Railway engineering steel rail installation auxiliary robot

By designing the auxiliary robot for rail installation in railway engineering, using fixing mechanisms, universal wheel moving devices, loading and unloading mechanisms and grinding mechanisms, the problems of high labor intensity and high risk coefficient of rail installation in railway construction are solved, and the stable transport and efficient loading and unloading of rails are achieved.

CN120061185APending Publication Date: 2025-05-30HEILONGJIANG COMM POLYTECHNIC
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Patent Information

Application Number
CN202510482136.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2025-05-30

AI Technical Summary

Technical Problem

In railway construction, the installation of rails is very labor-intensive and has a high risk factor, especially when air-conditioning on the construction site is restricted, there are difficulties in short-distance transportation, lifting and lateral movement of rails.

Method used

Design a railway engineering rail installation auxiliary robot, including mounting plates, fixing mechanisms, grinding mechanisms and loading and unloading mechanisms. The rail is supported and clamped through a fixing mechanism, and transported by a universal wheel moving device; with the help of the loading and unloading mechanism, the rails are lifted and loaded and unloaded; the grinding mechanism grinds the surface of the rail during the transfer process.

Benefits of technology

It improves the stability of the rails during the transfer process, simplifies the operation of construction workers, reduces labor intensity and risk coefficient, and improves the efficiency of rail loading and unloading.

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Abstract

The invention discloses a railway engineering steel rail installation auxiliary robot, and relates to the field of steel rail installation construction, the railway engineering steel rail installation auxiliary robot comprises two installation plates, and the front sides and the rear sides of the opposite faces of the two installation plates are connected with two symmetrically-arranged fixing mechanisms correspondingly. The fixing mechanism is arranged between the two mounting plates, in the steel rail mounting construction process, a steel rail can be supported and fixed through the fixing mechanism, then the steel rail is transferred through the universal wheel moving device, and therefore the device is used for assisting constructors in moving and transferring the steel rail; when the steel rail is placed on the placing plates, a worm can be rotated, a worm gear is utilized to drive two lead screws on the same placing plate to rotate forwards, when the lead screws rotate forwards, first clamping plates on the front side and the rear side are driven to get close to each other, when the first clamping plates make contact with the steel rail body, rotation of the worm is stopped, and therefore the first clamping plates are utilized to clamp and fix the steel rail body; the stability of the steel rail body in the transfer process is effectively improved.
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Description

Technical Field

[0001] The present invention relates to an auxiliary device for rail installation, and particularly to an auxiliary robot for rail installation in railway engineering. Background Art

[0002] A railway is a track for vehicles such as trains to travel on. Railway transportation is a land transportation mode where locomotives pull trains to run on two parallel rails. The rails can provide an extremely smooth and hard medium for the train wheels to roll on with the least friction, making people on it feel more comfortable. Moreover, it can save energy. If configured properly, railway transportation can save five to seven-tenths of the energy when carrying the same weight of goods compared to road transportation. Also, the rails can evenly distribute the weight of the train, greatly improving the load-carrying capacity of the train. It has the advantages of safety, speed, punctuality, comfort, large transportation capacity, light environmental pollution, energy and land resource savings, etc. However, when laying rails, when the construction site space is limited, the installation of rails requires short-distance transportation, hoisting, and lateral movement of the rails. Therefore, there are defects such as high installation labor intensity and high risk factor. In view of this, an auxiliary robot for rail installation is specifically proposed to solve the above problems. Summary of the Invention

[0003] The purpose of the present invention is to provide an auxiliary robot for rail installation in railway engineering to solve the problems raised in the above background art.

[0004] To achieve the above purpose, the present invention provides the following technical solution: An auxiliary robot for rail installation in railway engineering includes two mounting plates. The front and rear sides of the opposite surfaces of the two mounting plates are respectively connected to two symmetrically arranged fixing mechanisms. The two fixing mechanisms are respectively connected to two symmetrically arranged grinding mechanisms. The upper surfaces of the two mounting plates are respectively connected to the left and right ends of a loading and unloading mechanism. A controller is fixedly arranged on the front side of the right mounting plate. The bottom surface of each mounting plate is fixedly connected to the upper ends of two support rods. The bottom ends of the four support rods are all provided with universal wheels.

[0005] As a preferred technical solution of the present invention, each fixing mechanism includes a placement plate. The left and right ends of the placement plate are respectively fixedly connected to the opposite surfaces of the two mounting plates. Two grooves one are opened on the upper surface of the placement plate. The inner walls of the two grooves one are respectively rotationally connected to the optical axes of two lead screws through bearings. Two thread grooves with opposite spiral directions are opened on each lead screw; The four threaded grooves on the two lead screws are respectively threadedly connected to the four first screw holes. The four first screw holes are respectively opened at the bottom ends of the four first clamping plates. The four first clamping plates are grouped in pairs, and the bottom ends of the two groups of first clamping plates are respectively sleeved with two grooves. The outer sides of the four first clamping plates are all lapped with the outer side of the rail body. The bottom surface of the rail body is lapped with the upper surface of the placing plate.

[0006] As a preferred technical solution of the present invention, the end parts of the two lead screws are respectively fixedly connected to the two worm wheels. The two worm wheels are respectively meshed and connected with two helical tooth grooves on the worm. The smooth shaft of the worm is fixedly connected to one end of the two first fixing plates through bearings. The other ends of the two first fixing plates are both fixedly connected to the side surface of the placing plate; The upper surface of the placing plate is fixedly connected to the bottom end of the vertical plate. A second groove is opened at the upper end of the side surface of the vertical plate. A first sliding rod is fixedly arranged in the second groove. The upper surface of the vertical plate is fixedly connected to the bottom surface of the toothed plate.

