Real-time Diagnosis and Feedback System for the Deviation Degree of Sheet Metal Conveyor Trajectory Based on Edge Computing

Through the edge-calculated real-time diagnosis and feedback system for sheet conveying trajectory deviation deviation, the sheet sliding situation is monitored and adjusted in real time by using anti-slip press rollers and electromagnetic adsorption units, which solves the problem of sheet slipping in the hill climb section of the steel plate cross-cutting unit, and realizes automatic balance recovery and safe production.

CN120057536BActive Publication Date: 2025-07-11MAANSHAN IRON & STEEL (HEFEI) STEEL PROCESSING CO LTD
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Patent Information

Application Number
CN202510529136.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2025-07-11
Estimated Expiration
2045-04-25

AI Technical Summary

Technical Problem

Existing equipment has slippage problems in the conveyor belt climbing section of the steel plate cross-cutting unit, which affects production efficiency and may cause injuries to people. The existing anti-slip measures cannot effectively solve the sliding phenomenon of metal sheets.

Method used

The real-time diagnostic and feedback system for sheet conveying trajectory deviation deviation based on edge calculation is adopted. Through the anti-slip execution module, the sliding monitoring module, the sliding analysis module and the feedback control module, the anti-slip pressure roller and the electromagnetic adsorption unit are used to increase the resistance between the sheet and the conveyor belt, monitor and analyze the sliding situation in real time, and adjust the current and distance through electromagnetic control to restore the sheet balance.

Benefits of technology

The automatic recovery and balance between the sheet and the conveyor belt is achieved, the conveying work efficiency is improved, the sheet is affected by sliding the sheet and the production safety is ensured.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention provides a real-time diagnosis and feedback system for the deviation of sheet material conveying trajectory based on edge computing, which relates to the field of electrical digital data processing, including an anti-skid execution module, a sliding monitoring module, a sliding analysis module and a feedback control module. The anti-skid execution module is used to increase the resistance between the sheet material and the conveyor belt, the sliding monitoring module is used to monitor the slippage of the sheet material, the sliding analysis module is used to perform special analysis on the sliding situation, and the feedback control module controls the anti-skid execution module to improve the slippage situation based on the analysis situation; the system can diagnose trajectory deviation, and when a slight sliding situation is detected, by controlling the current, the resistance on the slower sliding side is reduced, the sliding speed is temporarily increased, and the resistance-increasing measures are taken in time to ensure the normal operation of the sheet material on the conveyor belt.
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Description

Technical Field

[0001] The present invention relates to the field of electric digital data processing, and particularly to a real-time diagnosis and feedback system for the deviation degree of the conveying trajectory of sheet materials based on edge computing. Background Art

[0002] On the climbing section of the conveyor belt of the steel plate transverse cutting unit, sheet materials with a large oil content slip, as Figure 1 shown. This is a common phenomenon, which not only affects production efficiency but may also cause injuries to personnel lifting the plates. Due to problems such as the difficulty in reducing the oil content of square steel coils during safety technical transformation, the inclination angle and length of the conveyor belt on the climbing section cannot be changed, and adding anti-slip patterns on the conveyor belt surface brings problems of chip dropping and affects the surface cleanliness of the finished sheet materials, etc., the existing equipment has no anti-slip measures and cannot effectively solve the slipping problem. Therefore, a system is needed to monitor the conveying trajectory and take feedback measures.

[0003] The foregoing discussion of the background art is only intended to facilitate the understanding of the present invention. This discussion does not recognize or admit that any of the materials mentioned is part of common general knowledge.

