Detection device for electronic component production
By designing an electronic component detection device including a laser ranging sensor, a lateral power set, a rubber pulley, a nylon brush and a rolling flattening assembly, the problems of low detection accuracy and component damage in the prior art are solved, and efficient and accurate flatness detection and flattening treatment are achieved.
Patent Information
- Application Number
- CN202510100886.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-05-30
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing detection device for the production of electronic components assists in detecting the flatness of the circuit board through a clamping mechanism, resulting in low accuracy of the detection results and the risk of damage to the components.
A detection device including a mounting base, a contactless detection assembly and a rolling flattening assembly are designed. Contactless detection is achieved through laser ranging sensors, the lateral power group drives the circuit board movement, the rubber pulleys and rubber strips absorb vibration, the nylon brush removes impurities, and the rolling flattening component flattens the unqualified surface.
The detection accuracy and speed of the surface flatness of electronic components is improved, contact damage to components is avoided, the impact of vibration on detection accuracy is reduced, and the leveling efficiency and production quality are improved.
Smart Images

Figure CN120063167A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of detection, and particularly to a detection device for the production of electronic components. Background Art
[0002] Electronic components are components of electronic elements and small machines and instruments, and are basic parts for manufacturing or assembling electronic complete machines. They are also the smallest units that make up electronic circuits, such as circuit boards, resistors, capacitors, etc.;
[0003] Referring to the invention patent with the Chinese publication number CN115143926A, a detection device for the production of electronic components is disclosed, which relates to the technical field of detection. The key points of its technical solution include: a detection frame, a first detection block, and a second detection block, which are used to detect the flatness of electronic components and are arranged on the detection frame. Contact blocks are respectively arranged on the opposite sides of the first detection block and the second detection block;
[0004] For the detection device for the production of electronic components provided by this invention, its detection structure needs to be assisted by a clamping mechanism to complete the flatness detection of the circuit board surface. Its clamping mechanism is likely to affect the accuracy of the flatness detection result and there is also a risk of damaging electronic components. Summary of the Invention
[0005] Aiming at the deficiencies of the prior art, the present invention provides a detection device for the production of electronic components to solve the problems raised in the above background art.
[0006] To achieve the above objectives, the present invention is realized through the following technical solutions: A detection device for the production of electronic components includes a mounting base. The mounting base includes a mounting table. The mounting table includes a table body. The bottom of the table body is fixedly connected with support feet. The top of the table body is fixedly connected with a limit bar frame. The top of the limit bar frame is fixedly connected with a mounting hanger group. The mounting hanger group includes a front hanger, a middle hanger, a rear hanger, and a wire routing square pipe. The top of the mounting table is fixedly connected with a non-contact detection component. The top of the inner wall of the mounting hanger group is fixedly connected with a rolling flatness component. The top of the mounting table is fixedly connected with a control component;
[0007] The non-contact detection component includes a horizontal power group, a fixed frame, a pre-detection cleaning brush, and a laser distance sensor. The horizontal power group is fixedly connected to the top of the table body and is used to drive the circuit board to be measured to move. The front of the fixed frame is fixedly connected to the back of the horizontal power group and is used to fix the circuit board to be measured. The pre-detection cleaning brush is fixedly connected to the top of the limit bar frame and is used to clean the impurities on the surface of the circuit board to be measured to prevent impurities from affecting the detection result. The laser distance sensor is fixedly connected to the top of the inner wall of the mounting hanger group and is used to perform non-contact detection on the flatness of the surface of the circuit board to be measured.
[0008] Preferably, a rectangular through-hole is connected to the top of the table body. Rubber pulley groups are rotatably connected to both sides of the outer wall of the table body where the rectangular through-hole is located. There are four support feet in total, which are evenly distributed at the four corners of the bottom of the table body. The limit strip frame includes a strip frame body, which is fixedly connected to the top of the table body and is located on both sides of the rectangular through-hole of the table body. A rubber buffer strip is fixedly connected to the inner side wall of the strip frame body. A rotating cover plate is rotatably connected to the top of the strip frame body. A rectangular rubber strip is fixedly connected to the bottom of the rotating cover plate. There are two rotating cover plates in total. A circular blind hole is provided at the top of the strip frame body. A circular through-hole is connected to the top of the rotating cover plate.