[0007] As a preferred technical solution of the present invention, each grinding mechanism includes a second fixing plate. The bottom surface of the second fixing plate is fixedly connected to the upper end of the sliding frame. The middle part of the sliding frame is rotationally connected to the fifth connecting shaft through a bearing. One end of the fifth connecting shaft is simultaneously fixedly connected to the third gear and the fourth gear. The third gear is meshed and connected with the toothed plate. The fourth gear is meshed and connected with the second gear. The second gear is fixedly arranged on the output shaft of the first motor. The first motor is fixedly connected to the sliding frame. The other end of the fifth connecting shaft is fixedly connected to the first bevel gear. The first bevel gear is meshed and connected with the second bevel gear. The second bevel gear is fixedly arranged on the upper end of the sleeve. The sleeve is rotationally connected to the third fixing plate through a bearing. The end part of the third fixing plate is fixedly connected to the sliding frame. One end of the sliding frame is provided with a first sleeve hole. The first sleeve hole is sleeved with a first sliding rod.

[0008] As a preferred technical solution of the present invention, the inside of the sleeve is simultaneously slidably connected to the first connecting shaft and the two sliding plates. The opposite surfaces of the two sliding plates are both fixedly connected to the outer side surface of the first connecting shaft. The first connecting shaft is rotationally connected to the fourth fixing plate through a bearing. The end part of the fourth fixing plate is fixedly connected to the end surface of the sixth fixing plate. The upper surface of the sixth fixing plate is simultaneously fixedly connected to the bottom ends of the two first electric push rods. The upper ends of the two first electric push rods are both fixedly connected to the bottom end of the sliding frame; The bottom end of the first connecting shaft is fixedly connected to the third bevel gear. The third bevel gear is meshed and connected to the fourth bevel gear. The fourth bevel gear is fixedly connected to one end of a gear shaft. There are two gear shafts. The optical shafts of the two gear shafts are respectively rotationally connected to two seventh fixing plates through bearings. The upper ends of the two seventh fixing plates are fixedly connected to the bottom surface of the sixth fixing plate. Opposite ends of the two gear shafts are fixedly provided with fifth bevel gears. The two fifth bevel gears are both meshed and connected to the sixth bevel gear. The sixth bevel gear is fixedly arranged on the third connecting shaft. The upper end of the third connecting shaft is rotationally connected to the bottom surface of the sixth fixing plate through a bearing.

[0009] As a preferred technical solution of the present invention, the two gear shafts are respectively sleeved in two first through grooves. The two first through grooves are respectively opened on the upper sides of two fifth fixing plates. Opposite bottom ends of the opposite surfaces of the two fifth fixing plates are respectively rotationally connected to opposite ends of two fourth connecting shafts through bearings. Opposite ends of the two fourth connecting shafts and the bottom end of the third connecting shaft are respectively fixedly connected to end faces of three grinding discs. The two fifth fixing plates are respectively sleeved in two second through grooves opened on the sixth fixing plate. Opposite ends of the two fifth fixing plates are respectively rotationally connected to opposite ends of two second connecting shafts through bearings. Opposite ends of the two second connecting shafts are respectively fixedly connected to two second sprockets. The two second sprockets are respectively driven and connected to two first sprockets through chains. The two first sprockets are respectively fixedly arranged on two fourth connecting shafts. Middle parts of the two second connecting shafts are respectively fixedly connected to two first gears. The two first gears are respectively meshed and connected to the two gear shafts.

[0010] As a preferred technical solution of the present invention, screw holes two are respectively opened at upper ends of the two fifth fixing plates. The two screw holes two are respectively meshed and connected to two first screws. The optical shaft of each first screw is rotationally connected to the upper ends of two eighth fixing plates through a bearing at the same time. Bottom ends of the four eighth fixing plates are fixedly connected to the upper surface of the sixth fixing plate. Opposite ends of the two first screws are respectively fixedly connected to output shafts at two ends of a dual-axis motor. The dual-axis motor is fixedly connected to the sixth fixing plate through a mounting seat.

[0011] As a preferred technical solution of the present invention, the middle part of the right side surface of the sixth fixing plate is fixedly connected to the upper end of a first fixing frame. The bottom end of the first fixing frame is fixedly connected to the right end of a second fixing frame. A spray pipe is fixedly arranged at the left end of the second fixing frame. A plurality of nozzles are arranged on the spray pipe. The end of the spray pipe is fixedly connected to the bottom end of a connecting pipe. The upper end of the connecting pipe is fixedly connected to the water outlet pipe of a water pump. The water pump is fixedly connected to the right side surface of a liquid storage tank through a mounting seat. The bottom surface of the liquid storage tank is fixedly connected to the upper surface of the second fixing plate. A filling pipe is fixedly arranged on the upper surface of the liquid storage tank. Input ends of the water pump, the dual-axis motor, the first motor and two first electric push rods are all electrically connected to the output end of a controller.

[0012] As a preferred technical solution of the present invention, the loading and unloading mechanism includes two mounting frames. The bottom surfaces of the two mounting frames are respectively fixedly connected to the upper surfaces of the two mounting plates. The upper ends of the two mounting frames are respectively rotatably connected to the end optical axes of the two second screws through bearings. The two second screws are respectively threadedly connected to the third screw holes. The two third screw holes are respectively opened on the left and right sides of the upper end of the translation frame. Four second sleeve holes are also opened on the upper end of the translation frame. The four second sleeve holes are respectively sleeved with four second sliding rods. The four second sliding rods are grouped in pairs, and the two groups of second sliding rods are respectively fixedly arranged at the upper ends of the two mounting frames.

