Graphite sagger and preparation method and application thereof

By using raw materials such as graded graphite powder, modified carbon fiber, etc., combined with dry mixing, mixed slurry treatment and hot pressing curing processes, graphite cassettes with high bending strength and high temperature resistance are prepared, which solves the problems of short service life and low production efficiency of existing graphite cassettes.

CN120058282AActive Publication Date: 2025-05-30HUNAN QINGCHENG NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510531373.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2025-05-30
Estimated Expiration
2045-04-25

AI Technical Summary

Technical Problem

The existing graphite kettle bowl has a short service life, low production process efficiency and low yield rate, which cannot meet the rapid growth needs of the new energy industry.

Method used

Graphite kettles are prepared by dry mixing, mixed slurry treatment and hot pressing curing.

Benefits of technology

It significantly improves the bending strength and toughness of the graphite cassette, extends the service life, and improves high-temperature resistance and oxidation resistance, and is suitable for high-temperature environments.

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Abstract

The invention provides a graphite sagger as well as a preparation method and application thereof. The graphite sagger is prepared from the following raw materials in parts by weight: 55 to 60 parts of graded graphite powder, 20 to 25 parts of modified carbon fiber, 1 to 2 parts of polycarbosilane, 1 to 1.5 parts of silicon carbide whisker, 12 to 15 parts of binder and 4.5 to 6 parts of composite antioxidant. The graphite sagger is prepared from graded graphite powder, modified carbon fibers, polycarbosilane and silicon carbide whiskers, the graded graphite powder and the modified carbon fibers are used in cooperation, the bending strength and toughness of the graphite sagger can be remarkably improved, and the service life of the graphite sagger can be prolonged; by adding the polycarbosilane and the silicon carbide whiskers, the high temperature resistance and the oxidation resistance of the graphite sagger can be further improved, and the graphite sagger can still keep good stability at high temperature.
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Description

Technical Field

[0001] This application belongs to the field of new energy material processing, and particularly relates to a graphite crucible and its preparation method and application. Background Art

[0002] Graphite crucibles are used as graphitization sintering containers for lithium battery anode materials due to their high carbon content, high temperature resistance, and oxidation resistance. Currently, graphite crucibles on the market are generally divided into two types. One is the dug-out crucible, which uses isostatic pressing high-purity graphite blocks as raw materials, adopts the dug-out process to take out the core material, and then is machined into a crucible. The raw material utilization rate of this graphite crucible production process is extremely low (less than 20%), generating a large amount of waste, and the production capacity is severely restricted by high-purity graphite raw materials, unable to meet the demands brought by the explosive growth of the new energy industry in recent years. The other is the crucible prepared by using graphite powder and petroleum coke as the main raw materials, applying high pressure in a mold to form, and then carbonizing at high temperature. Such crucibles have large investment in production equipment, low production efficiency, low yield, and due to the large thermal stress of the materials formed by this method at high temperature, indicators such as flexural strength and fracture strength are reduced. Therefore, in actual use, their service life is relatively low.

[0003] Therefore, it is necessary to provide a graphite crucible with better bending strength to extend the service life of the product. Summary of the Invention

[0004] This application provides a graphite crucible and its preparation method and application to solve the technical problem of the short service life of existing graphite crucibles.

[0005] In the first aspect of the present invention, a graphite crucible is provided, which comprises the following raw materials in parts by weight: 55 - 60 parts of classified graphite powder, 20 - 25 parts of modified carbon fiber, 1 - 2 parts of polycarbosilane, 1 - 1.5 parts of silicon carbide whiskers, 12 - 15 parts of binder, 4.5 - 6 parts of compound antioxidant; The classified graphite powder contains fine powder with a particle size of 4 - 6 μm and coarse powder with a particle size of 18 - 25 μm, and the mass ratio of the fine powder to the coarse powder is 1:1.2 - 1.8; The modified carbon fiber is formed by mixing and modifying short carbon fibers and carbon nanotubes under the action of a coupling agent, and the mass ratio of the short carbon fibers to the carbon nanotubes is 7 - 9:1.

[0006] Further, the binder is one of epoxy-modified phenolic resin, polyimide resin, polyphenylene sulfide resin, phosphate-based binder, or isocyanate adhesive.

