Ridging machine for greenhouse

By designing a greenhouse ridge for a greenhouse in a solar greenhouse, using a rail car to carry a ridge main machine to achieve line breaking, the problem of difficulty in turning around and changing lines when starting ridges in the north-south direction of the solar greenhouse is solved, and the work efficiency and ridge effect are improved.

CN120077780APending Publication Date: 2025-06-03YANSHI YICHENG TECH CO LTD +1
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Patent Information

Application Number
CN202311637891.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-12-02
Publication Date
2025-06-03

AI Technical Summary

Technical Problem

Existing mechanical equipment is not suitable for ridge operations in north-south directions in solar greenhouses, which leads to difficulty in turning around and changing lines, poor ridge effect, and affecting planting quality.

Method used

A greenhouse ridge was designed. By laying tracks on the northern channel of the greenhouse and setting up a track car moving in the east and west directions on the track. The ridge main machine works from south to north, and the rail car is carrying the ridge main machine to achieve a row-winning line to avoid destroying the completed ridge operation.

Benefits of technology

It effectively solves the problem of difficulty in turning around and changing lines when operating in the north-south direction of the solar greenhouse, improves work efficiency, and achieves good ridge-shaped and ridge-shaped compaction effects, which is suitable for large-scale promotion and application.

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Abstract

A ridger for a greenhouse relates to the field of agricultural mechanical equipment, and is characterized in that a track is laid on a channel at the north end of the greenhouse, a track car moving in the east-west direction is arranged on the track, and a ridging main machine works from south to north and climbs on the track car when arriving at the north end; the track car carries the ridging main machine to move rightwards (or leftwards according to needs) together with the ridging main machine by the distance of a ridge distance, then the ridging main machine retreats from the track car to the south end of the greenhouse all the time, and ridging operation is carried out again, the problem that when equipment works in the south-north direction of the sunlight greenhouse, turning around and line changing are difficult is effectively solved, and the working efficiency is improved. Meanwhile, the working efficiency is effectively improved, the working effect is better than that of existing equipment, and the machine has the advantages of being neat in ridge shape, good in ridge shape compaction effect and the like, facilitates film mulching on ridges, mechanical planting and the like in the next step and is suitable for large-scale application and popularization.
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Description

Technical Field

[0001] The present invention relates to the field of agricultural machinery and equipment, and in particular to a ridging machine, specifically a ridging machine for greenhouses. Background Art

[0002] In order to meet the growing needs of people's living standards, the facility agriculture in our country is constantly developing. Among them, as the main production type of facility agriculture, the area of solar greenhouses is also constantly increasing. In order to make full use of sunlight, the structural form of solar greenhouses is generally east-west oriented, characterized by a long east-west direction and a short north-south direction. There is a wall at the north end of the greenhouse and an east-west passage is left against the north wall. According to agronomic requirements, fruits, vegetables and other crops in the greenhouse generally need to be planted on soil ridges.

[0003] The planting modes of solar greenhouses are divided into two types: ridging in the east-west direction and ridging in the north-south direction. Ridging in the north-south direction is more conducive to the growth of crops and is also conducive to picking, irrigation, etc. Therefore, most solar greenhouses adopt ridging in the north-south direction. Correspondingly, since the north-south span of solar greenhouses is generally only 6 - 10 meters, when ridging in the north-south direction, it is impossible to reserve a large area at the north and south ends for the equipment to turn around and change rows. Therefore, the existing mechanical equipment is not suitable for ridging in the north-south direction in solar greenhouses.

[0004] Through investigation and research, it is found that there is no suitable mechanical equipment for ridging in the north-south direction in solar greenhouses on the market. The currently commonly used ridging mechanical equipment is a walking tractor. Because the walking tractor has a small horsepower and is difficult to operate, the ridging effect is not good, the ridge shape is not neat, and the compaction effect is poor, which affects the planting quality. Moreover, there are also problems such as difficulty in turning around and changing rows in solar greenhouses, and it is easy to damage the already formed ridges when turning around and changing rows. Another ridging method is manual ridging. However, manual ridging has low efficiency, high cost, and at the same time, manual ridging also has problems such as an uneven ridge shape and a poor compaction effect, which affect the subsequent planting quality.

