact of metal impurities on product quality, and improves production efficiency and equipment stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of polyester fiberboard production, and proposes a polyester fiberboard production integrated equipment with automatic waste recycling function, which comprises a recycling box, a material guide groove and a solid-liquid separation tank. A broken material slicing assembly and a high-pressure water flushing assembly are arranged in the recycling box. The high-pressure water flushing assembly is located below the broken material slicing assembly. The broken material slicing assembly and the high-pressure water flushing assembly are matched to clean the waste material slices. The material guide groove is obliquely arranged at the bottom of the recycling box. A broken material knocking assembly is arranged above the material guide groove, and an electromagnet group is installed below the material guide groove. The broken material knocking assembly and the electromagnet group are matched to clean the waste material twice and remove metal impurities. The end of the material guide groove away from the recycling box extends into the solid-liquid separation tank. The above technical solution solves the problem of low cleaning efficiency of the existing polyester fiberboard production equipment when recycling and processing waste materials with more impurities and large quantities.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of polyester fiberboard production, in particular to a polyester fiberboard production integrated equipment with automatic waste recycling function. BACKGROUND

[0002] The polyester fiberboard production integrated equipment is a continuous production device integrating raw material processing, fiber preparation, mixing and laying, hot pressing and waste recycling, and is mainly used for manufacturing environment-friendly polyester fiberboard, straight cotton and cushion core by taking recycled polyester materials such as mineral water bottles as raw materials.

[0003] The existing polyester fiberboard production integrated equipment mainly comprises a raw material processing system (for crushing, cleaning and drying the recycled PET), a melt spinning system (for melt spinning the recycled material and adding a modifier to adjust the fiber performance), a fiber mixing system (for mixing high-melting-point fibers and low-melting-point fibers in proportion), a hot pressing system (for realizing fiber bonding and forming by controlling temperature and pressure), and a waste recycling system (for collecting edge scraps and dust and recycling), so as to realize integrated production of polyester fiberboard.

[0004] Although the existing equipment has initially realized the treatment of waste recycling, the raw material processing system and the waste recycling system are mostly independent in actual application. In the waste recycling process, simple screens or manual sorting are relied on, and then the raw materials are cleaned by high-pressure water and a drying chamber in the raw material processing system. However, when the waste contains impurities such as metal scraps, label residues and dust, or when the production scale is expanded and the amount of waste increases dramatically, the treatment performance of the existing equipment for waste will be greatly discounted, which may easily lead to insufficient purity of the regenerated material and affect the quality of subsequent products. SUMMARY

[0005] The present application provides a polyester fiberboard production integrated equipment with automatic waste recycling function, which solves the problem of low cleaning efficiency of the existing polyester fiberboard production equipment when recycling and treating waste with more impurities and in large quantities.

[0006] The technical scheme of the present application is as follows: a polyester fiberboard production integrated equipment with automatic waste recycling function, comprising a recycling box, a material guiding groove and a solid-liquid separation box.

[0007] The recycling box is provided with a scrap slicing assembly and a high-pressure water flushing assembly, and the high-pressure water flushing assembly is located below the scrap slicing assembly. The scrap slicing assembly and the high-pressure water flushing assembly are matched to clean the waste slices.

[0008] The material guide groove is obliquely arranged at the bottom of the recycling box, the upper portion of the material guide groove is provided with a scrap knocking assembly, and the lower portion is provided with an electromagnet group; the scrap is cleaned and the metal is removed through the cooperation of the scrap knocking assembly and the electromagnet group.

[0009] The end of the material guide groove away from the recycling box extends into the solid-liquid separation tank, a separation cylinder is rotationally arranged in the solid-liquid separation tank, and a spiral conveying blade is arranged in the separation cylinder; the scrap is separated from the cleaning liquid through the cooperation of the separation cylinder and the spiral conveying blade.

[0010] As a preferred technical scheme of the present application, the scrap slicing assembly comprises three cutting rotating rods and a cutting power part.

