An automatic tape wrapping device for automobile wiring harness casing
Through the combination of alternate glue pulling, fixed-point loosening, glue tapping and automatic gluing mechanism, the problems of wire harness twisting and manual operation in the wire harness tape wrapping device are solved, and an automated and efficient tape wrapping process is realized.
Patent Information
- Application Number
- CN202510545026.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2045-04-28
AI Technical Summary
In the prior art, automotive wiring harness tape wrapping devices have the problem that the mechanical winding speed is fast, causing the wiring harness to twist, and the tape cutting and adhesion require manual or robotic arm operations, resulting in waste of resources and high costs.
It uses an alternating glue pulling mechanism, a fixed-point loosening mechanism, a glue-fixing and tapping mechanism, and an automatic glueing mechanism to simulate two hands pulling the tape alternately to avoid twisting of the wire harness, and automatically locates the cutting and pasting tape head after winding is completed.
It realizes the automatic tape wrapping process without manual operation, avoids the twisting of the wire harness, reduces resource waste and cost, and improves the efficiency and precision of tape wrapping.
Smart Images

Figure CN120072411B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wire harness wrapping, in particular to an automatic tape wrapping device for automobile wire harness casings. Background Art
[0002] The automotive wiring harness is the network backbone of the vehicle's electrical circuits. Without it, there would be no automotive circuits. A wiring harness is a component that connects electrical circuits by crimping copper contact terminals with wires and cables, then wrapping them with plastic-molded insulation or a metal casing.
[0003] The patent with announcement number CN117690663B discloses a wire harness tape winding device, including a guide mechanism for guiding a dispersed wire harness, a winding mechanism for wrapping the wire harness with tape, and a correction mechanism for limiting the position of the wire harness when winding. The bottom of the winding mechanism is fixed on a workbench, the guide mechanism is arranged at the feed end of the winding mechanism, and the discharge end of the winding mechanism is provided with a pulling mechanism. Several correction mechanisms are evenly installed on the outer circular surface of one side of the guide mechanism corresponding to the winding mechanism, and a release mechanism is installed inside the guide mechanism to assist the correction mechanism in preventing the wire harness from twisting.
[0004] However, the above invention patent still has some shortcomings in actual use: 1. The traditional tape is in direct contact with the wiring harness, and the tape is pulled out by the tension between the two, and then a correction mechanism is set to prevent the wiring harness from being twisted into a spiral shape. However, in reality, the speed of mechanically winding the tape is extremely fast, and correction by springs is not reasonable; 2. During the replacement of the wiring harness, the cutting of the tape and the re-bonding of the next wiring harness are usually done manually or by a robotic arm. The former is a waste of human resources, and the latter is more expensive. Therefore, an automatic tape wrapping device for automotive wiring harness sleeves is proposed to solve the above-mentioned problems. Summary of the Invention
[0005] The purpose of the present invention is to solve the problems in the background technology and to propose an automatic tape wrapping device for automobile wiring harness sleeves.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] An automatic tape wrapping device for automobile wiring harness casings includes a base, a vertical plate fixedly connected to the top outer wall of the base, a wire harness limiting rod fixedly connected to the top outer wall of the base, a traction device provided on the side of the vertical plate away from the wire harness limiting rod, the traction device fixedly connected to the base, the outer wall of the vertical plate fixedly connected to a rotating motor, the output shaft of the rotating motor fixedly connected to a driving gear, the outer wall of the driving gear meshes with a rotating ring, the rotating ring is rotatably connected to the vertical plate, the outer wall of the rotating ring fixedly connected to a tape storage tray, the interior of the tape storage tray is provided with a tape roll, the outer wall of the tape roll fixedly connected to the arc-shaped limiting rod, and further includes:
[0008] An alternating glue pulling mechanism is used to pull the tape roll out of the glue storage tray to prevent the wiring harness from directly contacting the tape and causing the wiring harness to twist. The alternating glue pulling mechanism is installed on the arc-shaped limit rod;
[0009] The fixed-point loosening mechanism is used to control the opening and closing of the alternating glue pulling mechanism during the process of the alternating glue pulling mechanism pulling the tape roll. The fixed-point loosening mechanism is installed on the alternating glue pulling mechanism;
[0010] The rubber tapping mechanism is used to position the tape and cut the tape at the same time after winding. The rubber tapping mechanism is installed on the arc-shaped limit rod.
