Device for manufacturing carbon cloth bearing plate

Abstract

The utility model discloses equipment for manufacturing a carbon cloth bearing plate, and relates to the technical field of carbon cloth processing equipment, the equipment comprises a layering platform, a driving assembly, a layering assembly, a gluing assembly, a cutting assembly and a clamping assembly, the driving assembly is arranged at the side end of the layering assembly, the layering assembly is arranged on the layering platform, and the gluing assembly is arranged on the clamping assembly. The driving assembly drives the layer laying assembly to reciprocate above the layer laying platform, the gluing assembly is arranged on the layer laying assembly and located on the layer laying platform, the cutting assembly is arranged on the layer laying assembly, and the clamping assembly is arranged at the side end of the layer laying platform; the layering assembly comprises a layering rack, a carbon cloth releasing roller shaft, a driving roller shaft, a driven roller shaft, a carbon cloth pressing roller and a carbon cloth pressing air cylinder, the layering rack is installed on the driving assembly, the carbon cloth releasing roller shaft is rotationally arranged on the layering rack, the driving roller shaft and the driven roller shaft are rotationally installed on the layering rack, the carbon cloth pressing air cylinder is fixedly installed on the layering rack, and the carbon cloth pressing air cylinder is fixedly installed on the carbon cloth releasing roller shaft. According to the carbon cloth laying and gluing device, automatic laying and gluing operation on carbon cloth can be achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of carbon cloth processing equipment, in particular to equipment for manufacturing a carbon cloth bearing plate. Background Art

[0002] In the production process of a carbon cloth bearing plate, the carbon cloth bearing plate is formed by laminating multiple layers of carbon cloth together with resin glue and then curing and shaping through a hot press. First, the coiled carbon cloth needs to be cut into a predetermined length according to requirements, then laid flat on a platform, and then resin glue is sprayed on the surface of the carbon cloth to ensure that the entire surface of the carbon cloth is covered with glue and the glue amount on the entire surface is uniform. When the resin glue amount on the surface of the first layer of carbon cloth is evenly coated, the operations of the second layer and the third layer of carbon cloth are sequentially cycled until the required number of carbon cloth layers is completed. Therefore, the following problems exist in the carbon cloth processing in the prior art: First, the processing steps in the prior art require the assistance of multiple people for operation, resulting in a high labor cost; Second, the efficiency of manual glue application is low, and it is easy to have uneven glue application. Content of the Utility Model

[0003] The purpose of the utility model is to provide equipment for manufacturing a carbon cloth bearing plate in view of the deficiencies existing in the prior art.

[0004] The equipment for manufacturing a carbon cloth bearing plate includes a laying platform, and further includes a driving component, a laying component, a glue application component, a cutting component, and a clamping component. The driving component is arranged at the side end of the laying component, the laying component is arranged on the laying platform, the driving component drives the laying component to reciprocate above the laying platform, the glue application component is arranged on the laying component and is located on the laying platform, the cutting component is arranged on the laying component, and the clamping component is arranged at the side end of the laying platform; the laying component includes a laying frame, a carbon cloth release roller shaft, a driving roller shaft, a driven roller shaft, a carbon cloth pressing roller, and a carbon cloth pressing air cylinder. The laying frame is installed on the driving component, the carbon cloth release roller shaft is rotatably arranged on the laying frame, the driving roller shaft and the driven roller shaft are rotatably installed on the laying frame, the carbon cloth pressing air cylinder is fixedly installed on the laying frame, the output end of the carbon cloth pressing air cylinder is arranged vertically downward, and the carbon cloth pressing roller shaft is rotatably arranged at the output end of the carbon cloth pressing air cylinder.

[0005] In some embodiments, the driving component includes a driving motor, a driving guide rail, and a driving guide member. The driving guide rail is arranged at the side end of the laying platform, a driving rack is arranged on the side wall of the driving guide rail, a sliding groove that fits with the driving guide rail is arranged on the driving guide member, the driving guide member is slidably arranged on the driving guide rail, the laying frame is installed on the driving guide member, the driving motor is fixedly installed on the laying frame, a gear that meshes with the driving rack is arranged at the output end of the driving motor, and starting the driving motor drives the driving guide member to slide on the driving guide rail.

[0006] In some embodiments, the axes of the driving roller shaft and the driven roller shaft are arranged parallel to each other, and the driven roller shaft is arranged above the driving roller shaft.

