Tunnel radar scanning adaptive support
By designing an adaptive bracket for tunnel radar scanning, the problems of high labor intensity, high operating error possibility, unstable scanning effect and low efficiency in traditional handheld scanning methods are solved, and more efficient and stable tunnel lining structure detection is achieved.
Patent Information
- Application Number
- CN202510345677.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2025-05-30
AI Technical Summary
The traditional tunnel lining structure detection method mainly relies on artificial handheld radar antennas for scanning, which has problems such as high labor intensity, high possibility of operational errors, unstable scanning effect and low efficiency.
A tunnel radar scanning adaptive bracket is designed, including a support cover, a lifting mechanism and a pushing platform. Through components such as lifting columns, lifting screws, hydraulic rods and universal wheels, flexible adjustment of the height and angle of the support cover is achieved, reducing the labor intensity of manual operation.
Through the use of adaptive brackets, labor intensity is reduced, the stability and efficiency of scanning effects are improved, and scanning needs of different heights and angles can be more flexible to meet the needs of large-scale tunnel detection.
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Figure CN120062507A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tunnel radar scanning, and particularly to a tunnel radar scanning adaptive bracket. Background Art
[0002] As an important transportation infrastructure, the safety and stability of a tunnel are of crucial importance. As the main load-bearing part of the tunnel, the lining structure directly affects the overall performance of the tunnel. However, during the construction and operation of the tunnel, the lining structure often has defects such as cracks and cavities due to factors such as geological conditions and construction techniques. If these defects are not discovered and repaired in time, the safety of the tunnel will be seriously threatened.
[0003] However, the traditional method for detecting the tunnel lining structure mainly relies on manually holding a radar antenna for scanning. This method has many deficiencies. First, workers need to hold the radar antenna up for a long time, resulting in high labor intensity and being prone to operation errors due to fatigue. Second, the environment inside the tunnel is complex and the space is narrow, and it is difficult to ensure the close fit between the hand-held scanner and the lining surface, thus affecting the scanning effect. In addition, the hand-held scanning method is inefficient and difficult to meet the needs of large-scale tunnel detection. Summary of the Invention
[0004] The purpose of the present invention is to provide a tunnel radar scanning adaptive bracket, aiming to solve the technical problems in the prior art that the traditional method for detecting the tunnel lining structure mainly relies on manually holding a radar antenna for scanning, and this method has many deficiencies. First, workers need to hold the radar antenna up for a long time, resulting in high labor intensity and being prone to operation errors due to fatigue. Second, the environment inside the tunnel is complex and the space is narrow, and it is difficult to ensure the close fit between the hand-held scanner and the lining surface, thus affecting the scanning effect. In addition, the hand-held scanning method is inefficient and difficult to meet the needs of large-scale tunnel detection.
[0005] To achieve the above object, a tunnel radar scanning adaptive bracket adopted by the present invention includes a support cover, a lifting mechanism and a pushing platform. The lifting mechanism includes a lifting column, a lifting screw rod, an installation box and a fixed cylinder. Two hydraulic rods are hinged above the lifting column. The interior of the lifting column has a threaded groove. One end of the lifting screw rod is provided with a driven gear. An active gear is rotatably arranged in the installation box. The active gear is rotated by a hand wheel, and the diameter of the driven gear is larger than that of the active gear. A plurality of universal wheels are arranged below the pushing platform. The support cover is hinged to the corresponding hydraulic rod and is located at the output ends of the two hydraulic rods. The lifting column is slidably connected to the fixed cylinder and is located inside the fixed cylinder. The lifting screw rod is threadedly connected to the lifting column and is located in the threaded groove. The lifting screw rod is rotatably connected to the fixed cylinder through a bearing and is located inside the fixed cylinder. The installation box is fixedly connected to the pushing platform and is located below the pushing platform, and the active gear meshes with the driven gear. The fixed cylinder is arranged in the middle of the pushing platform.