[0013] As a preferred technical solution of the present invention, the front ends of the two second screws are respectively fixedly connected to two third sprockets. The two third sprockets are connected by a chain drive. The front end of the left second screw is fixedly connected to the output shaft of the second motor. The second motor is fixedly connected to the front end of the left mounting frame through a mounting seat. The bottom end of the translation frame is simultaneously fixedly connected to the upper ends of the two second electric push rods. The bottom ends of the two second electric push rods are both fixedly connected to the upper end of the third fixing frame. The front and rear sides of the two third fixing frames are respectively fixedly connected to the opposite ends of the two groups of third electric push rods. The opposite ends of the two groups of third electric push rods are respectively fixedly connected to the opposite surfaces of the two second clamping plates. Each group of third electric push rods is composed of two third electric push rods. The input ends of the two second electric push rods, the two third electric push rods and the second motor are all electrically connected to the output end of the controller.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: In the present invention, a fixing mechanism is provided between the two mounting plates. During the construction of rail installation, the fixing mechanism can be used to support and fix the rail, and then the universal wheel moving device can be used to transport the rail. Thus, this device can assist the construction workers to move and transport the rail. And when the rail is placed on the placing plate, the worm can be rotated to drive the two lead screws on the same placing plate to rotate forward by the worm gear. When the lead screws rotate forward, the front and rear first clamping plates are driven to approach each other. When the first clamping plates are both in contact with the rail body, stop rotating the worm. Thus, the rail body is clamped and fixed by the first clamping plates, effectively improving the stability of the rail body during the transportation process.

[0015] In the present invention, a loading and unloading mechanism is provided above the fixing mechanism. When using this device to transfer the rail body, the user can control the operation of the second motor through the controller to drive the rotation of two second screws by means of the third sprocket. When the second screws rotate, they drive the translation frame, the third fixing frame, and the second clamping plate to move back and forth through the third screw holes. When the third fixing frame moves between the two fixing mechanisms, stop the operation of the second motor, and then control the extension of the second electric push rod to make the third fixing frame and the second clamping plate descend. When the second clamping plate corresponds to the rail body on the ground and the two second clamping plates are respectively located on the front and rear sides of the rail body, stop the extension of the second electric push rod. At this time, the user can control the extension of the third electric push rod to push the two second clamping plates to approach each other to clamp the rail body, and then can use the contraction of the second electric push rod to lift the rail body, and use the second motor and the second screw to drive the translation frame and the fixing frame to move back and forth to move the rail body above the placement plate, so as to place the rail body on the placement plate for fixation. Therefore, when using this device to transfer the rail body, the loading and unloading mechanism can assist the construction workers to hoist and load and unload the rail body, effectively improving the loading and unloading efficiency of the rail body and reducing the workload of the construction workers.

[0016] In the present invention, a grinding mechanism is provided above each fixing mechanism. When using the fixing mechanism to fix the rail body, the user can control the operation of the first motor to drive the rotation of the connecting shaft five and the third gear through the second gear and the fourth gear. When the third gear rotates, it rolls along the toothed plate to drive the sliding frame to slide left and right. When the sliding frame drives the grinding disc to move to correspond to the right end of the rail body, stop the operation of the first motor, and control the extension of the first electric push rod to make the upper grinding disc contact the upper end of the rail body, and control the operation of the double-shaft motor to make the front and rear grinding discs approach each other and contact the side surfaces of the rail body. Then the user can control the operation of the first motor again to make the sliding frame translate to the left. When the first motor operates, the three grinding discs are driven to rotate through the transmission of relevant structures, so as to grind the rust spots on the outer surface of the rail body while the grinding disc translates while fitting the rail body, which is beneficial to subsequent welding and other processes of the rail body during rail installation construction, and performing the grinding process during the transfer process can effectively improve the construction efficiency.

[0017] In the present invention, a first fixing frame is provided on the right side of the sixth fixing plate, and the second fixing frame and the spray pipe are connected to the first fixing frame. When controlling the operation of the first motor to drive the grinding disc to rotate to grind the rail body, the user can control the operation of the water pump to suck out the cleaning liquid or the rust preventive liquid in the liquid storage tank and input it into the spray pipe, and then spray the cleaning liquid or the rust preventive liquid on the contact surface between the grinding disc and the rail body through the spray pipe, so as to wash the debris ground off by the grinding disc to ensure the treatment effect on the rail body, and at the same time can also spray the rust preventive liquid on the rail body to improve the rust prevention ability of the rail body, further increasing the functionality of this device. Description of the Drawings

[0018] Figure 1 Schematic front view structure diagram of the present invention; Figure 2 Schematic right view structure diagram of the present invention; Figure 3 Schematic structure diagram of the loading and unloading mechanism of the present invention; Figure 4 Schematic structure diagram of the translation frame of the present invention; Figure 5 Schematic right view structure diagram of the second clamping plate of the present invention; Figure 6 Schematic structure diagram of the fixing mechanism of the present invention; Figure 7 Schematic structure diagram of the first clamping plate of the present invention; Figure 8 Schematic structure diagram of the grinding mechanism of the present invention; Figure 9 Schematic structure diagram of the sleeve of the present invention; Figure 10 Schematic structure diagram of the grinding disc of the present invention; Figure 11 Schematic structure diagram of the nozzle of the present invention; Figure 12 Schematic rear view structure diagram of the sliding frame of the present invention.

[0019] In the figure: 1, mounting plate; 2, controller; 3, support rod; 4, universal wheel; 5, fixing mechanism; 51, placing plate; 52, clamping plate 1; 53, groove 1; 54, rail body; 55, vertical plate; 56, groove 2; 57, slide rod 1; 58, toothed plate; 59, screw hole 1; 510, lead screw; 511, worm gear; 512, worm; 513, fixing plate 1; 6, grinding mechanism; 61, fixing plate 2; 62, liquid storage tank; 63, bevel gear 1; 64, bevel gear 2; 65, sleeve; 66, fixing plate 3; 67, fixing plate 4; 68, connecting shaft 1; 69, gear shaft; 610, fixing plate 5; 611, grinding disc; 612, connecting pipe; 613, fixing frame 1; 614, fixing plate 6; 615, electric push rod 1; 616, sliding frame; 617, sleeve hole 1; 618, water pump; 619, sliding plate; 620, bevel gear 3; 621, bevel gear 4; 622, gear 1; 623, connecting shaft 2; 624, fixing frame 2; 625, spray pipe; 626, bevel gear 5; 627, connecting shaft 3; 628, connecting shaft 4; 629, sprocket 1; 630, sprocket 2; 631, through groove 1; 632, fixing plate 7; 633, fixing plate 8; 634, screw hole 2; 635, screw rod 1; 636, bevel gear 6; 637, dual-axis motor; 638, through groove 2; 639, motor 1; 640, gear 2; 641, gear 3; 642, gear 4; 643, connecting shaft 5; 7, loading and unloading mechanism; 71, mounting frame; 72, sprocket 3; 73, screw rod 2; 74, translation frame; 75, slide rod 2; 76, fixing frame 3; 77, electric push rod 2; 78, motor 2; 79, sleeve hole 2; 710, screw hole 3; 711, electric push rod 3; 712, clamping plate 2. Detailed implementation manners