[0011] And an automatic gluing mechanism is used to make the glue-fixing and tapping mechanism stick the end of the fixed tape to the new wire harness when winding the new wire harness. The automatic gluing mechanism is installed on the glue-fixing and tapping mechanism.
[0012] Preferably, the outer wall of the tape roll is fixedly connected to a first limit bracket, the outer wall of the arc-shaped limit rod is fixedly connected to a second limit bracket, the middle part of the second limit bracket is rotatably connected to a limit wheel, the outer wall of the arc-shaped limit rod is fixedly connected to a third limit bracket, the top outer wall of the arc-shaped limit rod is provided with a first channel, and the inner wall of the arc-shaped limit rod is fixedly connected to a pressurized airbag.
[0013] Preferably, the alternating glue pulling mechanism includes a telescopic rod, a connecting seat, a driving rod, a mounting plate, a trapezoidal slide and a first tooth block group, the mounting plate is fixedly connected to the arc-shaped limit rod, the telescopic rod is fixedly connected to the arc-shaped limit rod, the connecting seat is fixedly connected to the end of the telescopic rod, the driving rod is slidably connected to the connecting seat, the trapezoidal slide is opened on the inner wall of the mounting plate, and the first tooth block group is fixedly connected to the inner wall of the mounting plate through the trapezoidal slide.
[0014] Preferably, the alternating rubber pulling mechanism also includes a slide plate, a slide rod, a mounting seat, a first shaft rod and a first gear. The slide plate is slidably connected to the mounting plate, the slide rod is slidably connected to the slide plate, the mounting seat is fixedly connected to the end of the slide rod, the outer wall of the first shaft rod is fixedly connected to the mounting seat, the end of the first shaft rod is fixedly connected to the driving rod, the other end of the first shaft rod is rotatably connected to the first gear through a one-way bearing, and the first gear is engaged with the first gear block group.
[0015] Preferably, the alternating glue pulling mechanism also includes a lower rotating seat, an upper rotating seat, a second shaft, two mounting frames, two clamping springs and two clamping plates, the second shaft is fixedly connected to the mounting seat, the lower rotating seat and the upper rotating seat are both rotatably connected to the second shaft, the two clamping plates are symmetrically distributed, the two clamping plates are respectively fixedly connected to the lower rotating seat and the upper rotating seat, both sides of the mounting seat are fixedly connected to the two mounting frames, the two clamping springs are fixedly connected between the two clamping plates and the mounting frames, and two alternating glue pulling mechanisms are provided and are symmetrically distributed.
[0016] Preferably, the fixed-point release mechanism includes two baffles, two baffles, two first springs and two bidirectional triangular push rods. The two baffles are fixedly connected to the top outer wall of the mounting plate and are symmetrically distributed. The two bidirectional triangular push rods are symmetrically distributed. The two bidirectional triangular push rods are slidingly connected to the mounting seat. The two baffles are respectively fixedly connected to the two bidirectional triangular push rods. The two first springs are fixedly connected between the baffles and the mounting seat. Two fixed-point release mechanisms are provided.
[0017] Preferably, the solid rubber tapping mechanism includes a first rack plate, a motor bracket, a second motor, a positioning gear, a first belt, a cutting gear, a positioning plate, a second rack, a cutting knife seat, two first slide rails, two triangular plates and two first transmission shafts, the motor bracket is fixedly connected to the arc-shaped limit rod, the second motor is fixedly connected to the motor bracket, the positioning gear is fixedly connected to the output shaft of the second motor, the outer wall of the positioning gear is meshed with the first rack plate, the first rack plate is fixedly connected to the positioning plate, the two triangular plates are fixedly connected to the arc-shaped limit rod, the two first slide rails are respectively provided on the two triangular plates, the cutting knife seat is slidably connected to the two triangular plates through the first slide rails, the second rack is fixedly connected to the outer wall of the cutting knife seat, the cutting gear is meshed with the outer wall of the second rack, the two first transmission shafts are respectively fixedly connected to the output shafts of the cutting gear and the second motor, and the first belt is sleeved on the outer walls of the two first transmission shafts.
[0018] Preferably, the automatic gluing mechanism includes a degumming plate, a pasting plate, a second belt, a third rack, a transmission gear 1 and two transmission shafts 2, the pasting plate is rotatably connected to the arc-shaped limit rod through a set shaft rod, the third rack is fixedly connected to the positioning plate, the third rack is meshed with the transmission gear 1, the transmission gear 1 is rotatably connected to the arc-shaped limit rod, the two transmission shafts 2 are respectively fixedly connected to the transmission gear 1 and the pasting plate through a set shaft rod, the second belt is sleeved on the two transmission shafts 2, the degumming plate is arranged above the positioning plate, and the degumming plate is fixedly connected to the inner wall of the arc-shaped limit rod.