[0007] Further, the compound antioxidant is B 4 C / Y 2 O 3Mixture of composite powder and La-Ce oxide.

[0008] The second aspect of the present invention provides a method for preparing a graphite crucible, comprising the following steps: S1. Dry-mix classified graphite powder, modified carbon fiber, and silicon carbide whiskers to obtain a dry mixture; S2. Mix a binder, polycarbosilane, and a composite antioxidant in ethanol, add the dry mixture and mix again to obtain a mixed slurry; S3. Dry, cure, and hot-press the mixed slurry to obtain a graphite crucible.

[0009] Further, in step S1, the rotation speed of the dry mixing is 50 - 100 rpm, and the time is 30 - 60 min.

[0010] Further, in step S2, the binder, polycarbosilane, and composite antioxidant are stirred in ethanol for 1 - 3 h, and the blade linear velocity is 4 - 6 m / s; The viscosity of the mixed slurry is 1200 - 1500 Pa·s.

[0011] Further, the hot pressing in step S3 is divided into the following three stages: Insulate at 170 - 185 °C for 1 - 2 h under a pressure of 8 - 12 MPa; Increase the pressure to 14 - 16 MPa and increase the temperature to 210 - 230 °C, then insulate for 2 - 3 h; Reduce the pressure to 7 - 8 MPa and increase the temperature to 250 - 265 °C, then insulate for 1 - 2 h.

[0012] The third aspect of the present invention provides an application of the graphite crucible in the preparation of electrode materials.

[0013] Compared with the prior art, the beneficial effects of the present application are as follows: (1) The raw materials for preparing the graphite crucible of the present invention include classified graphite powder, modified carbon fiber, polycarbosilane, and silicon carbide whiskers. Among them, the combined use of classified graphite powder and modified carbon fiber can significantly improve the flexural strength and toughness of the graphite crucible and extend its service life; the addition of polycarbosilane and silicon carbide whiskers can further improve the high-temperature resistance and antioxidant performance of the graphite crucible, enabling it to maintain good stability at high temperatures.

[0014] (2) The method for preparing the graphite crucible of the present invention has a simple process, convenient operation, high production efficiency, and a high yield and stable quality of the prepared graphite crucible, which can meet the requirements of large-scale industrial production.

[0015] (3) The graphite crucible of the present invention has broad application prospects in the preparation of electrode materials, can improve the performance and quality of electrode materials, reduce production costs, and promote the development of the new energy industry. Brief Description of the Drawings

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0017] Figure 1 It is a schematic diagram of the graphite crucible provided in Embodiment 10. Detailed Embodiments

[0018] In order to make the technical problems to be solved, technical solutions and beneficial effects of the present application clearer, the following further details the present application in conjunction with embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0019] An embodiment of the first aspect of the present invention provides a graphite crucible, which comprises the following raw materials for preparation in parts by weight: 55 - 60 parts of classified graphite powder, 20 - 25 parts of modified carbon fiber, 1 - 2 parts of polycarbosilane, 1 - 1.5 parts of silicon carbide whiskers, 12 - 15 parts of binder, and 4.5 - 6 parts of compound antioxidant.

[0020] The weight parts of the classified graphite powder are any value or any value range among 55 parts, 56 parts, 57 parts, 58 parts, 59 parts, and 60 parts. If the dosage of the classified graphite powder is greater than the above range, it may cause the density of the graphite crucible to be too large, affecting its heat conduction performance; if it is less than the above range, it may reduce its flexural strength and affect its service life.

[0021] The weight parts of the modified carbon fiber are any value or any value range among 20 parts, 21 parts, 22 parts, 23 parts, 24 parts, and 25 parts. If the dosage of the modified carbon fiber is too much, it may cause the brittleness of the graphite crucible to increase, affecting its toughness; if it is too little, it may reduce its thermal shock resistance and shorten its service life.

[0022] The weight parts of the polycarbosilane are 1 part or 2 parts. If the dosage of the polycarbosilane is greater than the above range, it may cause the high-temperature resistance of the graphite crucible to decline, affecting its stability in high-temperature environments; if it is too little, it is difficult to form an effective antioxidant protective layer, reducing its antioxidant performance.

