High-efficiency cloth cutting equipment

By designing a linked-controlled disconnection device, the problems of poor process connection and inaccurate cutting in traditional equipment are solved, and efficient and accurate fabric cutting and core roller loading and unloading are achieved.

CN120061122AInactive Publication Date: 2025-05-30SHANDONG XIANXIA CLOTHING CO LTD

Patent Information

Application Number
CN202510538970.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-27
Publication Date
2025-05-30
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional fabric breaking equipment has problems such as large area, poor process connection, frequent manual transfer, inaccurate cutting and inconvenient core roller loading and unloading. Especially in the rolling and cutting links, it is easy to cause fabric deformation and low cut quality.

Method used

A high-efficiency cloth breaking equipment is designed, and through the linkage control between the cloth pick-up and the cloth breaking frame, the automatic process of cloth winding, precise positioning, tension cutting and core roller unloading is realized. The spreading structure of double-rolled cloth rollers and high-position support rollers is adopted, combined with dynamic tension control and precision cutting tool system to ensure cutting accuracy and quality.

Benefits of technology

It realizes seamless connection of processes, shortens the working cycle, improves cutting accuracy and equipment efficiency, and is suitable for cutting needs of high-end textiles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides high-efficiency cloth cutting equipment, and relates to the technical field of textile manufacturing. The end, away from the cloth feeding end, of the cloth rolling frame is fixedly in butt joint with the cloth breaking table, and the other end of the cloth breaking table is in butt joint with the cloth receiving disc. A cloth cutting guide frame is fixedly arranged above the cloth cutting table and the cloth collecting disc through a supporting rod. The winding, cutting and discharging functions are integrated, and seamless connection of procedures is achieved through pneumatic and electromagnetic control. The cloth collecting moving frame is guided by the guide groove to move accurately, and a closed-loop operation process of winding, positioning, cutting and discharging is formed in combination with a limiting switch triggering mechanism. The core roller is assembled and disassembled through an intelligent clamping system with linkage of electromagnetic attraction and spring reset, automatic grabbing and releasing can be completed without manual intervention, and the operation period is greatly shortened. Due to the design of the inclined cloth collecting disc and the gravity discharging channel, the material flowing path is further simplified, and the equipment keeps high-efficiency operation in continuous operation.
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Description

Technical Field

[0001] The present invention relates to the technical field of textile manufacturing, and particularly to a high-efficiency cloth cutting device. Background Art

[0002] The cloth cutting device is the core equipment in the processes of greige cloth slitting, finished product cutting, etc., and its performance directly affects production efficiency and product quality. Traditional cloth cutting devices mostly adopt a split structure design, and processes such as winding, cutting, and material collection need to be completed by multiple devices in relay. This not only occupies a large area but also has problems such as poor process connection and frequent manual transfer. Especially in the cloth winding link, although the conventional double-roller pressing mechanism can realize cloth conveying, the forced cloth spreading method of the mechanical pressing roller is likely to cause stretching deformation of elastic fabrics, and longitudinal wrinkles are easily generated due to uneven friction during high-speed operation, resulting in lamination misalignment in the subsequent cutting process. Existing cutting devices mostly rely on manual adjustment of cloth tension, and there is a lack of an active tensioning mechanism during cutting, resulting in burrs at the cut of high-elastic or thin fabrics, making it difficult to meet the strict requirements for cutting accuracy of high-end textiles. In addition, the loading and unloading of the core roller generally adopt pneumatic clamps or manual operations, which have defects such as poor clamping stability and long material change cycle, while traditional unloading mechanisms mostly need to be equipped with independent drive units, which not only increases energy consumption, but also the complex mechanical structure leads to an increase in failure rate and maintenance cost. Summary of the Invention

[0003] The present invention relates to a high-efficiency cloth cutting device, which integrates cloth winding, precise positioning, tension cutting, and core roller unloading into a continuous automated process through the linkage control of the cloth receiving moving frame and the cloth cutting frame.

[0004] The present invention provides a high-efficiency cloth cutting device, which specifically includes: a cloth winding frame; one end of the cloth winding frame away from the incoming cloth is fixedly butted with a cloth cutting table, and the other end of the cloth cutting table is butted with a cloth receiving disc; a cloth cutting guide frame is fixedly arranged above the cloth cutting table and the cloth receiving disc through a support rod; a controller is hung on one side of the cloth cutting guide frame; a cloth receiving cylinder is vertically arranged in the middle at one end of the cloth cutting guide frame away from the cloth winding frame, and the end of the piston rod of the cloth receiving cylinder is fixedly connected with a cloth receiving moving frame, and the cloth receiving moving frame is slidably placed in the cloth cutting guide frame; the cloth receiving moving frame carries a core roller to wind the cloth on the cloth winding frame, moves to the cloth cutting table to cut the cloth, and unloads the core roller after cloth winding on the cloth receiving disc; a gantry-shaped cloth cutting frame is fixedly arranged on the cloth cutting guide frame directly above the cloth cutting table.