[0005] Therefore, how to provide a ridging machine for greenhouses has become an urgent technical problem for those skilled in the art. Summary of the Invention

[0006] In order to overcome the deficiencies in the background art, the present invention provides a ridging machine for greenhouses. The present invention breaks the working mode of general agricultural equipment and solves the problem of difficult turning around and changing rows when the equipment ridges in the north-south direction, etc.

[0007] To achieve the above invention object, the present invention adopts the following technical solutions: A ridging machine for greenhouse, comprising a track, a rail vehicle and a ridging main unit. The track is laid on the passage at the north end of the greenhouse. A rail vehicle moving in the east-west direction is arranged on the track. A ridging main unit moving in the north-south direction is arranged on the rail vehicle. The rail vehicle carries the ridging main unit and moves in the east-west direction.

[0008] For the ridging machine for greenhouse, the track is laid in the east-west direction.

[0009] For the ridging machine for greenhouse, the ridging main unit includes a lithium battery, an electrical control system, a traveling motor, a traveling mechanism, a ridge compaction motor, a ridge compaction wheel, a ridge compaction wheel lifting mechanism, a hydraulic system, a soil gathering motor, an intermediate gearbox, a remote control receiver, a soil gathering mechanism and a vehicle frame. Traveling mechanisms for driving the vehicle frame to travel are respectively arranged on the left and right sides of the vehicle frame. Each set of traveling mechanism is respectively connected to a traveling motor arranged on the vehicle frame. A soil gathering mechanism is arranged at the lower part at the rear side of the vehicle frame. The soil gathering mechanism is connected to the intermediate gearbox. The intermediate gearbox is connected to a soil gathering motor arranged above the soil gathering mechanism. A ridge compaction wheel lifting mechanism is arranged on the vehicle frame in front of the soil gathering mechanism. The ridge compaction wheel lifting mechanism and the soil gathering mechanism are connected to the hydraulic system, and the hydraulic system respectively drives the ridge compaction wheel lifting mechanism and the soil gathering mechanism to lift. A ridge compaction wheel is arranged on the ridge compaction wheel lifting mechanism. The ridge compaction wheel is connected to a ridge compaction motor arranged on the ridge compaction wheel lifting mechanism. An electrical control system is arranged above the vehicle frame. The electrical control system is respectively connected to the traveling motor, the ridge compaction motor, the soil gathering motor and the remote control receiver. The electrical control system is powered by the lithium battery or uses mains power supply.

[0010] For the ridging machine for greenhouse, when the electrical control system is connected to the lithium battery, an inverter is arranged between the lithium battery and the electrical control system.

[0011] For the ridging machine for greenhouse, the remote control receiver is arranged on one side of the vehicle frame.

[0012] For the ridging machine for greenhouse, the traveling mechanism is any one of a crawler-type traveling mechanism or a wheel-type traveling mechanism.

[0013] For the ridging machine for greenhouse, when the electrical control system works in the greenhouse, it is connected to the mains power supply. When transferring between greenhouses, the lithium battery supplies power through the inverter to convert the low voltage of 72V into AC 220V.

[0014] For the ridging machine for greenhouse, the electrical control system includes a PLC, a servo motor controller, a power conversion switch and a frequency converter.

[0015] The described ridging machine for greenhouse, the hydraulic system includes a hydraulic oil tank, a hydraulic pump, a hydraulic pump motor and a hydraulic cylinder. One end of the hydraulic pump is connected to the hydraulic oil tank, the other end of the hydraulic pump is connected to the hydraulic pump motor, and the hydraulic pump is connected to the hydraulic cylinder.