[0009] Preferably, the front hanger, the middle hanger, and the rear hanger are all fixedly connected to the top of the strip frame body. The front of the front hanger is rotatably connected to the back of the rotating cover plate. The middle hanger is located behind the front hanger. The rear hanger is located behind the middle hanger. The wire routing square pipe is fixedly connected to the top of the table body. There are two wire routing square pipes in total. One is located in front of the front hanger, and the other is located behind the rear hanger. There are two installation hanger groups in total, and the other is fixedly connected to the bottom of the table body.
[0010] Preferably, the transverse power group includes a push rod bracket, which is fixedly connected to the top of the table body. A servo electric cylinder is fixedly connected to the bottom of the inner wall of the push rod bracket. The bottom of the servo electric cylinder is fixedly connected to the top of the table body. A servo motor is rotatably connected to the top of the servo electric cylinder. A smooth rod is slidably connected inside the servo electric cylinder.
[0011] Preferably, the fixed frame includes a frame body. The bottom of the frame body is slidably connected to the top of the rubber pulley group. A rectangular blind hole is fixedly connected to the top of the frame body. A rectangular through-hole is connected to the bottom of the rectangular blind hole. Circular blind holes are fixedly connected to the four corners of the top of the frame body. Lateral pressure strips are fixedly connected to the top of the frame body through cylindrical pins. There are two lateral pressure strips in total, which are symmetrically distributed on the top of the frame body. A rectangular through-hole is connected to the front of the frame body. A push rod interface is fixedly connected to the front of the frame body. A circular blind hole is fixedly connected to the front of the push rod interface. A circular through-hole is connected to one side of the push rod interface. A rubber sleeve is sleeved inside the circular blind hole of the push rod interface. The push rod interface is sleeved with the smooth rod of the servo electric cylinder through the circular blind hole. The push rod interface is fixedly connected to the smooth rod of the servo electric cylinder through a cylindrical pin inserted through the circular through-hole on one side.
[0012] Preferably, the pre-test cleaning brush includes a top brush strip, the bottom of the top brush strip is fixedly connected to the top of the strip frame body, one side of the top brush strip is fixedly connected to the inside of the front hanger, a nylon brush is fixedly connected to the bottom of the top brush strip, a bottom brush strip is fixedly connected to the inside of the rectangular through hole of the table body, a nylon brush is fixedly connected to the top of the bottom brush strip, the bottom brush strip is located in front of the top brush strip, trapezoidal slide rails are fixedly connected to both the top and the bottom of the inner wall of the front hanger, a laser distance sensor is slidably connected to the front hanger through the trapezoidal slide rails, the laser distance sensor can be fixedly connected to the trapezoidal slide rails through a compression bolt, and the front of the laser distance sensor is electrically connected to the inside of the wire routing square tube through a wire.
[0013] Preferably, the rolling and leveling assembly includes electric push rods. There are four electric push rods in total, two in a group. One group is fixedly connected to the bottom of the inner wall of the middle hanger and is symmetrically distributed, and the other group is fixedly connected to the top of the inner wall of the middle hanger and is symmetrically distributed. The electric push rod includes a DC motor and a smooth rod. A rubber roller is rotatably connected to the top of the electric push rod. The surface of the rubber roller is covered with a rubber layer. There are two rubber rollers in total, which are used to cooperate with the electric push rods to level the circuit board to be measured.
[0014] Preferably, the post-cleaning brush includes a top brush. The top brush is fixedly connected to the top of the strip frame body. One side of the top brush is fixedly connected to the inside of the rear hanger. A nylon brush is fixedly connected to the bottom of the top brush. A bottom brush is fixedly connected to the inside of the rectangular through hole of the table body. A nylon brush is fixedly connected to the top of the bottom brush. The bottom brush is located at the bottom of the top brush and is used to clean the circuit board to be measured after leveling. The post-cleaning brush is fixedly connected to the back of the middle hanger.
[0015] Preferably, trapezoidal slide rails are fixedly connected to both the top and the bottom of the inner wall of the rear hanger. Laser distance sensors are slidably connected to both the top and the bottom of the inner wall of the rear hanger through the trapezoidal slide rails. The laser distance sensors can be fixedly connected to the trapezoidal slide rails through compression bolts. The back of the laser distance sensors is electrically connected to the wire routing square tube through wires and is used to detect the circuit board to be measured after leveling.
