Concrete conveying device for building construction and conveying method thereof
By using a drive roller system driven by hydraulic adjustment rod and servo motor in the concrete conveying device, the angle adjustment and rotation stirring of the conveying tank are realized, and the problem of incomplete concrete conveying is solved through the coordination of the inner scraper ring and the push plate, and the conveying efficiency and stability are improved.
Patent Information
- Application Number
- CN202510448540.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2025-05-30
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the transportation process, existing concrete conveying devices cannot achieve the thorough push and discharge of concrete inside the tank, resulting in concrete adhesion and accumulation on the inner wall of the tank, and the output is not thorough enough.
A concrete conveying device for construction is designed, and a drive roller system driven by hydraulic adjustment rods and servo motors is used to realize the angle adjustment and rotational stirring of the conveyor tank. At the same time, the extrusion push and inner wall cleaning of the concrete are achieved through the coordination of the inner scraper ring and the push plate.
The stability and efficiency of concrete conveying are improved, and the concrete accumulation and adhesion on the bottom of the conveying tank and the inner wall are avoided, ensuring the thorough discharge and efficient conveying of concrete.
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Figure CN120061580A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of nuclear power engineering construction, and particularly relates to a concrete conveying device for building construction and a conveying method thereof. Background Technique
[0002] Nuclear power engineering refers to a large-scale comprehensive project that uses a nuclear reactor as the core and generates electricity by using the energy released by nuclear fission or nuclear fusion. It mainly includes buildings such as workshops, pump houses, and boiler houses. The concrete raw materials used in the construction of nuclear power engineering are usually transported by a conveying device.
[0003] Existing conveying devices use various methods to achieve the conveying of concrete. For example, a concrete conveying device for building construction with the publication number CN218406542U includes a base. The upper surface of the base is movably connected with a mounting plate, and the upper surface of the mounting plate is hinged with a conveying main body. An adjusting component is arranged between the mounting plate and the conveying main body, and a clamping component is arranged between the base and the mounting plate. The adjusting component includes a fixed seat fixedly installed on the upper surface of the mounting plate. A double-shaft motor is movably connected inside the fixed seat, and a support rod is fixedly connected to the outside of the output shaft of the double-shaft motor; The conveying tanks used in existing conveying devices are usually inclined and the angle cannot be adjusted. When discharging the concrete during conveying, some concrete will accumulate at the inclined bottom of the conveying tank, resulting in incomplete discharging. And for some conveying tanks that can be adjusted in angle, they cannot completely push and discharge the concrete inside the tank body. The concrete will adhere and accumulate on the inner wall of the tank body, and the output discharging is not thorough enough; For example, in the above-mentioned referenced prior art, this device uses a double-shaft motor to drive the single-side rotation of the tank body for angle adjustment. Since the overall weight of the tank body is relatively large after being fully loaded with concrete, it is difficult to adjust the angle. And after single-side rotation, it cannot be stably supported. At the same time, this device can only perform angle adjustment and cannot achieve the rotation of the tank body, so that the tank body cannot be rotated and stirred during the conveying process, and the concrete inside it is prone to hardening and segregation. At the same time, this device only uses the spiral pushing method and cannot completely convey and discharge the concrete inside the tank body. There will still be some concrete accumulated inside the tank body after conveying; Therefore, it is urgent to design a concrete conveying device for building construction and a conveying method thereof to solve the above problems. Summary of the Invention
[0004] Aiming at the deficiencies of the prior art, the present invention provides a concrete conveying device for building construction and a conveying method thereof, which solve the problems raised in the above background technique.
[0005] To achieve the above purposes, the present invention is realized through the following technical solutions: A concrete conveying device for building construction includes a mounting support frame arranged on a concrete transport vehicle, and further includes: A conveying tank for storing and conveying concrete, and an adjusting unit for adjusting the angle of the conveying tank is arranged between the conveying tank and the installation support frame; A driving component and an angle adjusting component are arranged in the adjusting unit. A driving roller for driving is arranged in the driving component, and two hydraulic adjusting rods are arranged in the angle adjusting component. The two hydraulic adjusting rods are used to adjust the inclination degree of the conveying tank, thereby improving the conveying speed of the concrete; A cleaning unit is arranged on the conveying tank and is driven by the driving roller. The cleaning unit includes an inner scraping component, a blocking component and a conveying component. An inner scraping ring for cleaning the inner wall of the conveying tank is arranged in the inner scraping component. The cooperation between the inner scraping ring and the inner scraping component improves the conveying speed of the concrete in the conveying tank. The blocking component is used to control the discharging range of the concrete in the conveying tank, and a spiral pushing blade for pushing the concrete to be conveyed out is arranged in the conveying component.
[0006] Preferably, the angle adjusting component includes two hydraulic adjusting rods fixedly installed in the installation support frame. Telescopic lifting rods are fixedly installed on the driving ends of the two hydraulic adjusting rods. Two sleeved support rings are rotatably sleeved on the outer side of the conveying tank, and limiting rotating rollers are rotatably installed in both of the two sleeved support rings, and the two telescopic lifting rods are respectively rotatably connected with the two limiting rotating rollers.