[0011] The cutting rotating rods are rotationally arranged on the recycling box, the three cutting rotating rods are arranged in an inverted triangular shape, a plurality of cutting blades are arranged on each cutting rotating rod at equal angles, and a slicing cavity is formed between adjacent two cutting blades.

[0012] The cutting power part is arranged on one side of the recycling box and connected with the cutting rotating rods, and is used for driving the cutting rotating rods to rotate.

[0013] On the basis of the foregoing scheme, the cutting power part comprises a power box, a power rotating rod, two power worms, a power motor and a transmission belt group.

[0014] The power box is arranged on one side of the recycling box.

[0015] The power rotating rod is rotationally arranged in the power box, and two power worms are symmetrically arranged on the power rotating rod.

[0016] The two power rotating rods located above correspond to the power worms one by one, the power worms are arranged on one side of the power worms, the power worms correspond to the power worms one by one, and the power worms are engaged with the power worms.

[0017] The power motor is installed on one side of the power box, and the output end of the power motor is connected with one end of the power rotating rod.

[0018] The transmission belt group is transmissionally arranged between the power rotating rod located below and one of the power rotating rods located above.

[0019] On the basis of the foregoing scheme, the high-pressure water flushing assembly comprises a water supply main pipe and a flushing spray head.

[0020] The water supply main pipe is connected and arranged on the recycling box through a plurality of water supply branch pipes.

[0021] The flushing spray head is provided with a plurality of flushing spray heads corresponding to the water supply from pipes, and the flushing spray head is in communication with the water supply from pipes.

[0022] On the basis of the foregoing scheme, the material crushing and knocking assembly comprises a knocking frame and a knocking motor.

[0023] The knocking frame is arranged on the material guide groove, and a plurality of knocking portions for knocking waste materials are arranged on the knocking frame.

[0024] The knocking motor is mounted on one side of the knocking frame, and the output end of the knocking motor is connected to one end of the adjacent knocking rotating rod.

[0025] On the basis of the foregoing scheme, the knocking portion further comprises two knocking rotating discs, an annular hollow sliding block, at least two knocking rods, and a knocking frame.

[0026] The knocking rotating disc is arranged on the knocking rotating rod, and eccentric shafts are arranged at eccentric positions of the two knocking rotating discs.

[0027] The annular hollow sliding block is slidingly arranged on the knocking frame through at least two knocking cylinders, and the eccentric shafts are slidingly and rotationally arranged in the annular hollow sliding block.

[0028] The knocking rod corresponds to the knocking cylinder one-to-one, and the knocking rod penetrates and slidingly arranged on one side of the knocking cylinder.

[0029] The knocking frame is arranged on one side of at least two knocking rods, and a knocking roller is rotationally arranged on the knocking frame for knocking waste materials.

[0030] On the basis of the foregoing scheme, a semicircular material blocking plate is arranged on the side of the solid-liquid separation tank away from the material guide groove, and one end of the separation cylinder is rotationally arranged on the semicircular material blocking plate.

[0031] On the basis of the foregoing scheme, a material scraping shaft is further rotationally arranged on the semicircular material blocking plate, and the spiral material conveying blade is arranged on the material scraping shaft, and the spiral material conveying blade slidingly contacts the inner wall of the separation cylinder.

[0032] On the basis of the foregoing scheme, an asynchronous driving assembly is further arranged on the semicircular material blocking plate, and the asynchronous driving assembly is connected to the material scraping shaft and the separation cylinder to drive the material scraping shaft and the separation cylinder to rotate.

[0033] The asynchronous driving assembly comprises a driving frame, a driving motor, a driving gear ring, a reversing rotating rod, a bevel gear one, a bevel gear two, a bevel gear three and a bevel gear four.

[0034] The driving frame is arranged on one side of the semicircular material blocking plate.

[0035] The driving motor is mounted on the driving frame, and an output end of the driving motor is provided with a driving gear.

[0036] The driving gear ring is arranged on the separation cylinder, and the driving gear ring is engaged with the driving gear.