[0016] Due to the adoption of the above technical solution, the present invention has the following beneficial effects: The present invention lays the track on the passage at the north end of the greenhouse, sets a rail car moving in the east-west direction on the track. The ridging main machine works from south to north. When it reaches the north end, the ridging main machine climbs onto the rail car, and the rail car carries the ridging main machine and moves a ridging distance to the right (or left according to needs), and then the ridging main machine gets off the rail car and retreats all the way to the south end of the greenhouse to perform ridging operations again. The present invention effectively solves the problem of difficult turning and changing rows when the equipment operates in the north-south direction of the solar greenhouse, and at the same time effectively improves the work efficiency, and the operation effect is better than that of the existing equipment. The present invention has the characteristics of neat ridging shape and good ridging compaction effect, which is beneficial to the next step of laying film on the ridge, mechanized planting, etc., and is suitable for large-scale popularization and application. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a three-dimensional structural schematic diagram of the present invention; Figure 2 is a three-dimensional structural schematic diagram of the ridging main machine in the present invention; Figure 3 is Figure 2 the second perspective three-dimensional structural schematic diagram of; Figure 4 is a structural schematic diagram of the hydraulic system in the embodiment of the present invention; In the figure: 1, track; 2, rail car; 3, ridging main machine; 301, lithium battery; 302, electrical control system; 303, inverter; 304, walking motor; 305, walking mechanism; 306, ridging compaction motor; 307, ridging compaction wheel; 308, ridging compaction wheel lifting mechanism; 309, hydraulic system; 30901, hydraulic oil tank; 30902, hydraulic pump; 30903, hydraulic pump motor; 30904, hydraulic cylinder; 310, soil gathering motor; 311, intermediate gear box; 312, remote control receiver; 313, soil gathering mechanism; 314, frame; 315, soil gathering mechanism hinge. EMBODIMENTS

[0018] The present invention can be more detailedly explained through the following embodiments. The purpose of disclosing the present invention is to protect all changes and improvements within the scope of the present invention. The present invention is not limited to the following embodiments; In the description of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "center", "lateral", "length", "width", "height", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "side", etc. are based on the Figure 1 orientation or positional relationship shown in the attached drawings. These are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation on the present invention.

[0019] In the description of the present invention, it should also be noted that unless otherwise clearly specified and defined, the terms "set", "installed", "connected", "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0020] In the present invention, the track is laid on the passage at the north end of the greenhouse, and a track vehicle moving in the east-west direction is arranged on the track. The ridging main machine works from south to north. When it reaches the north end, the ridging main machine climbs onto the track vehicle, and the track vehicle carries the ridging main machine and moves right (or left according to needs) by a ridge distance. Then the ridging main machine gets off the track vehicle and retreats all the way to the south end of the greenhouse to perform ridging operations again. The present invention effectively solves the problem of difficult turning and changing rows when the equipment operates in the north-south direction of the solar greenhouse, and at the same time effectively improves the work efficiency, and the operation effect is better than that of the existing equipment. The present invention has the characteristics of neat ridge shape and good compaction effect of the ridge shape, which is beneficial to laying films and mechanized planting on the ridge in the next step.

[0021] Combined with the attached Figures 1 to 4 The described ridging machine for greenhouse includes a track 1, a track vehicle 2 and a ridging main machine 3. The track 1 is laid on the passage at the north end of the greenhouse. During implementation, the track 1 is laid in the east-west direction; a track vehicle 2 moving in the east-west direction is arranged on the track 1, and a ridging main machine 3 moving in the north-south direction is arranged on the track vehicle 2, and the track vehicle 2 carries the ridging main machine 3 and moves in the east-west direction.