[0023] The weight parts of the silicon carbide whiskers are any value or any value range among 1 part, 1.2 parts, 1.3 parts, 1.4 parts, and 1.5 parts. If the dosage is too much, it may increase the brittleness of the graphite crucible, affecting its toughness; if it is too little, it is difficult to improve its flexural strength and reduce its service life.

[0024] The weight parts of the binder are any value or any value range among 12 parts, 13 parts, 14 parts, and 15 parts. If the dosage is too much, it may lead to too high density of the graphite crucible, affecting the heat conduction performance; if the dosage is too little, it is difficult to ensure its structural stability.

[0025] The weight parts of the composite antioxidant are any value or any value range among 4.5 parts, 5 parts, 5.5 parts, and 6 parts. If the dosage is too much, it may affect the heat conduction performance of the graphite crucible; if the dosage is too little, it is difficult to effectively prevent oxidation and reduce its service life. By precisely controlling the proportion of each raw material, it is ensured that the graphite crucible has excellent heat conduction, flexural strength, and oxidation resistance, is suitable for high-temperature environments, and extends the service life.

[0026] Preferably, the graphite crucible comprises the following raw materials in weight parts: 58 parts of classified graphite powder, 22 parts of modified carbon fiber, 1.5 parts of polycarbosilane, 1.2 parts of silicon carbide whiskers, 13 parts of binder, and 5 parts of composite antioxidant.

[0027] The raw materials for preparing the graphite crucible of the present invention include classified graphite powder, modified carbon fiber, polycarbosilane, and silicon carbide whiskers. Among them, the combined use of classified graphite powder and modified carbon fiber can significantly improve the flexural strength and toughness of the graphite crucible and extend the service life; the addition of polycarbosilane and silicon carbide whiskers can further improve the high-temperature resistance and oxidation resistance of the graphite crucible, enabling it to maintain good stability at high temperatures.

[0028] In the embodiment of the present invention, the classified graphite powder comprises fine powder with a particle size of 4 - 6 μm and coarse powder with a particle size of 18 - 25 μm, and the mass ratio of the fine powder to the coarse powder is 1:1.2 - 1.8. The preparation method of the classified graphite powder is to ultrasonically disperse the fine powder and the coarse powder in ethanol for 30 min with an ultrasonic power of 500 W, then perform centrifugal classification and dry at 80°C for 4 h to obtain it. The reasonable ratio of the fine powder to the coarse powder ensures the uniformity and compactness of the internal structure of the graphite crucible, effectively improving its heat conduction performance and mechanical strength.

[0029] In the embodiment of the present invention, the modified carbon fiber is formed by mixing and modifying short carbon fibers and carbon nanotubes under the action of a coupling agent, and the mass ratio of the short carbon fibers to the carbon nanotubes is 7 - 9:1. The preparation method of the modified carbon fiber is to steam-treat the short carbon fibers (3 mm) with KH560 coupling agent (concentration 3 wt%) at 120°C for 2 h, then dry-mix with carbon nanotubes according to a mass ratio of 8:1 and ball-mill for 30 min at a rotation speed of 200 rpm to form a composite reinforcement for improving the overall mechanical properties and thermal stability of the graphite crucible.

[0030] In an embodiment of the present invention, the binder is one of epoxy-modified phenolic resin, polyimide resin, polyphenylene sulfide resin, phosphate-based binder or isocyanate adhesive. Epoxy-modified phenolic resin has good bonding strength and high-temperature resistance, and is suitable for the preparation of graphite crucibles in high-temperature environments.

[0031] In an embodiment of the present invention, the compound antioxidant is B 4 C / Y 2 O 3 a mixture of composite powder and La-Ce oxide. Among them, B 4 C / Y 2 O 3 In the composite powder, the mass ratio of B 4 C to Y 2 O 3 is 3:1, and the addition of La-Ce oxide further enhances the antioxidant effect. The compound antioxidant forms a protective film at high temperatures, effectively inhibiting the oxidation reaction of the graphite crucible and extending its service life. B 4 C / Y 2 O 3 The composite powder and La-Ce oxide are mixed in a ratio of 4-5:0.5-1, effectively inhibiting graphite oxidation and improving the durability of the crucible.