[0037] The reversing rotating rod is arranged on the driving frame in a penetrating and rotating manner.

[0038] The bevel gear one is arranged on the output end of the driving motor.

[0039] The bevel gear two is arranged on the reversing rotating rod, and the bevel gear two is engaged with the bevel gear one.

[0040] The bevel gear three is arranged on the reversing rotating rod.

[0041] The bevel gear four is arranged on the material scraping shaft, and the bevel gear four is engaged with the bevel gear three.

[0042] On the basis of the foregoing scheme, the bottom of the solid-liquid separation tank is communicated with a liquid outlet hopper for discharging the separated solution, and one side of the solid-liquid separation tank is further provided with a material unloading groove for guiding the waste materials.

[0043] The present application has the following advantages:

[0044] 1、In the present application, the cutting rotating rods are arranged in an inverted triangular shape, multiple cutting blades are arranged on each cutting rotating rod at equal angles, and slice cavities are formed between adjacent blades. Under the action of gravity, after the waste materials enter the recycling tank, the waste materials are preferentially cut by the opposite rotation of the uppermost two cutting blades, and the waste materials that are not cut by the cutting blades are further cut by the cutting blades below, so that the waste materials can be cut into uniform small pieces, and the slicing efficiency is greatly improved.

[0045] 2、The high-pressure water flushing assembly is arranged in the application, so that the high-pressure water flow is sprayed out of the plurality of flushing nozzles to comprehensively flush the cut waste material, which can timely flush away the cuttings generated in the cutting process to prevent the cuttings from adhering to the waste material again, and can flush away the impurities and dust on the surface of the waste material to provide cleaner raw material for subsequent processing, so that the water flushing method is more efficient and thorough than the traditional manual cleaning or simple air blowing cleaning, and water resources can be saved;

[0046] 3、The waste material knocking assembly is arranged in the application, the knocking motor drives the knocking rotating rod to rotate, and then the knocking part knocks the waste material on the guide chute, the unique design of the knocking part cooperates with the knocking buffer spring, so that the knocking roller on the knocking frame can knock the waste material at different frequencies and intensities, which can not only shake off the small impurities remaining on the surface of the waste material, but also can further stir the waste material with clean water to improve the cleanliness of the waste material, compared with simple mechanical vibration, the waste material can be more accurately acted on each part, and in the knocking process, the electromagnet group installed below the guide chute can also effectively absorb the metal impurities in the waste material, so that the waste material is separated from the metal impurities during the transportation of the waste material, which is very important for the production of polyester fiber plates, because the existence of metal impurities may affect the quality of the fiber plates, resulting in defects of the products, and can greatly reduce the equipment damage and product quality problems caused by metal impurities in the subsequent processing process.

[0047] 4、The asynchronous driving assembly is arranged in the application, so that the separation cylinder and the spiral conveying blade can be driven to rotate asynchronously and in opposite directions, the water in the waste material can be thrown out by the centrifugal force of the separation cylinder during rotation, and the spiral conveying blade conveys the waste material along the inner wall of the separation cylinder to the discharging direction, which can not only realize efficient separation of the waste material and the cleaning liquid, so that the separated waste material has low water content and can directly enter the subsequent processing link, but also can improve the production efficiency, and by accurately controlling the rotating speeds of the separation cylinder and the spiral conveying blade, the separation effect is ensured while the energy consumption is reduced, and the operation stability and reliability of the equipment are improved. BRIEF DESCRIPTION OF DRAWINGS

[0048] The application will be further described in detail below in combination with the drawings and specific embodiments.

[0049] Figure 1 It is a schematic structural view of the whole application;

[0050] Figure 2 It is a schematic structural view of the local section of the application;

[0051] Figure 3 It is a schematic structural view of the local section of the application Figure 2 A in the application

[0052] Figure 4 Structure diagram of the local magnification in B of the present application Figure 2

[0053] Figure 5 Structure diagram of the local magnification in C of the present application Figure 2

[0054] Figure 6 Structure diagram of the cooperation of the recycling box, the scrap cutting assembly and the high-pressure water flushing assembly in the present application

[0055] Figure 7 Structure diagram of the local section of the knocking part in the present application.