[0020] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0021] Please refer to Figures 1-12 , the present invention provides a technical solution for a railway engineering rail installation auxiliary robot: including two mounting plates 1, the front and rear sides of the opposite surfaces of the two mounting plates 1 are respectively connected to two symmetrically arranged fixing mechanisms 5, the two fixing mechanisms 5 are respectively connected to two symmetrically arranged grinding mechanisms 6, the upper surfaces of the two mounting plates 1 are respectively connected to the left and right ends of the loading and unloading mechanism 7, the front side of the right mounting plate 1 is fixedly provided with a controller 2, the bottom surface of each mounting plate 1 is fixedly connected to the upper ends of two support rods 3, and universal wheels 4 are arranged at the bottom ends of the four support rods 3.

[0022] Each fixing mechanism 5 includes a placement plate 51. The left and right ends of the placement plate 51 are respectively fixedly connected to the opposite surfaces of the two mounting plates 1. Two first grooves 53 are formed in the upper surface of the placement plate 51. The inner walls of the two first grooves 53 are respectively rotatably connected to the smooth shafts of the two lead screws 510 through bearings. Two threaded grooves with opposite spiral directions are formed on each lead screw 510. The four threaded grooves on the two lead screws 510 are respectively threadedly connected to the four first screw holes 59. The four first screw holes 59 are respectively formed at the bottom ends of the four first clamping plates 52. The four first clamping plates 52 are divided into two groups, and the bottom ends of the two groups of first clamping plates 52 are respectively sleeved on the two first grooves 53. The sides of the four first clamping plates 52 are all in contact with the outer side of the rail body 54. The bottom surface of the rail body 54 is in contact with the upper surface of the placement plate 51. After the rail body 54 is placed on the placement plate 51, the user can rotate the worm 512 to drive the two lead screws 510 on the same placement plate 51 to rotate forward by using the worm gear 511. When the lead screws 510 rotate forward, the front and rear first clamping plates 52 are driven to approach each other. When the first clamping plates 52 are all in contact with the rail body 54, stop rotating the worm 512, and use the first clamping plates 52 to clamp and fix the rail body 54, effectively improving the stability of the rail body 54 during the transportation process.

[0023] The ends of the two lead screws 510 are respectively fixedly connected to the two worm gears 511. The two worm gears 511 are respectively engaged with the two spiral tooth grooves on the worm 512. The smooth shaft of the worm 512 is fixedly connected to one end of the two first fixing plates 513 through a bearing. The other ends of the two first fixing plates 513 are respectively fixedly connected to the side surface of the placement plate 51. The upper surface of the placement plate 51 is fixedly connected to the bottom end of the vertical plate 55. A second groove 56 is formed in the upper end of the side surface of the vertical plate 55. A first slide bar 57 is fixedly arranged in the second groove 56. The upper surface of the vertical plate 55 is fixedly connected to the bottom surface of the toothed plate 58.

[0024] Each grinding mechanism 6 includes a second fixing plate 61. The bottom surface of the second fixing plate 61 is fixedly connected to the upper end of the sliding frame 616. The middle of the sliding frame 616 is rotatably connected to the fifth connecting shaft 643 through a bearing. One end of the fifth connecting shaft 643 is fixedly connected to both the third gear 641 and the fourth gear 642. The third gear 641 is meshed and connected to the toothed plate 58, and the fourth gear 642 is meshed and connected to the second gear 640. The second gear 640 is fixedly arranged on the output shaft of the first motor 639. The first motor 639 is fixedly connected to the sliding frame 616. The other end of the fifth connecting shaft 643 is fixedly connected to the first bevel gear 63. The first bevel gear 63 is meshed and connected to the second bevel gear 64. The second bevel gear 64 is fixedly arranged on the upper end of the sleeve 65. The sleeve 65 is rotatably connected to the third fixing plate 66 through a bearing. The end of the third fixing plate 66 is fixedly connected to the sliding frame 616. One end of the sliding frame 616 is provided with a first sleeve hole 617. The first sleeve hole 617 is sleeved with a first sliding rod 57. By providing the first sleeve hole 617 at the end of the sliding frame 616 and sleeving it with the first sliding rod 57, the sliding frame 616 is limited and supported by the sleeving of the first sliding rod 57 and the first sleeve hole 617, effectively improving the stability of the translation of the sliding frame 616.