[0004] Many anti-slip conveying systems have been developed. After a large amount of retrieval and reference, it is found that existing anti-slip conveying systems are like the system disclosed in CN119683257A. These system methods generally include: after the discharge end of the material conveying device rises at a certain angle, anti-slip strips can be automatically set on the surface of the conveyor belt to improve the conveying capacity of the conveyor belt and avoid the situation where the conveyor belt rises at too large an angle, causing sliding of sand and gravel materials. And when using the distributing plate to perform fixed-point blanking of the materials, the fixation between the anti-slip strips and the conveyor belt can be released to avoid the problem of the anti-slip strips conflicting with the distributing plate. However, this system is not suitable for the conveying of sheet materials made of metal and still easily exhibits sliding phenomena. Summary of the Invention

[0005] The object of the present invention is to propose a real-time diagnosis and feedback system for the deviation degree of the conveying trajectory of sheet materials based on edge computing in view of the existing deficiencies.

[0006] The present invention adopts the following technical solutions:

[0007] A real-time diagnosis and feedback system for the deviation degree of the conveying trajectory of sheet materials based on edge computing includes an anti-slip execution module, a sliding monitoring module, a sliding analysis module, and a feedback control module;

[0008] The anti-slip execution module is used to increase the resistance between the sheet material and the conveyor belt, the sliding monitoring module is used to monitor the slipping situation of the sheet material, the sliding analysis module is used to specifically analyze the sliding situation, and the feedback control module controls the anti-slip execution module based on the analysis situation to improve the slipping situation;

[0009] The anti-slip execution module includes an anti-slip pressure roller unit and an electromagnetic adsorption unit. The anti-slip pressure roller unit is used to provide pressure to the sheet material, and the electromagnetic adsorption unit is used to provide magnetic suction force to the sheet material;

[0010] The sliding monitoring module includes an overall monitoring unit and a balance monitoring unit. The overall monitoring unit is used to monitor whether the sheet material is slipping during sorting, and the balance monitoring unit is used to monitor whether partial slipping or slipping imbalance occurs on the left and right sides of the sheet material;

[0011] The sliding analysis module includes a relative analysis unit and an imbalance analysis unit. The relative analysis unit is used to analyze the relative speed between the sheet material and the conveyor belt, and the imbalance analysis unit is used to analyze the sliding difference between the two sides of the sheet material;

[0012] The feedback control module includes an electromagnetic control unit, a distance control unit, and a speed control unit. The electromagnetic control unit is used to control the magnitude of the electromagnetic current, the distance control unit is used to control the distance between the pressure roller assembly and the conveyor belt, and the speed control unit is used to control the speed of the conveyor belt.

[0013] Further, the relative analysis unit includes a speed comparison processor, a sliding accumulation processor, and a threshold judgment processor. The speed comparison processor is used to obtain and compare the moving speeds of the conveyor belt and the sheet material. The sliding accumulation processor is used to calculate the sliding distance of the sheet material. The threshold judgment processor is used to judge whether the continuous sliding distance exceeds the set threshold and report the data information to the feedback control module;

[0014] The sliding accumulation processor calculates the sliding distance D according to the following formula:

[0015]

[0016] where V0(t) is the speed of the conveyor belt after a time t from the start of sliding of the sheet material, V(t) is the speed of the sheet material after a time t from the start of sliding, T is the continuous sliding time of the sheet material, is the time element.

[0017] Further, the imbalance analysis unit includes a difference comparison processor, an activation positioning processor, and a repair judgment processor. The difference comparison processor is used to compare the moving distances on both sides of the sheet material. The activation positioning processor is used to report the position information of the electromagnetic component to be adjusted to the feedback control unit when the difference reaches the imbalance value. The repair judgment processor is used to store the cumulative information of the moving distance and send a restoration instruction to the feedback control unit when the sheet material returns to the balanced state;

[0018] The difference comparison processor calculates the moving difference according to the following formula :

[0019] ;

[0020] Among them, d L is the moving distance of the left side of the sheet metal, and d R is the moving distance of the right side of the sheet metal.

[0021] Furthermore, the electromagnetic control unit includes a mode selection processor, a current calculation processor, and an execution output processor. The mode selection processor is used to select the current control mode. The current calculation processor is used to calculate the energizing current of the electromagnetic component. The execution output processor is used to adjust the energizing current of the electromagnetic component.