[0032] An embodiment of the second aspect of the present invention provides a method for preparing a graphite crucible, including the following steps: S1. Dry-mix the classified graphite powder, modified carbon fiber, and silicon carbide whiskers to obtain a dry mixture; S2. Mix the binder, polycarbosilane, and compound antioxidant in ethanol, and add the dry mixture and mix again to obtain a mixed slurry; S3. Dry, cure, and hot-press the mixed slurry to obtain a graphite crucible.

[0033] In an embodiment of the present invention, in step S1, the rotation speed of the dry mixing is 50-100 rpm, and the time is 30-60 min. Preferably, the rotation speed of the dry mixing is 60 rpm, and the time is 45 min to ensure uniform dispersion of each component and improve the uniformity and stability of the mixture.

[0034] In an embodiment of the present invention, in step S2, the binder, polycarbosilane, and compound antioxidant are stirred in ethanol for 1-3 h, and the blade linear velocity is 4-6 m / s; specifically, in step S2, the binder, polycarbosilane, and compound antioxidant are mixed in ethanol, the solid-liquid ratio is 1:1.2, and stirred for 2 h to obtain a wet mixture to optimize the fluidity and viscosity of the slurry. Add the dry mixture to the wet mixture, use planetary ball milling at 400 rpm, and continue to stir for 30 min to ensure full fusion of each component and form a uniform and consistent mixed slurry. Adjust the viscosity of the mixed slurry to 1200-1500 Pa·s.

[0035] In an embodiment of the present invention, the drying in step S3 is vacuum drying. After injecting the slurry into the mold, it is quickly frozen to -40°C and kept for 12 hours, then transferred to a vacuum drying oven and dried at 60°C for 8 hours with a vacuum degree of -0.09 MPa to form a porous preform, avoiding density stratification.

[0036] Subsequently, curing treatment is carried out. In the initial stage, it is kept at a constant temperature of 150°C for 10 minutes to preferentially cure the surface resin, and then the temperature value is adjusted to 180°C and kept at a constant temperature for 30 minutes, and the pressure in the mold is maintained at 0.5 MPa to ensure that the binder is fully cured and enhance the structural strength.

[0037] The hot pressing in step S3 is divided into the following three stages: Insulate at 170 - 185°C for 1 - 2 hours under a pressure of 8 - 12 MPa, and the resin completes the polycondensation reaction; Increase the pressure to 14 - 16 MPa, raise the temperature to 210 - 230°C and insulate for 2 - 3 hours, and the whiskers are oriented and arranged along the pressure direction; Reduce the pressure to 7 - 8 MPa, raise the temperature to 250 - 265°C and insulate for 1 - 2 hours to eliminate thermal stress.

[0038] Finally, it is cooled to room temperature, and the graphite crucible is taken out. The surface is smooth, the structure is dense, there are no obvious defects, the antioxidant performance is significantly improved, and it is suitable for high-temperature environments. The graphite crucible prepared by this method not only has excellent high-temperature resistance, but also has greatly enhanced antioxidant ability, extended service life, effectively reduces production costs, and provides a reliable guarantee for high-temperature industrial applications.

[0039] The third aspect of the present invention provides an application of a graphite crucible in the preparation of electrode materials.

[0040] In the process of preparing electrode materials, as a carrier container, the high-temperature resistance and antioxidant properties of the graphite crucible ensure that the electrode materials are not contaminated during the high-temperature sintering process, the structure is stable, and the electrode performance is improved.

[0041] To enable those skilled in the art to clearly understand the above implementation details and operations of the present application, and to significantly reflect the progressive performance of the embodiments of the present application, the following technical solutions are illustrated by multiple embodiments.

[0042] Example 1 A graphite crucible includes the following parts by weight of preparation raw materials: 58 parts of classified graphite powder, 22 parts of modified carbon fiber, 1.5 parts of polycarbosilane, 1.2 parts of silicon carbide whiskers, 13 parts of binder, and 5 parts of composite antioxidant.