[0007] Preferably, a middle support ring is rotatably installed on the outer side of the conveying tank, and two deflection support shafts are rotatably installed on the outer side of the middle support ring, and the two deflection support shafts are respectively rotatably installed on the two inner sides of the installation support frame.
[0008] Preferably, the driving component includes a driven mounting frame fixedly installed between the two sleeved support rings. A servo motor is fixedly installed on the driven mounting frame, and the driving roller is fixedly arranged on the driving end of the servo motor. An external gear ring is fixedly installed on the outer side of the conveying tank, and a driving gear meshing with the external gear ring is fixedly installed on the driving roller.
[0009] Preferably, the inner scraping component includes a driving shaft rotatably installed in the conveying tank, and a transmission mechanism is installed between the driving shaft and the driving roller. A partition plate is rotatably installed in the conveying tank, and a feeding mechanism is installed between the partition plate and the conveying tank. A pushing mechanism is installed on the driving shaft; The transmission mechanism includes a one-way bearing arranged on the driving roller, and the one-way bearing cooperates with the reverse rotation of the driving roller. A driving wheel is arranged outside the one-way bearing. A driven wheel is fixedly installed on the driving shaft, and a transmission belt is sleeved between the driving wheel and the driven wheel.
[0010] Preferably, the feeding mechanism includes a feeding hopper for pouring concrete fixedly installed on one of the sleeved support rings. A limiting rotating ring is rotatably installed on the conveying tank, and a feeding pipe is fixedly installed between the limiting rotating ring and the feeding hopper, and the feeding pipe is fixedly connected with the partition plate.
[0011] Preferably, the pushing mechanism comprises a reciprocating screw fixedly mounted on the driving shaft, a ball nut plate is mounted on the reciprocating screw, and a pushing plate for pushing concrete is fixedly mounted on the ball nut plate, and the pushing plate is in contact with the inner wall of the conveying tank; A plurality of linkage rods are fixedly mounted on the push plate, and an inner scraper ring is fixedly mounted on the plurality of linkage rods, and the inner scraper ring is fitted with the inner wall of the conveying tank.
[0012] Preferably, the sealing assembly includes two pushing racks fixedly mounted on the inner scraper ring, and a sealing disk for blocking concrete is fixedly mounted on the two pushing racks. A sealing box is rotatably mounted in the conveying tank, and a snap-fitting ring groove matching the sealing disk is provided in the sealing box. A plurality of return springs are fixedly mounted between the snap-fitting ring groove and the sealing disk, and a plurality of ventilation holes are provided on the sealing disk.
[0013] Preferably, the conveying assembly includes a stirring shaft fixedly mounted on the driving shaft, and the spiral push blade is fixedly mounted on the outside of the stirring shaft, and a plurality of stirring elements for stirring concrete are fixedly mounted on the stirring shaft, and the plurality of stirring elements are all located inside the spiral push blade.
[0014] A method for conveying concrete for construction, used for the above-mentioned concrete conveying device for construction, comprises the following steps: S1. Pour concrete into the conveying tank and use the concrete transport vehicle to drive the conveying tank to move, so as to realize the rapid delivery of concrete; S2. During the transportation process, the conveying tank is driven to rotate by the driving mechanism to prevent the concrete from segregating and hardening; S3. After being transported to a predetermined position, the inclination angle of the transport tank is adjusted by the angle adjustment component so that the transport tank remains in an inclined downward state; S4, driving the driving roller to rotate in the opposite direction through the driving assembly, and driving the spiral pushing blade in the conveying assembly to rotate through the driving roller, so as to push and discharge the concrete in the conveying tank; S5. During the concrete conveying process, the inner scraper assembly drives the inner scraper ring to move, so as to squeeze and push the concrete inside the conveying tank, avoid concrete accumulation and clean the inner wall of the conveying tank; S6. The internal scraping assembly drives the blocking assembly to start, while releasing the blocking of the conveying tank and increasing the discharge range, thereby improving the concrete conveying efficiency.
[0015] The present invention provides a concrete conveying device and a conveying method for construction, which have the following beneficial effects: 1. When the present conveying device conveys concrete, by adopting an adjustment method of the joint cooperation of two hydraulic adjusting rods, with the deflection support shaft in the middle as the axis, the angle of the conveying tank can be quickly adjusted, and at the same time, through the hydraulic adjusting rods on both sides and the deflection support shaft, the stable support of the conveying tank can be realized, which can effectively improve the stability and conveying efficiency of the conveying.
[0016] 2. When the present conveying device conveys concrete, through the cooperation of the servo motor, the driving roller, the external toothed ring and the driving gear, the overall rotation of the concrete conveying tank can be realized, so that the concrete conveying tank can rotate and revolve during the conveying process, which can effectively avoid the segregation, hardening, etc. of the concrete therein, and the rotation of the conveying tank is not affected by the angle adjustment, that is, no matter at any angle, the conveying tank can rotate and stir.