[0022] Furthermore, the distance control unit includes a distance calculation processor and a distance adjustment execution processor. The distance calculation processor is used to calculate the distance value between the pressure roller assembly and the conveyor belt. The distance adjustment execution processor adjusts the pressure roller assembly based on the newly calculated distance value;

[0023] The distance calculation processor calculates the new distance value L according to the following formula new :

[0024] ;

[0025] Among them, L0 is the current distance value, is the elastic pressure coefficient of the material of the pressure roller assembly, D is the sliding distance of the sheet metal, and T is the continuous sliding time of the sheet metal.

[0026] The beneficial effects achieved by the present invention are:

[0027] This system improves the resistance between the sheet metal and the conveyor belt through the pressure roller assembly and the electromagnetic assembly. When a slight sliding phenomenon is detected, the resistance is promptly increased to prevent affecting the next sheet metal. When left-right imbalance is detected, by controlling the current, the side with slower sliding has less resistance, temporarily increasing the sliding speed. After the two sides are rebalanced, the current is restored, and the sheet metal no longer slides, realizing automatic restoration of the balanced state and improving the conveying work efficiency.

[0028] To enable a further understanding of the features and technical content of the present invention, please refer to the following detailed description and drawings of the present invention. However, the provided drawings are only for reference and illustration and are not used to limit the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 is a schematic diagram of the unbalanced state of the sheet metal of the present invention;

[0030] Figure 2 is a schematic diagram of the overall structural framework of the present invention;

[0031] Figure 3 Schematic diagram of the imbalance analysis unit of the present invention;

[0032] Figure 4 Schematic diagram of the electromagnetic control unit of the present invention;

[0033] Figure 5 Physical diagram of the anti-slip pressure roller unit of the present invention;

[0034] Figure 6 Schematic diagram of the sliding case test data of the present invention;

[0035] Figure 7 Schematic diagram of the imbalance case test data of the present invention. Specific implementation manners

[0036] The following are specific embodiments to illustrate the implementation manners of the present invention. Those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification. The present invention can be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the spirit of the present invention. Additionally, the drawings of the present invention are only for simple schematic illustration and are not drawn according to actual dimensions, which is stated in advance. The following implementation manners will further detail the related technical content of the present invention, but the disclosed content is not used to limit the protection scope of the present invention.

[0037] Embodiment 1.

[0038] This embodiment provides a real-time diagnosis and feedback system for the deviation degree of the sheet conveying trajectory based on edge computing, combined with Figure 2 , including an anti-slip execution module, a sliding monitoring module, a sliding analysis module, and a feedback control module;

[0039] The anti-slip execution module is used to increase the resistance between the sheet and the conveyor belt. The sliding monitoring module is used to monitor the slipping situation of the sheet. The sliding analysis module is used to specifically analyze the sliding situation. The feedback control module controls the anti-slip execution module based on the analysis situation to improve the slipping situation;

[0040] The anti-slip execution module includes an anti-slip pressure roller unit and an electromagnetic adsorption unit. The anti-slip pressure roller unit is used to provide pressure to the sheet, and the electromagnetic adsorption unit is used to provide magnetic suction to the sheet;

[0041] The sliding monitoring module includes an overall monitoring unit and a balance monitoring unit. The overall monitoring unit is used to monitor whether the overall sheet has slipping, and the balance monitoring unit is used to monitor whether there is partial slipping or slipping imbalance on the left and right of the sheet;

[0042] The sliding analysis module includes a relative analysis unit and an imbalance analysis unit. The relative analysis unit is used to analyze the relative speed between the sheet material and the conveyor belt, and the imbalance analysis unit is used to analyze the sliding difference on both sides of the sheet material;

[0043] The feedback control module includes an electromagnetic control unit, a distance control unit, and a speed control unit. The electromagnetic control unit is used to control the magnitude of the electromagnetic current, the distance control unit is used to control the distance between the pressure roller assembly and the conveyor belt, and the speed control unit is used to control the speed of the conveyor belt.