[0007] In some embodiments, two driving roller shafts and two driven roller shafts are respectively provided, and the two driving roller shafts and the driven roller shafts are respectively arranged at intervals on the laying frame.

[0008] In some embodiments, the cutting assembly is arranged between the two driven roller shafts.

[0009] In some embodiments, a carbon cloth supporting assembly is further included. The carbon cloth supporting assembly includes a carbon cloth supporting plate, a carbon cloth guiding rod and a supporting plate cylinder. The supporting plate cylinder drives the carbon cloth guiding rod to move the carbon cloth supporting plate towards the clamping assembly.

[0010] In some embodiments, pressing mounting frames are arranged on both sides of the carbon cloth pressing roller. The carbon cloth pressing roller is rotationally matched with the pressing mounting frames. The carbon cloth pressing cylinder is arranged vertically on the laying frame, and the carbon cloth pressing cylinder controls the carbon cloth pressing roller to move in the vertical direction.

[0011] In some embodiments, the glue coating assembly includes a glue coating driving slide, a glue coating feeding pipe and a glue spraying head. The glue coating driving slide is arranged horizontally on the laying frame. The glue coating feeding pipe is installed at the output end of the glue coating driving slide. The glue spraying head is installed at the lower end of the glue coating feeding pipe and is communicated with the glue coating feeding pipe. The glue coating driving slide controls the glue spraying head to slide horizontally.

[0012] In some embodiments, the clamping assembly includes a clamping lifting cylinder, a clamping mounting frame and clamping claws. The clamping lifting cylinder is arranged vertically at the side end of the laying platform. The clamping mounting frame is arranged at the upper end of the clamping lifting cylinder. A plurality of clamping claws are arranged, and the plurality of clamping claws are arranged on the clamping mounting frame. The clamping lifting cylinder controls the clamping claws to move in the vertical direction.

[0013] In some embodiments, the laying assembly further includes a guiding roller shaft, which is rotatably installed on the laying frame and is located at the side end of the carbon cloth releasing roller shaft.

[0014] The advantages of the present utility model compared with the prior art are as follows:

[0015] In this solution, a laying platform, a driving component, a laying component, a glue - applying component, a cutting component, and a clamping component are provided. The driving component controls the reciprocating movement of the laying component to lay carbon cloth reciprocally. The glue - applying component performs glue - applying operations on the laid carbon cloth. The cutting component cuts the carbon cloth, and the clamping component clamps the carbon cloth. By the reciprocating movement of the driving component to lay multiple layers of carbon cloth, the automated processing operation of the carbon cloth bearing plate can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a three - dimensional structure schematic diagram of the present application;

[0017] Figure 2 is a side view of the present application;

[0018] Figure 3 is Figure 1 an enlarged structure schematic diagram of part A in

[0019] Figure 4 is Figure 1 an enlarged structure schematic diagram of part B in

[0020] Figure 5 is Figure 1 an enlarged structure schematic diagram of part C in

[0021] Figure 6 is Figure 2 an enlarged schematic diagram of part D in

[0022] Reference numerals: 1, laying platform; 2, driving component; 21, driving motor; 22, driving guide rail; 23, driving guide member; 24, driving rack; 3, laying component; 31, laying frame; 32, carbon cloth release roller shaft; 33, driving roller shaft; 34, driven roller shaft; 35, carbon cloth pressing roller; 351, pressing mounting frame; 36, carbon cloth pressing cylinder; 37, guiding roller shaft; 4, glue - applying component; 41, glue - applying driving slide; 42, glue - applying feed pipe; 43, glue - spraying head; 5, cutting component; 6, clamping component; 61, clamping lifting cylinder; 62, clamping mounting frame; 63, clamping gripper; 7, carbon cloth support plate; 71, carbon cloth guiding rod; 72, support plate cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Combined with the attached Figure 1-6As shown in the figure, the equipment for manufacturing a carbon cloth bearing plate includes a laying platform 1, and also includes a driving component 2, a laying component 3, a glue coating component 4, a cutting component 5, and a clamping component 6. The driving component 2 is arranged at the side end of the laying component 3. The laying component 3 is arranged on the laying platform 1. The driving component 2 drives the laying component 3 to reciprocate above the laying platform 1. The glue coating component 4 is arranged on the laying component 3 and is located on the laying platform 1. The cutting component 5 is arranged on the laying component 3. The clamping component 6 is arranged at the side end of the laying platform 1. By setting the driving component 2, the laying component 3 is controlled to reciprocate to lay the carbon cloth reciprocally. The glue coating component 4 is used to perform glue coating operation on the laid carbon cloth. The carbon cloth is cut by the set cutting component 5, and the carbon cloth is clamped by the clamping component 6.