[0005] Optionally, two cloth winding rollers are horizontally arranged in parallel on the cloth winding frame, and a motor for driving its rotation is arranged on the cloth winding frame at one end of one of the cloth winding rollers; a supporting roller is arranged at a high position at one end of the cloth winding frame away from the cloth winding rollers, and the supporting roller is used to lift the cloth upward and let it fall and unfold by its own gravity.

[0006] Optionally, a positioning block is provided on the cloth cutting platform at a position corresponding to the position directly below the cloth cutting frame, and the positioning block is the cutting position; an arc-shaped bracket is provided on the cloth cutting platform at one end close to the cloth collecting disk, and the bracket is used to support the core roller when the cloth is to be cut, and the groove edges at both ends of the bracket are rounded structures.

[0007] Optionally, the bottom of the disc groove of the cloth collecting disc is inclined downward from one end close to the cloth cutting platform to the other end.

[0008] Optionally, guide grooves are respectively provided on the inner walls at both ends of the cloth breaking guide frame, and a unloading roller guide block is fixedly provided on the cloth breaking guide frame where the cloth collecting cylinder is located toward the other end; a limit switch is embedded in the guide groove at a position directly above the corresponding bracket, and when the limit switch is triggered, the cloth collecting cylinder stops working.

[0009] Optionally, the cloth collecting and moving frame is a T-shaped structure, the short side end of the cloth collecting and moving frame is fixedly connected to the piston end of the cloth collecting cylinder, and the two ends of the long sides of the cloth collecting and moving frame are respectively fixed with rectangular end guides, the outer ends of the end guides are provided with protrusions that are slidably engaged in corresponding guide grooves, and a long strip-shaped movable hole is vertically penetrated through the end guide, and a clamping rod is vertically provided in the movable hole, and two baffles are fixed on the clamping rod and are respectively placed on the upper and lower sides of the movable hole, and a directional block is provided on the clamping rod between the two baffles and is slidably placed in the movable hole, and the lower end of the clamping rod is vertically slidably sleeved with a clamping block, and an anti-rotation wing is provided at the connection between the clamping rod and the clamping block, and a first spring is mounted on the clamping rod. The clamping block provides a downward thrust all the time, and a clamping head is horizontally provided on the clamping block toward the inside, and the inner end of the clamping head is a chamfered structure inserted into the core roller tube cavity, and a fixed block is fixedly provided in the middle of the upper end of the long side of the cloth collecting and moving frame, and a buffer rod is provided in the cloth collecting and moving frame for vertical sliding, and a slide seat is also mounted on the buffer rod, and the slide seat is slidably connected to the short side of the cloth collecting and moving frame, and a second spring is provided on the buffer rod to provide a thrust for the slide seat to move away from the fixed block, and the left and right ends of the slide seat are respectively connected to pull rods through pin shafts for rotation, and the other end of the pull rod is rotatably connected to the upper end of the clamp rod on the corresponding side. When the slide seat moves toward the end away from the fixed block, the two clamp rods move inwards and clamp the core roller through the clamping block.

[0010] Optionally, a magnetic block is provided on one end of the buffer rod corresponding to the unloading roller guide block, and the magnetic block is made of a magnet. When the piston rod of the cloth collecting cylinder contracts to the extreme position, the magnetic block contacts the unloading roller guide block and squeezes the buffer rod, the second spring is compressed, the two clamping rods are in an outward expansion state, and the core roller is unloaded into the cloth collecting disk.

[0011] Optionally, a ring-shaped electromagnet is mounted on the slide at a position corresponding to the magnetic block. When the cloth collecting and moving frame is unloaded, it moves to the bracket position, and a smooth core roller is placed in the bracket. When the electromagnet is energized, the electromagnet and the magnetic block are attracted to each other, the second spring is compressed, the electromagnet is de-energized, the magnetic block loses its suction, the second spring is reset, and the core roller is clamped and installed.