[0044] The relative analysis unit includes a speed comparison processor, a sliding accumulation processor, and a threshold judgment processor. The speed comparison processor is used to obtain and compare the moving speeds of the conveyor belt and the sheet material. The sliding accumulation processor is used to calculate the sliding distance of the sheet material. The threshold judgment processor is used to judge whether the continuous sliding distance exceeds the set threshold and report the data information to the feedback control module;

[0045] The sliding accumulation processor calculates the sliding distance D according to the following formula:

[0046]

[0047] where V0(t) is the speed of the conveyor belt after a time t from the start of sliding of the sheet material, V(t) is the speed of the sheet material after a time t from the start of sliding, T is the continuous sliding time of the sheet material, is an infinitesimal of time.

[0048] The imbalance analysis unit includes a difference comparison processor, an activation positioning processor, and a repair judgment processor. The difference comparison processor is used to compare the moving distances on both sides of the sheet material. The activation positioning processor is used to report the position information of the electromagnetic component to be adjusted to the feedback control unit when the difference reaches the imbalance value. The repair judgment processor is used to store the cumulative information of the moving distance and send a restoration instruction to the feedback control unit when the sheet material returns to the balanced state;

[0049] The difference comparison processor calculates the moving difference according to the following formula :

[0050] ;

[0051] where d L is the moving distance on the left side of the sheet material, and d R is the moving distance on the right side of the sheet material.

[0052] The electromagnetic control unit includes a mode selection processor, a current calculation processor, and an execution output processor. The mode selection processor is used to select the current control mode. The current calculation processor is used to calculate the energizing current of the electromagnetic component. The execution output processor is used to adjust the energizing current of the electromagnetic component.

[0053] The distance control unit includes a distance calculation processor and a distance adjustment execution processor. The distance calculation processor is used to calculate the distance value between the pressure roller assembly and the conveyor belt. The distance adjustment execution processor adjusts the pressure roller assembly based on the newly calculated distance value.

[0054] The distance calculation processor calculates the new distance value L according to the following formula new :

[0055]

[0056] where L0 is the current distance value, is the elastic pressure coefficient of the material of the pressure roller assembly, D is the sliding distance of the sheet material, and T is the continuous sliding time of the sheet material.

[0057] Embodiment 2.

[0058] This embodiment includes all the contents of Embodiment 1 and provides a real-time diagnosis and feedback system for the deviation degree of the sheet material conveying trajectory based on edge computing, including an anti-slip execution module, a sliding monitoring module, a sliding analysis module, and a feedback control module.

[0059] The anti-slip execution module is used to increase the resistance between the sheet material and the conveyor belt. The sliding monitoring module is used to monitor the slipping situation of the sheet material. The sliding analysis module is used to specifically analyze the sliding situation. The feedback control module controls the anti-slip execution module based on the analysis situation to improve the slipping situation.

[0060] The anti-slip execution module includes an anti-slip pressure roller unit and an electromagnetic adsorption unit. The anti-slip pressure roller unit is used to provide pressure to the sheet material. The electromagnetic adsorption unit is used to provide magnetic suction to the sheet material.

[0061] The sliding monitoring module includes an overall monitoring unit and a balance monitoring unit. The overall monitoring unit is used to monitor whether the sheet material as a whole is slipping. The balance monitoring unit is used to monitor whether there is partial slipping or slipping imbalance on the left and right sides of the sheet material.

[0062] The sliding analysis module includes a relative analysis unit and an imbalance analysis unit. The relative analysis unit is used to analyze the relative speed between the sheet material and the conveyor belt. The imbalance analysis unit is used to analyze the sliding difference between the two sides of the sheet material.