[0022] Further, as Figure 2 、 3As shown in the figure, the ridging main machine 3 includes a lithium battery 301, an electrical control system 302, a traveling motor 304, a traveling mechanism 305, a ridging compaction motor 306, a ridging compaction wheel 307, a ridging compaction wheel lifting mechanism 308, a hydraulic system 309, a soil gathering motor 310, an intermediate gearbox 311, a remote control receiver 312, a soil gathering mechanism 313 and a vehicle frame 314. On the left and right sides of the vehicle frame 314, there are respectively traveling mechanisms 305 for driving the vehicle frame 314 to travel. Each set of traveling mechanisms 305 is respectively connected to a traveling motor 304 arranged on the vehicle frame 314. At the lower part of the rear side of the vehicle frame 314, there is a soil gathering mechanism 313. The soil gathering mechanism 313 is connected to the intermediate gearbox 311, and the intermediate gearbox 311 is connected to a soil gathering motor 310 arranged above the soil gathering mechanism 313. On the vehicle frame 314 in front of the soil gathering mechanism 313, there is a ridging compaction wheel lifting mechanism 308. The ridging compaction wheel lifting mechanism 308 and the soil gathering mechanism 313 are connected to the hydraulic system 309, and the hydraulic system 309 respectively drives the ridging compaction wheel lifting mechanism 308 and the soil gathering mechanism 313 to lift. On the ridging compaction wheel lifting mechanism 308, there is a ridging compaction wheel 307. The ridging compaction wheel 307 is connected to a ridging compaction motor 306 arranged on the ridging compaction wheel lifting mechanism 308. Above the vehicle frame 314, there is an electrical control system 302. The electrical control system 302 is respectively connected to the traveling motor 304, the ridging compaction motor 306, the soil gathering motor 310 and the remote control receiver 312. The electrical control system 302 is powered by the lithium battery 301 or uses mains power supply. During implementation, when the hydraulic system 309 drives the soil gathering mechanism 313 to lift, the soil gathering mechanism 313 is connected to the vehicle frame 314 through a soil gathering mechanism hinge 315. In this way, the hydraulic cylinder 30904 in the hydraulic system 309 can drive the soil gathering mechanism 313 to lift.

[0023] Further, when the electrical control system 302 is connected to the lithium battery 301, an inverter 303 is provided between the lithium battery 301 and the electrical control system 302.

[0024] Further, the remote control receiver 312 is arranged on one side of the vehicle frame 314.

[0025] Further, the traveling mechanism 305 is any one of a crawler-type traveling mechanism or a wheel-type traveling mechanism. During implementation, a crawler-type traveling mechanism is preferably used.

[0026] Further, when the electrical control system 302 works in the greenhouse, it is connected to the mains power supply. When transferring between greenhouses, the lithium battery 301 supplies power through the inverter 303 to convert the low voltage of 72V into alternating current of 220V.

[0027] Further, the electrical control system 302 includes a PLC, a servo motor controller, a power conversion switch and a frequency converter.

[0028] Further, as Figure 4 shown, the hydraulic system 309 includes a hydraulic oil tank 30901, a hydraulic pump 30902, a hydraulic pump motor 30903, and a hydraulic cylinder 30904. One end of the hydraulic pump 30902 is connected to the hydraulic oil tank 30901, the other end of the hydraulic pump 30902 is connected to the hydraulic pump motor 30903, and the hydraulic pump 30902 is connected to the hydraulic cylinder 30904. During implementation, one end of the hydraulic cylinder 30904 is fixed to the vehicle frame 314, and the other end is connected to the soil gathering mechanism 313. The lifting of the soil gathering mechanism 313 is achieved by the telescoping of the hydraulic cylinder 30904.