[0012] Optionally, a cloth cutting cylinder is vertically provided in the middle of the upper end of the cloth cutting frame. The lower end of the piston rod of the cloth cutting cylinder is vertically and fixedly provided with a tool holder. Guide rods are vertically and symmetrically provided upward on the left and right sides of the upper end of the tool holder. The guide rods vertically slide upward through the cloth cutting frame. A cutting knife is vertically provided at the lower end of the tool holder. The cutting knife faces the knife groove in the alignment block. Cloth supporting frames are respectively rotatably connected to the tool holder on the left and right sides of the cutting knife through rotating shafts. A tension spring is provided between the two cloth supporting frames on the left and right. A limiting block is provided on the tool holder inside the cloth supporting frame. The limiting block keeps the two cloth supporting frames in an outward-expanded state. After the limit switch is triggered, the piston rod of the cloth cutting cylinder is pushed downward, the tool holder moves downward, the lower ends of the cloth supporting frames first contact the cloth, and expand outward to tighten the cloth to both sides. The cutting knife contacts the cloth and cooperates with the alignment block to cut the cloth.

[0013] The present invention provides a high-efficiency cloth cutting device, which has the following beneficial effects: The present invention integrates functions of winding, cutting, and unloading, and realizes seamless connection of processes through pneumatic and electromagnetic control. The cloth receiving and moving frame moves precisely under the guidance of the guide groove, and combined with the limit switch triggering mechanism, a closed-loop operation process of "coiling - positioning - cutting - unloading" is formed. The loading and unloading of the core roller adopt an intelligent clamping system with electromagnetic suction and spring reset linkage, which can complete automatic grasping and releasing without manual intervention, greatly shortening the operation cycle. The design of the inclined cloth receiving disc and the gravity unloading channel further simplifies the material flow path, enabling the device to maintain high-efficiency operation during continuous operation.

[0014] In the present invention, the double cloth winding rollers cooperate with the high-position cloth supporting roller to form a unique cloth spreading structure. The cloth is naturally dropped and unfolded by its own weight, effectively eliminating the problems of stretching deformation and wrinkles caused by the traditional pressure roller process. The cutting device innovatively introduces a dynamic tension control mechanism. The cloth supporting frame actively expands outward and tightens the cloth before cutting. Combined with the precision cutting knife system with vertical guidance, it ensures that the cutting section is flat and free of burrs. The precise matching design of the alignment block and the knife groove controls the cutting position deviation within an extremely low range, especially suitable for the processing of high-end fabrics with strict requirements for cutting quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly introduced below.

[0016] The accompanying drawings in the following description only relate to some embodiments of the present invention, and do not limit the present invention.

[0017] In the accompanying drawings: Figure 1 The first axonometric structure diagram of the present invention is shown; Figure 2 The second axonometric structure diagram of the present invention is shown; Figure 3 The axonometric structure diagram with one side of the cloth cutting guide frame of the present invention removed is shown; Figure 4 shows the enlarged structure diagram of part A in the present invention; Figure 3 in the present invention; Figure 5 shows the axonometric structure diagram of the cloth receiving and moving frame part of the present invention; Figure 6 shows the axonometric structure diagram of the disassembled state of the cloth receiving and moving frame part of the present invention; Figure 7 shows the axonometric structure diagram of the cloth cutting frame part of the present invention; Figure 8 shows the axonometric structure diagram of the cloth winding frame, cloth cutting table, cloth receiving tray and cloth cutting guide frame parts of the present invention. Drawing

[0018] 1. Cloth winding frame; 101. Motor; 102. Cloth winding roller; 103. Supporting roller; 2. Cloth cutting table; 201. Alignment block; 202. Bracket; 3. Cloth receiving tray; 4. Cloth cutting guide frame; 401. Guide groove; 402. Unloading roller guide block; 403. Limit switch; 5. Controller; 6. Cloth receiving cylinder; 7. Cloth receiving and moving frame; 701. End guide member; 7011. Movable hole; 7012. Protrusion; 702. Clamping rod; 7021. Retaining disc; 7022. First spring; 7023. Orientation block; 703. Clamping block; 7031. Clamping head; 704. Fixed block; 705. Buffer rod; 7051. Magnetic stopper; 706. Second spring; 707. Slide seat; 7071. Pull rod; 7072. Electromagnet; 8. Cloth cutting frame; 801. Cloth cutting cylinder; 802. Knife seat; 803. Cutter; 804. Cloth supporting frame; 805. Tension spring; 806. Limit block; 807. Guide rod; 9. Core roller. Detailed implementation manners

[0019] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the drawings of the embodiments of the present invention. Obviously, the described embodiments are some but not all of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the described embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.