[0063] The feedback control module includes an electromagnetic control unit, a distance control unit, and a speed control unit. The electromagnetic control unit is used to control the magnitude of the electromagnetic current. The distance control unit is used to control the distance between the pressure roller assembly and the conveyor belt. The speed control unit is used to control the speed of the conveyor belt;

[0064] Combined with Figure 5 , the anti-slip pressure roller unit includes an adjustable distance fixing seat and a pressure roller assembly. The adjustable distance fixing seat is used to fix the pressure roller assembly above the conveyor belt and adjust the distance between the pressure roller assembly and the conveyor belt. The pressure roller assembly is used to press the sheet material to increase the friction between the sheet material and the conveyor belt;

[0065] The electromagnetic adsorption unit includes a magnetic strip fixing plate, an electromagnetic component, and a resistance regulator. The magnetic strip fixing plate is used to fix the electromagnetic component below the conveyor belt. The electromagnetic component generates magnetic force to adsorb the sheet material in a parallel connection manner. The resistance regulator controls the magnitude of the magnetic force by adjusting the magnitude of the current on each electromagnetic component;

[0066] The electromagnetic components are divided into left and right groups and fixed on the magnetic strip fixing plate;

[0067] The overall monitoring unit includes a speed sensor and a data single upload processor. The speed sensor is used to detect the moving speed of the upper surface of the sheet material. The data upload processor is used to directly upload the detected data to the sliding analysis module;

[0068] The balance monitoring unit includes a position sensor and a data paired upload processor. The position sensor is used to detect the position change information of the side of the sheet material. The data paired upload processor is used to pair the detected data and upload it to the sliding analysis module;

[0069] The relative analysis unit includes a speed comparison processor, a sliding accumulation processor, and a threshold judgment processor. The speed comparison processor is used to obtain the moving speeds of the conveyor belt and the sheet material and compare them. The sliding accumulation processor is used to calculate the sliding distance of the sheet material. The threshold judgment processor is used to judge whether the continuous sliding distance exceeds the set threshold and report the data information to the feedback control module;

[0070] The sliding accumulation processor calculates the sliding distance D according to the following formula:

[0071]

[0072] where V0(t) is the speed of the conveyor belt after a duration of t since the sheet material starts to slide, V(t) is the speed of the sheet material after a duration of t since the start of sliding, T is the continuous sliding duration of the sheet material, is the time element;

[0073] Feedback measures can be taken earlier based on the sliding distance, and appropriate adjustment methods can be adopted to prevent interaction;

[0074] When the speed comparison processor detects that the conveyor belt and the sheet material have the same speed, the time T and the sliding distance are cleared;

[0075] Combined with Figure 3 , the imbalance analysis unit includes a difference comparison processor, an activation positioning processor, and a repair judgment processor. The difference comparison processor is used to compare the moving distances on both sides of the sheet material. The activation positioning processor is used to report the position information of the electromagnetic components that need to be adjusted to the feedback control unit when the difference reaches the imbalance value. The repair judgment processor is used to store the cumulative information of the moving distance and send a restoration instruction to the feedback control unit when the sheet material returns to the balanced state;

[0076] The difference comparison processor calculates the moving difference according to the following formula :

[0077] ;

[0078] Among them, d L is the moving distance on the left side of the sheet material, and d R is the moving distance on the right side of the sheet material;

[0079] When the moving difference is negative, the activation positioning processor takes the electromagnetic components on the left side as the electromagnetic components that need to increase the current, and the electromagnetic components on the right side as the electromagnetic components that need to decrease the current. In this case, the restoration instruction sent by the repair judgment processor is the restoration instruction for the electromagnetic components on the right side;

[0080] When the moving difference is positive, the activation positioning processor takes the electromagnetic components on the left side as the electromagnetic components that need to decrease the current, and the electromagnetic components on the right side as the electromagnetic components that need to increase the current. In this case, the restoration instruction sent by the repair judgment processor is the restoration instruction for the electromagnetic components on the left side;

[0081] Combined with Figure 4 , the electromagnetic control unit includes a mode selection processor, a current calculation processor, and an execution output processor. The mode selection processor is used to select the current control mode. The current calculation processor is used to calculate the energizing current of the electromagnetic components. The execution output processor is used to adjust the energizing current of the electromagnetic components;

[0082] The control modes are divided into a sliding control mode, a balance current increase mode, and a balance current decrease mode;

[0083] The current calculation processor calculates the new current value I according to the following formula in the sliding control mode new :

[0084] ;

[0085] Wherein, I0 is the current current value, is the sliding current increase coefficient; D is the sliding distance of the sheet material, and T is the continuous sliding duration of the sheet material.