[0016] Preferably, the control assembly includes an operation terminal and an electric control box. The operation terminal is fixedly connected to the top of the table body, and the electric control box is fixedly connected to the top of the table body. The operation terminal is fixedly connected to one side of the servo electric cylinder, and the electric control box is fixedly connected to the other side of the servo electric cylinder. The other side of the operation terminal is electrically connected to one side of the electric control box through a wire. The horizontal power group is electrically connected to one side of the electric control box through a wire. The back of the electric control box is electrically connected to the wire routing square tube through a wire.
[0017] The present invention provides a detection device for the production of electronic components, which has the following beneficial effects:
[0018] 1. This detection device for the production of electronic components realizes contactless detection of the surface flatness of the component under test by setting a laser sensor. With the cooperation of the lateral power group, it realizes fine detection of the flatness of different positions on the surface of the component under test, thereby improving the detection accuracy and detection speed, and preventing the component under test from being damaged by contact and squeezing.
[0019] 2. This detection device for the production of electronic components is equipped with a rubber pulley and a rubber strip in contact with the moving mechanism. The rubber pulley and the rubber strip absorb the vibration of the detection device itself during operation, thereby reducing the adverse effects of vibration on detection accuracy and detection effect. A nylon brush is arranged in front of the laser sensor to remove solid impurities on the surface of the component to be tested, reducing the interference of impurities on the detection results, and further improving the detection effect of the device on electronic components.
[0020] 3. This kind of inspection device for electronic component production, by setting up a rolling flattening mechanism, flattens the parts of the surface flatness of the electronic components after inspection, thereby reducing the workload of the flattening task, and also reducing the adverse effects of the extrusion flattening process on the electronic components, and improving the flattening efficiency of the electronic components.
[0021] 4. This detection device for the production of electronic components, by setting up a control mechanism, uses the control mechanism to link the rolling and leveling mechanism, and at the same time links the laser sensor behind the rolling and leveling mechanism, to achieve repeated detection and leveling of the flatness of the surface of the electronic components after flattening treatment, thereby improving the detection effect of the device and further improving the production quality of the electronic components. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 A schematic diagram of the positional relationship between the non-contact detection component and the mounting base of the present invention;
[0024] Figure 3 It is a schematic diagram of the overall structure of the rotating cover plate of the present invention;
[0025] Figure 4 For the present invention Figure 2 A schematic diagram of the structure at position C in FIG.
[0026] Figure 5 For the present invention Figure 1 A schematic diagram of the structure at B in FIG.
[0027] Figure 6 For the present invention Figure 1 A schematic diagram of the structure enlargement at point A;
[0028] Figure 7This is the overall structural sectional view of the rolling and leveling component of the present invention;
[0029] Figure 8 This is the overall structural sectional view of the non-contact detection component of the present invention.
[0030] In the figure: 1. Installation base; 11. Installation table; 111. Table body; 112. Rubber pulley group; 12. Support feet; 13. Limit strip frame; 131. Strip frame body; 132. Rubber buffer strip; 133. Rotating cover plate; 14. Installation hanger group; 141. Front hanger; 142. Middle hanger; 143. Rear hanger; 144. Wire routing square pipe; 2. Non-contact detection component; 21. Horizontal power group; 211. Push rod support; 212. Servo electric cylinder; 22. Fixed frame; 221. Frame body; 222. Lateral pressure strip; 223. Push rod interface; 23. Pre-measurement cleaning brush; 231. Top brush strip; 232. Bottom brush strip; 24. Laser distance sensor; 3. Rolling and leveling component; 31. Electric push rod; 32. Rubber roller; 33. Rear cleaning brush; 331. Top brush; 332. Bottom brush; 4. Control component; 41. Operation terminal; 42. Electric control box. Specific embodiments
[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0032] Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as a limitation to the present invention.