[0020] Please refer to Figures 1 to 8 : Embodiment 1: The present invention provides a high-efficiency cloth cutting device, including: a cloth winding rack 1; one end of the cloth winding rack 1 away from the incoming cloth is fixedly butted with a cloth cutting table 2, and the other end of the cloth cutting table 2 is butted with a cloth receiving tray 3; a cloth cutting guide frame 4 is fixedly arranged above the cloth cutting table 2 and the cloth receiving tray 3 through a support rod; a controller 5 is hung on one side of the cloth cutting guide frame 4; a cloth receiving air cylinder 6 is vertically arranged in the middle of the end of the cloth cutting guide frame 4 away from the cloth winding rack 1, and the end of the piston rod of the cloth receiving air cylinder 6 is fixedly connected with a cloth receiving moving frame 7, and the cloth receiving moving frame 7 is slidably placed in the cloth cutting guide frame 4; the cloth receiving moving frame 7 carries a core roller 9 to wind the cloth on the cloth winding rack 1, moves to the cloth cutting table 2 to cut the cloth, and unloads the core roller 9 after winding the cloth on the cloth receiving tray 3; a cloth cutting frame 8 in the shape of a portal frame is fixedly arranged on the cloth cutting guide frame 4 directly above the cloth cutting table 2.

[0021] Among them, two cloth winding rollers 102 are horizontally arranged in parallel on the cloth winding rack 1, and a motor 101 for driving the rotation of one of the cloth winding rollers 102 is arranged on the cloth winding rack 1 at one end of the cloth winding roller 102; a supporting roller 103 is arranged at a high position at one end of the cloth winding rack 1 away from the cloth winding roller 102, and the supporting roller 103 is used to lift the cloth upward and let it fall and unfold by its own gravity.

[0022] Among them, a positioning block 201 is arranged at a position on the cloth cutting table 2 corresponding to directly below the cloth cutting frame 8, and the positioning block 201 is the cutting position; an arc-shaped supporting groove 202 is arranged at one end of the cloth cutting table 2 close to the cloth receiving tray 3, and the supporting groove 202 is used to support the core roller 9 when cutting the cloth to be cut, and the two ends of the supporting groove 202 are both in a rounded corner structure.

[0023] Among them, the bottom of the tray groove of the cloth receiving tray 3 is inclined downward from one end close to the cloth cutting table 2 to the other end.

[0024] Among them, guide grooves 401 are respectively arranged on the inner side walls at the left and right ends of the cloth cutting guide frame 4, and an unloading roller guide block 402 is fixedly arranged on the cloth cutting guide frame 4 at the position where the cloth receiving air cylinder 6 is located and faces the other end; a limit switch 403 is embedded at a position in the guide groove 401 corresponding to directly above the supporting groove 202, and after the limit switch 403 is triggered, the cloth receiving air cylinder 6 stops working.

[0025] Among them, the cloth receiving and moving frame 7 is in a T-shaped structure. The end of the short side of the cloth receiving and moving frame 7 is fixedly connected to the piston end of the cloth receiving cylinder 6. At both ends of the long side of the cloth receiving and moving frame 7, rectangular parallelepiped-shaped end guide members 701 are fixedly provided respectively. A protrusion 7012 is provided at the outer end of the end guide member 701 and is slidably clamped in the corresponding guide groove 401. A long strip-shaped moving hole 7011 is vertically penetrated through the end guide member 701. A clamping rod 702 is vertically arranged in the moving hole 7011. Two retaining discs 7021 are fixedly provided on the clamping rod 702 and are respectively located on the upper and lower sides of the moving hole 7011. A directional block 7023 is arranged on the clamping rod 702 between the two retaining discs 7021 and is slidably placed in the moving hole 7011. The lower end of the clamping rod 702 is vertically and slidably sleeved with a clamping block 703. An anti-rotation fin is provided at the connection between the clamping rod 702 and the clamping block 703. A first spring 7022 is sleeved on the clamping rod 702 to provide a downward thrust for the clamping block 703 all the time. A clamping head 7031 is horizontally arranged towards the inner side on the clamping block 703. The inner end of the clamping head 7031 is in a chamfered structure and is inserted into the tube cavity of the core roller 9. A fixed block 704 is fixedly provided in the middle of the upper end of the long side of the cloth receiving and moving frame 7. A buffer rod 705 is vertically slidably arranged in the cloth receiving and moving frame 7. A sliding seat 707 is also sleeved on the buffer rod 705. The sliding seat 707 is slidably clamped on the short side of the cloth receiving and moving frame 7. A second spring 706 is arranged on the buffer rod 705 to provide a thrust for the sliding seat 707 to move away from the fixed block 704. The left and right ends of the sliding seat 707 are respectively rotatably connected to a pull rod 7071 through a pin shaft. The other end of the pull rod 7071 is rotatably connected to the upper end of the corresponding clamping rod 702. When the sliding seat 707 moves towards the end away from the fixed block 704, the two clamping rods 702 move inwards and clamp the core roller 9 through the clamping block 703.