[0086] The current calculation processor calculates a new current value I according to the following formula in the balanced current increase mode new :

[0087]

[0088] Wherein, is the balanced current increase coefficient, and T1 is the imbalance time;

[0089] The current calculation processor calculates a new current value I according to the following formula in the balanced current decrease mode new :

[0090] ;

[0091] Wherein, is the balanced current decrease coefficient;

[0092] The distance control unit includes a distance calculation processor and a distance adjustment execution processor. The distance calculation processor is used to calculate the distance value between the pressure roller assembly and the conveyor belt, and the distance adjustment execution processor adjusts the pressure roller assembly based on the newly calculated distance value;

[0093] The distance calculation processor calculates a new distance value L according to the following formula new :

[0094] ;

[0095] Wherein, L0 is the current distance value, is the elastic pressure coefficient of the pressure roller assembly material; D is the sliding distance of the sheet material, and T is the continuous sliding duration of the sheet material.

[0096] The speed control unit includes an emergency judgment processor and an emergency stop control processor. The emergency judgment processor is used to judge whether it is in an emergency state, and the emergency stop control processor is used to stop the operation of the conveyor belt;

[0097] When the sliding distance of the sheet material is too large or the left-right imbalance deviation distance is too large, it is in an emergency state. The specific distance is set by the staff themselves and is related to the interval between adjacent two sheet materials and the width of the sheet material;

[0098] The working process of this system includes the following steps:

[0099] S1. When the overall monitoring unit detects a slipping phenomenon, it proceeds to step S2. When the balance monitoring unit detects an imbalance phenomenon, it proceeds to step S6;

[0100] S2. After the relative analysis unit calculates the specific value, it sends it to the electromagnetic control unit and the distance control unit;

[0101] S3. The electromagnetic control unit and the distance control unit calculate the control quantity and execute it;

[0102] S4. If the slipping phenomenon still exists and continues to expand, and the emergency judgment processor detects an emergency situation, it proceeds to step S5;

[0103] S5. The emergency stop control processor pauses the operation of the conveyor belt;

[0104] S6. After the imbalance analysis unit calculates the specific data, it sends it to the electromagnetic control unit;

[0105] S7. The electromagnetic control unit calculates the control quantity and executes it;

[0106] S8. When the repair judgment processor detects that the sheet metal has restored balance, it proceeds to S9. If the imbalance phenomenon still exists and continues to expand, and the emergency judgment processor detects an emergency situation, it proceeds to step S5;

[0107] S9. The repair judgment processor sends an instruction to the electromagnetic control unit, and the electromagnetic control unit restores the current of the corresponding electromagnetic component to its original state;

[0108] The calculations of the slip analysis module and the feedback control module adopt the edge computing method, and each transmission device independently processes the calculation tasks;

[0109] Now, the actual slip data during the conveying process is tested to obtain Figure 6 and Figure 7 the schematic diagrams shown.

[0110] The content disclosed above is only the preferred feasible embodiment of the present invention, and does not limit the protection scope of the present invention accordingly. Therefore, all equivalent technical changes made by using the content of the specification and drawings of the present invention are included in the protection scope of the present invention. In addition, with the development of technology, the elements therein can be updated.

