Cable with multi-channel and high-heat-dissipation self-checking module
By designing the inner flow pipe and the outer flow channel with a spiral structure layout in the cable, combined with the circulating flow guide fan and sensing module, the problems of limited heat dissipation effect and insufficient monitoring of traditional cables are solved, and efficient heat exchange and real-time monitoring are achieved.
Patent Information
- Application Number
- CN202510541126.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2045-04-28
AI Technical Summary
Traditional cables cannot monitor the changes in their internal and external states in real time, and cannot automatically switch the internal and external circulation methods to improve the heat dissipation effect, resulting in limited heat dissipation effect, and connection loading and unloading are also troublesome.
A cable with a multi-channel and high-heat dissipation self-test module is designed. By setting an inner flow guide tube with a spiral structure layout between the filling inner sheath and the PE sheath, and an outer flow guide groove with a spiral structure is opened on the inner side of the outer sheath. Combined with the end detection of the circulating flow guide fan in the assembly cover, a circulating flow channel is formed to improve heat exchange performance.
It realizes rapid internal and external heat exchange, greatly improving the heat exchange performance of the cable, and real-time monitoring of the status through the temperature and humidity sensing modules, automatic control, adjustment and early warning, improving functionality and safety.
Smart Images

Figure CN120072402A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cables, and in particular to a cable with multi-channels and a high heat dissipation self-checking module. Background Art
[0002] A cable is a wire product used to transmit electrical energy, information, and realize the conversion of electromagnetic energy. It mainly consists of one or more insulated wire cores, as well as a covering layer, a protective layer, and an outer protective layer on its outer side. During use, cables are mostly in complex mechanical stress and corrosive environments, and fatigue damage or corrosion and other problems are likely to occur after long-term use, directly affecting the service life of the cables. Traditional cables can neither monitor the state changes of their inner and outer layers in real time, nor assist in improving their internal heat dissipation effect, and cannot automatically switch the inner and outer circulation modes according to the internal temperature changes, resulting in very limited heat dissipation effect and relatively troublesome connection and disassembly. Summary of the Invention
[0003] The technical problem to be solved by the present invention is that traditional cables can neither monitor the state changes of their inner and outer layers in real time, nor assist in improving their internal heat dissipation effect, and cannot automatically switch the inner and outer circulation modes according to the internal temperature changes, resulting in very limited heat dissipation effect and relatively troublesome connection and disassembly.
[0004] The technical solution adopted by the present invention to solve its technical problems is: a cable with multi-channels and a high heat dissipation self-checking module, including an internal conductor. A filling inner sheath, an armor, and an outer sheath are respectively arranged on the outer side of the internal conductor. The internal conductor includes a core wire, a core wire shield, an insulating layer, an insulating shield layer, a water-blocking tape, and a PE sheath. An inner layer diversion pipe with a spiral structure layout is arranged between the filling inner sheath and the PE sheath, and a spiral-shaped outer side diversion groove is formed on the inner side surface of the outer sheath. Lateral connection covers protruding upward axially are provided at both ends of the outer sheath. An end detection assembly cover is axially fixed at the position of the lateral connection cover. A circulating diversion fan connected to the inner layer diversion pipe and the outer side diversion groove is arranged inside the end detection assembly cover.
[0005] A first communication conduit connected to the inner layer diversion pipe and a second communication conduit connected to the outer side diversion groove are fixed on the inner side surface of the lateral connection cover. A first communication cover pipe matched with the first communication conduit and a second communication cover pipe matched with the second communication conduit are fixedly assembled on the inner side surface of the end detection assembly cover.
[0006] Closed sealing grooves matched with the lateral connection cover are symmetrically formed on both sides of the end detection assembly cover.
[0007] Retractable locking buckles are installed on the arc-shaped surface of the closed sealing groove, and an annular adjusting assembly for controlling the retractable locking buckles is installed inside the end detection assembly cover.
[0008] An annular diversion chamber for installing a circulating diversion fan is fixedly assembled inside the end detection assembly cover.
[0009] Both the first connecting cover pipe and the second connecting cover pipe are connected to the inside of the annular diversion chamber.
[0010] A temperature sensing module and a humidity sensing module are respectively and fixedly installed inside the first connecting cover pipe and the second connecting cover pipe.
[0011] Two electric control one-way valves are arranged on the side wall of the end detection assembly cover.