[0026] Among them, a magnetic stopper 7051 is provided at one end of the buffer rod 705 corresponding to the unloading roller guide block 402. The magnetic stopper 7051 is made of a magnet. When the piston rod of the cloth receiving cylinder 6 contracts to the limit position, the magnetic stopper 7051 contacts and presses the buffer rod 705 with the unloading roller guide block 402. The second spring 706 is compressed, and the two clamping rods 702 are in an outward-expanded state. The core roller 9 is unloaded into the cloth receiving tray 3.

[0027] Among them, a cloth cutting cylinder 801 is vertically arranged at the middle of the upper end of the cloth cutting frame 8, and a knife seat 802 is vertically fixed at the lower end of the piston rod of the cloth cutting cylinder 801. A guide rod 807 is vertically arranged upwardly and symmetrically at the upper end of the knife seat 802. The guide rod 807 slides vertically upward through the cloth cutting frame 8. A cutter 803 is vertically arranged at the lower end of the knife seat 802. The cutter 803 is opposite to the knife groove in the alignment block 201. The knife seats 802 on the left and right sides of the cutter 803 are respectively connected to the cloth support frame through a rotating shaft. 804, a tension spring 805 is provided between the left and right cloth-supporting frames 804, and a limit block 806 is provided on the knife seat 802 on the inner side of the cloth-supporting frame 804. The limit block 806 keeps the two cloth-supporting frames 804 in an outwardly expanded state. After the limit switch 403 is triggered, the piston rod of the cloth-breaking cylinder 801 is pushed downward, and the knife seat 802 moves downward. The lower end of the cloth-supporting frame 804 first contacts the cloth and expands outward to tighten the cloth to both sides. The cutting knife 803 contacts the cloth and cooperates with the positioning block 201 to cut the cloth.

[0028] Embodiment 2, on the basis of embodiment 1, a ring-shaped electromagnet 7072 is mounted on the slide 707 at a position corresponding to the magnetic block 7051, and when the cloth collecting and transferring frame 7 is unloaded, it moves to the position of the bracket 202, and a smooth core roller 9 is placed in the bracket 202. When the electromagnet 7072 is energized, the electromagnet 7072 and the magnetic block 7051 are attracted to each other, the second spring 706 is compressed, the electromagnet 7072 is de-energized, the magnetic block 7051 loses its suction, the second spring 706 is reset, and the core roller 9 is clamped and installed.

[0029] The following is a further explanation and description of the functions of each structure in the above content: The cloth rolling frame 1 adopts a parallel arrangement structure of double cloth rolling rollers 102, one of which is driven by a motor 101 to provide active traction for the cloth, and the other cloth rolling roller 102 is used as a driven roller to form a double roller clamping system to ensure the smoothness of cloth transportation. The support roller 103 away from the cloth rolling roller 102 is set at a high position, and the cloth is lifted up and then falls naturally, and the cloth's own gravity is used to achieve unfolding and flattening. This design replaces the traditional pressing roller mechanism, simplifies the structure and reduces the risk of cloth stretching and deformation.

[0030] The alignment block 201 set on the cloth cutting table 2 serves as a cutting reference point, and its internal knife groove forms a precise vertical cutting path with the cutter 803. The arc groove surface design of the bracket 202 (rounded corners R≥3mm at both ends) matches the curvature of the outer wall of the core roller 9, providing stable support for the core roller 9 during the cutting process, and reducing the movement resistance through low-friction surface treatment (Ra≤1.6μm). In particular, the end of the bracket 202 and the inclined disc groove of the cloth receiving disc 3 (inclination angle θ=5°-8°) form a gravity unloading channel, so that the cut core roller 9 can automatically slide into the storage area of ​​the cloth receiving disc 3 along the inclined surface.