[0033] Embodiment 1: Please refer to Figures 1-6 , the present invention provides a technical solution: A detection device for the production of electronic components, including an installation base 1, the installation base 1 includes an installation table 11, the installation table 11 includes a table body 111, a rectangular through hole is communicated at the top of the table body 111, and rubber pulley groups 112 are rotatably connected to both sides of the outer wall of the table body 111 where the rectangular through hole is located. Four support feet 12 are fixedly connected to the bottom of the table body 111, and the four support feet 12 are evenly distributed at the four corners of the bottom of the table body 111;
[0034] A limiting strip frame 13 is fixedly connected to the top of the frustum 111. The limiting strip frame 13 includes a strip frame body 131. The strip frame body 131 is fixedly connected to the top of the frustum 111 and is located on both sides of the rectangular through hole of the frustum 111. A rubber buffer strip 132 is fixedly connected to the inner side wall of the strip frame body 131. A rotating cover plate 133 is rotatably connected to the top of the strip frame body 131. A rectangular rubber strip is fixedly connected to the bottom of the rotating cover plate 133. There are two rotating cover plates 133 in total. A circular blind hole is provided at the top of the strip frame body 131, and a circular through hole communicates with the top of the rotating cover plate 133. The rubber pulley group 112 and the rubber buffer strip 132 absorb the vibration during the operation of the detection device itself during the movement process, thereby reducing the adverse effects of vibration on the detection accuracy and detection effect;
[0035] An installation hanger group 14 is fixedly connected to the top of the limiting strip frame 13. The installation hanger group 14 includes a front hanger 141, a middle hanger 142, a rear hanger 143, and a wire routing square pipe 144. The front hanger 141, the middle hanger 142, and the rear hanger 143 are all fixedly connected to the top of the strip frame body 131. The front of the front hanger 141 is rotatably connected to the back of the rotating cover plate 133. The middle hanger 142 is located behind the front hanger 141, and the rear hanger 143 is located behind the middle hanger 142. The wire routing square pipe 144 is fixedly connected to the top of the frustum 111. There are two wire routing square pipes 144 in total. One is located in front of the front hanger 141, and the other is located behind the rear hanger 143. There are two installation hanger groups 14 in total, and the other is fixedly connected to the bottom of the frustum 111. Trapezoidal slide rails are fixedly connected to the top and bottom of the inner wall of the front hanger 141, and trapezoidal slide rails are fixedly connected to the top and bottom of the inner wall of the rear hanger 143;
[0036] An installation table 11 is fixedly connected with a non-contact detection component 2 at the top. The non-contact detection component 2 includes a horizontal power group 21, a fixed frame 22, a pre-detection cleaning brush 23, and a laser distance sensor 24. The horizontal power group 21 is fixedly connected to the top of the frustum 111. The horizontal power group 21 includes a push rod bracket 211. The push rod bracket 211 is fixedly connected to the top of the frustum 111. A servo electric cylinder 212 is fixedly connected to the bottom of the inner wall of the push rod bracket 211. The bottom of the servo electric cylinder 212 is fixedly connected to the top of the frustum 111. A servo motor is rotatably connected to the top of the servo electric cylinder 212. A smooth rod is slidably connected inside the servo electric cylinder 212. The horizontal power group 21 is used to drive the circuit board to be measured to move;
[0037] The front of the fixed frame 22 is fixedly connected to the back of the lateral power unit 21. The fixed frame 22 includes a frame body 221. The bottom of the frame body 221 is slidably connected to the top of the rubber pulley group 112. The top of the frame body 221 is fixedly connected with a rectangular blind hole, and the bottom of the rectangular blind hole communicates with a rectangular through hole. The four corners of the top of the frame body 221 are fixedly connected with circular blind holes. The top of the frame body 221 is fixedly connected with a lateral pressure strip 222 through a cylindrical pin. There are two lateral pressure strips 222 in total and they are symmetrically distributed on the top of the frame body 221. A rectangular through hole communicates with the front of the frame body 221. A push rod interface 223 is fixedly connected to the front of the frame body 221. A circular blind hole is fixedly connected to the front of the push rod interface 223. A circular through hole communicates with one side of the push rod interface 223. A rubber sleeve is sleeved inside the circular blind hole of the push rod interface 223. The push rod interface 223 is sleeved with the polished rod of the servo electric cylinder 212 through the circular blind hole. The push rod interface 223 is fixedly connected to the polished rod of the servo electric cylinder 212 through a cylindrical pin inserted through the circular through hole on one side. The fixed frame 22 is used to fix the circuit board to be measured;