[0019] Compared with the existing technology, the advantages of this automatic tape wrapping device for automobile wiring harness casing are:
[0020] To sum up, the present invention abandons the conventional situation of directly pulling the tape through the wire harness, and sets an alternating glue pulling mechanism in conjunction with a fixed-point loosening mechanism to simulate the state of two hands pulling the tape alternately, thereby preventing the wire harness from twisting itself due to the tension of the tape's viscosity. The glue fixing and tapping mechanism is combined with the automatic gluing mechanism so that the tape head can be automatically positioned and cut after the wire harness is pasted, and the fixed tape head can be pasted on the new wire harness without the need to manually find and paste the tape head. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0022] Figure 2 This is a structural diagram of the rotating ring of the present invention;
[0023] Figure 3 This invention Figure 2 A schematic diagram of the partially enlarged structure at center A;
[0024] Figure 4 This invention Figure 2 A schematic diagram of the partially enlarged structure at point B in the middle;
[0025] Figure 5 This is a partial structural diagram of the alternate glue pulling mechanism of the present invention;
[0026] Figure 6 It is a partial structural diagram of the fixed-point loosening mechanism of the present invention;
[0027] Figure 7 It is a partial structural diagram of the solid rubber tapping mechanism of the present invention;
[0028] Figure 8 This invention Figure 7 A schematic diagram of the partially enlarged structure at point C in the middle;
[0029] Figure 9 This is a schematic diagram of the internal structure of the arc-shaped limiting rod of the present invention;
[0030] Figure 10 It is a structural schematic diagram of the glue storage tray of the present invention;
[0031] Figure 11 This is a schematic diagram of the shape structure of the bidirectional triangular push rod of the present invention;
[0032] Figure 12 This is a structural diagram of the adhesive tape installation method of the present invention;
[0033] Figure 13 It is a schematic diagram of the installation position structure of the bidirectional triangular push rod of the present invention.
[0034] In the figure: 1. base; 2. wire harness limiting rod; 3. traction device; 4. vertical plate; 5. tape roll; 6. glue storage tray; 7. rotating motor; 8. driving gear; 9. rotating ring; 10. arc limiting rod; 11. third limiting bracket; 12. first limiting bracket; 13. clamping plate; 14. second limiting bracket; 15. limiting wheel; 16. baffle; 17. mounting seat; 18. debonding plate; 19. mounting plate; 20. slide plate; 21. slide bar; 22. first shaft rod; 23. driving rod; 24. telescopic rod; 25. connecting seat; 26. trapezoidal slide; 27. first gear block group; 28. mounting frame; 29. lower rotating seat; 30. upper rotating seat; 31. second shaft rod; 32. First spring; 33. Baffle; 34. Two-way triangular push rod; 35. First gear; 36. Pressurized airbag; 37. Pasting plate; 38. Transmission gear 1; 39. First channel; 40. First rack plate; 41. Motor bracket; 42. Second motor; 43. Positioning gear; 44. First belt; 45. First transmission shaft; 46. Cutting gear; 47. First slide rail; 48. Triangular plate; 49. Second belt; 50. Transmission shaft 2; 51. Positioning plate; 52. Second rack; 53. Cutting knife seat; 54. Third rack; 55. Clamping spring; 101. Alternating glue pulling mechanism; 202. Fixed-point loosening mechanism; 303. Solid glue tapping mechanism; 404. Automatic glue bonding mechanism. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0036] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.