[0029] Further, the ridge-shaped compaction wheel lifting mechanism 308 includes a compaction mechanism hinge, a movable pull plate A, a movable pull plate B, a lifting arm, a fixed pull plate A, and a fixed pull plate B. The compaction mechanism hinges are spaced apart in two, and the two compaction mechanism hinges are respectively arranged in front of the vehicle frame. A lifting arm is respectively provided on each compaction mechanism hinge, and each lifting arm is hinged to the compaction mechanism hinge. A bearing seat is respectively provided at the front end of each lifting arm, and a ridge-shaped compaction wheel that rotates around the two bearing seats is arranged between the two bearing seats. A fixed pull plate A is respectively provided on the two lifting arms at the rear of the ridge-shaped compaction wheel, a fixed pull plate B is respectively provided on the soil gathering mechanism 313 behind the two fixed pull plates A, a movable pull plate A that rotates around the fixed pull plate B is respectively provided on the two fixed pull plates B, a movable pull plate B that rotates around the fixed pull plate A7 is respectively provided on the two fixed pull plates A, and the movable pull plate B is hinged to the movable pull plate A.

[0030] It should be noted that the applicant has separately applied for patents for the rail vehicle 2 and the ridge-shaped compaction wheel lifting mechanism 308 involved in the present invention, and the specific structures will not be elaborated here.

[0031] During specific implementation, a motor is installed on the rail vehicle 2 of the present invention to drive the rail vehicle to travel, and the power supply is the mains electricity in the greenhouse.

[0032] In the ridging main machine 3 of the present invention, the traveling mechanism 305 is preferably a crawler-type traveling mechanism, which mainly consists of a driving wheel, a guiding wheel, a supporting wheel, and a crawler, and is responsible for the traveling of the whole machine. Since the crawler-type traveling mechanism is a conventional structure in the art, it will not be elaborated here.

[0033] There is one traveling motor 304 on each of the left and right sides to drive the traveling mechanism. During implementation, by controlling the rotation speeds of the two traveling motors 304, functions such as the forward movement, backward movement, left turn, and right turn of the ridging main machine 3 can be achieved.

[0034] The inverter 303 is used to convert the 72V power supply of the lithium battery 301 into 220V voltage to supply power to each motor.

[0035] The electrical control system 302 mainly includes a PLC, an inverter, a power conversion switch, and motor servo controller components, which are used to control the actions of each motor. When the ridger works in the greenhouse, it uses commercial power. When transferring between greenhouses, the power supply is switched to the built-in lithium battery of the ridger as the power source.

[0036] The soil gathering motor 310 is used to drive the soil gathering mechanism 313 to operate.

[0037] The ridge type compaction wheel lifting mechanism 308 connects the soil gathering mechanism 313 and the ridge type compaction wheel 307, enabling both to move independently and interact with each other to achieve ridging operations.

[0038] The intermediate gearbox 311. The soil gathering motor 310 transmits power to the gearbox through a chain. The gearbox undergoes speed change and transmits the power to the soil gathering mechanism 313 to achieve soil gathering operations.

[0039] The ridge type compaction motor 306 provides power to the ridge type compaction wheel 307.

[0040] The function of the soil gathering mechanism 313 is to gather the already rototilled land into initial ridges.

[0041] When implementing the present invention, the track 1 is laid on the passage of the solar greenhouse. The track vehicle 2 is driven by a motor and can move on the track 1. Both the track vehicle 2 and the ridging main machine 3 are in a remote control mode. One remote control can simultaneously control the actions of the track vehicle 2 and the ridging main machine 3, so the operation is also very easy and convenient. During operation, the ridging main machine 3 retreats from the track vehicle 2 and moves backward to the southernmost end of the solar greenhouse. At this time, the ridging main machine 3 starts ridging operations from south to north. After the ridging main machine 3 walks to the track vehicle 2, it stops operating and simultaneously walks onto the track vehicle 2. The track vehicle 2 drives the ridging main machine 3 to move together along the track 1 to the right by a ridge distance. At this time, the ridging main machine 3 retreats from the track vehicle 2 again and moves backward to the southernmost end of the solar greenhouse. The ridging main machine 3 starts ridging operations from south to north again. This cycle continues until the ridging operations for the entire solar greenhouse are completed. When it is necessary to transfer fields after completing the operations, the changeover switch switches the commercial power to lithium battery power supply, and the ridger can walk between greenhouses relying on its built-in lithium battery.