[0017] 3. When the present conveying device conveys concrete, through the cooperation of the reciprocating lead screw and the ball nut disc, the reciprocating movement of the pushing disc and the inner scraping ring can be realized, that is, the concrete at the bottom of the conveying tank can be effectively pushed out, which can avoid the situation that the concrete accumulates at the bottom of the conveying tank and causes the failure to convey and discharge the material. At the same time, by using the movement of the inner scraping ring, the inner wall of the conveying tank can be cleaned, which can effectively avoid the adhesion and accumulation of the concrete on the inner wall of the conveying tank.
[0018] 4. When the present conveying device conveys concrete, by adopting the cooperation of the stirring member and the spiral pushing blade, the stirring and mixing of the concrete inside the conveying tank can be realized, avoiding the segregation and hardening of the concrete, and at the same time, the pushing and discharging during the concrete stirring process can be realized, realizing the efficient conveying of the concrete, and the conveying effect is better.
[0019] In summary, the present invention can flexibly adjust the inclination angle of the concrete conveying tank, and the adjustment process will not affect the normal rotation and stirring of the conveying tank. At the same time, after the angle adjustment, the conveying method of pushing and spiral conveying can quickly realize the conveying and discharging of the concrete, which can avoid the accumulation of the concrete at the bottom of the conveying tank and the segregation and hardening of the concrete, and the conveying efficiency is higher.
[0020] Other features and advantages of the present invention will be described in the subsequent specification, and part of them will become obvious from the specification or be understood by implementing the present invention. The objectives and other advantages of the present invention can be achieved and obtained through the structures specifically pointed out in the written specification and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The following further describes in detail the specific embodiments of the present invention with reference to the drawings, where: Figure 1 is a schematic structural diagram of a concrete conveying device for building construction proposed by the present invention; Figure 2 isFigure 1 Structural schematic diagram after rotating a certain angle; Figure 3 is Figure 2 Structural schematic diagram after removing the installation support frame; Figure 4 is Figure 3 Structural schematic diagram of the adjustment unit in; Figure 5 is Figure 4 Structural schematic diagram of two nested support rings in; Figure 6 is Figure 3 Structural schematic diagram of the servo motor and the conveying tank in; Figure 7 is Figure 6 Internal structural schematic diagram of the conveying tank in; Figure 8 is Figure 7 Front view of; Figure 9 is Figure 7 Structural schematic diagram after removing the conveying tank; Figure 10 is Figure 9 Structural schematic diagram of the cleaning unit in; Figure 11 is Figure 10 Structural schematic diagram of the pushing disk and the inner scraping ring in; Figure 12 is Figure 10 Structural schematic diagram of the inner scraping ring and the plugging box in; Figure 13 is Figure 12 Structural decomposition schematic diagram of; Figure 14 is Figure 9 Structural schematic diagram of the conveying component in; Figure 15 is Figure 14 Structural schematic diagram of the stirring shaft and the spiral pushing blade in.
[0022] In the figure: 1 Installation support frame, 2 Conveying tank, 3 Feed hopper, 4 Nested support ring, 5 Middle position support ring, 6 External gear ring, 7 Hydraulic adjustment rod, 8 Driving roller, 9 Support rod, 10 Transmission belt, 11 Driven mounting frame, 12 Servo motor, 13 Deflection support shaft, 14 Driving gear, 15 Limit rotating ring, 16 Limit rotating roller, 17 One-way bearing, 18 Driving shaft, 19 Partition plate, 20 Pushing disk, 21 Plugging box, 22 Plugging disk, 23 Spiral pushing blade, 24 Feed pipe, 25 Inner scraping ring, 26 Reciprocating lead screw, 27 Pushing frame, 28 Linking rod, 29 Ball nut plate, 30 Vent hole, 31 Return spring, 32 Engaging ring groove, 33 Stirring shaft, 34 Stirring part, 35 Driving wheel, 36 Driven wheel. Detailed implementation method
[0023] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0024] Embodiment 1: Refer to Figures 1 - 2 , a concrete conveying device for building construction, including an installation support frame 1 arranged on a concrete truck. A conveying tank 2 for storing and conveying concrete is arranged on the installation support frame 1. The concrete to be conveyed is stored in the conveying tank 2, and the installation support frame 1 and the conveying tank 2 are driven by the concrete truck to move as a whole, so as to realize the rapid conveying of concrete.
[0025] This conveying device further includes: An adjusting unit is arranged between the conveying tank 2 and the installation support frame 1 to adjust the angle of the conveying tank 2. By adjusting the inclination angle of the conveying tank 2 through the adjusting unit, the gravity effect is used to improve the conveying efficiency of the concrete in the conveying tank 2. At the same time, the overall rotation of the conveying tank 2 is realized, so as to drive the concrete in the conveying tank 2 to be stirred during the concrete conveying process, and avoid phenomena such as segregation and hardening of the concrete in the conveying tank 2; A cleaning unit is arranged on the conveying tank 2 to realize the pushing, cleaning and stirring and mixing of the concrete inside the conveying tank 2, improve the conveying efficiency of the concrete, and avoid the accumulation of concrete at the bottom of the conveying tank 2 through the pushing and scraping actions inside the conveying tank 2. At the same time, the inner wall of the conveying tank 2 is cleaned to avoid the adhesion and solidification of the concrete on the inner wall of the conveying tank 2.