[0037] Reference Figures 1-13A device for automatically wrapping tape around an automotive wiring harness conduit comprises a base 1, a vertical plate 4 being fixedly connected to the top outer wall of the base 1, a wiring harness limiting rod 2 being fixedly connected to the top outer wall of the base 1, a traction device 3 being provided on the side of the vertical plate 4 away from the wiring harness limiting rod 2, the traction device 3 being fixedly connected to the base 1, a rotating motor 7 being fixedly connected to the outer wall of the vertical plate 4, a driving gear 8 being fixedly connected to the output shaft of the rotating motor 7, a rotating ring 9 being meshed with the outer wall of the driving gear 8, the rotating ring 9 being rotatably connected to the vertical plate 4, a glue storage tray 6 being fixedly connected to the outer wall of the glue storage tray 6, a tape roll 5 being provided inside the tape roll 5, and an arc-shaped limiting rod 10 being fixedly connected to the outer wall of the tape roll 5, and further comprising:
[0038] The alternate glue pulling mechanism 101 is used to pull the tape roll 5 out of the tape storage tray 6 to prevent the wiring harness from directly contacting the tape and causing the wiring harness to twist. The alternate glue pulling mechanism 101 is installed on the arc-shaped limit rod 10;
[0039] The fixed-point loosening mechanism 202 is used to control the opening and closing of the alternate glue pulling mechanism 101 during the process of the alternate glue pulling mechanism 101 pulling the tape roll 5. The fixed-point loosening mechanism 202 is installed on the alternate glue pulling mechanism 101;
[0040] The rubber tapping mechanism 303 is used to position the tape and cut the tape at the same time after winding. The rubber tapping mechanism 303 is installed on the arc-shaped limiting rod 10;
[0041] And the automatic gluing mechanism 404 is used to make the solid glue tapping mechanism 303 stick the end of the fixed tape to the new wire harness when winding the new wire harness. The automatic gluing mechanism 404 is installed on the solid glue tapping mechanism 303.
[0042] Among them, the outer wall of the tape roll 5 is fixedly connected to the first limit bracket 12, the outer wall of the arc-shaped limit rod 10 is fixedly connected to the second limit bracket 14, the middle part of the second limit bracket 14 is rotatably connected to the limit wheel 15, the outer wall of the arc-shaped limit rod 10 is fixedly connected to the third limit bracket 11, the top outer wall of the arc-shaped limit rod 10 is provided with a first channel 39, and the inner wall of the arc-shaped limit rod 10 is fixedly connected to the pressurized airbag 36.
[0043] In this embodiment, when used, Figure 10As shown, first, the smooth side of the tape is tightly attached to the first limiting bracket 12, and the tape is pulled out from the notch on the glue storage tray 6, so that the tape contacts the first limiting bracket 12 and passes through between the second limiting bracket 14 and the arc-shaped limiting rod 10, and then passes through the third limiting bracket 11 and the first channel 39, and finally sticks to the wiring harness through the notch at the semi-arc of the arc-shaped limiting rod 10, and then stretches out a piece of tape roll 5. It is set that the pulled-out tape roll 5 is not tightly attached to the first limiting bracket 12, the second limiting bracket 14 and the third limiting bracket 11, but loosely. The third limiting bracket 11 and the first channel 39 are only for limiting the direction of pulling out the tape roll 5. The initial tape connection is only required each time a new tape roll 5 is replaced. The wiring harness is placed on the wiring harness limiting rod 2 and the traction device 3. The traction device 3 pulls the wiring harness to move, and the rotating motor 7 rotates to drive the rotating ring 9 to rotate through the driving gear 8, and the rotating ring 9 drives the glue storage tray 6 to rotate.
[0044] Among them, the alternating glue pulling mechanism 101 includes a telescopic rod 24, a connecting seat 25, a driving rod 23, a mounting plate 19, a trapezoidal slide 26 and a first tooth block group 27. The mounting plate 19 is fixedly connected to the arc-shaped limit rod 10, the telescopic rod 24 is fixedly connected to the arc-shaped limit rod 10, the connecting seat 25 is fixedly connected to the end of the telescopic rod 24, the driving rod 23 is slidably connected to the connecting seat 25, the trapezoidal slide 26 is opened on the inner wall of the mounting plate 19, and the first tooth block group 27 is fixedly connected to the inner wall of the mounting plate 19 through the trapezoidal slide 26.
[0045] Among them, the alternating glue pulling mechanism 101 also includes a skateboard 20, a slide rod 21, a mounting seat 17, a first shaft rod 22 and a first gear 35. The skateboard 20 is slidingly connected to the mounting plate 19, the slide rod 21 is slidingly connected to the skateboard 20, the mounting seat 17 is fixedly connected to the end of the slide rod 21, the outer wall of the first shaft rod 22 is fixedly connected to the mounting seat 17, the end of the first shaft rod 22 is fixedly connected to the driving rod 23, and the other end of the first shaft rod 22 is rotatably connected to the first gear 35 through a one-way bearing, and the first gear 35 is engaged with the first tooth block group 27.