[0006] Wherein, the lifting mechanism further includes two limiting members. The limiting members include a limiting rod and a limiting cylinder. The limiting rod is slidably connected to the limiting cylinder and is located inside the limiting cylinder. The limiting rod is also hinged to the support cover and is located below the support cover. The limiting cylinder is hinged to the lifting column and is located above the lifting column and is also located between the two hydraulic rods.
[0007] Wherein, the outer side of the lifting column has a plurality of limiting strip-shaped grooves, and the inner side of the fixed cylinder has a plurality of limiting strip bodies, and the plurality of limiting strip bodies are located in the corresponding limiting strip-shaped grooves.
[0008] Wherein, the tunnel radar scanning adaptive bracket further includes a plurality of guiding mechanisms, two clamping mechanisms and two supporting mechanisms. The plurality of guiding mechanisms are respectively symmetrically arranged in pairs at both ends of the support cover. The two clamping mechanisms are respectively symmetrically arranged on both sides of the support cover. The two supporting mechanisms are symmetrically arranged on both sides of the pushing platform.
[0009] Among them, the guiding mechanism includes a guiding wheel, a guiding seat and a support. A guiding rod is arranged below the guiding seat. One end of the guiding rod is provided with a bottom plate. A spring is fixedly arranged on the bottom plate and sleeved on the guiding rod. The support has a guiding groove inside. A pressure sensor is arranged below the support. The guiding wheel is rotatably arranged on the guiding seat. The guiding seat is slidably connected to the support and is located in the guiding groove. The guiding rod penetrates through the inner bottom of the guiding groove. The spring is also fixedly connected to the support and is located below the support. And the bottom plate is located directly above the pressure sensor. The support is fixedly connected to the support cover and is located at one end of the support cover.
[0010] Among them, the clamping mechanism includes a clamping plate, a clamping thread sleeve and a clamping screw. The clamping plate is fixedly connected to the clamping screw and is located at one end of the clamping screw. The clamping thread sleeve is rotatably connected to the support cover through a bearing and is located on one side of the support cover. The clamping thread sleeve is also threadedly connected to the clamping screw and is sleeved on the clamping screw. And one end of the clamping screw extends into the support cover.
[0011] Among them, the lifting mechanism includes a lifting plate, a lifting thread sleeve and a lifting screw. A positioning rod is arranged above the lifting plate. The lifting plate is fixedly connected to the lifting screw and is located at one end of the lifting screw. The lifting thread sleeve is rotatably connected to the pushing platform through a bearing and is located on one side of the pushing platform. The lifting thread sleeve is also threadedly connected to the lifting screw and is sleeved on the lifting screw. And one end of the lifting screw extends below the pushing platform. The positioning rod penetrates through the pushing platform.
[0012] An adaptive bracket for tunnel radar scanning according to the present invention includes a support cover, a lifting mechanism, and a pushing platform. The lifting mechanism includes a lifting column, a lifting screw, an installation box, and a fixed cylinder. Two hydraulic rods are hinged above the lifting column. The interior of the lifting column has a threaded groove. One end of the lifting screw is provided with a driven gear. An active gear is rotatably arranged in the installation box. The active gear is rotated by a handwheel, and the diameter of the driven gear is larger than that of the active gear. A plurality of universal wheels are arranged below the pushing platform. The height of the support cover can be flexibly adjusted through the lifting mechanism. Cooperating with the hydraulic rods to hinge the support cover can meet the scanning requirements of different heights and angles. There is no need for workers to hold up the radar antenna for a long time, reducing the labor intensity and the possibility of operation errors caused by fatigue. Compared with hand-held scanning, it can maintain a closer fit state more stably, improving the scanning effect. In this way, it effectively solves the technical problems of the traditional tunnel lining structure detection method mainly relying on manually holding the radar antenna for scanning, which has many deficiencies. First, workers need to hold up the radar antenna for a long time, with a large labor intensity and being prone to operation errors due to fatigue. Second, the environment in the tunnel is complex and the space is narrow. Hand-held scanning is difficult to ensure the close fit between the antenna and the lining surface, thus affecting the scanning effect. In addition, the hand-held scanning method is inefficient and difficult to meet the needs of large-scale tunnel detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0014] Figure 1 is a three-dimensional perspective view of the adaptive bracket for tunnel radar scanning of the present invention.