[0024] Optionally, the cutting component 5 in this solution is provided with a cutting knife at its lower end, and during assembly, it is slidably arranged on a cross beam on the laying rack 31. When the carbon cloth is laid to the specified length, the staff pushes the cutting component 5 to cut the carbon cloth with the cutting knife on it. Additionally, a transverse driving device can also be arranged on the laying rack 31. This driving device can adopt a lead screw structure or a cylinder structure, and the driving structure is used to automatically drive the cutting component 5 to cut the carbon cloth.

[0025] The laying component 3 includes a laying rack 31, a carbon cloth release roller 32, a driving roller 33, a driven roller 34, and a carbon cloth pressing roller 35. The laying rack 31 is installed on the driving component 2. The carbon cloth release roller 32 is rotatably arranged on the laying rack 31. The driving roller 33 and the driven roller 34 are rotatably installed on the laying rack 31. The carbon cloth pressing cylinder 36 is fixedly installed on the laying rack 31. The output end of the carbon cloth pressing cylinder 36 is arranged vertically downward. The carbon cloth pressing roller 35 is rotatably arranged at the output end of the carbon cloth pressing cylinder 36.

[0026] In some embodiments, the driving component 2 includes a driving motor 21, a driving guide rail 22, and a driving guide member 23. The driving guide rail 22 is arranged at the side end of the laying platform 1. A driving rack 24 is arranged on the side wall of the driving guide rail 22. A chute that fits with the driving guide rail 22 is arranged on the driving guide member 23. The driving guide member 23 is slidably arranged on the driving guide rail 22. The laying rack 31 is installed on the driving guide member 23. The driving motor 21 is fixedly installed on the laying rack 31. A gear that meshes with the driving rack 24 is arranged at the output end of the driving motor 21. Starting the driving motor 21 drives the driving guide member 23 to slide on the driving guide rail 22.

[0027] In some embodiments, the axes of the driving roller shaft 33 and the driven roller shaft 34 are arranged parallel to each other, and the driven roller shaft 34 is arranged above the driving roller shaft 33. Two driving roller shafts 33 and two driven roller shafts 34 are respectively arranged, and the two driving roller shafts 33 and the two driven roller shafts 34 are respectively arranged at intervals on the laying frame 31. The cutting assembly 5 is arranged between the two driven roller shafts 34, so that the carbon cloth can be unfolded by the driving roller shafts 33 and the driven roller shafts 34 on both sides, thereby facilitating the cutting assembly 5 to cut the carbon cloth.

[0028] In some embodiments, it further includes a carbon cloth supporting assembly. The carbon cloth supporting assembly includes a carbon cloth supporting plate 7, a carbon cloth guiding rod 71 and a supporting plate cylinder 72. The supporting plate cylinder 72 drives the carbon cloth guiding rod 71 to move the carbon cloth supporting plate 7 towards the clamping assembly 6. By arranging the carbon cloth supporting assembly, the carbon cloth can be supported, and the carbon cloth is conveyed below the carbon cloth pressing roller 35 and at the clamping assembly 6, so as to facilitate the automatic operation of the equipment.

[0029] In some embodiments, pressing mounting frames 351 are arranged at both ends of the carbon cloth pressing roller 35. The carbon cloth pressing roller 35 is rotationally matched with the pressing mounting frames 351. A carbon cloth pressing cylinder 36 is fixedly installed on the laying frame 31. The output end of the carbon cloth pressing cylinder 36 is arranged in the vertical direction. The carbon cloth pressing cylinder 36 controls the carbon cloth pressing roller 35 to move in the vertical direction. The carbon cloth is pressed by arranging the carbon cloth pressing roller 35, so as to ensure that multiple layers of carbon cloth can be closely attached to each other.

[0030] In some embodiments, the gluing assembly 4 includes a gluing driving slide 41, a gluing feed pipe 42 and a glue spraying head 43. The gluing driving slide 41 is horizontally arranged on the laying frame 31. The gluing feed pipe 42 is installed at the output end of the gluing driving slide 41. The glue spraying head 43 is installed at the lower end of the gluing feed pipe 42 and is communicated with the gluing feed pipe 42. The gluing driving slide 41 controls the glue spraying head 43 to slide horizontally.