[0046] Among them, the alternating glue pulling mechanism 101 also includes a lower rotating seat 29, an upper rotating seat 30, a second shaft rod 31, two mounting frames 28, two clamping springs 55 and two clamping plates 13, the second shaft rod 31 is fixedly connected to the mounting seat 17, the lower rotating seat 29 and the upper rotating seat 30 are both rotatably connected to the second shaft rod 31, the two clamping plates 13 are symmetrically distributed, the two clamping plates 13 are respectively fixedly connected to the lower rotating seat 29 and the upper rotating seat 30, both sides of the mounting seat 17 are fixedly connected to the two mounting frames 28, the two clamping springs 55 are fixedly connected between the two clamping plates 13 and the mounting frames 28, and two alternating glue pulling mechanisms 101 are provided and are symmetrically distributed.
[0047] When the first gear 35 moves along the guide rail 26 and the second gear 35 moves along the guide rail 26, the first gear 35 moves along the guide rail 26 and the second gear 35 moves along the guide rail 26. Figure 5 When the position shown moves close to one side of the arc-shaped limit rod 10, the two clamping plates 13 are open. After clamping the tape, it is pulled backward. When it moves to the tail end, the two clamping plates 13 are opened again. The two alternating glue-pulling mechanisms 101 make the two clamping plates 13 simulate the state of two hands pulling the tape alternately, avoiding the situation where the tape is pulled through the wiring harness and the wiring harness is twisted.
[0048] Among them, the fixed-point loosening mechanism 202 includes two baffles 33, two baffles 16, two first springs 32 and two bidirectional triangular push rods 34. The two baffles 16 are fixedly connected to the top outer wall of the mounting plate 19 and are symmetrically distributed. The two bidirectional triangular push rods 34 are symmetrically distributed. The two bidirectional triangular push rods 34 are slidingly connected to the mounting seat 17. The two baffles 33 are fixedly connected to the two bidirectional triangular push rods 34 respectively. The two first springs 32 are fixedly connected between the baffles 33 and the mounting seat 17. There are two fixed-point loosening mechanisms 202.
[0049] The solid rubber tapping mechanism 303 includes a first rack plate 40, a motor bracket 41, a second motor 42, a positioning gear 43, a first belt 44, a cutting gear 46, a positioning plate 51, a second rack 52, a cutting blade seat 53, two first slide rails 47, two triangular plates 48 and two first transmission shafts 45. The motor bracket 41 is fixedly connected to the arc-shaped limit rod 10, the second motor 42 is fixedly connected to the motor bracket 41, the positioning gear 43 is fixedly connected to the output shaft of the second motor 42, and the outer wall of the positioning gear 43 is meshed with the first rack plate 40. The first rack plate 40 is fixedly connected to the positioning plate 51, the two triangular plates 48 are fixedly connected to the arc-shaped limit rod 10, the two first slide rails 47 are respectively opened on the two triangular plates 48, the cutting knife seat 53 is slidably connected to the two triangular plates 48 through the first slide rails 47, the second rack 52 is fixedly connected to the outer wall of the cutting knife seat 53, the cutting gear 46 is engaged with the outer wall of the second rack 52, the two first transmission shafts 45 are respectively fixedly connected to the cutting gear 46 and the output shaft of the second motor 42, and the first belt 44 is sleeved on the outer walls of the two first transmission shafts 45.
[0050] Among them, the automatic gluing mechanism 404 includes a degumming plate 18, a pasting plate 37, a second belt 49, a third rack 54, a transmission gear 38 and two transmission shafts 2 50. The pasting plate 37 is rotatably connected to the arc-shaped limit rod 10 through a set shaft rod, the third rack 54 is fixedly connected to the positioning plate 51, the third rack 54 is meshed with the transmission gear 1 38, the transmission gear 1 38 is rotatably connected to the arc-shaped limit rod 10, and the two transmission shafts 2 50 are respectively fixedly connected to the transmission gear 1 38 and the pasting plate 37 through a set shaft rod. The second belt 49 is sleeved on the two transmission shafts 2 50. The degumming plate 18 is set above the positioning plate 51, and the degumming plate 18 is fixedly connected to the inner wall of the arc-shaped limit rod 10.