[0026] Embodiment 2: Refer to Figures 2 - 5 , the different technical solutions of this embodiment compared with Embodiment 1 are as follows: A driving component and an angle adjusting component are arranged in the adjusting unit. A driving roller 8 for driving is arranged in the driving component. Two hydraulic adjusting rods 7 are arranged in the angle adjusting component. The two hydraulic adjusting rods 7 are used to adjust the inclination degree of the conveying tank 2, thereby improving the conveying speed of the concrete; The angle adjusting component includes two hydraulic adjusting rods 7 fixedly installed in the installation support frame 1. Telescopic jacking rods are fixedly installed on the driving ends of the two hydraulic adjusting rods 7. Two sleeved support rings 4 are rotatably sleeved on the outer side of the conveying tank 2. And limit rotating rollers 16 are rotatably installed in the two sleeved support rings 4, and the two telescopic jacking rods are respectively rotatably connected with the two limit rotating rollers 16; When the two hydraulic adjustment rods 7 are activated, they will drive the two telescopic lifting rods on their driving ends to move, thereby pushing the limit rollers 16 on them and the sleeved support ring 4 to adjust the height. Moreover, the two hydraulic adjustment rods 7 act in the opposite direction. That is, when the left hydraulic adjustment rod 7 drives the left telescopic lifting rod to move up by the same distance, the right hydraulic adjustment rod 7 drives the right telescopic lifting rod to move down by the same distance.
[0027] A middle support ring 5 is rotatably installed on the outer side of the conveying tank 2. Two deflection support shafts 13 are rotatably installed on the outer side of the middle support ring 5, and the two deflection support shafts 13 are respectively rotatably installed on the two inner sides of the installation support frame 1; When discharging and conveying the concrete in the conveying tank 2, the left hydraulic adjustment rod 7 can be activated to drive the left telescopic lifting rod and the sleeved support ring 4 to move up, and at the same time, the right hydraulic adjustment rod 7 is activated to drive the right telescopic lifting rod and the sleeved support ring 4 to move down. That is, with the middle deflection support shaft 13 as the central axis, the conveying tank 2 can be driven to rotate as a whole, making the conveying tank 2 form an inclined state with the left side high and the right side low. At this time, the concrete in the conveying tank 2 will automatically slide down under the action of gravity, which can effectively improve the conveying efficiency of the concrete.
[0028] The limit roller 16 plays a role in limit adjustment. When the telescopic lifting rod drives the sleeved support ring 4 to lift or lower, the limit roller 16 can rotate correspondingly. This can effectively avoid the jamming situation that occurs when the telescopic lifting rod drives the sleeved support ring 4 to tilt. Since the angle of the telescopic lifting rod remains unchanged while the angle of the sleeved support ring 4 changes, the automatic adjustment of the support connection angle can be achieved through the limit roller 16, realizing the smooth deflection of the sleeved support ring 4.
[0029] In a further embodiment, the drive assembly includes a driven mounting frame 11 fixedly installed between the two sleeved support rings 4. A servo motor 12 is fixedly installed on the driven mounting frame 11, and the drive roller 8 is fixedly arranged on the drive end of the servo motor 12; When the servo motor 12 is activated, it will drive the drive roller 8 to rotate. The rotation direction of the drive roller 8 can be controlled by the servo motor 12 to realize the forward and reverse rotation of the drive roller 8.
[0030] An external gear ring 6 is fixedly installed on the outer side of the conveying tank 2, and a drive gear 14 meshing with the external gear ring 6 is fixedly installed on the drive roller 8. When the drive roller 8 rotates, it will drive the drive gear 14 to rotate. When the drive gear 14 rotates, it will drive the external gear ring 6 meshing with it to rotate, thereby driving the conveying tank 2 to rotate as a whole. During the concrete conveying process, the conveying tank 2 can be driven to rotate by the drive of the servo motor 12, and then the concrete in the conveying tank 2 can be slowly stirred to avoid the segregation and hardening of the concrete; Both the two nested support rings 4 and the middle support ring 5 are rotatably connected to the conveying tank 2. When the conveying tank 2 rotates, the two nested support rings 4 and the middle support ring 5 will not rotate therewith. That is, the angle adjustment of the conveying tank 2 will not affect the rotation of the conveying tank 2, and the rotation of the conveying tank 2 will not affect its angle adjustment.
[0031] Embodiment 3: Refer to Figures 1 - 2 and Figures 6 - 15 , the different technical solution of this embodiment compared with Embodiment 2 is that: the cleaning unit is driven by the driving roller 8 and includes an inner scraping component, a plugging component and a conveying component. An inner scraping ring 25 for cleaning the inner wall of the conveying tank 2 is arranged in the inner scraping component. The cooperation between the inner scraping ring 25 and the inner scraping component improves the conveying speed of the concrete in the conveying tank 2.