[0043] Example 2 The preparation raw materials of the graphite crucible in this example are basically the same as those in Example 1, except that the parts by weight of the classified graphite powder are 55 parts.

[0044] Example 3 The raw materials for preparing the graphite crucible in this example are basically the same as those in Example 1, except that the weight fraction of the classified graphite powder is 60 parts.

[0045] Example 4 The raw materials for preparing the graphite crucible in this example are basically the same as those in Example 1, except that the weight fraction of the modified carbon fiber is 20 parts.

[0046] Example 5 The raw materials for preparing the graphite crucible in this example are basically the same as those in Example 1, except that the weight fraction of the modified carbon fiber is 25 parts.

[0047] Example 6 The raw materials for preparing the graphite crucible in this example are basically the same as those in Example 1, except that the weight fraction of the polycarbosilane is 2 parts.

[0048] Example 7 The raw materials for preparing the graphite crucible in this example are basically the same as those in Example 1, except that the weight fraction of the polycarbosilane is 1 part.

[0049] Example 8 The raw materials for preparing the graphite crucible in this example are basically the same as those in Example 1, except that the weight fraction of the silicon carbide whiskers is 1.5 parts.

[0050] Example 9 The raw materials for preparing the graphite crucible in this example are basically the same as those in Example 1, except that the weight fraction of the silicon carbide whiskers is 1 part.

[0051] Example 10 A method for preparing a graphite crucible, using the raw materials of Example 1, comprising the following steps: S1. Dry-mix the classified graphite powder, modified carbon fiber, and silicon carbide whiskers at a rotation speed of 60 rpm for 60 min to obtain a dry-mixed material; S2. Mix the binder, polycarbosilane, and compound antioxidant in ethanol, stir for 1 h at a blade linear velocity of 6 m / s, add the dry-mixed material, and then perform planetary ball milling at 400 rpm and continue stirring for 30 min to obtain a mixed slurry; S3. After injecting the slurry into the mold, it is quickly frozen to -40°C and maintained for 12 h, then transferred to a vacuum drying oven and dried at 60°C for 8 h under a vacuum of -0.09 MPa to form a porous preform. Subsequently, curing treatment is carried out. In the initial stage, it is kept at a constant temperature of 150°C for 10 min to preferentially cure the surface resin, then the temperature value is adjusted to 180°C and kept at a constant temperature for 30 min, and the pressure in the mold is maintained at 0.5 MPa. Then, hot pressing final curing is carried out, specifically, it is kept at 170°C for 2 h under a pressure of 8 MPa; the pressure is increased to 14 MPa and the temperature is raised to 210°C and kept at a constant temperature for 3 h; the pressure is decreased to 7 MPa and the temperature is raised to 250°C and kept at a constant temperature for 2 h to obtain a graphite crucible.

[0052] Example 11 A preparation method of a graphite crucible, using the raw materials of Example 3, includes the following steps: S1. The classified graphite powder, modified carbon fiber, and silicon carbide whiskers are dry-mixed at a rotation speed of 80 rpm for 50 min to obtain a dry-mixed material. S2. The binder, polycarbosilane, and compound antioxidant are mixed in ethanol and stirred for 2 h with a blade linear velocity of 5 m / s. After adding the dry-mixed material, planetary ball milling is carried out at 400 rpm and stirring is continued for 30 min to obtain a mixed slurry. S3. After injecting the slurry into the mold, it is quickly frozen to -40°C and maintained for 12 h, then transferred to a vacuum drying oven and dried at 60°C for 8 h under a vacuum of -0.09 MPa to form a porous preform. Subsequently, curing treatment is carried out. In the initial stage, it is kept at a constant temperature of 150°C for 10 min to preferentially cure the surface resin, then the temperature value is adjusted to 180°C and kept at a constant temperature for 30 min, and the pressure in the mold is maintained at 0.5 MPa. Then, hot pressing final curing is carried out, specifically, it is kept at 180°C for 1.5 h under a pressure of 10 MPa; the pressure is increased to 15 MPa and the temperature is raised to 220°C and kept at a constant temperature for 2.5 h; the pressure is decreased to 7 MPa and the temperature is raised to 260°C and kept at a constant temperature for 1.5 h to obtain a graphite crucible.

