Reciprocating device for film embossing
By designing a round trip device and cooling device for film embossing, the problem of elongation and deformation of the film in the existing embossing machine due to heating of the hot press roller is solved, and the film is stable embossed and rapid cooling is achieved, reducing the scrap rate.
Patent Information
- Application Number
- CN202510255067.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2019-02-19
- Publication Date
- 2025-05-30
AI Technical Summary
Due to the heating effect of the hot pressing roller, the existing embossing machines are prone to elongation and deformation during transmission, increasing the scrap rate.
A round trip device for film embossing is designed, including a drive device, a round trip device, an embossing device and a cooling device. The driving wheel and the driven wheel drive the back and forth device to move through the servo motor, drive the hot pressing roller to move back and forth, and quickly cool it through the jet head and the induced fan after the embossing operation is completed.
It effectively prevents the film from being extended and deformed due to heating of the hot pressing roller during embossing operation, reduces the scrap rate, and realizes rapid cooling of the film, preventing the stretching of the material rolling device during winding.
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Figure CN120056436A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mechanical equipment, and specifically relates to a reciprocating device for film embossing. Background Art
[0002] The main component of PVC film is polyvinyl chloride, and other components are added to enhance its heat resistance, toughness, ductility, etc. The top layer of this surface film is paint, the main component in the middle is polyvinyl chloride, and the bottom layer is back-coated adhesive. PVC film is also a synthetic material that is deeply loved, quite popular, and widely used in the world today. The global usage of PVC film ranks second among various synthetic materials, and among the materials that can produce three-dimensional surface films, PVC is the most suitable material.
[0003] An embossing machine is a device for processing the texture of PVC film, and its function is to increase the beauty of the PVC film. It is mostly used in the packaging industry. However, the existing embossing machines basically use hot pressing rollers to emboss patterns on the film. Since the thickness of the film is very thin, it is very easy to stretch and deform during transmission due to the heating effect of the hot pressing rollers, increasing the scrap rate. Summary of the Invention
[0004] The purpose of the present invention is to provide a cooling device for a reciprocating device for film embossing, so as to achieve the advantage of preventing film stretching, and solve the problem that the existing embossing machines basically use hot pressing rollers to emboss patterns on the film. Since the thickness of the film is very thin, it is very easy to stretch and deform during transmission due to the heating effect of the hot pressing rollers, increasing the scrap rate.
[0005] To achieve the above purpose, the present invention provides the following technical solution: A reciprocating device for film embossing, including a processing box. A driving device is arranged on the left side of the top of the processing box. A reciprocating device is arranged in the inner cavity of the processing box. A pressing device is arranged at the bottom of the reciprocating device. A cooling device is arranged on the right side of the pressing device. The driving device includes a servo motor. The bottom of the servo motor is fixedly connected to the top of the processing box. The output shaft of the servo motor is welded with a driving wheel. A driven wheel is arranged at the bottom of the driving wheel. The driving wheel and the driven wheel are connected by a belt. The reciprocating device includes a connecting plate. A lead screw is threadedly connected to the inner cavity of the connecting plate. The right end of the lead screw is movably connected to the right side of the inner cavity of the processing box. The left end of the lead screw penetrates through the processing box and extends to the outside of the processing box and is welded to the right side of the driven wheel. Sliding sleeves are welded on both the front and rear sides of the connecting plate. A sliding rod is slidably connected to the inner cavity of the sliding sleeve. Both ends of the sliding rod are welded to the inner wall of the processing box.
[0006] A workbench is fixedly connected to the bottom of the inner cavity of the processing box. Guide wheels are fixedly connected to both sides of the workbench. A feeding device is fixedly connected to the left side of the processing box. A coiling device is arranged on the right side of the processing box. Legs are welded to both sides of the bottom of the processing box.
[0007] Preferably, the embossing device includes a fitting box. The top of the fitting box is welded to the bottom of the connecting plate. An electric push rod is welded to the top of the inner cavity of the fitting box. A telescopic rod is welded to the bottom of the electric push rod. The bottom end of the telescopic rod penetrates through the fitting box and extends to the outside of the fitting box to be movably connected to a hot embossing roller. A spring is welded to the inner cavity of the telescopic rod.
[0008] Preferably, the cooling device includes a jet head. The left side of the jet head is welded to the right side of the fitting box. A hose is communicated with the right side of the jet head. One end of the hose far away from the jet head penetrates through the processing box and extends to the outside of the processing box to be communicated with an induced draft fan. The bottom of the induced draft fan is fixedly connected to the top of the processing box.