[0038] The pre-test cleaning brush 23 is fixedly connected to the top of the limit bar frame 13. The pre-test cleaning brush 23 includes a top brush strip 231. The bottom of the top brush strip 231 is fixedly connected to the top of the strip frame body 131. One side of the top brush strip 231 is fixedly connected to the inside of the front hanging frame 141. A nylon brush is fixedly connected to the bottom of the top brush strip 231. A bottom brush strip 232 is fixedly connected to the inside of the rectangular through hole of the table body 111. A nylon brush is fixedly connected to the top of the bottom brush strip 232. The bottom brush strip 232 is located in front of the top brush strip 231. The pre-test cleaning brush 23 is used to remove the solid impurities on the surface of the component to be measured, reduce the interference of the impurities on the detection result, and further improve the detection effect of the device on the electronic component;
[0039] The laser distance measuring sensor 24 is fixedly connected to the top of the inner wall of the installation hanging frame group 14. The front hanging frame 141 is slidably connected to the laser distance measuring sensor 24 through a trapezoidal slide rail. The laser distance measuring sensor 24 can be fixedly connected to the trapezoidal slide rail through a compression bolt. The front of the laser distance measuring sensor 24 is electrically connected to the inside of the wire routing square tube 144 through a wire. The laser distance measuring sensor 24 is used for non-contact detection of the surface flatness of the circuit board to be measured, realizing non-contact fine detection of the surface flatness of the component to be measured, improving the detection accuracy and detection speed, and preventing the component to be measured from being damaged by contact extrusion;
[0040] A rolling flattening assembly 3 is fixedly connected to the top of the inner wall of the installation hanging frame group 14. A control assembly 4 is fixedly connected to the top of the installation table 11.
[0041] During use, rotate the rotating cover plate 133 to the vertical direction, remove the side pressure strip 222. The operator places the circuit board to be tested in the rectangular blind hole inside the frame body 221. After placing it securely, reset the side pressure strip 222 and fix the side pressure strip 222 and the frame body 221 with a cylindrical pin. Then close the rotating cover plate 133, insert a cylindrical pin at the top of the rotating cover plate 133 to fix the rotating cover plate 133, and then start the entire detection device through the control component 4;
[0042] After the device is started, the servo electric cylinder 212 is started, and the optical rod drives the fixed frame 22 to slide backward to the rear of the device. Before the device enters below the front hanger 141, it drives the circuit board to pass through the pre-test cleaning brush 23. The nylon brush of the pre-test cleaning brush 23 removes the solid impurities existing on the upper and lower surfaces of the circuit board. Then the circuit board starts to be detected in the vertical direction through the laser distance sensor 24. After the circuit board passes below the laser distance sensor 24, the distance detection data of the laser beam transmitted back to the control component 4 changes. The control component 4 records the detection data and analyzes the surface of the circuit board to be tested. If the flatness of the surface of the circuit board to be detected meets the requirements, the servo electric cylinder 212 pushes the fixed frame 22 to pass over the rolling flattening component 3 to the back of the device. After the fixed frame 22 reaches the back of the device, the operator removes the cylindrical pin of the pre-test cleaning brush 23, pulls out the fixed frame 22 to take out the circuit board to be tested, then reinstalls and fixes the fixed frame 22, resets the pre-test cleaning brush 23 and the fixed frame 22, and continues to perform the detection of the next circuit board to be tested;
[0043] If there are parts with unqualified flatness on the surface of the circuit board to be detected, the circuit board to be tested is driven by the fixed frame 22 to enter below the rolling flattening component 3 and continues to move at a constant speed. The rolling flattening component 3 flattens the parts with unqualified flatness of the circuit board under the control of the control component 4.
[0044] Embodiment 2: Please refer to Figures 1-7 , based on Embodiment 1, the present invention provides a technical solution: The rolling flattening component 3 includes electric push rods 31. There are four electric push rods 31 in total, two in a group. One group is fixedly connected to the bottom of the inner wall of the middle hanger 142 and symmetrically distributed, and the other group is fixedly connected to the top of the inner wall of the middle hanger 142 and symmetrically distributed. The electric push rod 31 includes a DC motor and an optical rod. The top of the electric push rod 31 is rotatably connected with a rubber roller 32. The surface of the rubber roller 32 is covered with a rubber layer. There are two rubber rollers 32 in total, which are used to cooperate with the electric push rod 31 to flatten the circuit board to be tested;
[0045] A rear cleaning brush 33 is fixedly connected to the back of the middle hanger 142. The rear cleaning brush 33 includes a top brush 331. The top brush 331 is fixedly connected to the top of the strip frame body 131. One side of the top brush 331 is fixedly connected to the inside of the rear hanger 143. A nylon brush is fixedly connected to the bottom of the top brush 331. A bottom brush 332 is fixedly connected to the inside of the rectangular through hole of the table body 111. A nylon brush is fixedly connected to the top of the bottom brush 332. The bottom brush 332 is located at the bottom of the top brush 331 and is used to clean the measured circuit board after leveling. The rolling leveling assembly 3 flattens the unqualified parts of the surface flatness of the detected electronic components, reducing the workload of the leveling task. At the same time, it reduces the adverse impact on the electronic components during the extrusion leveling process and improves the leveling efficiency of the electronic components.