[0053] Example 12 A preparation method of a graphite crucible, using the raw materials of Example 5, includes the following steps: S1. The classified graphite powder, modified carbon fiber, and silicon carbide whiskers are dry-mixed at a rotation speed of 100 rpm for 30 min to obtain a dry-mixed material. S2. The binder, polycarbosilane, and compound antioxidant are mixed in ethanol and stirred for 3 h with a blade linear velocity of 4 m / s. After adding the dry-mixed material, planetary ball milling is carried out at 400 rpm and stirring is continued for 30 min to obtain a mixed slurry. S3. After injecting the slurry into the mold, it is quickly frozen to -40°C and maintained for 12 h, then transferred to a vacuum drying oven and dried at 60°C for 8 h with a vacuum degree of -0.09 MPa to form a porous preform. Subsequently, curing treatment is carried out. In the initial stage, it is kept at a constant temperature of 150°C for 10 min to preferentially cure the surface resin, then the temperature value is adjusted to 180°C and kept at a constant temperature for 30 min, and the pressure in the mold is maintained at 0.5 MPa. Then, hot pressing final curing is carried out, specifically, it is kept at 185°C for 1 h under a pressure of 12 MPa; the pressure is increased to 16 MPa and the temperature is increased to 230°C and kept for 2 h; the pressure is decreased to 8 MPa and the temperature is increased to 265°C and kept for 1 h to obtain a graphite crucible.

[0054] Comparative Example 1 The preparation method of this comparative example is basically the same as that of Example 10, except that the raw materials do not contain silicon carbide whiskers.

[0055] Comparative Example 2 The preparation method of this comparative example is basically the same as that of Example 10, except that the carbon nanotubes in the modified carbon fiber are removed from the raw materials and replaced with ordinary carbon fiber.

[0056] Comparative Example 3 The preparation method of this comparative example is basically the same as that of Example 10, except that the raw materials do not contain polycarbosilane.

[0057] Comparative Example 4 The preparation method of this comparative example is basically the same as that of Example 10, except that the composite oxidant is a single B 4 C.

[0058] Comparative Example 5 The preparation method of this comparative example is basically the same as that of Example 10, except that the composite oxidant does not contain La-Ce oxide.

[0059] Comparative Example 6 The preparation method of this comparative example is basically the same as that of Example 10, except that the graded graphite powder is replaced with ordinary graphite powder.

[0060] The performance of the graphite crucibles of Examples 10 - 12 and Comparative Examples 1 - 6 was tested, and the results are shown in Table 1.

[0061]

[0062] As can be seen from Example 10 and Comparative Examples 1-2, when the raw materials do not contain silicon carbide whiskers and carbon nanotubes, the bulk density and flexural strength of the graphite crucible decrease sharply. This is because carbon nanotubes can fill microcracks, improving the overall strength and toughness of the material, while silicon carbide whiskers produce a pull-out effect, increasing the fracture work by 3 times, playing a dual role of strengthening and toughening. The synergistic effect of the two significantly improves the mechanical properties of the graphite crucible. At the same time, from the data of lithium battery sintering life and oxidation weight loss at 1000 °C, the graphite crucible containing silicon carbide whiskers and carbon nanotubes exhibits better high-temperature resistance and oxidation resistance, ensuring the stability of the electrode material during high-temperature sintering and the improvement of electrode performance.

[0063] As can be seen from Example 10 and Comparative Example 3, when the raw materials do not contain polycarbosilane, the flexural strength and lithium battery sintering life of the graphite crucible decrease significantly. This is because polycarbosilane can effectively improve the interfacial bonding force of the material and enhance the overall structural stability. Its absence leads to an increase in internal defects of the material, and the mechanical properties and high-temperature stability decrease significantly.