[0056] In the figure: 001, scrap cutting assembly; 002, high-pressure water flushing assembly; 003, scrap knocking assembly; 004, asynchronous driving assembly;

[0057] 1, recycling box; 2, material guide groove; 3, electromagnet group; 4, solid-liquid separation box; 5, separation cylinder; 6, spiral conveying blade; 7, cutting rotating rod; 8, cutting blade; 9, power box; 10, power rotating rod; 11, power worm; 12, power worm wheel; 13, power motor; 14, transmission belt group; 15, water supply main pipe; 16, water supply branch pipe; 17, flushing nozzle; 18, knocking frame; 19, knocking rotating rod; 20, knocking motor; 21, knocking turntable; 22, eccentric shaft; 23, annular hollow sliding block; 24, knocking cylinder; 25, knocking rod; 26, knocking buffer spring; 27, knocking frame; 28, knocking roller; 29, semicircular material blocking plate; 30, material scraping shaft; 31, driving frame; 32, driving motor; 33, driving gear; 34, driving gear ring; 35, reversing rotating rod; 36, bevel gear one; 37, bevel gear two; 38, bevel gear three; 39, bevel gear four; 40, liquid conveying hopper; 41, discharging groove. DETAILED DESCRIPTION

[0058] The technical solutions in the embodiments of the present application will be clearly and completely described below in combination with the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor are involved in the protection scope of the present application.

[0059] As Figures 1 to 7 ​​As shown in the embodiment, the polyester fiber plate production integrated equipment with automatic waste recycling function is mainly used for recycling and cleaning treatment of waste, drying of raw materials, melt spinning system (recycling material melt spinning and adding modifier to adjust fiber performance), fiber mixing system (mixing high melting point fiber and low melting point fiber in proportion), hot pressing forming system (fiber adhesion forming through temperature and pressure control) and waste recycling system (collecting scraps and dust and recycling) can be prepared through existing equipment, and subsequent drying process of raw materials is not the innovation point of the application, which will not be described in detail here.

[0060] As shown in the embodiment, Figures 1 to 2 The polyester fiber plate production integrated equipment with automatic waste recycling function comprises a recycling box 1, a material guiding groove 2 and a solid-liquid separation box 4.

[0061] The recycling box 1 is provided with a scrap slicing assembly 001 and a high-pressure water flushing assembly 002, the high-pressure water flushing assembly 002 is located below the scrap slicing assembly 001, and the waste is sliced and cleaned through cooperation of the scrap slicing assembly 001 and the high-pressure water flushing assembly 002.

[0062] The scrap slicing assembly 001 comprises three cutting rotary rods 7 and a cutting power part, the cutting rotary rods 7 are rotationally arranged on the recycling box 1, the three cutting rotary rods 7 are arranged in an inverted triangular shape, a plurality of cutting blades 8 are arranged on each cutting rotary rod 7 at equal angles, a slicing cavity is formed between adjacent two cutting blades 8, the cutting power part is arranged on one side of the recycling box 1 and connected with the cutting rotary rods 7, and is used for driving the cutting rotary rods 7 to rotate, the cutting power part comprises a power box 9, a power rotary rod 10, two power worm gears 12, a power motor 13 and a transmission belt group 14, the power box 9 is arranged on one side of the recycling box 1, the power rotary rod 10 is rotationally arranged in the power box 9, two power worm gears 11 are symmetrically arranged on the power rotary rod 10, the two power rotary rods 10 located above correspond to the power worm gears 12 one by one, the power worm gears 12 are arranged on one side of the power worm gears 11, the power worm gears 12 correspond to the power worm gears 11 one by one, the power worm gears 12 are engaged with the power worm gears 11, the power motor 13 is installed on one side of the power box 9, an output end of the power motor 13 is connected with one end of the power rotary rod 10, and the transmission belt group 14 is transmissionally arranged between the power rotary rod 10 located below and one of the power rotary rods 10 located above.