[0015] Figure 2 is a front view of the adaptive bracket for tunnel radar scanning of the present invention.
[0016] Figure 3 is of the present invention Figure 2 is a cross-sectional view taken along line A-A in
[0017] Figure 4 is of the present invention Figure 3 is a partial enlarged view at B in
[0018] Figure 5 is of the present invention Figure 3 is a cross-sectional view taken along line C-C in
[0019] Figure 6 is of the present inventionFigure 5 Partial enlarged view at D in the [specific context].
[0020] Figure 7 It is of the present invention Figure 5 Cross-sectional view along line E-E in the [specific context].
[0021] Figure 8 It is of the present invention Figure 7 Cross-sectional view along line F-F in the [specific context].
[0022] Figure 9 It is of the present invention Figure 7 Partial enlarged view at G in the [specific context].
[0023] 1 - Support cover, 2 - Pushing platform, 3 - Lifting column, 4 - Lifting screw, 5 - Installation box, 6 - Fixed cylinder, 7 - Hydraulic rod, 8 - Thread groove, 9 - Driven gear, 10 - Driving gear, 11 - Handwheel, 12 - Universal wheel, 13 - Limiting rod, 14 - Limiting cylinder, 15 - Limiting strip-shaped groove, 16 - Limiting strip body, 17 - Guide wheel, 18 - Guide seat, 19 - Support, 20 - Guide rod, 21 - Negative film, 22 - Spring, 23 - Guide groove, 24 - Pressure sensor, 25 - Clamping plate, 26 - Clamping thread sleeve, 27 - Clamping screw, 28 - Lifting plate, 29 - Lifting thread sleeve, 30 - Lifting screw, 31 - Positioning rod, 32 - Radar antenna body Detailed implementation manners
[0024] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as a limitation to the present invention.
[0025] Please refer to Figures 1 to 9, the present invention provides a tunnel radar scanning adaptive bracket, including a support cover 1, a lifting mechanism, and a pushing platform 2. The lifting mechanism includes a lifting column 3, a lifting screw 4, a mounting box 5, and a fixed cylinder 6. Above the lifting column 3, two hydraulic rods 7 are hingedly arranged. Inside the lifting column 3, there is a threaded groove 8. One end of the lifting screw 4 is provided with a driven gear 9. Inside the mounting box 5, a driving gear 10 is rotatably arranged. The driving gear 10 is rotated by a handwheel 11, and the diameter of the driven gear 9 is larger than the diameter of the driving gear 10. Below the pushing platform 2, a plurality of universal wheels 12 are provided. The support cover 1 is hinged to the corresponding hydraulic rod 7 and is located at the output ends of the two hydraulic rods 7. The lifting column 3 is slidably connected to the fixed cylinder 6 and is located inside the fixed cylinder 6. The lifting screw 4 is threadedly connected to the lifting column 3 and is located inside the threaded groove 8. The lifting screw 4 is rotatably connected to the fixed cylinder 6 through a bearing and is located inside the fixed cylinder 6. The mounting box 5 is fixedly connected to the pushing platform 2 and is located below the pushing platform 2, and the driving gear 10 meshes with the driven gear 9. The fixed cylinder 6 is arranged in the middle of the pushing platform 2.
[0026] In this embodiment, by rotating the driving gear 10 through the handwheel 11, using the meshing of the driving gear 10 and the driven gear 9, and the diameter of the driven gear 9 being larger than the diameter of the driving gear 10, it realizes driving the lifting screw 4 to rotate labor - savingly, and then drives the lifting column 3 to slide inside the fixed cylinder 6, thereby adjusting the height of the support cover 1 to adapt to the requirements of different scanning positions. The hydraulic rods 7 are hingedly arranged, which can flexibly change the angle of the support cover 1 and improve the flexibility of scanning. The universal wheels 12 are arranged below the pushing platform 2, which is convenient for the overall movement of the bracket and improves the convenience of equipment use, enabling quick conversion between different detection positions. The overall structure can achieve stable support and flexible adjustment of the radar antenna, which helps to improve the efficiency and accuracy of tunnel radar scanning.