[0064] As can be seen from Example 10 and Comparative Examples 4-5, when the composite oxidant is a single B 4 C, the oxidation weight loss of the graphite crucible increases significantly, indicating that the single B 4 C oxidant cannot effectively inhibit high-temperature oxidation, and the synergistic effect of the composite oxidant is crucial for improving the oxidation resistance. The deficiency of single B4C results in poor stability of the material in a high-temperature environment, affecting its service life. When the La-Ce oxide is missing in the composite oxidant, the oxidation weight loss of the graphite crucible increases significantly. The oxidation resistance of the material in Example 10 is excellent. This may be because B 4 C oxidizes to generate B 2 O 3 liquid phase at temperatures above 600 °C, and Y 2 O 3 forms a YBO 3 crystalline phase with it. The La-Ce oxide promotes the densification of the oxide film, effectively preventing oxygen diffusion, thereby significantly improving the oxidation resistance and further extending the high-temperature service life of the material.

[0065] In addition, it can be seen from the data comparison of Examples 10-12 and Comparative Example 6 that the use of classified graphite powder also has a significant impact on the performance of graphite crucibles. Compared with ordinary graphite powder, classified graphite powder can ensure the uniformity and density of the internal structure of graphite crucibles through a reasonable ratio of fine powder and coarse powder and the preparation process, effectively improving its thermal conductivity and mechanical strength. Therefore, the graphite crucibles prepared with classified graphite powder show more excellent performance in terms of bulk density, flexural strength, high temperature resistance and oxidation resistance. The application of classified graphite powder not only optimizes the microstructure, but also reduces internal defects, enhances the thermal stability and mechanical properties of the material, thus providing more reliable guarantee during the high temperature sintering process and ensuring the efficient and stable operation of electrode materials.

[0066] In the above embodiments, the descriptions of each embodiment have their own emphases. For the parts not detailed or recorded in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0067] The above embodiments are only used to illustrate the technical solutions of the present application, not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of each embodiment of the present application, and should all be included in the protection scope of the present application.

Claims

1. A graphite sagger, characterized in that: The preparation comprises the following raw materials in parts by weight: 55-60 parts of graded graphite powder, 20-25 parts of modified carbon fiber, 1-2 parts of polycarbosilane, 1-1.5 parts of silicon carbide whisker, 12-15 parts of binder, 4.5-6 parts of composite antioxidant; The graded graphite powder comprises fine powder with a particle size of 4-6 μm and coarse powder with a particle size of 18-25 μm, and the mass ratio of the fine powder to the coarse powder is 1:1.2-1.8; The modified carbon fiber is formed by mixing and modifying short carbon fiber and carbon nanotube under the action of a coupling agent, and the mass ratio of the short carbon fiber to the carbon nanotube is 7-9:

1.

2. The graphite sagger according to claim 1, characterized in that: The adhesive is one of epoxy-modified phenolic resin, polyimide resin, polyphenylene sulfide resin, phosphate-based adhesive or isocyanate adhesive.

3. The graphite sagger according to claim 1, characterized in that: The composite antioxidant is a mixture of B4C / Y2O3 composite powder and La-Ce oxide.

4. A method for preparing a graphite sagger according to any one of claims 1 to 3, characterized in that: The following steps are involved: S1. Dry-mixing graded graphite powder, modified carbon fiber and silicon carbide whisker to obtain a dry blend; S2, mixing a binder, polycarbosilane, and a composite antioxidant in ethanol, adding the dry blend and mixing again to obtain a mixed slurry; S3, drying, curing and hot pressing the mixed slurry to obtain a graphite sagger.

5. The method for preparing a graphite sagger according to claim 4, characterized in that: The rotation speed of dry mixing in step S1 is 50-100 rpm and the time is 30-60 min.

6. The method for preparing a graphite sagger according to claim 4, characterized in that: In step S2, the binder, polycarbosilane and composite antioxidant are stirred in ethanol for 1-3 hours at a blade linear speed of 4-6 m / s; The viscosity of the mixed slurry is 1200-1500 Pa·s.

7. The method for preparing a graphite sagger according to claim 4, characterized in that: The hot pressing in step S3 is divided into the following three stages: Keep at 170-185℃ for 1-2h under 8-12MPa pressure; Increase the pressure to 14-16MPa, increase the temperature to 210-230℃ and keep warm for 2-3h; Reduce the pressure to 7-8MPa, increase the temperature to 250-265℃ and keep warm for 1-2h.

8. Use of the graphite sagger according to any one of claims 1 to 3 in preparing electrode materials.

Citation Information

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