Claims

1. A real-time diagnosis and feedback system for the deviation degree of the sheet metal conveying trajectory based on edge computing, characterized in that, It includes an anti-slip execution module, a sliding monitoring module, a sliding analysis module, and a feedback control module; The anti-slip execution module is used to increase the resistance between the sheet material and the conveyor belt. The sliding monitoring module is used to monitor the slipping condition of the sheet material. The sliding analysis module is used to specifically analyze the sliding condition. The feedback control module controls the anti-slip execution module based on the analysis result to improve the slipping condition; The anti-slip execution module includes an anti-slip pressure roller unit and an electromagnetic adsorption unit. The anti-slip pressure roller unit is used to apply pressure to the sheet material, and the electromagnetic adsorption unit is used to apply magnetic suction force to the sheet material; The sliding monitoring module includes an overall monitoring unit and a balance monitoring unit. The overall monitoring unit is used to monitor whether the entire sheet material is slipping, and the balance monitoring unit is used to monitor whether partial slipping or slipping imbalance occurs on the left and right sides of the sheet material; The sliding analysis module includes a relative analysis unit and an imbalance analysis unit. The relative analysis unit is used to analyze the relative speed between the sheet material and the conveyor belt, and the imbalance analysis unit is used to analyze the sliding difference between the two sides of the sheet material; The feedback control module includes an electromagnetic control unit, a distance control unit, and a speed control unit. The electromagnetic control unit is used to control the magnitude of the electromagnetic current. The distance control unit is used to control the distance between the pressure roller assembly and the conveyor belt. The speed control unit is used to control the speed of the conveyor belt.

2. The real-time diagnosis and feedback system for the deviation degree of the sheet conveying trajectory based on edge computing according to claim 1, wherein The relative analysis unit includes a speed comparison processor, a sliding accumulation processor, and a threshold judgment processor. The speed comparison processor is used to obtain and compare the moving speeds of the conveyor belt and the sheet material. The sliding accumulation processor is used to calculate the sliding distance of the sheet material. The threshold judgment processor is used to judge whether the continuous sliding distance exceeds the set threshold and report the data information to the feedback control module; The sliding accumulation processor calculates the sliding distance D according to the following formula: ; Where, V0(t) is the speed of the conveyor belt after a time t since the sheet metal starts to slide, V(t) is the speed of the sheet metal after a time t since the start of sliding, and T is the continuous sliding time of the sheet metal. is the time element.

3. The real-time diagnosis and feedback system for the deviation degree of the sheet metal conveying trajectory based on edge computing according to claim 1, characterized in that, The imbalance analysis unit includes a difference comparison processor, an activation positioning processor, and a repair judgment processor. The difference comparison processor is used to compare the moving distances of the two sides of the sheet material. The activation positioning processor is used to report the position information of the electromagnetic component that needs to be adjusted to the feedback control unit when the difference reaches the imbalance value. The repair judgment processor is used to store the cumulative information of the moving distance and send a restoration instruction to the feedback control unit when the sheet material returns to the balanced state; The difference comparison processor calculates the movement difference according to the following formula :[[]]END]] ; Among them, d L is the moving distance of the left side of the sheet metal, and d R is the moving distance of the right side of the sheet metal.

4. The real-time diagnosis and feedback system for the deviation degree of the sheet metal conveying trajectory based on edge computing according to claim 1, characterized in that, The electromagnetic control unit includes a mode selection processor, a current calculation processor, and an execution output processor. The mode selection processor is used to select the current control mode. The current calculation processor is used to calculate the energizing current of the electromagnetic component. The execution output processor is used to adjust the energizing current of the electromagnetic component.

5. The real-time diagnosis and feedback system for the deviation degree of the sheet metal conveying trajectory based on edge computing according to claim 1, characterized in that, The distance control unit includes a distance calculation processor and a distance adjustment execution processor. The distance calculation processor is used to calculate the distance value between the pressure roller assembly and the conveyor belt. The distance adjustment execution processor adjusts the pressure roller assembly based on the newly calculated distance value; The distance calculation processor calculates a new distance value L according to the following formula new :[[]]END]] ; Among them, L0 is the current distance value, is the elastic pressure coefficient of the material of the pressure roller assembly, D is the sliding distance of the sheet material, and T is the continuous sliding time of the sheet material.

Citation Information

Patent Citations

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