[0012] An inner expansion groove matched with the telescopic locking buckle is arranged on the arc surface of the closing sealing groove. The telescopic locking buckle includes an arc-shaped adjusting cover slidably installed in the inner expansion groove, a locking tongue fixed on the extrusion surface of the arc-shaped adjusting cover, and a control lead screw threadedly assembled inside the arc-shaped adjusting cover.
[0013] The annular adjusting assembly includes an external control seat fixed on the outer side surface of the end detection assembly cover, an adjusting worm rotatably installed inside the external control seat, and an annular partial gear ring rotatably installed inside the end detection assembly cover. The lateral tooth surface of the annular partial gear ring is meshed and driven with the top straight tooth head of the control lead screw, and the worm gear tooth surface on the outer arc surface of the annular partial gear ring is meshed and driven with the adjusting worm.
[0014] The beneficial effects of the present invention are as follows: (1) In a cable with multi-channels and a high heat dissipation self-checking module according to the present invention, an inner layer diversion pipe with a spiral structure layout is arranged between the filling inner sheath and the PE sheath, a spiral-shaped outer diversion groove is arranged on the inner side surface of the outer sheath, end detection assembly covers are axially fixed at both ends of the cable, and a circulating diversion fan inside the end detection assembly cover forms a circulating flow channel between the inner layer diversion pipe and the outer layer diversion groove, so that the inner and outer layers can be quickly heated and cooled, greatly improving the heat exchange performance of the entire cable; (2) By adopting the design of the inner layer diversion pipe and the outer layer diversion groove, the safety of the heat dissipation structure of the entire cable can be greatly ensured; (3) The use of the inner layer diversion pipe with a spiral structure layout and the outer layer diversion groove does not affect the bending of the cable; (4) By using the first connecting conduit and the second connecting conduit on the inner side surface of the lateral connecting cover to be rotationally connected with the first connecting cover pipe and the second connecting cover pipe, the assembly is more convenient; (5) A temperature sensing module and a humidity sensing module are respectively and fixedly installed inside the first connecting cover pipe and the second connecting cover pipe, which can monitor the temperature and humidity states of the air at different positions in real time, facilitating automatic control adjustment and early warning, and greatly improving the functionality; (6) There are two electronically controlled one-way valves provided on the side wall of the end detection assembly cover, which respectively control one-way air intake and exhaust, facilitating rapid external circulation heat dissipation when the internal heat collection is severe, and greatly improving the heat dissipation effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention will be further described below in conjunction with the drawings and embodiments.
[0016] Figure 1 It is a schematic structural diagram of the present invention.
[0017] Figure 2 It is an internal cross-sectional view of the cable in the present invention.
[0018] Figure 3 It is a schematic internal structure diagram of the end detection assembly cover in the present invention.
[0019] Figure 4 It is a schematic partial structure diagram of the telescopic locking buckle in the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] The present invention will now be further described in detail in conjunction with the drawings. These drawings are all simplified schematic diagrams, only illustrating the basic structure of the present invention in a schematic manner, so they only show the components related to the present invention.
[0021] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "connected" and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown in , , and , a cable with multi-channel and high heat dissipation self-checking module includes an internal conductor. A filling inner sheath 1, an armor 2, and an outer sheath 3 are respectively arranged outside the internal conductor. The internal conductor includes a core wire 4, a core wire shield 5, an insulating layer 6, an insulating shield layer 7, a water-blocking tape 8, and a PE sheath 9. An inner layer diversion pipe 10 with a spiral structure layout is arranged between the filling inner sheath 1 and the PE sheath 9. A spiral-shaped outer side diversion groove 11 is formed on the inner side surface of the outer sheath 3. Axially upwardly protruding lateral connection covers 12 are provided at both ends of the outer sheath 3. An end detection assembly cover 13 is axially fixed at the position of the lateral connection cover 12. A circulating diversion fan 14 communicating with the inner layer diversion pipe 10 and the outer side diversion groove 11 is arranged inside the end detection assembly cover 13.
[0023] Adjacent cables are fixed through the end detection and assembly cover 13. By rotating, the inner diversion pipe 10, the outer diversion groove 11, and the circulating diversion fan 14 are connected in series. When the circulating diversion fan 14 rotates, air is drawn from the inner diversion pipe 10 into the interior of the end detection and assembly cover 13, and then flows back from the end detection and assembly cover 13 into the interior of the outer diversion groove 11. The outer sheath 3 dissipates the internal temperature to the outside, and at the same time, the overall external impact resistance of the cable can be improved by inflating the interior.