[0031] The guide groove 401 extends along both sides of the cloth-breaking guide frame 4. Through the sliding fit between the protrusion 7012 of the end guide 701 and the guide groove 401, the linear movement trajectory of the cloth-receiving and moving frame 7 is constrained. When the cloth-receiving and moving frame 7 drives the core roller 9 to move directly above the support groove 202, the limit switch 403 embedded in the guide groove 401 triggers a signal to control the cloth-receiving cylinder 6 to stop advancing and start the cloth-breaking cylinder 801. When the piston rod of the cloth-receiving cylinder 6 is fully retracted, the magnetic stopper 7051 is squeezed and contacted with the unloading roller guide block 402, forcing the buffer rod 705 to compress the second spring 706. At this time, the clamping rod 702 expands outward to release the core roller 9.

[0032] The T-shaped cloth-receiving and moving frame 7 is initially positioned by embedding the chamfer structure (angle α = 30°) of the clamping head 7031 into the lumen of the core roller 9. The first spring 7022 continuously applies a downward pressure (pre-tightening force F 1 = 15 - 20 N) to ensure that the clamping block 703 is in close contact with the end face of the core roller 9. When the electromagnet 7072 of the sliding seat 707 is energized (working voltage DC24V), a magnetic attraction force (attraction force F 2 ≥ 50 N) is generated with the magnetic stopper 7051, overcoming the elastic force of the second spring 706 to expand the clamping rod 702 outward. At this time, the empty core roller 9 can be loaded; after power-off, the second spring 706 resets (stroke S = 10 mm), and the clamping rod 702 is retracted and clamped through the linkage of the pull rod 7071. The anti-rotation fin design (cross-section is D-shaped) of the buffer rod 705 effectively prevents circumferential deviation during the clamping process.

[0033] When the cloth-breaking cylinder 801 drives the knife holder 802 to press down, the lower end of the cloth-supporting frame 804 first contacts the cloth, and under the combined action of the tension spring 805 and the limit block 806, it expands outward (expansion angle β = 15° - 20°) to laterally tension the cloth on both sides of the cutting point (tension T = 5 - 8 N). The guide rod 807 is made of chrome-plated hard steel and forms a double-column guiding system with the linear bearing on the cloth-breaking frame 8 to ensure that the cutting knife 803 cuts the cloth along a vertical path. In particular, the clearance δ between the cutting edge of the cutting knife 803 and the knife groove of the alignment block 201 is ≤ 0.05 mm, achieving burr-free cutting (applicable to fabrics with a thickness of 0.5 - 3 mm).

[0034] The whole set of equipment realizes the control of the action timing through the controller 5: after the cloth-receiving and moving frame 7 winds the cloth to the set length, the limit switch 403 synchronously triggers the cloth-receiving cylinder 6 to stop and the cloth-breaking cylinder 801 to start, completing a full-automatic cycle of "winding - positioning - cutting - unloading". The efficiency is increased by more than 40% compared with traditional equipment, and the cutting accuracy is stably within the range of ±0.5 mm.

[0035] Working principle: The operator places the hollow core roller 9 on the supporting groove 202 of the cloth-breaking table 2. The controller 5 drives the cloth-receiving cylinder 6 to push the cloth-receiving moving frame 7 to move along the guide groove 401 to directly above the supporting groove 202. At this time, the electromagnet 7072 of the sliding seat 707 is energized to generate a magnetic suction force, adsorbing the magnetic stopper 7051 to compress the second spring 706. The linkage pull rod 7071 drives the clamping rod 702 to expand outwards. The chamfer structure of the clamping head 7031 is aligned with the lumen of the core roller 9 and pressed downwards. The first spring 7022 pushes the clamping block 703 to closely fit with the end face of the core roller 9. Subsequently, the electromagnet 7072 is powered off, and the second spring 706 resets to make the clamping rod 702 retract inwards to lock the core roller 9. The cloth-receiving moving frame 7 carries the core roller 9 back above the cloth-winding rack 1, and the cloth-winding roller 102 is driven by the motor 101 to rotate synchronously with the core roller 9 to realize automatic cloth winding.

[0036] First, the operator winds the front end of the cloth around the high-position supporting roller 103 and then it naturally drops to above the cloth-winding roller 102 and is wound around the core roller 9 between the two cloth-winding rollers 102. After starting the controller 5, the motor 101 drives the active cloth-winding roller 102 to rotate, driving the core roller 9 to rotate and wind the cloth. Under the action of the first spring 7022, it can ensure that the core roller 9 is always in contact with the cloth-winding roller 102 during the winding process, ensuring the smooth progress of the winding.