[0051] In this embodiment, the pressurized airbag 36 can be inflated during winding, so that the pressurized airbag 36 is more closely attached to the outer wall of the harness, and the tape is tightly attached to the harness. When the tape is wound, the second motor 42 drives the positioning gear 43 as shown in FIG. Figure 7 The shown direction rotates clockwise, so that when the positioning plate 51 moves downward, the tape will stick to the positioning plate 51 to prevent the end of the tape from falling off after the tape is cut. At the same time, the cutting gear 46 is driven to rotate synchronously through the action of the first belt 44 and the two first transmission shafts 45. The diameter of the cutting gear 46 is set to be larger than the positioning gear 43, so that the cutting gear 46 drives the second rack 52 to move and drives the cutting knife seat 53 to move to the bottom of the triangle 48. A cutting knife is provided on the cutting knife seat 53. Since the first slide rail 47 is opened in an inclined state, the end of the tape is left empty, which is the distance of the bottom side length of the triangle 48.
[0052] When the wiring harness is replaced with a new one, the second motor 42 reverses, and at the same time drives the cutting gear 46 and the second rack 52 to reset through the first belt 44, and the cutting knife seat 53 retracts into the arc limit rod 10, and the positioning gear 43 drives the first rack plate 40 to move up until the positioning plate 51 conflicts with the inner wall of the arc limit rod 10. At this time, the third rack 54 will drive the transmission gear 38 to rotate, and the transmission gear 38 drives the pasting plate 37 to rotate through the second belt 49, so that a section of the tape in the previous step is left empty and is pasted to one end of the new wiring harness by the transmission shaft 2 50, and the positioning plate 51 moves up the degumming plate 18 to push down the tape pasted on the bottom of the positioning plate 51, so that the tape head can automatically position and cut the tape head after the wiring harness is pasted, and the next new wiring harness can be automatically pasted on.
[0053] The specific working principle and use method of the present invention are explained in detail below: When using, Figure 10 As shown, first, the smooth side of the tape is tightly attached to the first limiting bracket 12, and the tape is pulled out from the notch on the glue storage tray 6, so that the tape contacts the first limiting bracket 12 and passes through between the second limiting bracket 14 and the arc-shaped limiting rod 10, and then passes through the third limiting bracket 11 and the first channel 39, and finally sticks to the wiring harness through the notch at the semi-arc of the arc-shaped limiting rod 10, and then stretches out a piece of tape roll 5. It is set that the pulled-out tape roll 5 is not tightly attached to the first limiting bracket 12, the second limiting bracket 14 and the third limiting bracket 11, but loosely. The third limiting bracket 11 and the first channel 39 are only for limiting the direction of pulling out the tape roll 5. The initial tape connection is only required each time a new tape roll 5 is replaced. The wiring harness is placed on the wiring harness limiting rod 2 and the traction device 3. The traction device 3 pulls the wiring harness to move, and the rotating motor 7 rotates to drive the rotating ring 9 to rotate through the driving gear 8, and the rotating ring 9 drives the glue storage tray 6 to rotate.
[0054] The two telescopic rods 24 are alternately extended and retracted, and the two telescopic rods 24 are alternately extended and retracted by the PLC program. The two telescopic rods 24 are both electric telescopic rods, so that the driving rod 23 drives the first shaft rod 22, the mounting seat 17 and the connecting seat 25 to move around the trapezoidal slide 26. The function of the slide plate 20 and the slide rod 21 is to limit the driving rod 23 to always maintain a vertical movement state. By default, the two clamping plates 13 are always closed due to the action of the clamping spring 55. Therefore, through the baffles 16 set at both ends of the mounting plate 19, when the clamping plate 13 moves to the end, the baffle 33 on the corresponding side will conflict with the baffle 16, thereby driving the two-way triangular push rod 34 in the corresponding direction to be inserted between the lower rotating seat 29 and the upper rotating seat 30, thereby driving the two clamping plates 13 to open and disengage from the tape. Therefore, when the first gear 35 moves along the trapezoidal slide 26 as shown Figure 5When the position shown moves close to one side of the arc-shaped limit rod 10, the two clamping plates 13 are open. After clamping the tape, it is pulled backward. When it moves to the tail end, the two clamping plates 13 are opened again. The two alternating glue-pulling mechanisms 101 make the two clamping plates 13 simulate the state of two hands pulling the tape alternately, avoiding the situation where the tape is pulled through the wiring harness and the wiring harness is twisted.