[0063] Specifically, the power motor 13 is started, the output end of the power motor 13 drives the power rotating rod 10 to rotate, the rotation of the power rotating rod 10 can drive the power worm 11 to rotate, the rotation of the power worm 11 can drive the power worm wheel 12 to rotate, the rotation of the power worm wheel 12 can drive the two power rotating rods 10 located at the uppermost connected thereto to rotate, and the rotation of the power rotating rod 10 can drive the cutting blade 8 to rotate. When the power rotating rod 10 rotates, the transmission belt group 14 can drive the power rotating rod 10 located below to rotate. The cutting rotating rod 7 is arranged in an inverted triangular shape, a plurality of cutting blades 8 are arranged at equal angles on each cutting rotating rod 7, and a slicing cavity is formed between adjacent cutting blades. Under the action of gravity, when the waste enters the recycling box 1, the waste will be preferentially cut by the opposite rotation of the two cutting blades 8 located at the uppermost, and the waste that is not cut by the cutting blade 8 will be further cut by the cutting blade 8 at the position when passing through the cutting blade 8 below, so as to ensure that the waste is cut into uniform small pieces, and the slicing efficiency is greatly improved.

[0064] The high-pressure water flushing assembly 002 includes a water supply main pipe 15 and a flushing nozzle 17. The water supply main pipe 15 is connected to the recycling box 1 through a plurality of water supply branch pipes 16, and the flushing nozzle 17 is provided in plurality. The flushing nozzle 17 corresponds to the water supply branch pipe 16 one by one, and the flushing nozzle 17 is connected to the water supply branch pipe 16.

[0065] Specifically, the high-pressure water flushing assembly 002 is provided, and a water supply pump is connected to one end of the water supply main pipe 15. The cleaning water is sprayed out from the plurality of flushing nozzles 17 through the water supply main pipe 15 and the water supply branch pipes 16, and the cut waste is fully flushed. On the one hand, the debris generated during the cutting process can be flushed away in time to prevent the debris from adhering to the waste again. On the other hand, the impurities and dust on the surface of the waste can be flushed away to provide cleaner raw materials for subsequent processing. Compared with the traditional manual cleaning or simple blowing cleaning, the water flushing method is more efficient, thorough, and can save water resources.

[0066] The above-mentioned guide chute 2 is inclinedly arranged at the bottom of the recycling box 1, the upper portion of the guide chute 2 is provided with a debris knocking assembly 003, and the lower portion is provided with an electromagnet group 3. The debris knocking assembly 003 and the electromagnet group 3 are matched to clean the waste and remove the metal impurities.

[0067] As Figure 1 and Figure 7As shown, the scrap knocking assembly 003 includes a knocking frame 18 and a knocking motor 20, the knocking frame 18 is arranged on the guide chute 2, and the knocking frame 18 is provided with a plurality of knocking parts for knocking the waste, and a knocking rotating rod 19 is arranged between adjacent two knocking parts, the knocking rotating rod 19 close to the knocking frame 18 is rotationally arranged on the knocking frame 18, the knocking motor 20 is installed on one side of the knocking frame 18, the output end of the knocking motor 20 is connected with one end of the adjacent knocking rotating rod 19, the knocking part includes two knocking rotating discs 21, an annular hollow sliding block 23, at least two knocking rods 25 and a knocking frame 27, the knocking rotating disc 21 is arranged on the knocking rotating rod 19, eccentric shafts 22 are rotationally arranged at eccentric positions of the two knocking rotating discs 21, the annular hollow sliding block 23 is slidingly arranged on the knocking frame 18 through at least two knocking barrels 24, the eccentric shaft 22 is slidingly and rotationally arranged in the annular hollow sliding block 23, the knocking rod 25 corresponds to the knocking barrel 24, the knocking rod 25 penetrates and slidingly arranged on one side of the knocking barrel 24, the knocking buffer spring 26 is arranged between each knocking rod 25 and the corresponding knocking barrel 24, the knocking frame 27 is arranged on one side of the at least two knocking rods 25, and the knocking roller 28 is rotationally arranged on the knocking frame 27 for knocking the waste.