[0037] When the cloth is wound to the preset length, the cloth-receiving moving frame 7 carries the fully loaded core roller 9 and moves along the guide groove 401 to above the supporting groove 202 of the cloth-breaking table 2. The limit switch 403 in the guide groove 401 triggers a signal, the cloth-receiving cylinder 6 stops advancing and the cloth-breaking cylinder 801 is started. The tool holder 802 of the cloth-breaking frame 8 is vertically pressed down under the guidance of the guide rod 807. The lower end of the cloth-supporting frame 804 first contacts the cloth and expands outwards to an angle of 15° - 20° under the action of the tension spring 805 and the limit block 806, laterally tensioning the cloth on both sides of the cutting point. The cutter 803 then cuts into the tool slot of the alignment block 201 to complete high-precision cutting.

[0038] After cutting is completed, the piston rod of the cloth-receiving cylinder 6 contracts, and the cloth-receiving moving frame 7 carries the cut core roller 9 and moves to above the cloth-receiving tray 3. When the piston rod contracts to the limit position, the magnetic stopper 7051 contacts and presses the buffer rod 705 against the unloading roller guide block 402, forcing the second spring 706 to compress, and the clamping rod 702 expands outwards to release the core roller 9. The core roller 9 slides into the storage area along the inclined trough of the cloth-receiving tray 3. At this time, the cloth-receiving moving frame 7 automatically returns to the supporting groove 202 to load a new core roller 9 and enters the next working cycle.

[0039] In this article, the following points need attention: 1. The attached drawings of the embodiments of the present invention only relate to the structures involved in the embodiments of the present invention, and other structures can refer to the general design.

[0040] 2. Without conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other to obtain new embodiments.

[0041] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention.

Claims

1. A highly efficient cloth cutting device, comprising: A cloth rolling frame (1); the end of the cloth rolling frame (1) away from the cloth feeding is fixedly connected to the cloth cutting table (2), and the other end of the cloth cutting table (2) is connected to the cloth receiving disk (3); it is characterized in that a cloth cutting guide frame (4) is fixedly provided above the cloth cutting table (2) and the cloth receiving disk (3) through a support rod; a controller (5) is hung on one side of the cloth cutting guide frame (4); a cloth collecting cylinder (6) is vertically provided at the middle of the end of the cloth cutting guide frame (4) away from the cloth rolling frame (1), and the end of the piston rod of the cloth collecting cylinder (6) is fixedly connected to a cloth collecting moving frame (7), and the cloth collecting moving frame (7) is slidably placed in the cloth cutting guide frame (4); the cloth collecting moving frame (7) carries a core roller (9) to roll up the cloth on the cloth rolling frame (1), and moves to the cloth cutting table (2) to cut the cloth, and unloads the core roller (9) after rolling up the cloth on the cloth receiving disk (3); a door frame-shaped cloth cutting frame (8) is fixedly provided on the cloth cutting guide frame (4) directly above the cloth cutting table (2).

2. A high-efficiency cloth cutting device according to claim 1, characterized in that: The cloth rolling frame (1) is provided with two cloth rolling rollers (102) arranged horizontally and parallel to each other, wherein a motor (101) for driving the cloth rolling roller (102) to rotate is provided on the cloth rolling frame (1) at one end of the cloth rolling roller (102); a support roller (103) is provided at a high position at one end of the cloth rolling frame (1) away from the cloth rolling roller (102), and the support roller (103) is used to lift the cloth upwards so that the cloth falls and unfolds by its own gravity.

3. The high-efficiency cloth cutting device according to claim 1, characterized in that: A positioning block (201) is provided on the cloth cutting platform (2) at a position corresponding to the position directly below the cloth cutting frame (8), and the positioning block (201) is a cutting position; an arc-shaped bracket (202) is provided on one end of the cloth cutting platform (2) close to the cloth collecting plate (3), and the bracket (202) is used to support the core roller (9) when the cloth is to be cut, and both ends of the bracket (202) have rounded corner structures.

4. The high-efficiency cloth cutting device according to claim 1, characterized in that: The bottom of the disc groove of the cloth collecting disc (3) is inclined downward from one end close to the cloth cutting platform (2) to the other end.

5. The high-efficiency cloth cutting device according to claim 3, characterized in that: Guide grooves (401) are respectively provided on the inner side walls at the left and right ends of the cloth cutting guide frame (4); a discharge roller guide block (402) is fixedly provided on the cloth cutting guide frame (4) at the position where the cloth collecting cylinder (6) is located toward the other end; a limit switch (403) is embedded in the guide groove (401) at a position just above the bracket (202); when the limit switch (403) is triggered, the cloth collecting cylinder (6) stops working.