[0024] To facilitate installation and connection, a first connecting conduit 121 communicating with the inner diversion pipe 10 and a second connecting conduit 122 communicating with the outer diversion groove 11 are fixed on the inner side surface of the lateral connecting cover 12. A first connecting cover pipe 131 cooperating with the first connecting conduit 121 and a second connecting cover pipe 132 cooperating with the second connecting conduit 122 are fixedly assembled on the inner side surface of the end detection and assembly cover 13.
[0025] The first connecting cover pipe 131 is sleeved on the first connecting conduit 121 and is connected and fixed to the first connecting conduit 121. The second connecting cover pipe 132 is sleeved on the second connecting conduit 122 and is connected and fixed to the second connecting conduit 122.
[0026] To facilitate assembly and fixation on both sides, closed sealing grooves cooperating with the lateral connecting cover 12 are symmetrically provided on both sides of the end detection and assembly cover 13.
[0027] To facilitate locking and fixation, telescopic locking buckles 15 are installed on the arc surface of the closed sealing groove, and an annular adjusting assembly 16 for controlling the telescopic locking buckles 15 is installed inside the end detection and assembly cover 13.
[0028] To facilitate installation, an annular diversion chamber 133 for installing the circulating diversion fan 14 is fixedly assembled inside the end detection and assembly cover 13.
[0029] To facilitate connection and diversion, both the first connecting cover pipe 131 and the second connecting cover pipe 132 are connected to the inside of the annular diversion chamber.
[0030] To facilitate temperature and humidity monitoring and control, a temperature sensing module 17 and a humidity sensing module 18 are respectively and fixedly installed inside the first connecting cover pipe 131 and the second connecting cover pipe 132.
[0031] The temperature sensing module 17 is fixed inside the first connecting cover pipe 131, and the humidity sensing module 18 is fixed inside the second connecting cover pipe 132.
[0032] To facilitate electric control of the external circulation, two electric control one-way valves 19 are provided on the side wall of the end detection and assembly cover 13.
[0033] To cooperate with the switching control between the internal and external cycles, the electronically controlled one-way valve 19 is composed of a magnetically controlled one-way valve in the prior art. One is responsible for one-way inward air extraction, and the other is responsible for one-way outward exhaust. When the internal circulation temperature in the cable accumulates heat severely, and the humidity sensor on the outer surface of the end detection and assembly cover 13 monitors that the dryness meets the requirements, at this time, the electronically controlled one-way valve 19 on the side wall of one end detection and assembly cover 13 opens for external air intake, and the electronically controlled one-way valve 19 on the side wall of the other end detection and assembly cover 13 opens for external exhaust. At this time, an air flow path for the external cycle can be formed.
[0034] Once the external cycle starts, it indicates that water has entered the cable. A warning signal is sent to the remote terminal through the communication components in the cable in the prior art. The signal transmission method and installation method are in the prior art. Then, the remote terminal monitors the humidity change inside the cable. If the humidity change remains unchanged, manual maintenance is required; if the humidity decreases, no manual maintenance is required.
[0035] To cooperate with the adjustment and locking, an inner telescopic groove matching the telescopic locking buckle 15 is provided on the arc surface of the closing sealing groove. The telescopic locking buckle 15 includes an arc-shaped adjustment cover 151 slidably installed in the inner telescopic groove, a locking tongue 152 fixed on the extrusion surface of the arc-shaped adjustment cover 151, and a control lead screw 153 threadedly assembled inside the arc-shaped adjustment cover 151.
[0036] To cooperate with the adjustment and rotation, the annular adjustment assembly 16 includes an external control seat 161 fixed on the outer side surface of the end detection and assembly cover 13, an adjustment worm 162 movably installed inside the external control seat 161, and an annular partial gear ring 163 movably installed inside the end detection and assembly cover 13. The lateral tooth surface of the annular partial gear ring meshes with the top straight tooth head of the control lead screw 153 for transmission, and the worm gear surface on the outer arc surface of the annular partial gear ring 163 meshes with the adjustment worm 162 for transmission.
[0037] By rotating the adjustment worm 162, the annular partial gear ring 163 is driven to rotate. Then, the annular partial gear ring 163 drives the straight tooth head at the top of the control lead screw 153, synchronously driving the control lead screw 153 to rotate. Then, the control lead screw 153 drives the arc-shaped adjustment cover 151 to slide and adjust inside the inner telescopic groove. The locking tongue 152 on the inner side of the arc-shaped adjustment cover 151 is used to squeeze and lock the outer side of the lateral connection cover 12, thereby fixedly assembling the lateral connection cover 12 and the end detection and assembly cover 13.