[0025] Inside the sleeve 65, it is simultaneously slidably connected to the first connecting shaft 68 and two sliding plates 619. The opposite surfaces of the two sliding plates 619 are fixedly connected to the outer side surface of the first connecting shaft 68. The first connecting shaft 68 is rotatably connected to the fourth fixing plate 67 through a bearing. The end of the fourth fixing plate 67 is fixedly connected to the end surface of the sixth fixing plate 614. The upper surface of the sixth fixing plate 614 is simultaneously fixedly connected to the bottom ends of two first electric push rods 615. The upper ends of the two first electric push rods 615 are both fixedly connected to the bottom end of the sliding frame 616; The bottom end of the first connecting shaft 68 is fixedly connected to the third bevel gear 620. The third bevel gear 620 is meshed and connected to the fourth bevel gear 621. The fourth bevel gear 621 is fixedly connected to one end of one of the gear shafts 69. There are two gear shafts 69. The smooth shafts of the two gear shafts 69 are rotatably connected to two seventh fixing plates 632 through bearings respectively. The upper ends of the two seventh fixing plates 632 are both fixedly connected to the bottom surface of the sixth fixing plate 614. Opposite ends of the two gear shafts 69 are both fixedly provided with fifth bevel gears 626. Both of the fifth bevel gears 626 are meshed and connected to the sixth bevel gear 636. The sixth bevel gear 636 is fixedly arranged on the third connecting shaft 627. The upper end of the third connecting shaft 627 is rotatably connected to the bottom surface of the sixth fixing plate 614 through a bearing. By setting the gear shaft 69 to be meshed with the first gear 622, when the dual-axis motor 637 works to drive the first screw 635 to rotate to adjust the positions of the front and rear grinding discs 611, the first gear 622 slides along the gear shaft 69, thereby maintaining the transmission between the fourth connecting shaft 628 and the first connecting shaft 68 by the sliding of the first gear 622 along the gear shaft 69.

[0026] The two gear shafts 69 are respectively sleeved in the two through slots 1 631, and the two through slots 1 631 are respectively opened on the upper sides of the two fixed plates 5 610. The bottom ends of the opposite surfaces of the two fixed plates 5 610 are respectively rotatably connected with the opposite ends of the two connecting shafts 4 628 through bearings. The opposite ends of the two connecting shafts 4 628 and the bottom ends of the connecting shafts 3 627 are respectively fixedly connected with the end faces of the three grinding discs 611. The two fixed plates 5 610 are respectively sleeved in the two through slots 2 638 opened on the fixed plate 6 14. When the motor 1 639 is working, the bevel gear 1 63, the bevel gear 2 64, the sleeve 65, the sliding plate 619, the connecting shaft 1 68, the bevel gear 2 Gear three 620, bevel gear four 621, bevel gear five 626, bevel gear six 636 drive two gear shafts 69, connecting shaft three 627 and upper grinding disc 611 to rotate. When the two gear shafts 69 rotate, the two connecting shafts four 628 and the front and rear grinding discs 611 are driven to rotate through gear one 622, connecting shaft two 623, sprocket two 630 and sprocket one 629. At this time, the rotation of the three grinding discs 611 is used to grind the rust spots on the outer surface of the rail body 54, which is beneficial to the subsequent welding of the rail body 54 during the rail installation construction. Moreover, the grinding process is carried out during the transportation process, which can effectively improve the construction efficiency. The opposite surfaces of the two fixed plates 5 610 are rotatably connected to the opposite ends of the two connecting shafts 2 623 through bearings, and the opposite ends of the two connecting shafts 2 623 are fixedly connected to the two sprocket wheels 2 630 respectively. The two sprocket wheels 2 630 are transmission-connected to the two sprocket wheels 1 629 respectively through chains. The two sprocket wheels 1 629 are fixedly arranged on the two connecting shafts 4 628 respectively. The middle parts of the two connecting shafts 2 623 are fixedly connected to the two gear wheels 1 622 respectively. The two gear wheels 1 622 are meshed and connected to the two gear shafts 69 respectively. When the sliding frame 616 drives the beating When the grinding disc 611 moves to correspond to the right end of the rail body 54, the motor 639 is stopped, and the electric push rod 615 is controlled to extend so that the upper grinding disc 611 contacts the upper end of the rail body 54, and then the output shaft of the dual-axis motor 637 is controlled to rotate forward to drive the two screw rods 635 to rotate forward. When the two screw rods 635 rotate forward, the two fixed plates 610 and the front and rear grinding discs 611 are driven to approach each other through the screw holes 634. When the front and rear grinding discs 611 contact the front and rear sides of the rail body 54 respectively, the dual-axis motor 637 is turned off.

[0027] The upper ends of the two fixing plates 5 610 are provided with screw holes 2 634, which are respectively meshed with two screw rods 1 635. The optical axis of each screw rod 1 635 is rotatably connected to the upper ends of the two fixing plates 8 633 through bearings. The bottom ends of the four fixing plates 8 633 are fixedly connected to the upper surface of the fixing plate 6 614. The opposite ends of the two screw rods 1 635 are respectively fixedly connected to the output shafts at both ends of the dual-axis motor 637. The dual-axis motor 637 is fixedly connected to the fixing plate 6 614 through a mounting seat.

[0028] The middle part of the right side surface of the fixing plate six 614 is fixedly connected to the upper end of the fixing frame one 613. The bottom end of the fixing frame one 613 is fixedly connected to the right end of the fixing frame two 624. The left end of the fixing frame two 624 is fixedly provided with a spray pipe 625. A plurality of nozzles are arranged on the spray pipe 625. The end of the spray pipe 625 is fixedly connected to the bottom end of the connecting pipe 612. The upper end of the connecting pipe 612 is fixedly connected to the water outlet pipe of the water pump 618. The water pump 618 is fixedly connected to the right side surface of the liquid storage tank 62 through a mounting seat. The bottom surface of the liquid storage tank 62 is fixedly connected to the upper surface of the fixing plate two 61. The upper surface of the liquid storage tank 62 is fixedly provided with a filling pipe. The input ends of the water pump 618, the double-shaft motor 637, the motor one 639 and the two electric push rods one 615 are all electrically connected to the output end of the controller 2. During the grinding process, the user can control the water pump 618 to work through the controller 2. When the water pump 618 works, it sucks out the cleaning liquid or the rust-proof liquid in the liquid storage tank 62 and inputs it into the spray pipe 625, and then sprays the cleaning liquid or the rust-proof liquid on the contact surface between the grinding disc 611 and the rail body 54 through the spray pipe 625, flushing the debris ground off by the grinding disc 611 to ensure the treatment effect on the rail body 54. At the same time, it can also spray the rust-proof liquid on the rail body 54 to improve the rust-proof ability of the rail body 54, further increasing the functionality of this device.