6. The high-efficiency cloth cutting device according to claim 5, characterized in that: The cloth collecting and moving frame (7) is a T-shaped structure. The short side end of the cloth collecting and moving frame (7) is fixedly connected to the piston end of the cloth collecting cylinder (6). The two ends of the long side of the cloth collecting and moving frame (7) are respectively fixedly provided with rectangular end guides (701). The outer end of the end guide (701) is provided with a protrusion (7012) which is slidably engaged in the corresponding guide groove (401). The end guide (701) is vertically penetrated by a long strip-shaped movable hole (7011). The movable hole (7011) is vertically provided with a clamping rod (702) ), two baffles (7021) are fixedly provided on the clamping rod (702) and are respectively placed on the upper and lower sides of the movable hole (7011), and a directional block (7023) is provided on the clamping rod (702) between the two baffles (7021) and is slidably placed in the movable hole (7011), and the lower end of the clamping rod (702) is vertically slidably sleeved with a clamping block (703), and an anti-rotation wing is provided at the connection between the clamping rod (702) and the clamping block (703), and a first spring (7022) is sleeved on the clamping rod (702) to clamp the clamping rod. The holding block (703) provides a downward thrust all the time. A clamping head (7031) is horizontally arranged on the clamping block (703) toward the inside. The inner end of the clamping head (7031) is a chamfered structure inserted into the tube cavity of the core roller (9). A fixed block (704) is fixedly arranged in the middle of the upper end of the long side of the cloth collecting and moving frame (7). A buffer rod (705) is vertically slidably arranged in the cloth collecting and moving frame (7). A slide seat (707) is also mounted on the buffer rod (705). The slide seat (707) is slidably connected to the short side of the cloth collecting and moving frame (7). A second spring (706) is provided on the buffer rod (705) to provide a thrust for the slide (707) to move away from the fixed block (704). The left and right ends of the slide (707) are rotatably connected to pull rods (7071) via pins. The other end of the pull rod (7071) is rotatably connected to the upper end of the clamping rod (702) on the corresponding side. When the slide (707) moves toward the end away from the fixed block (704), the two clamping rods (702) move inward and clamp the core roller (9) via the clamping block (703).

7. The high-efficiency cloth cutting device according to claim 6, characterized in that: A magnetic stopper (7051) is provided on one end of the buffer rod (705) corresponding to the unloading roller guide block (402). The magnetic stopper (7051) is made of a magnet. When the piston rod of the cloth collecting cylinder (6) is retracted to the limit position, the magnetic stopper (7051) contacts the unloading roller guide block (402) and squeezes the buffer rod (705), the second spring (706) is compressed, the two clamping rods (702) are in an outward expansion state, and the core roller (9) is discharged into the cloth collecting disk (3).

8. The high-efficiency cloth cutting device according to claim 7, characterized in that: An annular electromagnet (7072) is mounted on the slide (707) at a position corresponding to the magnetic stop (7051). When the cloth collecting and moving frame (7) is unloaded, it moves to the position of the bracket (202). A smooth core roller (9) is placed in the bracket (202). When the electromagnet (7072) is energized, the electromagnet (7072) and the magnetic stop (7051) are attracted to each other, the second spring (706) is compressed, the electromagnet (7072) is de-energized, the magnetic stop (7051) loses its suction force, the second spring (706) is reset, and the core roller (9) is clamped and installed.

9. The high-efficiency cloth cutting device according to claim 5, characterized in that: A cloth-breaking cylinder (801) is vertically provided at the middle of the upper end of the cloth-breaking rack (8); a knife seat (802) is vertically fixed at the lower end of the piston rod of the cloth-breaking cylinder (801); a guide rod (807) is vertically upwardly provided at the upper end of the knife seat (802) symmetrically and vertically; the guide rod (807) vertically slides upwardly through the cloth-breaking rack (8); a cutter (803) is vertically provided at the lower end of the knife seat (802); the cutter (803) is opposite to the knife groove in the alignment block (201); and the knife seats (802) on the left and right sides of the cutter (803) are rotatably connected to the cloth-supporting rack via a rotating shaft. (804), a tension spring (805) is provided between the left and right cloth support frames (804), and a limit block (806) is provided on the knife seat (802) inside the cloth support frame (804), and the limit block (806) keeps the two cloth support frames (804) in an outward expansion state. After the limit switch (403) is triggered, the piston rod of the cloth cutting cylinder (801) is pushed downward, the knife seat (802) moves downward, and the lower end of the cloth support frame (804) first contacts the cloth and expands outward to tighten the cloth to both sides, and the cutting knife (803) contacts the cloth and cooperates with the positioning block (201) to cut the cloth.

Citation Information

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