[0031] Optionally, the gluing driving slide 41 in this solution can adopt a driving electric cylinder structure or a driving lead screw structure. By arranging the gluing driving slide 41, the gluing feed pipe 42 can be moved horizontally.

[0032] In some embodiments, the clamping assembly 6 includes a clamping lifting cylinder 61, a clamping mounting frame 62 and clamping claws 63. The clamping lifting cylinder 61 is arranged along the vertical direction at the side end of the laying platform 1. The clamping mounting frame 62 is arranged at the upper end of the clamping lifting cylinder 61. A plurality of clamping claws 63 are arranged, and the plurality of clamping claws 63 are arranged on the clamping mounting frame 62. The clamping lifting cylinder 61 controls the clamping claws 63 to move in the vertical direction.

[0033] In some embodiments, the laying component 3 further includes a guiding roller shaft 37, which is rotatably installed on the laying machine frame 31 and is located at the side end of the carbon cloth releasing roller shaft 32. By arranging the guiding roller shaft 37, the carbon cloth can be turned and guided, thereby improving the laying smoothness of the equipment.

[0034] When this solution is in use, the carbon cloth roll is sleeved on the carbon cloth releasing roller shaft 32, and one side of the carbon cloth is wound and passed through the guiding roller shaft 37, and then successively passes through the two driving roller shafts 33 and the driven roller shaft 34. At the same time, the driving motor 21 is started to drive the driving guide 23 to slide on the driving guide rail 22, so that the laying machine frame 31 moves to the side close to the clamping component 6. The pallet cylinder 72 is started, and the carbon cloth guiding rod 71 is driven by the pallet cylinder 72 to move the carbon cloth pallet 7 with the carbon cloth to the lower part of the pressing roller and at the position of the clamping component 6. Then the clamping air claw 63 is started to clamp one side of the carbon cloth. At this time, the carbon cloth pressing cylinder 36 is started to drive the carbon cloth pressing roller 35 to move downward to press one side of the carbon cloth, and the clamping lifting cylinder 61 is contracted to drive the clamping air claw 63 to synchronously descend with the side of the clamped carbon cloth. Then the driving motor 21 is started to drive the driving guide 23 to slide on the driving guide rail 22, so that the laying machine frame 31 gradually moves to the side away from the clamping component 6. At this time, the carbon cloth will be laid on the laying platform 1. At the same time, the gluing component 4 is started, and the glue is conveyed to the glue spraying head 43 through the glue feeding pipe 42. The glue is coated on the carbon cloth through the glue spraying head 43, and the glue spraying driving slide 41 drives the glue spraying head 43 to move horizontally on the carbon cloth, so that the glue is more uniform. After reaching the specified length, the driving motor 21 is stopped, and the carbon cloth is cut by the cutting component 5. Then the driving motor 21 is reversely operated to drive the laying machine frame 31 to gradually move to the side close to the clamping component 6, the clamping air claw 63 is released and reset, and the above steps are repeated for multiple layings of the carbon cloth to complete the processing of the carbon cloth.

[0035] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the features defined as "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "a plurality" is two or more.

[0036] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0037] In the description of the present utility model, the description with reference to terms such as "one embodiment", "some embodiments", "schematic embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0038] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and purposes of the present utility model, and the scope of the present utility model is defined by the claims and their equivalents.

Claims

1. A device for manufacturing a carbon cloth carrier plate, comprising a layering platform (1), characterized in that: The invention also comprises a driving assembly (2), a ply laying assembly (3), a gluing assembly (4), a cutting assembly (5) and a clamping assembly (6); the driving assembly (2) is arranged at a side end of the ply laying assembly (3); the ply laying assembly (3) is arranged on a ply laying platform (1); the driving assembly (2) drives the ply laying assembly (3) to reciprocate above the ply laying platform (1); the gluing assembly (4) is arranged on the ply laying assembly (3) and is located on the ply laying platform (1); the cutting assembly (5) is arranged on the ply laying assembly (3); and the clamping assembly (6) is arranged at a side end of the ply laying platform (1); the ply laying assembly (3) comprises a ply laying frame (31) , a carbon cloth releasing roller shaft (32), an active roller shaft (33), a driven roller shaft (34), a carbon cloth pressing roller (35) and a carbon cloth pressing cylinder (36); the plying frame (31) is mounted on the driving assembly (2); the carbon cloth releasing roller shaft (32) is rotatably mounted on the plying frame (31); the active roller shaft (33) and the driven roller shaft (34) are rotatably mounted on the plying frame (31); the carbon cloth pressing cylinder (36) is fixedly mounted on the plying frame (31); the output end of the carbon cloth pressing cylinder (36) is vertically downwardly arranged; and the carbon cloth pressing roller (35) is rotatably mounted on the output end of the carbon cloth pressing cylinder (36).