[0009] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0010] A reciprocating device for film embossing is realized and used for the embossing mechanism of the film. Through the setting of the driving device, the mechanical energy required for the reciprocating device to move can be provided, enabling it to operate. Through the setting of the reciprocating device, the embossing device can be driven to move back and forth, and through the setting of the embossing device, the film can be embossed. The problem that the existing embossing machine basically presses patterns on the film with a hot embossing roller, and it is easy to stretch and deform the film due to the heating effect of the hot embossing roller during transmission, increasing the rejection rate, is solved. Through the setting of the cooling device, the film can be quickly cooled after the embossing operation, further preventing the film from being stretched during the coiling by the coiling device, achieving the effect of preventing the film from being stretched. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 is a schematic structural diagram of the present invention;
[0012] Figure 2 is a partial left side sectional view of the processing box of the present invention;
[0013] Figure 3 is a partial front sectional view of the fitting box of the present invention;
[0014] Figure 4 is a partial front sectional view of the telescopic rod of the present invention.
[0015] In the figure: 1 processing box, 2 driving device, 21 servo motor, 22 driving wheel, 23 driven wheel, 3 reciprocating device, 31 connecting plate, 32 lead screw, 33 sliding sleeve, 34 sliding rod, 4 embossing device, 41 accessory box, 42 electric push rod, 43 telescopic rod, 44 hot pressing roller, 45 spring, 5 cooling device, 51 air jet head, 52 induced draft fan, 6 workbench, 7 guide wheel, 8 feeding device, 9 coiling device. Detailed implementation manners
[0016] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0017] Please refer to Figures 1-4, A reciprocating device for film embossing, comprising a processing box 1. On the left side of the top of the processing box 1, a driving device 2 is provided. Inside the cavity of the processing box 1, a reciprocating device 3 is arranged. At the bottom of the reciprocating device 3, an embossing device 4 is provided. On the right side of the embossing device 4, a cooling device 5 is provided. At the bottom of the cavity of the processing box 1, a workbench 6 is fixedly connected. On both sides of the workbench 6, guide wheels 7 are fixedly connected. On the left side of the processing box 1, a feeding device 8 is fixedly connected. On the right side of the processing box 1, a coiling device 9 is provided. On both sides of the bottom of the processing box 1, legs are welded. The driving device 2 includes a servo motor 21. The bottom of the servo motor 21 is fixedly connected to the top of the processing box 1. The output shaft of the servo motor 21 is welded with a driving wheel 22. At the bottom of the driving wheel 22, a driven wheel 23 is provided. The driving wheel 22 and the driven wheel 23 are connected by a belt drive. Through the setting of the driving device 2, the mechanical energy required for the reciprocating device 3 to move can be provided, enabling it to operate. The reciprocating device 3 includes a connecting plate 31. Inside the cavity of the connecting plate 31, a lead screw 32 is threadedly connected. The right end of the lead screw 32 is movably connected to the right side of the cavity of the processing box 1. The left end of the lead screw 32 penetrates through the processing box 1 and extends to the outside of the processing box 1 and is welded to the right side of the driven wheel 23. On the front and rear sides of the connecting plate 31, sliding sleeves 33 are welded. Inside the cavity of the sliding sleeve 33, a sliding rod 34 is slidably connected. Both ends of the sliding rod 34 are welded to the inner wall of the processing box 1. Through the setting of the reciprocating device 3, the embossing device 4 can be driven to move back and forth. The embossing device 4 includes a fitting box 41. The top of the fitting box 41 is welded to the bottom of the connecting plate 31. At the top of the cavity of the fitting box 41, an electric push rod 42 is welded. The bottom of the electric push rod 42 is welded with a telescopic rod 43. The bottom end of the telescopic rod 43 penetrates through the fitting box 41 and extends to the outside of the fitting box 41 and is movably connected with a hot embossing roller 44. Inside the cavity of the telescopic rod 43, a spring 45 is welded. Through the setting of the embossing device 4, embossing operation can be carried out on the film, thereby increasing its aesthetics. The cooling device 5 includes a jet head 51. The left side of the jet head 51 is welded to the right side of the fitting box 41. The right side of the jet head 51 is communicated with a hose, and the end of the hose far from the jet head 51 penetrates through the processing box 1 and extends to the outside of the processing box 1 and is communicated with an induced draft fan 52. The bottom of the induced draft fan 52 is fixedly connected to the top of the processing box 1. Through the setting of the cooling device 5, after the embossing operation is completed, the film can be quickly cooled, thereby preventing the film from being stretched during the coiling of the coiling device 9. Through the setting of the processing box 1, the driving device 2, the reciprocating device 3, the embossing device 4, the cooling device 5, the workbench 6, the guide wheels 7, the feeding device 8 and the coiling device 9, the effect of preventing the film from being stretched is achieved, and at the same time, the problem that the existing embossing machine basically presses patterns on the film with a hot embossing roller, and because the thickness of the film is very thin, it is very easy to be stretched and deformed during transmission due to the heating effect of the hot embossing roller, increasing the rejection rate is solved.