[0029] The loading and unloading mechanism 7 includes two mounting frames 71. The bottom surfaces of the two mounting frames 71 are respectively fixedly connected to the upper surfaces of the two mounting plates 1. The upper ends of the two mounting frames 71 are respectively rotatably connected to the end optical axes of the two screw rods two 73 through bearings. The two screw rods two 73 are respectively threadedly connected to the screw holes three 710. The two screw holes three 710 are respectively opened on the left and right sides of the upper end of the translation frame 74. Four sleeve holes two 79 are also opened at the upper end of the translation frame 74. The four sleeve holes two 79 are respectively sleeved with the four slide rods two 75. The four slide rods two 75 are grouped in pairs, and the two groups of slide rods two 75 are respectively fixedly provided at the upper ends of the two mounting frames 71.

[0030] The front ends of two second screws 73 are respectively fixedly connected to two third sprockets 72. The two third sprockets 72 are connected by chain drive. The front end of the left second screw 73 is fixedly connected to the output shaft of a second motor 78. The second motor 78 is fixedly connected to the front end of the left mounting frame 71 through a mounting seat. The bottom end of the translation frame 74 is simultaneously fixedly connected to the upper ends of two second electric push rods 77. The bottom ends of the two second electric push rods 77 are both fixedly connected to the upper ends of a third fixed frame 76. The front and rear sides of the two third fixed frames 76 are respectively fixedly connected to the opposite ends of two groups of third electric push rods 711. The opposite ends of the two groups of third electric push rods 711 are respectively fixedly connected to the opposite surfaces of two second clamping plates 712. Each group of third electric push rods 711 is composed of two third electric push rods 711. The input ends of the two second electric push rods 77, the two groups of third electric push rods 711 and the second motor 78 are all electrically connected to the output end of a controller 2. When using this device to transport the rail body 54, the user can control the second motor 78 to work through the controller 2, and drive the two second screws 73 to rotate by the third sprocket 72. When the second screws 73 rotate, they drive the translation frame 74, the third fixed frame 76 and the second clamping plates 712 to move back and forth through the third screw holes 710. When the third fixed frame 76 moves between the two fixing mechanisms 5, stop the second motor 78 from working, and then control the second electric push rods 77 to extend, so that the third fixed frame 76 and the second clamping plates 712 descend. When the second clamping plates 712 correspond to the rail body 54 on the ground and the two second clamping plates 712 are respectively located on the front and rear sides of the rail body 54, stop the second electric push rods 77 from extending. At this time, the third electric push rods 711 can be controlled to extend to push the two second clamping plates 712 to approach each other to clamp the rail body 54. Then, the second electric push rods 77 can be contracted to lift the rail body 54, and the second motor 78 and the second screws 73 are used to drive the translation frame 74 and the fixed frame to move back and forth so that the rail body 54 moves above the rail body 54. Then, control the second electric push rods 77 to extend to place the rail body 54 on the placing plate 51 between the two first clamping plates 52. Therefore, when using this device to transport the rail body 54, the loading and unloading mechanism 7 can assist the construction workers to hoist and load and unload the rail body 54, effectively improving the loading and unloading efficiency of the rail body 54 and reducing the workload of the construction workers.

[0031] The operation steps of the present invention are as follows: When using this device to transfer the rail body 54, the user can control the operation of the second motor 78 through the controller 2 to drive the rotation of the two second screws 73 by the third sprocket 72. When the second screws 73 rotate, they drive the translation frame 74, the third fixed frame 76 and the second clamping plate 712 to move back and forth through the third screw holes 710. When the third fixed frame 76 moves between the two fixing mechanisms 5, stop the operation of the second motor 78, and then control the extension of the second electric push rod 77 to make the third fixed frame 76 and the second clamping plate 712 descend. When the second clamping plate 712 corresponds to the rail body 54 on the ground and the two second clamping plates 712 are respectively located on the front and rear sides of the rail body 54, stop the extension of the second electric push rod 77. At this time, control the extension of the third electric push rod 711 to push the two second clamping plates 712 to approach each other to clamp the rail body 54. Then, the contraction of the second electric push rod 77 can be used to lift the rail body 54, and the second motor 78 and the second screws 73 are used to drive the translation frame 74 and the fixed frame to move back and forth so that the rail body 54 is moved above the rail body 54. Then, control the extension of the second electric push rod 77 to place the rail body 54 on the placement plate 51 between the two first clamping plates 52, and control the contraction of the third electric push rod 711 to make the second clamping plates 712 separate from the rail body 54. Then, control the upward movement of the second electric push rod 77 to make the third clamping plate move above the rail body 54, and control the operation of the second motor 78 to make the third fixed frame 76 move between the two placement plates 51 again; Then, the user can rotate the worm 512 to drive the positive rotation of the two lead screws 510 on the same placement plate 51 by the worm gear 511. When the lead screws 510 rotate positively, they drive the two first clamping plates 52 on the front and rear sides to approach each other. When the first clamping plates 52 are both in contact with the rail body 54, stop rotating the worm 512, and use the first clamping plates 52 to clamp and fix the rail body 54. At this time, the universal wheels 4 can be used to move the device to transfer the rail. During the transfer process, the user can control the operation of the first motor 639 to drive the rotation of the connecting shaft five 643 and the third gear 641 by the second gear 640 and the fourth gear 642. When the third gear 641 rotates, it rolls along the toothed plate 58 to drive the sliding frame 616 to slide left and right. When the sliding frame 616 drives the grinding disc 611 to move to correspond to the right end of the rail body 54, stop the operation of the first motor 639, and control the extension of the first electric push rod 615 to make the upper grinding disc 611 contact the upper end of the rail body 54. Then, control the positive rotation of the output shafts of the double-shaft motor 637 to drive the positive rotation of the two first screws 635. When the two first screws 635 rotate positively, they drive the two fifth fixing plates 610 and the front and rear grinding discs 611 to approach each other through the second screw holes 634. When the front and rear grinding discs 611 are respectively in contact with the front and rear sides of the rail body 54, turn off the double-shaft motor 637; Then, the user can control the operation of the first motor 639 again to move the sliding frame 616 horizontally to the left. When the first motor 639 operates, it drives the rotation of two gear shafts 69, the third connecting shaft 627 and the upper grinding disc 611 through the first bevel gear 63, the second bevel gear 64, the sleeve 65, the sliding plate 619, the first connecting shaft 68, the third bevel gear 620, the fourth bevel gear 621, the fifth bevel gear 626 and the sixth bevel gear 636. When the two gear shafts 69 rotate, they drive the rotation of two fourth connecting shafts 628 and the front and rear grinding discs 611 through the first gear 622, the second connecting shaft 623, the second sprocket 630 and the first sprocket 629. At this time, the rust spots on the outer surface of the rail body 54 are ground by the rotation of the three grinding discs 611. During the grinding process, the user can control the operation of the water pump 618 through the controller 2. When the water pump 618 operates, it sucks out the cleaning liquid or the rust preventive liquid in the liquid storage tank 62 and inputs it into the spray pipe 625, and then sprays the cleaning liquid or the rust preventive liquid on the contact surface between the grinding disc 611 and the rail body 54 through the spray pipe 625 to wash the debris ground off by the grinding disc 611, and at the same time, it can also spray the rust preventive liquid on the rail body 54.