[0038] Inspired by the ideal embodiments of the present invention described above, through the above description, relevant staff can completely make various changes and modifications within the scope not deviating from the technical idea of this invention. The technical scope of this invention is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A cable with a multi-channel and high heat dissipation self-test module, comprising an internal conductor, characterized in that: The outer side of the inner conductor is provided with a filling inner sheath (1), an armor (2) and an outer sheath (3), respectively. The inner conductor comprises a core wire (4), a core wire shield (5), an insulating layer (6), an insulating shield layer (7), a water blocking tape (8) and a PE sheath (9). An inner layer flow guide tube (10) with a spiral structure is provided between the filling inner sheath (1) and the PE sheath (9). An outer layer flow guide groove (11) with a spiral structure is provided on the inner side surface of the outer sheath (3). Both ends of the outer sheath (3) are provided with lateral connection covers (12) protruding upward in the axial direction. An end detection assembly cover (13) is axially fixed at the position of the lateral connection cover (12). A circulating flow guide fan (14) connected to the inner layer flow guide tube (10) and the outer layer flow guide groove (11) is provided inside the end detection assembly cover (13).
2. A cable with a multi-channel and high heat dissipation self-test module according to claim 1, characterized in that: A first connecting duct (121) connected to the inner layer flow guide tube (10) and a second connecting duct (122) connected to the outer flow guide groove (11) are fixed on the inner side surface of the lateral connecting hood (12); a first connecting hood tube (131) matched with the first connecting duct (121) and a second connecting hood tube (132) matched with the second connecting duct (122) are fixedly mounted on the inner side surface of the end detection assembly hood (13).
3. A cable with a multi-channel and high heat dissipation self-test module according to claim 2, characterized in that: The end detection assembly cover (13) has symmetrically opened closed sealing grooves on both sides thereof, which are matched with the lateral connection cover (12).
4. A cable with a multi-channel and high heat dissipation self-test module according to claim 3, characterized in that: A telescopic locking buckle (15) is mounted on the arc-shaped surface of the closed sealing groove, and an annular adjustment component (16) for controlling the telescopic locking buckle (15) is mounted inside the end detection assembly cover (13).
5. The cable with multi-channel and high heat dissipation self-test module according to claim 3 is characterized by: An annular flow guide chamber (133) for installing a circulating flow guide fan (14) is fixedly mounted inside the end detection assembly cover (13).
6. The cable with multi-channel and high heat dissipation self-test module according to claim 5 is characterized by: The first connecting cover pipe (131) and the second connecting cover pipe (132) are both connected to the interior of the annular flow guide chamber (133).
7. The cable with multi-channel and high heat dissipation self-test module according to claim 2 is characterized by: A temperature sensing module (17) and a humidity sensing module (18) are fixedly installed inside the first connecting cover tube (131) and the second connecting cover tube (132), respectively.
8. The cable with multi-channel and high heat dissipation self-test module according to claim 2 is characterized by: Two electrically controlled one-way valves (19) are arranged on the side wall of the end detection assembly cover (13).
9. The cable with multi-channel and high heat dissipation self-test module according to claim 4 is characterized by: An inner telescopic groove cooperating with a telescopic locking buckle (15) is formed on the arc surface of the closed sealing groove. The telescopic locking buckle (15) comprises an arc-shaped adjustment cover (151) slidably mounted in the inner telescopic groove, a locking tongue (152) fixed on the extrusion surface of the arc-shaped adjustment cover (151), and a control screw rod (153) threadedly mounted inside the arc-shaped adjustment cover (151).
10. The cable with multi-channel and high heat dissipation self-test module according to claim 9, characterized in that: The annular adjustment component (16) comprises an external control seat (161) fixed on the outer side surface of the end detection assembly cover (13), an adjustment worm (162) movably mounted inside the external control seat (161), and an annular eccentric gear ring (163) movably mounted inside the end detection assembly cover (13), wherein the lateral tooth surface of the annular eccentric gear ring (163) meshes with the top straight tooth head of the control screw (153) for transmission, and the worm wheel tooth surface on the outer arc surface of the annular eccentric gear ring (163) meshes with the adjustment worm (162) for transmission.
Citation Information
Patent Citations
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