[0018] In use, the entire device is powered by an external power supply and started through a peripheral controller. The film feeding device 8 and the coil feeding device 9 pass the film through the processing box 1. At this time, the hot pressing roller 44 is heated. After reaching the specified temperature, the coil feeding device 9 stops winding. At this time, the electric push rod 42 drives the telescopic rod 43 to move downward, and the telescopic rod 43 drives the hot pressing roller 44 to move downward, and the spring 45 provides a certain buffer. At the same time, the output shaft of the servo motor 21 drives the driving wheel 22 to rotate, the driving wheel 22 drives the driven wheel 23 to rotate through the belt, and the driven wheel 23 drives the lead screw 32 to rotate. Under the action of the lead screw 32, the connecting plate 31 moves to the left. When the connecting plate 31 moves, the sliding sleeve 33 and the sliding rod 34 limit and support it to enable stable movement. At the same time, the connecting plate 31 drives the accessory box 41 to move to the left. The accessory box 41 drives the hot pressing roller 44 to move to the left through the electric push rod 42 and the telescopic rod 43, and the hot pressing roller 44 performs embossing operations on the surface of the film. When the hot pressing roller 44 moves to the left, at this time, the electric push rod 42 drives the hot pressing roller 44 to disengage from the film through the telescopic rod 43. At this time, the coil feeding device 9 winds the film again. Then the servo motor 21 rotates in reverse to return the embossing device 4 to its original position for re-embossing. At the same time, the air blower 52 injects cold air into the air jet head 51 through the hose. The air jet head 51 moves with the accessory box 41 and cools the embossed film. By repeating the above actions, the effect of preventing the film from stretching is achieved.
[0019] In summary, for the embossing mechanism for the film, through the cooperation of the processing box 1, the driving device 2, the reciprocating device 3, the embossing device 4, the cooling device 5, the workbench 6, the guide wheel 7, the film feeding device 8 and the coil feeding device 9, it solves the problem that in the existing embossing machine, basically the hot pressing roller presses patterns on the film. Since the thickness of the film is very thin, it is very easy to stretch and deform during transmission due to the heating effect of the hot pressing roller, increasing the rejection rate.
[0020] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A reciprocating device for film embossing, comprising a processing box (1). Characterized in that: A reciprocating device (3) is arranged in the inner cavity of the processing box (1), a embossing device (4) is arranged at the bottom of the reciprocating device (3), and a cooling device (5) is arranged on the right side of the embossing device (4); a driving device (2) is arranged on the left side of the top of the processing box (1), the driving device (2) includes a servo motor (21), the bottom of the servo motor (21) is fixedly connected to the top of the processing box (1), a driving wheel (22) is welded to the output shaft of the servo motor (21), a driven wheel (23) is arranged at the bottom of the driving wheel (22), and the driving wheel (22) and the driven wheel (23) are connected by belt drive; the reciprocating device (3) includes a connecting plate (31), a lead screw (32) is threadedly connected to the inner cavity of the connecting plate (31), the right end of the lead screw (32) is movably connected to the right side of the inner cavity of the processing box (1), the left end of the lead screw (32) penetrates through the processing box (1) and extends to the outside of the processing box (1) and is welded to the right side of the driven wheel (23), sliding sleeves (33) are welded to the front and rear sides of the connecting plate (31), and sliding rods (34) are slidably connected to the inner cavities of the sliding sleeves (33), and both ends of the sliding rods (34) are welded to the inner wall of the processing box (1).
2. A reciprocating device for film embossing according to claim 1, Characterized in that : The embossing device (4) includes a fitting box (41), the top of the fitting box (41) is welded to the bottom of the connecting plate (31), an electric push rod (42) is welded to the top of the inner cavity of the fitting box (41), a telescopic rod (43) is welded to the bottom of the electric push rod (42), the bottom end of the telescopic rod (43) penetrates through the fitting box (41) and extends to the outside of the fitting box (41) and is movably connected to a hot embossing roller (44), and a spring (45) is welded to the inner cavity of the telescopic rod (43).
3. A reciprocating device for film embossing according to claim 1, Characterized in that: A workbench (6) is fixedly connected to the bottom of the inner cavity of the processing box (1), guide wheels (7) are fixedly connected to both sides of the workbench (6), a feeding device (8) is fixedly connected to the left side of the processing box (1), a coiling device (9) is arranged on the right side of the processing box (1), and legs are welded to both sides of the bottom of the processing box (1).
4. A reciprocating device for film embossing according to claim 1, Characterized in that: The cooling device (5) includes a jet head (51), the left side of the jet head (51) is welded to the right side of the fitting box (41), a hose is communicated with the right side of the jet head (51), and one end of the hose far away from the jet head (51) penetrates through the processing box (1) and extends to the outside of the processing box (1) and is communicated with an induced draft fan (52), and the bottom of the induced draft fan (52) is fixedly connected to the top of the processing box (1).