[0027] Furthermore, the lifting mechanism further includes two limiting members. The limiting members include a limiting rod 13 and a limiting cylinder 14. The limiting rod 13 is slidably connected to the limiting cylinder 14 and is located inside the limiting cylinder 14. The limiting rod 13 is also hinged to the support cover 1 and is located below the support cover 1. The limiting cylinder 14 is hinged to the lifting column 3 and is located above the lifting column 3 and also between the two hydraulic rods 7.
[0028] In this embodiment, through this design, the position of the support cover 1 during the lifting process is restricted, preventing the support cover 1 from shaking or shifting during lifting, ensuring the stability of the support cover 1, and further ensuring the position accuracy of the radar antenna during the scanning process, improving the accuracy and reliability of the scanning data, and helping to obtain a clearer image of the tunnel lining structure.
[0029] Further, a plurality of limiting strip-shaped grooves 15 are provided on the outer side of the lifting column 3, a plurality of limiting strip bodies 16 are provided on the inner side of the fixed cylinder 6, and the plurality of limiting strip bodies 16 are located in the corresponding limiting strip-shaped grooves 15.
[0030] In this embodiment, the limiting strip body 16 slides in the limiting strip-shaped groove 15 to play a guiding and limiting role, preventing the lifting column 3 from rotating or shifting in the fixed cylinder 6, ensuring the smooth operation of the lifting mechanism, improving the reliability and stability of the entire bracket, and ensuring the smooth progress of the radar scanning work.
[0031] Further, the tunnel radar scanning adaptive bracket further includes a plurality of guiding mechanisms, two clamping mechanisms and two supporting mechanisms. The plurality of guiding mechanisms are symmetrically arranged in pairs at both ends of the support cover 1, the two clamping mechanisms are symmetrically arranged on both sides of the support cover 1, and the two supporting mechanisms are symmetrically arranged on both sides of the pushing platform 2.
[0032] In this embodiment, through this symmetrical layout, the bracket is more stable in structure and the force is more evenly distributed. The guiding mechanism can guide the direction of the bracket during movement and scanning to ensure the accuracy of the scanning path; the clamping mechanism can clamp and fix radar antennas or other devices of different sizes, improving the versatility and applicability of the device; the supporting mechanism can assist in supporting and adjusting the height and posture of the bracket, further enhancing the stability and flexibility of the bracket, so that the bracket can better adapt to different tunnel environments and scanning requirements.
[0033] Further, the guiding mechanism includes a guiding wheel 17, a guiding seat 18 and a support 19. A guiding rod 20 is provided below the guiding seat 18. One end of the guiding rod 20 is provided with a bottom plate 21. A spring 22 is fixedly arranged on the bottom plate 21, and the spring 22 is sleeved on the guiding rod 20. A guiding groove 23 is provided in the support 19. A pressure sensor 24 is provided below the support 19. The guiding wheel 17 is rotatably arranged on the guiding seat 18. The guiding seat 18 is slidably connected to the support 19 and is located in the guiding groove 23. The guiding rod 20 penetrates through the inner bottom of the guiding groove 23. The spring 22 is also fixedly connected to the support 19 and is located below the support 19. And the bottom plate 21 is located directly above the pressure sensor 24. The support 19 is fixedly connected to the support cover 1 and is located at one end of the support cover 1.
[0034] In this embodiment, during the movement of the bracket, the guiding wheel 17 can roll to reduce friction. The guiding seat 18 slides in the guiding groove 23 to ensure the accuracy of the moving direction. The spring 22 can play a buffering role. When encountering an uneven lining concrete surface or an obstacle, it can reduce the vibration of the bracket and protect devices such as radar antennas. The pressure sensor 24 can monitor the pressure between the radar antenna and the lining concrete surface in real time, provide feedback information for the operator, facilitate timely adjustment of the bracket posture and moving speed, and improve the safety and accuracy of the scanning operation.