[0032] In the description of the present invention, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0033] In the present invention, unless otherwise clearly specified and defined, for example, it can be fixedly connected, detachably connected or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0034] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A railway engineering rail installation auxiliary robot, comprising two installation plates (1), characterized in that: The front and rear sides of the opposite surfaces of the two mounting plates (1) are respectively connected to two symmetrically arranged fixing mechanisms (5), and the two fixing mechanisms (5) are respectively connected to two symmetrically arranged grinding mechanisms (6). The upper surfaces of the two mounting plates (1) are respectively connected to the left and right ends of the loading and unloading mechanism (7). A controller (2) is fixedly arranged on the front side of the right mounting plate (1). The bottom surface of each mounting plate (1) is fixedly connected to the upper ends of two support rods (3), and the bottom ends of the four support rods (3) are each provided with a universal wheel (4).

2. The railway engineering rail installation auxiliary robot according to claim 1, characterized in that: Each of the fixing mechanisms (5) comprises a placement plate (51), the left and right ends of the placement plate (51) being fixedly connected to opposite surfaces of the two mounting plates (1), the upper surface of the placement plate (51) being provided with two grooves 1 (53), the inner walls of the two grooves 1 (53) being rotatably connected to the optical axes of the two lead screws (510) via bearings, and each of the lead screws (510) being provided with two sections of thread grooves with opposite spiral directions; The four sections of threaded grooves on the two lead screws (510) are respectively threadedly connected to the four screw holes (59); the four screw holes (59) are respectively opened at the bottom ends of the four clamping plates (52); the four clamping plates (52) are grouped in pairs and the bottom ends of the two groups of clamping plates (52) are respectively sleeved with the two grooves (53); the side surfaces of the four clamping plates (52) are overlapped with the outer side surfaces of the rail body (54); and the bottom surface of the rail body (54) is overlapped with the upper surface of the placement plate (51).

3. The railway engineering rail installation auxiliary robot according to claim 2, characterized in that: The ends of the two lead screws (510) are respectively fixedly connected to the two worm wheels (511), the two worm wheels (511) are respectively meshed and connected to the two sections of spiral tooth grooves on the worm (512), the optical axis of the worm (512) is simultaneously fixedly connected to one end of two fixing plates (513) through a bearing, and the other ends of the two fixing plates (513) are both fixedly connected to the side of the placement plate (51); The upper surface of the placement plate (51) is fixedly connected to the bottom end of the vertical plate (55); a second groove (56) is provided at the upper end of the side surface of the vertical plate (55); a first slide bar (57) is fixedly provided in the second groove (56); and the upper surface of the vertical plate (55) is fixedly connected to the bottom surface of the tooth plate (58).

4. The railway engineering rail installation auxiliary robot according to claim 1, characterized in that: Each of the grinding mechanisms (6) comprises a second fixing plate (61), the bottom surface of the second fixing plate (61) being fixedly connected to the upper end of the sliding frame (616), the middle portion of the sliding frame (616) being rotatably connected to a fifth connecting shaft (643) via a bearing, one end of the fifth connecting shaft (643) being fixedly connected to a third gear (641) and a fourth gear (642), the third gear (641) being meshingly connected to a toothed plate (58), the fourth gear (642) being meshingly connected to a second gear (640), the second gear (640) being fixedly arranged on an output shaft of a first motor (639), Motor 1 (639) is fixedly connected to the sliding frame (616), the other end of the connecting shaft 5 (643) is fixedly connected to bevel gear 1 (63), the bevel gear 1 (63) is meshingly connected to bevel gear 2 (64), the bevel gear 2 (64) is fixedly arranged on the upper end of the sleeve (65), the sleeve (65) is rotatably connected to the fixed plate 3 (66) through a bearing, the end of the fixed plate 3 (66) is fixedly connected to the sliding frame (616), and one end of the sliding frame (616) is provided with a sleeve hole 1 (617), and the sleeve hole 1 (617) is sleeved with a sliding rod 1 (57).