[0046] During use, when the circuit board to be measured needs to be flattened, the electric push rod 31 is controlled by the control assembly 4. When the circuit board to be measured runs to different positions, the electric push rod 31 adjusts the stroke of its polished rod, so that the rubber roller 32 makes vertical extrusion and forward and backward rolling with the surface of the circuit board to be leveled. After the leveling is completed, the circuit board to be measured passes through the rear cleaning brush 33 driven by the fixed frame 22. The nylon brush of the rear cleaning brush 33 cleans the solid impurities that may be generated during the flattening process for subsequent repeated detection.
[0047] Embodiment 3: Please refer to Figures 1-8 , on the basis of Embodiment 1 and Embodiment 2, the present invention provides a technical solution: Laser distance sensors 24 are slidably connected to the top and bottom of the inner wall of the rear hanger 143 through trapezoidal slide rails. The laser distance sensors 24 can be fixedly connected to the trapezoidal slide rails through compression bolts. The back of the laser distance sensors 24 is electrically connected to the wire routing square tube 144 through wires and is used to detect the measured circuit board after leveling;
[0048] The control assembly 4 includes an operation terminal 41 and an electric control box 42. The operation terminal 41 is fixedly connected to the top of the table body 111. The operation terminal 41 includes a display screen and control buttons. The electric control box 42 is fixedly connected to the top of the table body 111. The operation terminal 41 is fixedly connected to one side of the servo electric cylinder 212. The electric control box 42 is fixedly connected to the other side of the servo electric cylinder 212. The other side of the operation terminal 41 is electrically connected to one side of the electric control box 42 through a wire. The horizontal power group 21 is electrically connected to one side of the electric control box 42 through a wire. The back of the electric control box 42 is electrically connected to the wire routing square tube 144 through a wire. By setting up a control mechanism, the control mechanism is used to link the rolling leveling mechanism and cooperate with the laser sensor behind the rolling leveling mechanism to realize the repeated detection of the surface flatness of the electronic components after flattening treatment, improving the detection effect of the device, and further enhancing the production efficiency and production effect of the electronic components.
[0049] In use, the operator connects the electric control box 42 to the external power distribution system, and then starts the electric control box 42 through the operation terminal 41. After placing the circuit board to be tested securely, the detection process of the first embodiment is started. During the detection process, the laser distance sensor 24 located on the front hanger 141 transmits the detection data back to the electric control box 42. After processing the transmitted detection data, the electric control box 42 displays the data and results on the display screen of the operation terminal 41 for the operator to monitor and adjust. When it is necessary to perform the flattening process in the second embodiment, the electric control box 42 adjusts the stroke of the electric push rod 31 in real time according to the feedback signal of the laser distance sensor 24 and the stroke signal feedback from the servo electric cylinder 212 to the electric control box 42, so as to achieve precise flattening treatment of the unqualified parts of the flatness of the surface of the circuit board to be tested. After the circuit board to be tested leaves the rolling flattening assembly 3, the circuit board to be tested passes through the laser distance sensor 24 on the rear hanger 143, and the laser distance sensor 24 on the rear hanger 143 feeds back the repeated detection data to the electric control box 42. If the detection result after flattening reaches the qualified standard, the electric control box 42 controls the servo electric cylinder 212 to drive the circuit board to be tested to the back of the device to complete the detection and flattening process. If the detection result still does not reach the qualified standard, the electric control box 42 controls the servo electric cylinder 212 to contract the optical rod, brings the fixed frame 22 back under the rolling flattening assembly 3, and repeats the flattening process in the second embodiment for the circuit board to be tested until the detection result meets the requirements.