[0035] Further, the clamping mechanism includes a clamping plate 25, a clamping thread sleeve 26 and a clamping screw 27. The clamping plate 25 is fixedly connected to the clamping screw 27 and is located at one end of the clamping screw 27. The clamping thread sleeve 26 is rotatably connected to the support cover 1 through a bearing and is located on one side of the support cover 1. The clamping thread sleeve 26 is also threadedly connected to the clamping screw 27 and is sleeved on the clamping screw 27. And one end of the clamping screw 27 extends into the support cover 1.
[0036] In this embodiment, when the clamping thread sleeve 26 is rotated, it can drive the clamping screw 27 to move, so that the clamping plate 25 approaches or moves away, realizing the clamping and fixing of devices of different sizes. This design is simple and convenient to operate, firmly clamped and reliable, can adapt to different specifications of radar antennas or other detection devices, improves the versatility and practicality of the bracket, and ensures that the device will not loosen or fall during the scanning process.
[0037] Furthermore, the propping mechanism includes a propping plate 28, a propping threaded sleeve 29, and a propping screw rod 30. A positioning rod 31 is disposed above the propping plate 28. The propping plate 28 is fixedly connected to the propping screw rod 30 and is located at one end of the propping screw rod 30. The propping threaded sleeve 29 is rotatably connected to the pushing platform 2 through a bearing and is located on one side of the pushing platform 2. The propping threaded sleeve 29 is also threadedly connected to the propping screw rod 30 and is sleeved on the propping screw rod 30. One end of the propping screw rod 30 extends below the pushing platform 2. The positioning rod 31 penetrates through the pushing platform 2.
[0038] In this embodiment, by rotating the propping threaded sleeve 29, the propping screw rod 30 can be driven to move, thereby adjusting the height of the propping plate 28, achieving auxiliary support and adjustment of the height of the bracket. The setting of the positioning rod 31 can ensure the stability of the propping plate 28 and prevent the propping plate 28 from shaking or shifting during the propping process. The propping mechanism can further enhance the stability and flexibility of the bracket, enabling the bracket to better adapt to different working environments and scanning requirements, and improving the quality and efficiency of tunnel radar scanning.
[0039] In the invention, first, the device is placed in the support cover 1, and then the clamping threaded sleeve 26 is rotated. The clamping screw rod 27 drives the clamping plate 25 to move, realizing the clamping and fixing of devices of different sizes. The operator then rotates the handwheel 11, driving the active gear 10 in the mounting box 5 to rotate. The active gear 10 meshes with the driven gear 9 at one end of the lifting screw rod 4. Since the diameter of the driven gear 9 is larger than the diameter of the active gear 10, a labor-saving transmission is achieved, enabling the lifting screw rod 4 to rotate in the fixed cylinder 6. Because the lifting screw rod 4 is threadedly connected to the threaded groove 8 in the lifting column 3, and the lifting column 3 is slidably connected to the fixed cylinder 6, the lifting column 3 slides up and down in the fixed cylinder 6, realizing the lifting of the support cover 1. The support cover 1 is connected above the lifting column 3 through two hinged hydraulic rods 7, which can flexibly adjust the angle. A plurality of universal wheels 12 below the pushing platform 2 facilitate the movement of the bracket. The guide wheels 17 roll to reduce friction. The guide seat 18 slides in the guide groove 23 to ensure the accurate movement direction. The spring 22 buffers and dampens vibrations. The pressure sensor 24 feeds back pressure information. When it is necessary to place the bracket on a mobile vehicle, the propping threaded sleeve 29 is rotated. The propping screw rod 30 drives the propping plate 28 to descend and abut against the placement end of the mobile vehicle, thereby propping up the entire bracket, and further realizing the stable support, flexible adjustment, and accurate movement of the radar antenna, meeting the tunnel radar scanning requirements.
[0040] The above-disclosed is only a preferred embodiment of the present invention. Of course, the scope of the rights of the present invention cannot be limited thereby. Those of ordinary skill in the art can understand all or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present invention still fall within the scope covered by the invention.