[0032] The inner scraping component includes a driving shaft 18 rotatably installed in the conveying tank 2, and a transmission mechanism is installed between the driving shaft 18 and the driving roller 8. The transmission mechanism includes a one-way bearing 17 arranged on the driving roller 8, and the one-way bearing 17 cooperates with the reverse rotation of the driving roller 8; When discharging is required, the servo motor 12 can be started to drive the driving shaft 18 to rotate reversely. At this time, when the driving roller 8 rotates reversely, it will drive the one-way bearing 17 to rotate. When the driving roller 8 rotates forward, the one-way bearing 17 will not rotate. That is, when the conveying tank 2 rotates and stirs during the conveying process of the concrete mixer truck, the driving roller 8 rotates forward at this time, that is, the one-way bearing 17 will not rotate; A driving wheel 35 is arranged outside the one-way bearing 17, a driven wheel 36 is fixedly installed on the driving shaft 18, and a transmission belt 10 is sleeved between the driving wheel 35 and the driven wheel 36. When the one-way bearing 17 rotates, it will drive the driving wheel 35 thereon to rotate. When the driving wheel 35 rotates, it will drive the driven wheel 36 to rotate under the cooperation of the transmission belt 10, and then drive the driving shaft 18 to rotate.
[0033] In a further embodiment, a partition plate 19 is rotatably installed in the conveying tank 2, and a feeding mechanism is installed between the partition plate 19 and the conveying tank 2. The partition plate 19 plays a role of separation and is used to isolate the concrete in the conveying tank 2; The feeding mechanism includes a feeding hopper 3 fixedly installed on one of the nested support rings 4 for pouring concrete. A limit rotating ring 15 is rotatably installed on the conveying tank 2, and a feeding pipe 24 is fixedly installed between the limit rotating ring 15 and the feeding hopper 3, and the feeding pipe 24 is fixedly connected to the partition plate 19; The concrete is poured into the feeding pipe 24 through the feeding hopper 3 and then into the conveying tank 2 through the feeding pipe 24, and the conveying and filling of the concrete can be completed; The feed hopper 3 is supported by sleeving a support ring 4 so that it will not rotate with the rotation of the conveying tank 2. At the same time, the limit rotating ring 15 is fixed on the feed pipe 24 and is rotationally connected to the conveying tank 2. When the conveying tank 2 rotates, the limit rotating ring 15 will not move relative to the feed pipe 24 and the partition plate 19. Thus, the relative positions of the feed pipe 24, the limit rotating ring 15, and the partition plate 19 can always remain unchanged.
[0034] In a further embodiment, a pushing mechanism is installed on the driving shaft 18. The pushing mechanism includes a reciprocating lead screw 26 fixedly installed on the driving shaft 18. A ball nut plate 29 is fitted on the reciprocating lead screw 26. A pushing plate 20 for pushing concrete is fixedly installed on the ball nut plate 29, and the pushing plate 20 is in contact with the inner wall of the conveying tank 2. The pushing plate 20 is slidably connected to the feed pipe 24, so that when the pushing plate 20 slides during pushing, it will not affect the feed pipe 24, and the concrete injected into the feed pipe 24 will be directly injected to the right side of the pushing plate 20 (the direction shown in the attached Figure 8 specification).
[0035] When the driving shaft 18 rotates, it will drive the reciprocating lead screw 26 thereon to rotate. When the reciprocating lead screw 26 rotates, it will drive the ball nut plate 29 fitted thereon to move. According to the characteristics of the ball nut plate 29 and the reciprocating lead screw 26, under the continuous rotation of the reciprocating lead screw 26, the ball nut plate 29 is driven to reciprocate horizontally on the reciprocating lead screw 26, and then the pushing plate 20 is driven to reciprocate in the conveying tank 2. When the pushing plate 20 reciprocates, it can push the concrete in the conveying tank 2 to move forward, and then the concrete at the bottom of the conveying tank 2 can be pushed forward, effectively avoiding the accumulation of concrete at the bottom of the conveying tank 2 and improving the conveying efficiency of the concrete.
[0036] The cooperation between the reciprocating lead screw 26 and the ball nut plate 29 is a prior art. The specific principle is as follows: The reciprocating lead screw 26 is a form of solid cam pair, which is manifested as two helical grooves with the same pitch and opposite helix directions. The two ends of the lead screw are connected by transition curves. The balls in the ball nut plate 29 are placed inside the helical grooves. Through the rotation of the lead screw, the inner groove side of the helical groove pushes the balls inside to make axial reciprocating motion, thereby driving the ball nut plate 29 to make reciprocating movement. That is, when the reciprocating lead screw 26 rotates unidirectionally, it can drive the ball nut plate 29 to make reciprocating linear movement on the reciprocating lead screw 26. This part is prior art and will not be elaborated here.