[0050] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A detection device for electronic component production, comprising a mounting base (1), characterized in that: The mounting base (1) comprises a mounting platform (11), the mounting platform (11) comprises a platform body (111), the bottom of the platform body (111) is fixedly connected to a support foot (12), the top of the platform body (111) is fixedly connected to a limit bar frame (13), the top of the limit bar frame (13) is fixedly connected to a mounting hanger group (14), the mounting hanger group (14) comprises a front hanger (141), a middle hanger (142), a rear hanger (143), and a wiring square tube (144), the top of the mounting platform (11) is fixedly connected to a non-contact detection component (2), the top of the inner wall of the mounting hanger group (14) is fixedly connected to a rolling and leveling component (3), and the top of the mounting platform (11) is fixedly connected to a control component (4); The non-contact detection component (2) comprises: A transverse power group (21), the transverse power group (21) being fixedly connected to the top of the platform (111) and used for driving the circuit board under test to move; A fixed frame (22), the front side of the fixed frame (22) being fixedly connected to the back side of the transverse power group (21) and being used for fixing the circuit board to be tested; A pre-test cleaning brush (23), the pre-test cleaning brush (23) being fixedly connected to the top of the limit bar frame (13) and used for cleaning impurities on the surface of the circuit board to be tested to prevent the impurities from affecting the test results; A laser distance measuring sensor (24) is fixedly connected to the top of the inner wall of the mounting hanger assembly (14) and is used for contactless detection of the surface flatness of the circuit board being tested.
2. The electronic component production detection device according to claim 1, characterized in that: The top of the platform (111) is connected to a rectangular through hole, and the outer wall of the platform (111) is rotatably connected to rubber pulley blocks (112) on both sides of the rectangular through hole. The supporting legs (12) are four in total and are evenly distributed at the four corners of the bottom of the platform (111). The limiting bar frame (13) comprises a bar frame body (131), the bar frame body (131) is fixedly connected to the top of the platform (111) and is located on both sides of the rectangular through hole of the platform (111), the inner side wall of the bar frame body (131) is fixedly connected to a rubber buffer strip (132), the top of the bar frame body (131) is rotatably connected to a rotating cover plate (133), and the bottom of the rotating cover plate (133) is fixedly connected to a rectangular rubber strip. There are two rotating cover plates (133) in total, and a circular blind hole is opened at the top of the bar frame body (131). The top of the rotating cover plate (133) is connected to a circular through hole.
3. The electronic component production detection device according to claim 2, characterized in that: The front hanger (141), the middle hanger (142), and the rear hanger (143) are all fixedly connected to the top of the bar frame (131); the front of the front hanger (141) is rotatably connected to the back of the rotating cover plate (133); the middle hanger (142) is located on the back of the front hanger (141); the rear hanger (143) is located on the back of the middle hanger (142); the wiring square tube (144) is fixedly connected to the top of the platform (111); there are two wiring square tubes (144), one of which is located on the front of the front hanger (141) and the other is located on the back of the rear hanger (143); there are two mounting hanger groups (14) and the other is fixedly connected to the bottom of the platform (111).
4. The electronic component production detection device according to claim 2, characterized in that: The lateral power group (21) comprises a push rod bracket (211), the push rod bracket (211) being fixedly connected to the top of the platform body (111), a servo electric cylinder (212) being fixedly connected to the bottom of the inner wall of the push rod bracket (211), the bottom of the servo electric cylinder (212) being fixedly connected to the top of the platform body (111), a servo motor being rotatably connected to the top of the servo electric cylinder (212), and a polished rod being slidably connected to the interior of the servo electric cylinder (212).
5. The electronic component production detection device according to claim 4, characterized in that: The fixed frame (22) comprises a frame body (221), the bottom of the frame body (221) is slidably connected to the top of the rubber pulley block (112), the top of the frame body (221) is fixedly connected with a rectangular blind hole, the bottom of the rectangular blind hole is connected with a rectangular through hole, the four corners of the top of the frame body (221) are fixedly connected with circular blind holes, the top of the frame body (221) is fixedly connected with lateral pressure strips (222) via cylindrical pins, the lateral pressure strips (222) are two in total and are symmetrically distributed on the top of the frame body (221), and the frame body (221) is A rectangular through hole is connected to the front of the frame (221); a push rod interface (223) is fixedly connected to the front of the push rod interface (223); a circular blind hole is fixedly connected to the front of the push rod interface (223); a circular through hole is connected to one side of the push rod interface (223); a rubber sleeve is sleeved inside the circular blind hole of the push rod interface (223); the push rod interface (223) is sleeved with the smooth rod of the servo electric cylinder (212) through the circular blind hole; and the push rod interface (223) is fixedly connected to the smooth rod of the servo electric cylinder (212) through a cylindrical pin inserted into the circular through hole on one side.