[0055] During the winding process, the pressurized airbag 36 can be inflated to make the pressurized airbag 36 fit more closely to the outer wall of the wiring harness, and the adhesive tape can be firmly attached to the wiring harness. When the adhesive tape is wound, the second motor 42 drives the positioning gear 43 to rotate. Figure 7 The shown direction rotates clockwise, so that when the positioning plate 51 moves downward, the tape will stick to the positioning plate 51 to prevent the end of the tape from falling off after the tape is cut. At the same time, the cutting gear 46 is driven to rotate synchronously through the action of the first belt 44 and the two first transmission shafts 45. The diameter of the cutting gear 46 is set to be larger than the positioning gear 43, so that the cutting gear 46 drives the second rack 52 to move and drives the cutting knife seat 53 to move to the bottom of the triangle plate 48. A cutting knife is provided on the cutting knife seat 53. Since the first slide rail 47 is opened in an inclined state, the end of the tape is left empty, which is the distance of the bottom side length of the triangle plate 48.
[0056] When the wiring harness is replaced with a new one, the second motor 42 reverses, and at the same time drives the cutting gear 46 and the second rack 52 to reset through the first belt 44, and the cutting knife seat 53 retracts into the arc limit rod 10, and the positioning gear 43 drives the first rack plate 40 to move up until the positioning plate 51 conflicts with the inner wall of the arc limit rod 10. At this time, the third rack 54 will drive the transmission gear 38 to rotate, and the transmission gear 38 drives the pasting plate 37 to rotate through the second belt 49, so that a section of the tape in the previous step is left empty and is pasted to one end of the new wiring harness by the transmission shaft 2 50, and the positioning plate 51 moves up the degumming plate 18 to push down the tape pasted on the bottom of the positioning plate 51, so that the tape head can automatically position and cut the tape head after the wiring harness is pasted, and the next new wiring harness can be automatically pasted on.
[0057] It is further explained that the above-mentioned fixed connection should be understood in a broad sense unless otherwise clearly specified and limited. For example, it can be welding, gluing, or one-piece molding, etc., which are common means well known to those skilled in the art.
[0058] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. An automatic tape wrapping device for automobile wiring harness sleeves, comprising a base (1), a vertical plate (4) fixedly connected to the top outer wall of the base (1), a wire harness limiting rod (2) fixedly connected to the top outer wall of the base (1), a traction device (3) provided on the side of the vertical plate (4) away from the wire harness limiting rod (2), the traction device (3) being fixedly connected to the base (1), a rotating motor (7) fixedly connected to the outer wall of the vertical plate (4), an output shaft of the rotating motor (7) being fixedly connected to a driving gear (8), an outer wall of the driving gear (8) being meshed with a rotating ring (9), the rotating ring (9) being rotatably connected to the vertical plate (4), an outer wall of the rotating ring (9) being fixedly connected to a tape storage tray (6), an adhesive tape roll (5) being provided inside the adhesive tape storage tray (6), an outer wall of the adhesive tape roll (5) being fixedly connected to an arc-shaped limiting rod (10), characterized in that The alternate glue pulling mechanism (101) is used to pull the tape roll (5) out of the glue storage tray (6) to prevent the wire harness from directly contacting the tape and causing the wire harness to twist. The alternate glue pulling mechanism (101) is installed on the arc-shaped limit rod (10), and is symmetrically provided with two groups, each group including a mounting plate (19) and a telescopic rod (24). The mounting plate (19) and the telescopic rod (24) are both fixedly connected to the arc-shaped limit rod (10). The end of the telescopic rod (24) is slidably connected to the driving rod (23) through the connecting seat (25). The inner wall of the mounting plate (19) is provided with a trapezoidal slot (26). The first tooth block group (27) is fixedly connected to the inner wall of the mounting plate (19) through the trapezoidal slot (26). The end of the driving rod (23) away from the connecting seat (25) is connected to the mounting seat (17) through the first shaft rod (22). The mounting plate (19) is internally slidably connected to a slide plate (20), and the slide plate (20) is internally slidably connected to a slide rod (21). The end of the slide rod (21) is fixed to the mounting seat (17). The other end of the first shaft rod (22) drives the first gear (35) to engage with the first gear block group (27) through a one-way bearing. The mounting seat (17) is rotatably connected to a lower rotating seat (29) and an upper rotating seat (30) through a second shaft rod (31). The lower rotating seat (29) and the upper rotating seat (30) are respectively fixed to symmetrically distributed clamping plates (13). The upper and lower sides of the mounting seat (17) are fixed to two mounting frames (28). A clamping spring (55) is fixed between the two clamping plates (13) and the mounting frame (28). Two alternating glue pulling mechanisms (101) are provided and are symmetrically distributed. The fixed-point loosening mechanism (202) includes a stopper (33) and a bidirectional triangular push rod (34). When the stopper (33) is subjected to resistance, the bidirectional triangular push rod (34) is driven to move laterally, thereby realizing the automatic opening and closing of the clamping plate (13). The fixed-point loosening mechanism (202) is installed on the alternating glue pulling mechanism (101); The rubber tapping mechanism (303) includes a positioning plate (51), a cutting knife seat (53) and a triangular plate (48). When the positioning plate (51) moves downward, the end of the adhesive tape is adhered, and at the same time, the cutting knife seat (53) slides along the triangular plate (48) to complete the cutting. The rubber tapping mechanism (303) is installed on the arc-shaped limit rod (10); and an automatic gluing mechanism (404), comprising a pasting plate (37) for pressing the tape onto the surface of the wire harness, a positioning plate (51) for positioning the tape head, and a degumming plate (18) for assisting the tape in being separated from the tape. The automatic gluing mechanism (404) is mounted on the glue-fixing and tapping mechanism (303).