2. The device for making a carbon cloth carrier plate according to claim 1, characterized in that: The driving assembly (2) comprises a driving motor (21), a driving guide rail (22) and a driving guide member (23); the driving guide rail (22) is arranged at a side end of the ply laying platform (1); a driving rack (24) is arranged on the side wall of the driving guide rail (22); a sliding groove that fits with the driving guide rail (22) is arranged on the driving guide member (23); the driving guide member (23) is slidably arranged on the driving guide rail (22); the ply laying frame (31) is mounted on the driving guide member (23); the driving motor (21) is fixedly mounted on the ply laying frame (31); a gear that meshes with the driving rack (24) is arranged at the output end of the driving motor (21); and the driving motor (21) is started to drive the driving guide member (23) to slide on the driving guide rail (22).

3. The device for manufacturing a carbon cloth carrier plate according to claim 1, characterized in that: The axes of the active roller shaft (33) and the driven roller shaft (34) are arranged parallel to each other, and the driven roller shaft (34) is arranged above the active roller shaft (33).

4. The device for manufacturing a carbon cloth carrier plate according to claim 3, characterized in that: Two active roller shafts (33) and two driven roller shafts (34) are respectively provided, and the two active roller shafts (33) and the two driven roller shafts (34) are respectively arranged at intervals on the ply laying machine frame (31).

5. The device for manufacturing a carbon cloth carrier plate according to claim 4, characterized in that: The cutting assembly (5) is arranged between two driven rollers (34).

6. The device for manufacturing a carbon cloth carrier plate according to claim 1, characterized in that: It also includes a carbon cloth supporting assembly, which includes a carbon cloth supporting plate (7), a carbon cloth guiding rod (71) and a supporting plate cylinder (72), wherein the supporting plate cylinder (72) drives the carbon cloth guiding rod (71) to move the carbon cloth supporting plate (7) toward the clamping assembly (6).

7. The device for manufacturing a carbon cloth carrier plate according to claim 1, characterized in that: A pressing mounting frame (351) is arranged on both sides of the carbon cloth pressing roller (35), the carbon cloth pressing roller (35) and the pressing mounting frame (351) are rotatably matched, the carbon cloth pressing cylinder (36) is arranged on the layer laying frame (31) in a vertical direction, and the carbon cloth pressing cylinder (36) controls the carbon cloth pressing roller (35) to move in a vertical direction.

8. The device for manufacturing a carbon cloth carrier plate according to claim 1, characterized in that: The glue coating assembly (4) includes a glue coating driving slide (41), a glue coating feeding pipe (42) and a glue spraying head (43). The glue coating driving slide (41) is horizontally arranged on the layer laying frame (31), the glue coating feeding pipe (42) is installed at the output end of the glue coating driving slide (41), and the glue spraying head (43) is installed at the lower end of the glue coating feeding pipe (42) and is connected to the glue coating feeding pipe (42). The glue coating driving slide (41) controls the glue spraying head (43) to slide horizontally.

9. The device for manufacturing a carbon cloth carrier plate according to claim 1, characterized in that: The clamping assembly (6) comprises a clamping lifting cylinder (61), a clamping mounting frame (62) and a clamping air claw (63); the clamping lifting cylinder (61) is arranged at the side end of the laying platform (1) along the vertical direction; the clamping mounting frame (62) is arranged at the upper end of the clamping lifting cylinder (61); a plurality of clamping air claws (63) are arranged, and the plurality of clamping air claws (63) are arranged on the clamping mounting frame (62); the clamping lifting cylinder (61) controls the clamping air claw (63) to move in the vertical direction.

10. The device for manufacturing a carbon cloth carrier plate according to claim 1, characterized in that: The ply laying assembly (3) further comprises a guide roller (37), wherein the guide roller (37) is rotatably mounted on the ply laying frame (31) and is located at the side end of the carbon cloth releasing roller (32).

Images