[0037] A plurality of linkage rods 28 are fixedly installed on the pushing plate 20, and an inner scraping ring 25 is fixedly installed on the plurality of linkage rods 28 together. The inner scraping ring 25 is in contact with the inner wall of the conveying tank 2. When the pushing plate 20 reciprocates, the inner scraping ring 25 thereon will be driven by the plurality of linkage rods 28 to reciprocate. When the inner scraping ring 25 reciprocates, the concrete attached to the inner wall of the conveying tank 2 can be scraped off, which can not only prevent the concrete from accumulating and solidifying on the inner wall of the conveying tank 2, but also push the concrete forward, improving the pushing and output efficiency of the concrete.
[0038] In a further embodiment, the blocking assembly is used to control the discharging range of the concrete in the conveying tank 2. The blocking assembly includes two pushing frames 27 fixedly installed on the inner scraping ring 25, and a blocking plate 22 for blocking the concrete is fixedly installed on the two pushing frames 27 together. A blocking box 21 is rotatably installed in the conveying tank 2, and a clamping ring groove 32 matching with the blocking plate 22 is opened in the blocking box 21. A plurality of return springs 31 are fixedly installed between the clamping ring groove 32 and the blocking plate 22, and a plurality of air exchange holes 30 are opened on the blocking plate 22; In the initial state, the blocking plate 22 will be clamped into the clamping ring groove 32 in the blocking box 21, so as to block the blocking box 21, so that the concrete in the conveying tank 2 will not be conveyed and discharged during the conveying and rotating process of the conveying tank 2. The plurality of air exchange holes 30 on the blocking plate 22 are used for ventilation and air exchange of the concrete in the conveying tank 2, so as to ensure the balance of temperature and humidity in the conveying tank 2 and avoid the situation of overheating and hardening.
[0039] When the inner scraping ring 25 reciprocates, it will drive the blocking plate 22 to reciprocate through the two pushing frames 27. When the blocking plate 22 is pushed forward, it will be separated from the clamping ring groove 32 in the blocking box 21. At this time, the blocking box 21 is in a communicating state, and the concrete in the conveying tank 2 can be discharged through the blocking box 21, so as to carry out the discharging of the concrete; When the blocking plate 22 retracts, it will block the blocking box 21 again, so as to realize the intermittent discharging of the concrete, and further control the conveying and discharging content of the concrete better. At the same time, it is convenient to cooperate with the conveying assembly to improve the mixing effect of the concrete.
[0040] In a further embodiment, a spiral pushing blade 23 for pushing the concrete to be conveyed and discharged is arranged in the conveying assembly. The conveying assembly includes a stirring shaft 33 fixedly installed on the driving shaft 18, and a plurality of stirring members 34 for stirring the concrete are fixedly installed on the stirring shaft 33; When the driving shaft 18 rotates, it will drive the stirring shaft 33 to rotate. When the stirring shaft 33 rotates, it will drive the plurality of stirring members 34 thereon to rotate. When the plurality of stirring members 34 rotate, they will stir the concrete in the conveying tank 2, so as to make the interior of the concrete mix evenly and avoid situations such as hardening and segregation.
[0041] The spiral pushing blade 23 is fixedly installed on the outside of the stirring shaft 33, and a plurality of stirring members 34 are all located inside the spiral pushing blade 23, so that the stirring of the stirring members 34 will not affect the spiral pushing blade 23; The spiral pushing blade 23 rotates with the rotation of the stirring shaft 33, and can push the concrete in the conveying tank 2 to move during the rotation process, realizing the forward pushing and conveying of the concrete. That is, under the combined action of the inclination of the conveying tank 2 and the pushing action of the pushing plate 20, the efficient conveying and discharging of the concrete in the conveying tank 2 can be realized, which can effectively improve the discharging efficiency of the concrete and avoid the accumulation and residue of the concrete.
[0042] The specific conveying principle of this conveying device is as follows: First, pour the concrete into the feeding pipe 24 through the feeding hopper 3, and then pour it into the conveying tank 2 through the feeding pipe 24. Then, drive the installation support frame 1 and the conveying tank 2 to move as a whole by the concrete transport vehicle to transport the concrete to the predetermined position; During the concrete conveying process, drive the driving roller 8 to rotate by the drive of the servo motor 12, and then drive the driving gear 14 to rotate. When the driving gear 14 rotates, it drives the externally meshed tooth ring 6 to rotate, so as to drive the conveying tank 2 to rotate as a whole, and slowly stir the concrete in the conveying tank 2 to avoid the segregation and hardening of the concrete.