2. The automatic tape wrapping device for automobile wiring harness sleeves according to claim 1, characterized in that: The outer wall of the tape roll (5) is fixedly connected to a first limiting bracket (12), the outer wall of the arc-shaped limiting rod (10) is fixedly connected to a second limiting bracket (14), the middle part of the second limiting bracket (14) is rotatably connected to a limiting wheel (15), the outer wall of the arc-shaped limiting rod (10) is fixedly connected to a third limiting bracket (11), the top outer wall of the arc-shaped limiting rod (10) is provided with a first channel (39), and the inner wall of the arc-shaped limiting rod (10) is fixedly connected to a pressurized airbag (36).
3. The automatic tape wrapping device for automobile wiring harness sleeves according to claim 1, characterized in that: The fixed-point loosening mechanism (202) is symmetrically arranged in two groups, each group further comprising a baffle (16) and a first spring (32), the baffle (16) being fixedly connected to the top outer wall of the mounting plate (19), the bidirectional triangular push rods (34) being symmetrically distributed, the bidirectional triangular push rods (34) being slidably connected to the mounting seat (17), the baffle rod (33) being fixedly connected to the bidirectional triangular push rod (34), and the first spring (32) being fixedly connected between the baffle rod (33) and the mounting seat (17).
4. The automatic tape wrapping device for automobile wiring harness conduits according to claim 1, characterized in that: The rubber tapping mechanism (303) further includes a first rack plate (40), a motor bracket (41), a second motor (42), a positioning gear (43), a first belt (44), a cutting gear (46), a second rack (52), two first slide rails (47) and two first transmission shafts (45), wherein the motor bracket (41) is fixedly connected to the arc-shaped limit rod (10), the second motor (42) is fixedly connected to the motor bracket (41), the positioning gear (43) is fixedly connected to the output shaft of the second motor (42), the outer wall of the positioning gear (43) is meshed with the first rack plate (40), and the first rack plate (40) is fixedly connected to the positioning plate (51), the two triangular plates (48) are fixedly connected to the arc-shaped limit rod (10), the two first slide rails (47) are respectively opened on the two triangular plates (48), the cutting knife seat (53) is slidably connected to the two triangular plates (48) through the first slide rails (47), the second rack (52) is fixedly connected to the outer wall of the cutting knife seat (53), the cutting gear (46) is meshed with the outer wall of the second rack (52), the two first transmission shafts (45) are respectively fixedly connected to the cutting gear (46) and the output shaft of the second motor (42), and the first belt (44) is sleeved on the outer walls of the two first transmission shafts (45).
5. The automatic tape wrapping device for automobile wiring harness sleeves according to claim 1, characterized in that: The automatic gluing mechanism (404) includes a second belt (49), a third rack (54), a transmission gear 1 (38) and two transmission shafts 2 (50), the pasting plate (37) is rotatably connected to the arc-shaped limit rod (10) through a set shaft, the third rack (54) is fixed to the positioning plate (51), the third rack (54) is meshed with the transmission gear 1 (38), the transmission gear 1 (38) is rotatably connected to the arc-shaped limit rod (10), the two transmission shafts 2 (50) are respectively fixed to the transmission gear 1 (38) and the pasting plate (37) through the set shaft, the second belt (49) is sleeved on the two transmission shafts 2 (50), the degumming plate (18) is set above the positioning plate (51), and the degumming plate (18) is fixed to the inner wall of the arc-shaped limit rod (10).
Citation Information
Patent Citations
Wire harness tape winding device
CN117690663B
Adhesive tape tearing mechanism
CN112607497A
Automobile wire harness production and processing equipment
CN116525210A