Claims
1. A tunnel radar scanning adaptive bracket, characterized in that: The invention comprises a support cover, a lifting mechanism and a pushing platform, wherein the lifting mechanism comprises a lifting column, a lifting screw, a mounting box and a fixed cylinder, two hydraulic rods are hingedly arranged above the lifting column, a threaded groove is arranged inside the lifting column, a driven gear is arranged at one end of the lifting screw, a driving gear is rotatably arranged in the mounting box, the driving gear is rotated by a hand wheel, and the diameter of the driven gear is larger than the diameter of the driving gear, a plurality of universal wheels are arranged below the pushing platform, the support cover is hinged with the corresponding hydraulic rod and is located at the output ends of the two hydraulic rods, the lifting column is slidably connected with the fixed cylinder and is located in the fixed cylinder, the lifting screw is threadedly connected with the lifting column and is located in the threaded groove, the lifting screw is rotatably connected with the fixed cylinder through a bearing and is located in the fixed cylinder, the mounting box is fixedly connected with the pushing platform and is located below the pushing platform, and the driving gear is meshed with the driven gear, and the fixed cylinder is arranged in the middle of the pushing platform.
2. The tunnel radar scanning adaptive bracket according to claim 1, characterized in that: The lifting mechanism also includes two limiting members, which include a limiting rod and a limiting cylinder. The limiting rod is slidably connected to the limiting cylinder and is located in the limiting cylinder. The limiting rod is also hinged to the support cover and is located below the support cover. The limiting cylinder is hinged to the lifting column and is located above the lifting column and is also located between the two hydraulic rods.
3. The tunnel radar scanning adaptive bracket according to claim 2, characterized in that: The outer side of the lifting column is provided with a plurality of limiting strip grooves, the inner side of the fixing tube is provided with a plurality of limiting strip bodies, and the plurality of limiting strip bodies are located in the corresponding limiting strip grooves.
4. The tunnel radar scanning adaptive bracket according to claim 3, characterized in that: The tunnel radar scanning adaptive bracket also includes multiple guide mechanisms, two clamping mechanisms and two supporting mechanisms. The multiple guide mechanisms are symmetrically arranged at the two ends of the support cover, the two clamping mechanisms are symmetrically arranged on both sides of the support cover, and the two supporting mechanisms are symmetrically arranged on both sides of the pushing platform.
5. The tunnel radar scanning adaptive bracket according to claim 4, characterized in that: The guide mechanism includes a guide wheel, a guide seat and a support. A guide rod is arranged below the guide seat. A bottom plate is arranged at one end of the guide rod. A spring is fixedly arranged on the bottom plate, and the spring is sleeved on the guide rod. A guide groove is provided in the support. A pressure sensor is arranged below the support. The guide wheel is rotatably arranged on the guide seat. The guide seat is slidably connected to the support and is located in the guide groove. The guide rod passes through the inner bottom of the guide groove. The spring is also fixedly connected to the support and is located below the support. The bottom plate is located directly above the pressure sensor. The support is fixedly connected to the support cover and is located at one end of the support cover.
6. The tunnel radar scanning adaptive bracket according to claim 5, characterized in that: The clamping mechanism includes a clamping plate, a clamping threaded sleeve and a clamping screw. The clamping plate is fixedly connected to the clamping screw and is located at one end of the clamping screw. The clamping threaded sleeve is rotatably connected to the support cover through a bearing and is located on one side of the support cover. The clamping threaded sleeve is also threadedly connected to the clamping screw and is sleeved on the clamping screw, and one end of the clamping screw extends into the support cover.
7. The tunnel radar scanning adaptive bracket according to claim 6, characterized in that: The supporting mechanism includes a supporting plate, a supporting threaded sleeve and a supporting screw. A positioning rod is arranged above the supporting plate. The supporting plate is fixedly connected to the supporting screw and is located at one end of the supporting screw. The supporting threaded sleeve is rotatably connected to the pushing platform through a bearing and is located on one side of the pushing platform. The supporting threaded sleeve is also threadedly connected to the supporting screw and is sleeved on the supporting screw. One end of the supporting screw extends to the bottom of the pushing platform, and the positioning rod passes through the pushing platform.