[0068] Specifically, the waste washed by high-pressure water falls to one side of the guide chute 2 through the recycling box 1, so that the waste flows along the guide chute 2, and in the process of flowing, the knocking motor 20 is started, the output end of the knocking motor 20 drives the knocking rotating rod 19 to rotate, the knocking rotating disc 21 is driven to rotate through the rotation of the knocking rotating rod 19, the eccentric shaft 22 is driven to move through the rotation of the knocking rotating disc 21, the annular hollow sliding block 23 is driven to move linearly through the movement of the eccentric shaft 22, the knocking barrel 24, the knocking rod 25, the knocking buffer spring 26, the knocking frame 27 and the knocking roller 28 are driven to move through the movement of the annular hollow sliding block 23, the waste on the guide chute 2 is knocked, through the unique design of the knocking part and the buffering of the knocking buffer spring 26, the knocking roller 28 on the knocking frame 27 can knock the waste at different frequencies and intensities, this way not only can shake off the small impurities remaining on the surface of the waste, but also can further stir the waste and the clean water, so as to improve the cleanliness of the waste, compared with simple mechanical vibration, it can more accurately act on each part of the waste, and in the process of knocking, the electromagnet group 3 installed below the guide chute 2 can also effectively absorb the metal impurities in the waste, so that the waste and the metal impurities are separated during the transportation of the waste, which is very important for the production of polyester fiber board, because the existence of metal impurities may affect the quality of the fiber board, leading to defects in the product, and can greatly reduce the damage of equipment and product quality problems caused by metal impurities in the subsequent processing process.

[0069] The end of the material guide groove 2 away from the recycling box 1 extends into the solid-liquid separation tank 4, the solid-liquid separation tank 4 is rotatably provided with a separation cylinder 5, and the separation cylinder 5 is provided with a spiral conveying blade 6. Through the cooperation of the separation cylinder 5 and the spiral conveying blade 6, the waste and the cleaning liquid are separated.

[0070] Wherein, the side of the solid-liquid separation tank 4 away from the material guide groove 2 is provided with a semicircular material baffle 29, one end of the separation cylinder 5 is rotatably arranged on the semicircular material baffle 29, a scraping shaft 30 is rotatably arranged on the semicircular material baffle 29, the spiral conveying blade 6 is arranged on the scraping shaft 30, the spiral conveying blade 6 is in sliding contact with the inner wall of the separation cylinder 5, the semicircular material baffle 29 is provided with an asynchronous drive assembly 004, the asynchronous drive assembly 004 is connected with the scraping shaft 30 and the separation cylinder 5, and is used for driving the scraping shaft 30 and the separation cylinder 5 to rotate.

[0071] Wherein, the asynchronous drive assembly 004 includes a drive frame 31, a drive motor 32, a drive gear ring 34, a reversing rotating rod 35, a bevel gear one 36, a bevel gear two 37, a bevel gear three 38 and a bevel gear four 39, the drive frame 31 is arranged on one side of the semicircular material baffle 29, the drive motor 32 is installed on the drive frame 31, the output end of the drive motor 32 is provided with a drive gear 33, the drive gear ring 34 is arranged on the separation cylinder 5, the drive gear ring 34 is engaged with the drive gear 33, the reversing rotating rod 35 is rotatably arranged on the drive frame 31, the bevel gear one 36 is arranged on the output end of the drive motor 32, the bevel gear two 37 is arranged on the reversing rotating rod 35, the bevel gear two 37 is engaged with the bevel gear one 36, the bevel gear three 38 is arranged on the reversing rotating rod 35, the bevel gear four 39 is arranged on the scraping shaft 30, and the bevel gear four 39 is engaged with the bevel gear three 38.