5. The railway engineering rail installation auxiliary robot according to claim 4, characterized in that: The interior of the sleeve (65) is slidably connected to the connecting shaft 1 (68) and the two sliding plates (619) at the same time, the opposite surfaces of the two sliding plates (619) are fixedly connected to the outer side surface of the connecting shaft 1 (68), the connecting shaft 1 (68) is rotatably connected to the fixed plate 4 (67) through a bearing, the end of the fixed plate 4 (67) is fixedly connected to the end surface of the fixed plate 6 (614), the upper surface of the fixed plate 6 (614) is fixedly connected to the bottom ends of the two electric push rods 1 (615) at the same time, and the upper ends of the two electric push rods 1 (615) are fixedly connected to the bottom end of the sliding frame (616); The bottom end of the connecting shaft 1 (68) is fixedly connected to the bevel gear 3 (620), the bevel gear 3 (620) is meshed with the bevel gear 4 (621), the bevel gear 4 (621) is fixedly connected to one end of one of the gear shafts (69), two gear shafts (69) are provided, the optical axes of the two gear shafts (69) are rotatably connected to the two fixed plates 7 (632) respectively through bearings, the upper ends of the two fixed plates 7 (632) are fixedly connected to the bottom surface of the fixed plate 6 (614), the opposite ends of the two gear shafts (69) are fixedly provided with bevel gears 5 (626), the two bevel gears 5 (626) are meshed with the bevel gear 6 (636), the bevel gear 6 (636) is fixedly provided on the connecting shaft 3 (627), and the upper end of the connecting shaft 3 (627) is rotatably connected to the bottom surface of the fixed plate 6 (614) through a bearing.

6. The railway engineering rail installation auxiliary robot according to claim 5, characterized in that: The two gear shafts (69) are respectively sleeved in two through slots 1 (631), the two through slots 1 (631) are respectively opened on the upper sides of the two fixed plates 5 (610), the bottom ends of the opposite surfaces of the two fixed plates 5 (610) are rotatably connected to the opposite ends of the two connecting shafts 4 (628) through bearings, the opposite ends of the two connecting shafts 4 (628) and the bottom end of the connecting shaft 3 (627) are respectively fixedly connected to the end surfaces of the three grinding discs (611), and the two fixed plates 5 (610) are respectively sleeved in two through slots 2 (638) opened on the fixed plate 6 (614); The opposite surfaces of the two fixed plates five (610) are rotationally connected to the opposite ends of the two connecting shafts two (623) through bearings, and the opposite ends of the two connecting shafts two (623) are fixedly connected to the two sprocket wheels two (630) respectively. The two sprocket wheels two (630) are transmission-connected to the two sprocket wheels one (629) through chains, and the two sprocket wheels one (629) are fixedly arranged on the two connecting shafts four (628), and the middle parts of the two connecting shafts two (623) are fixedly connected to the two gear wheels one (622), and the two gear wheels one (622) are meshingly connected to the two gear shafts (69).

7. The railway engineering rail installation auxiliary robot according to claim 6, characterized in that: The upper ends of the two fixing plates five (610) are each provided with a screw hole two (634), and the two screw holes two (634) are respectively meshed and connected with two screw rods one (635), and the optical axis of each screw rod one (635) is rotatably connected to the upper ends of the two fixing plates eight (633) through a bearing at the same time, and the bottom ends of the four fixing plates eight (633) are fixedly connected to the upper surface of the fixing plate six (614), and the opposite ends of the two screw rods one (635) are respectively fixedly connected to the output shafts at both ends of the dual-axis motor (637), and the dual-axis motor (637) is fixedly connected to the fixing plate six (614) through a mounting seat.

8. The railway engineering rail installation auxiliary robot according to claim 7, characterized in that: The middle part of the right side surface of the fixing plate six (614) is fixedly connected to the upper end of the fixing frame one (613), the bottom end of the fixing frame one (613) is fixedly connected to the right end of the fixing frame two (624), the left end of the fixing frame two (624) is fixedly provided with a nozzle (625), the nozzle (625) is provided with a plurality of nozzles, the end of the nozzle (625) is fixedly connected to the bottom end of the connecting pipe (612), and the upper end of the connecting pipe (612) is connected to the water pump. The water outlet pipe of the water pump (618) is fixedly connected, the water pump (618) is fixedly connected to the right side surface of the liquid storage tank (62) through a mounting seat, the bottom surface of the liquid storage tank (62) is fixedly connected to the upper surface of the fixing plate 2 (61), and a filling pipe is fixedly provided on the upper surface of the liquid storage tank (62). The input ends of the water pump (618), the dual-axis motor (637), the motor 1 (639) and the two electric push rods 1 (615) are all electrically connected to the output end of the controller (2).

9. The railway engineering rail installation auxiliary robot according to claim 1, characterized in that: The loading and unloading mechanism (7) comprises two mounting frames (71), the bottom surfaces of the two mounting frames (71) are respectively fixedly connected to the upper surfaces of the two mounting plates (1), the upper ends of the two mounting frames (71) are respectively rotatably connected to the end optical axes of two screw rods (73) through bearings, the two screw rods (73) are respectively threadedly connected to screw holes (710), the two screw holes (710) are respectively opened on the left and right sides of the upper end of the translation frame (74), the upper end of the translation frame (74) is also opened with four sleeve holes (79), the four sleeve holes (79) are respectively sleeved with four slide rods (75), the four slide rods (75) are grouped in pairs, and the two groups of slide rods (75) are respectively fixedly arranged on the upper ends of the two mounting frames (71).

10. The railway engineering rail installation auxiliary robot according to claim 9, characterized in that: The front ends of the two screw rods (73) are fixedly connected to the two sprocket wheels (72) respectively, and the two sprocket wheels (72) are connected to each other through a chain transmission. The front end of the left screw rod (73) is fixedly connected to the output shaft of the motor (78), and the motor (78) is fixedly connected to the front end of the left mounting frame (71) through a mounting seat. The bottom end of the translation frame (74) is fixedly connected to the upper ends of the two electric push rods (77) at the same time, and the bottom ends of the two electric push rods (77) are both fixedly connected to the fixing frame (76). The upper end of the two fixing frames (76) is fixedly connected, the front and rear side surfaces of the two fixing frames (76) are respectively fixedly connected to the opposite ends of the two groups of electric push rods (711), the opposite ends of the two groups of electric push rods (711) are respectively fixedly connected to the opposite sides of the two clamping plates (712), each group of electric push rods (711) is composed of two electric push rods (711), and the input ends of the two electric push rods (77), the two electric push rods (711) and the motor (78) are all electrically connected to the output end of the controller (2).