[0043] After the concrete is transported to the predetermined position, start the left hydraulic adjusting rod 7 to drive the left telescopic lifting rod and the sleeved support ring 4 to move upward, and at the same time start the right hydraulic adjusting rod 7 to drive the right telescopic lifting rod and the sleeved support ring 4 to move downward. That is, with the middle deflection support shaft 13 as the central axis, drive the conveying tank 2 to rotate as a whole, so that the conveying tank 2 forms an inclined state with the left side high and the right side low. At this time, the concrete in the conveying tank 2 will automatically slide down under the action of gravity, and the conveying and discharging work of the concrete can start; Start the servo motor 12 to drive the driving roller 8 to reverse, drive the driving shaft 18 to rotate through the cooperation of the transmission mechanism. When the driving shaft 18 rotates, drive the pushing plate 20 to move reciprocally, push the concrete in the conveying tank 2 to move forward, and then can push the concrete at the bottom of the conveying tank 2 forward, effectively avoiding the accumulation of the concrete at the bottom of the conveying tank 2 and improving the conveying efficiency of the concrete; When the pushing plate 20 moves reciprocally, it will drive the inner scraping ring 25 on it to move reciprocally through a plurality of linkage rods 28. When the inner scraping ring 25 moves reciprocally, it can scrape off the concrete attached to the inner wall of the conveying tank 2, which can not only avoid the accumulation and solidification of the concrete on the inner wall of the conveying tank 2, but also push the concrete forward, improving the pushing and output efficiency of the concrete.
[0044] When the inner scraper ring 25 reciprocates, it drives the blocking plate 22 to reciprocate through the two pushing frames 27. When the blocking plate 22 is pushed forward, it is separated from the engaging ring groove 32 in the blocking box 21. At this time, the blocking box 21 is in a connected state. At this time, the concrete in the conveying tank 2 can be discharged through the blocking box 21, and the concrete can be conveyed and discharged. The driving shaft 18 rotates and drives the stirring shaft 33 to rotate. When the stirring shaft 33 rotates, the stirring members 34 thereon rotate. When the stirring members 34 rotate, the concrete in the conveying tank 2 is stirred, so that the concrete is mixed evenly to avoid hardening, segregation, etc. The spiral pushing blade 23 rotates with the rotation of the stirring shaft 33, and can push the concrete in the conveying tank 2 to move during the rotation, thereby realizing the forward pushing conveyance of the concrete. That is, with the cooperation of the tilting effect of the conveying tank 2 and the pushing effect of the pushing plate 20, the efficient conveying and discharging of the concrete in the conveying tank 2 can be realized.
[0045] The embodiment of the present invention further provides a method for conveying concrete for construction, which is used in the above-mentioned concrete conveying device for construction, and comprises the following steps: S1, inject concrete into the conveying tank 2, and use the concrete transport vehicle to drive the conveying tank 2 to move, so as to realize the rapid conveying of concrete; S2, during the conveying process, the conveying tank 2 is driven to rotate by the driving mechanism to prevent the concrete from segregating and hardening; S3, after being transported to a predetermined position, the inclination angle of the transport tank 2 is adjusted by the angle adjustment component so that the transport tank 2 remains in an inclined downward state; S4, driving the driving roller 8 to rotate in the opposite direction through the driving assembly, and driving the spiral pushing blade 23 in the conveying assembly to rotate through the driving roller 8, so as to push and discharge the concrete in the conveying tank 2; S5. During the concrete conveying process, the inner scraper assembly drives the inner scraper ring 25 to move, so as to squeeze and push the concrete inside the conveying tank 2, avoid the accumulation of concrete and clean the inner wall of the conveying tank 2; S6. The internal scraping assembly drives the blocking assembly to start, and at the same time, the blocking of the conveying tank 2 is released and the discharge range is increased, thereby improving the conveying efficiency of concrete.
[0046] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A concrete conveying device for construction, comprising a mounting support frame (1) arranged on a concrete conveying vehicle, characterized in that: Also includes: A conveying tank (2) for storing and conveying concrete, wherein an adjustment unit for adjusting the angle of the conveying tank (2) is provided between the conveying tank (2) and the mounting support frame (1); A driving assembly and an angle adjustment assembly are provided in the adjustment unit, a driving roller (8) for driving is provided in the driving assembly, and two hydraulic adjustment rods (7) are provided in the angle adjustment assembly. The two hydraulic adjustment rods (7) are used to adjust the inclination of the conveying tank (2), thereby increasing the conveying speed of concrete; A cleaning unit is arranged on a conveying tank (2) and is driven by a driving roller (8), comprising an inner scraping assembly, a blocking assembly and a conveying assembly, wherein an inner scraping ring (25) for cleaning the inner wall of the conveying tank (2) is arranged in the inner scraping assembly, and the conveying speed of concrete in the conveying tank (2) is increased by the cooperation between the inner scraping ring (25) and the inner scraping assembly, the blocking assembly is used to control the discharge range of concrete in the conveying tank (2), and a spiral pushing blade (23) for pushing concrete for discharge is arranged in the conveying assembly.
2. A concrete conveying device for construction according to claim 1, characterized in that: The angle adjustment assembly comprises two hydraulic adjustment rods (7) fixedly mounted in the mounting support frame (1), and telescopic lifting rods are fixedly mounted on the driving ends of the two hydraulic adjustment rods (7). Two sleeve support rings (4) are rotatably mounted on the outer side of the conveying tank (2), and limit rollers (16) are rotatably mounted in the two sleeve support rings (4), and the two telescopic lifting rods are respectively rotatably connected to the two limit rollers (16).