6. The electronic component production detection device according to claim 5, characterized in that: The pre-measurement cleaning brush (23) comprises a top brush bar (231), the bottom of the top brush bar (231) is fixedly connected to the top of the bar frame (131), one side of the top brush bar (231) is fixedly connected to the inside of the front hanger (141), the bottom of the top brush bar (231) is fixedly connected to a nylon brush, the inside of the rectangular through hole of the platform (111) is fixedly connected to a bottom brush bar (232), the top of the bottom brush bar (232) is fixedly connected to a nylon brush, the bottom brush bar (232) is located in front of the top brush bar (231), the top and bottom of the inner wall of the front hanger (141) are fixedly connected to trapezoidal slide rails, the front hanger (141) is slidably connected to a laser distance measuring sensor (24) via the trapezoidal slide rails, the laser distance measuring sensor (24) can be fixedly connected to the trapezoidal slide rails via clamping bolts, and the front of the laser distance measuring sensor (24) is electrically connected to the inside of the wiring square tube (144) via a wire.
7. The electronic component production detection device according to claim 3, characterized in that: The rolling leveling assembly (3) comprises an electric push rod (31), wherein the electric push rods (31) are four in total, two in a group, wherein one group is fixedly connected to the bottom of the inner wall of the middle hanger (142) and is symmetrically distributed, and the other group is fixedly connected to the top of the inner wall of the middle hanger (142) and is symmetrically distributed. The electric push rod (31) comprises a DC motor and a polished rod. The top of the electric push rod (31) is rotatably connected to a rubber roller (32), the surface of the rubber roller (32) is covered with a rubber layer, and there are two rubber rollers (32) for cooperating with the electric push rod (31) to achieve leveling of the circuit board under test. The back of the middle hanger (142) is fixedly connected to a rear cleaning brush (33).
8. The electronic component production detection device according to claim 7, characterized in that: The rear cleaning brush (33) comprises a top brush (331), the top of the strip frame (131) is fixedly connected to the top of the top brush (331), one side of the top brush (331) is fixedly connected to the inside of the rear hanger (143), the bottom of the top brush (331) is fixedly connected to a nylon brush, the inside of the rectangular through hole of the platform (111) is fixedly connected to a bottom brush (332), the top of the bottom brush (332) is fixedly connected to a nylon brush, and the bottom brush (332) is located at the bottom of the top brush (331) and is used to clean the flattened circuit board under test.
9. The electronic component production detection device according to claim 2, characterized in that: The top and bottom of the inner wall of the rear hanger (143) are fixedly connected to a trapezoidal slide rail, and the top and bottom of the inner wall of the rear hanger (143) are slidably connected to a laser distance sensor (24) through the trapezoidal slide rail. The laser distance sensor (24) can be fixedly connected to the trapezoidal slide rail by a clamping bolt, and the back of the laser distance sensor (24) is electrically connected to the wiring square tube (144) by a wire, so as to detect the circuit board to be tested after being leveled.
10. The electronic component production detection device according to claim 9, characterized in that: The control assembly (4) comprises an operation terminal (41) and an electric control box (42); the operation terminal (41) is fixedly connected to the top of the platform (111); the electric control box (42) is fixedly connected to the top of the platform (111); the operation terminal (41) is fixedly connected to one side of the servo electric cylinder (212); the electric control box (42) is fixedly connected to the other side of the servo electric cylinder (212); the other side of the operation terminal (41) is electrically connected to one side of the electric control box (42) via a wire; the lateral power group (21) is electrically connected to one side of the electric control box (42) via a wire; and the back side of the electric control box (42) is electrically connected to a wiring square tube (144) via a wire.
Citation Information
Patent Citations
Detection device for electronic component production
CN115143926A