[0072] Specifically, the driving motor 32 is started, the output end of the driving motor 32 drives the driving gear 33 to rotate, the driving gear ring 34 is driven to rotate through the rotation of the driving gear, the separation cylinder 5 is driven to rotate through the rotation of the driving gear ring 34, the output end of the driving motor 32 drives the bevel gear one 36 to rotate at the same time, the rotation of the bevel gear one 36 drives the bevel gear two 37 to rotate, the rotation of the bevel gear two 37 drives the reversing rod 35 to rotate, the rotation of the reversing rod 35 drives the bevel gear three 38 to rotate, the rotation of the bevel gear three 38 drives the bevel gear four 39 to rotate, the rotation of the bevel gear four 39 drives the scraping shaft 30 to rotate, the rotation of the scraping shaft 30 can drive the spiral conveying blade 6 to rotate, so that the separation cylinder 5 and the spiral conveying blade 6 rotate at different speeds in opposite directions, through the rotation of the separation cylinder 5, the water in the waste material can be thrown out by centrifugal force, and the spiral conveying blade 6 transports the waste material along the inner wall of the separation cylinder 5 to the discharge direction. This design not only realizes efficient separation of waste and cleaning liquid, but also makes the separated waste have low water content and can directly enter the subsequent processing link, improves the production efficiency, can according to the separation requirement of waste and cleaning liquid, and through accurate control of the rotating speed of the separation cylinder 5 and the spiral conveying blade 6, the energy consumption is reduced while the separation effect is guaranteed, the operation stability and reliability of the equipment are improved.

[0073] It is further explained that the bottom of the solid-liquid separation tank 4 is also communicated with a liquid conveying hopper 40 for discharging the separated solution, and the side of the solid-liquid separation tank 4 is also provided with a discharge chute 41 for guiding the waste material, so as to transport the waste material after being thrown dry in the separation cylinder 5, so as to carry out subsequent operations such as drying, melting spinning, fiber mixing and hot pressing forming system on the raw material.

[0074] The above is only a preferred embodiment of the present application, and is not used to limit the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An integrated equipment for producing polyester fiberboard with automatic waste recycling function, characterized in that, include: The recycling bin (1) is equipped with a shredded material slicing assembly (001) and a high-pressure water rinsing assembly (002). The high-pressure water rinsing assembly (002) is located below the shredded material slicing assembly (001). The shredded material slicing assembly (001) and the high-pressure water rinsing assembly (002) work together to clean the waste slices. The material guide chute (2) is inclinedly set at the bottom of the recycling box (1). A crushing and striking assembly (003) is provided above the material guide chute (2), and an electromagnet assembly (3) is installed below it. Through the cooperation of the crushing and striking assembly (003) and the electromagnet assembly (3), the waste is cleaned and the metal is removed. Solid-liquid separation tank (4), the end of the guide trough (2) away from the recycling tank (1) extends into the solid-liquid separation tank (4), a separation cylinder (5) is rotatably arranged inside the solid-liquid separation tank (4), and a spiral conveying blade (6) is arranged inside the separation cylinder (5). Through the cooperation of the separation cylinder (5) and the spiral conveying blade (6), the waste material and the cleaning liquid are separated. The shredder / slice assembly (001) includes: Three cutting rods (7) are rotatably mounted on the recycling box (1). The three cutting rods (7) are arranged in an inverted triangle. Each cutting rod (7) has several cutting blades (8) arranged at equal angles. A slicing cavity is formed between two adjacent cutting blades (8). A cutting power unit is located on one side of the recycling bin (1) and connected to the cutting rotating rod (7) to drive the cutting rotating rod (7) to rotate; The cutting power unit includes: A power box (9) is located on one side of the recycling box (1); The power rotating rod (10) is rotatably mounted inside the power box (9), and two power worm gears (11) are symmetrically arranged on the power rotating rod (10). Two power worm gears (12) are located above the two power rotating rods (10) which correspond one-to-one with the power worm gears (12). The power worm gears (12) are located on one side of the power worm (11). The power worm gears (12) correspond one-to-one with the power worm (11). The power worm gears (12) mesh with the power worm (11). A power motor (13) is installed on one side of the power box (9), and the output end of the power motor (13) is connected to one end of the power rotating rod (10); A drive belt assembly (14) is driven between one of the lower drive shafts (10) and one of the upper drive shafts (10); The material crushing assembly (003) includes: A striking frame (18) is provided on the guide trough (2). The striking frame (18) is provided with a number of striking parts for striking waste materials. A striking rotating rod (19) is provided between two adjacent striking parts. The striking rotating rod (19) on the side closer to the striking frame (18) is rotatably mounted on the striking frame (18). A striking motor (20) is installed on one side of the striking frame (18), and the output end of the striking motor (20) is connected to one end of the adjacent striking rod (19); The striking part includes: Two striking turntables (21) are mounted on the striking rod (19), and an eccentric shaft (22) is rotatably mounted on the eccentric position of the two striking turntables (21). The annular hollow slider (23) is slidably mounted on the striking frame (18) via at least two striking cylinders (24), and the eccentric shaft (22) is slidably and rotatably mounted inside the annular hollow slider (23); At least two striking rods (25) are provided, each striking rod (25) corresponds to a striking cylinder (24), the striking rod (25) passes through and is slidably disposed on one side of the striking cylinder (24), and a striking buffer spring (26) is provided between each striking rod (25) and the corresponding striking cylinder (24). A striking frame (27) is provided on one side of at least two of the striking rods (25), and a striking roller (28) is rotatably provided on the striking frame (27) for striking the waste material; A semi-circular baffle plate (29) is provided on the side of the solid-liquid separation tank (4) away from the feed trough (2), and one end of the separation cylinder (5) is rotatably mounted on the semi-circular baffle plate (29).