3. A concrete conveying device for construction according to claim 2, characterized in that: A middle support ring (5) is rotatably mounted on the outer side of the conveying tank (2), two deflection support shafts (13) are rotatably mounted on the outer side of the middle support ring (5), and the two deflection support shafts (13) are rotatably mounted on two inner sides of the mounting support frame (1), respectively.
4. A concrete conveying device for construction according to claim 2, characterized in that: The driving assembly comprises a driven mounting frame (11) fixedly mounted between two sleeve support rings (4), a servo motor (12) fixedly mounted on the driven mounting frame (11), and a driving roller (8) fixedly arranged on the driving end of the servo motor (12), an external gear ring (6) fixedly mounted on the outer side of the conveying tank (2), and a driving gear (14) meshing with the external gear ring (6) fixedly mounted on the driving roller (8).
5. A concrete conveying device for construction according to claim 1, characterized in that: The internal scraping assembly comprises a driving shaft (18) rotatably mounted in the conveying tank (2), a transmission mechanism being mounted between the driving shaft (18) and the driving roller (8), a separating plate (19) being rotatably mounted in the conveying tank (2), a feeding mechanism being mounted between the separating plate (19) and the conveying tank (2), and a pushing mechanism being mounted on the driving shaft (18); The transmission mechanism comprises a one-way bearing (17) arranged on the driving roller (8), and the one-way bearing (17) cooperates with the reverse rotation of the driving roller (8), a driving wheel (35) is arranged outside the one-way bearing (17), a driven wheel (36) is fixedly mounted on the driving shaft (18), and a transmission belt (10) is sleeved between the driving wheel (35) and the driven wheel (36).
6. A concrete conveying device for construction according to claim 5, characterized in that: The feeding mechanism comprises a feed hopper (3) fixedly mounted on one of the sleeve support rings (4) for pouring concrete, a limit swivel (15) rotatably mounted on the conveying tank (2), a feed pipe (24) fixedly mounted between the limit swivel (15) and the feed hopper (3), and the feed pipe (24) is fixedly connected to the partition plate (19).
7. A concrete conveying device for construction according to claim 6, characterized in that: The pushing mechanism comprises a reciprocating screw (26) fixedly mounted on the driving shaft (18), a ball nut plate (29) being mounted on the reciprocating screw (26), and a pushing plate (20) for pushing concrete being fixedly mounted on the ball nut plate (29), and the pushing plate (20) is in contact with the inner wall of the conveying tank (2); A plurality of linkage rods (28) are fixedly mounted on the push plate (20), and an inner scraper ring (25) is commonly fixedly mounted on the plurality of linkage rods (28), and the inner scraper ring (25) is in contact with the inner wall of the conveying tank (2).
8. A concrete conveying device for construction according to claim 7, characterized in that: The blocking assembly comprises two push racks (27) fixedly mounted on the inner scraper ring (25), and a blocking disk (22) for blocking concrete is fixedly mounted on the two push racks (27). A blocking box (21) is rotatably mounted in the conveying tank (2), and a snap-fitting ring groove (32) matching with the blocking disk (22) is provided in the blocking box (21). A plurality of return springs (31) are fixedly mounted between the snap-fitting ring groove (32) and the blocking disk (22), and a plurality of ventilation holes (30) are provided on the blocking disk (22).
9. A concrete conveying device for construction according to claim 5, characterized in that: The conveying assembly comprises a stirring shaft (33) fixedly mounted on a driving shaft (18), and a spiral push blade (23) fixedly mounted on the outside of the stirring shaft (33). A plurality of stirring elements (34) for stirring concrete are fixedly mounted on the stirring shaft (33), and the plurality of stirring elements (34) are all located inside the spiral push blade (23).
10. A method for conveying concrete for construction, used in the concrete conveying device for construction as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: S1, injecting concrete into the conveying tank (2), and using a concrete transport vehicle to drive the conveying tank (2) to move, thereby realizing rapid conveying of the concrete; S2, during the conveying process, the conveying tank (2) is driven to rotate by the driving mechanism to prevent the concrete from segregating and hardening; S3, after conveying to a predetermined position, adjusting the inclination angle of the conveying tank (2) by means of an angle adjustment component so that the conveying tank (2) remains in an inclined downward state; S4, driving the driving roller (8) to rotate in the opposite direction through the driving assembly, and driving the spiral pushing blade (23) in the conveying assembly to rotate through the driving roller (8), so as to push and discharge the concrete in the conveying tank (2); S5. During the concrete conveying process, the inner scraper assembly drives the inner scraper ring (25) to move, thereby squeezing and pushing the concrete inside the conveying tank (2), avoiding the accumulation of concrete and cleaning the inner wall of the conveying tank (2); S6. The internal scraping assembly drives the blocking assembly to start, thereby releasing the blockage of the conveying tank (2) and increasing the discharge range, thereby improving the conveying efficiency of concrete.
Citation Information
Patent Citations
Concrete conveying device for building construction
CN218406542U