2. The integrated polyester fiberboard production equipment with automatic waste recycling function according to claim 1, characterized in that, The high-pressure water flushing assembly (002) includes: The main water supply pipe (15) is connected to the recycling tank (1) via several water supply pipes (16); There are several flushing nozzles (17), and each flushing nozzle (17) corresponds to a water supply pipe (16). The flushing nozzles (17) are connected to the water supply pipe (16).

3. The integrated polyester fiberboard production equipment with automatic waste recycling function according to claim 1, characterized in that, A scraper shaft (30) is rotatably mounted through the semi-circular baffle plate (29), and a spiral conveyor blade (6) is mounted on the scraper shaft (30). The spiral conveyor blade (6) slides in contact with the inner wall of the separator cylinder (5).

4. The integrated polyester fiberboard production equipment with automatic waste recycling function according to claim 3, characterized in that, An asynchronous drive assembly (004) is provided on the semi-circular baffle (29). The asynchronous drive assembly (004) is connected to the scraper shaft (30) and the separator (5) and is used to drive the scraper shaft (30) and the separator (5) to rotate. The asynchronous drive component (004) includes: The drive frame (31) is disposed on one side of the semi-circular baffle (29); A drive motor (32) is mounted on the drive frame (31), and a drive gear (33) is provided at the output end of the drive motor (32). A drive gear ring (34) is disposed on the separator cylinder (5), and the drive gear ring (34) meshes with the drive gear (33); A reversing lever (35) is rotatably mounted on the drive frame (31); A bevel gear (36) is disposed on the output end of the drive motor (32); A second bevel gear (37) is mounted on the reversing rod (35), and the second bevel gear (37) meshes with the first bevel gear (36); The bevel gear three (38) is mounted on the reversing rod (35); A fourth bevel gear (39) is disposed on the scraper shaft (30), and the fourth bevel gear (39) meshes with the third bevel gear (38).

5. The integrated polyester fiberboard production equipment with automatic waste recycling function according to claim 1, characterized in that, The bottom of the solid-liquid separation tank (4) is connected to a liquid delivery bucket (40) for discharging the separated solution. A discharge trough (41) for guiding waste is also provided on one side of the solid-liquid separation tank (4).

Citation Information

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