[0042] The present invention makes full use of the passage at the northern end of the solar greenhouse, sets the track 1 and the track vehicle 2 on the passage, and realizes the row change of the ridging main machine 3 by the combined movement of the ridging main machine 3 and the track vehicle 2, avoiding damage to the completed ridging operations, and preferably solving the difficulty of equipment row change in the narrow space of the solar greenhouse. At the same time, this equipment uses commercial power in the greenhouse and lithium battery power supply when transferring between greenhouses, and the switching between the two power sources is convenient. Compared with using a diesel engine or a gasoline engine as the power, it is both environmentally friendly and reduces the equipment use cost, etc.

[0043] The advantages of the present invention are as follows: 1. The present invention solves the problem of difficult ridging turning and row changing in a short north-south distance in a solar greenhouse; 2. The present invention uses the movement of a rail vehicle on the track for row changing, without damaging the completed ridging operation; 3. The one-way operation mode of the present invention does not require the action of turning around and changing rows at the south end of the greenhouse, and also solves the problem of the equipment turning around and changing rows at the south end of the solar greenhouse, etc.

[0044] The parts not described in detail above are prior art and will not be elaborated.

[0045] The embodiments selected herein for disclosing the object of the present invention are considered suitable at present. However, it should be understood that the present invention is intended to include all variations and improvements of all embodiments that fall within the scope of this concept and invention.

Claims

1. A ridging machine for greenhouse, comprising a track (1), a track vehicle (2) and a ridging main machine (3), Characterized in that: The track (1) is laid on the passage at the north end of the greenhouse. A track vehicle (2) moving in the east-west direction is arranged on the track (1). A ridging main machine (3) moving in the north-south direction is arranged on the track vehicle (2). The track vehicle (2) carries the ridging main machine (3) and moves in the east-west direction.

2. The ridging machine for greenhouse according to claim 1, Characterized in that: The track (1) is laid in the east-west direction.

3. The ridging machine for greenhouse according to claim 1, Characterized in that: The ridging main machine (3) includes a lithium battery (301), an electrical control system (302), a traveling motor (304), a traveling mechanism (305), a ridge compaction motor (306), a ridge compaction wheel (307), a ridge compaction wheel lifting mechanism (308), a hydraulic system (309), a soil gathering motor (310), an intermediate gearbox (311), a remote control receiver (312), a soil gathering mechanism (313) and a vehicle frame (314). Traveling mechanisms (305) for driving the vehicle frame (314) to travel are respectively arranged on the left and right sides of the vehicle frame (314). Each set of traveling mechanisms (305) is respectively connected to a traveling motor (304) arranged on the vehicle frame (314). A soil gathering mechanism (313) is arranged at the lower part of the rear side of the vehicle frame (314). The soil gathering mechanism (313) is connected to the intermediate gearbox (311). The intermediate gearbox (311) is connected to a soil gathering motor (310) arranged above the soil gathering mechanism (313). A ridge compaction wheel lifting mechanism (308) is arranged on the vehicle frame (314) in front of the soil gathering mechanism (313). The ridge compaction wheel lifting mechanism (308) and the soil gathering mechanism (313) are connected to the hydraulic system (309), and the hydraulic system (309) respectively drives the ridge compaction wheel lifting mechanism (308) and the soil gathering mechanism (313) to lift. A ridge compaction wheel (307) is arranged on the ridge compaction wheel lifting mechanism (308). The ridge compaction wheel (307) is connected to a ridge compaction motor (306) arranged on the ridge compaction wheel lifting mechanism (308). An electrical control system (302) is arranged above the vehicle frame (314). The electrical control system (302) is respectively connected to the traveling motor (304), the ridge compaction motor (306), the soil gathering motor (310) and the remote control receiver (312). The electrical control system (302) is powered by the lithium battery (301) or uses mains power supply.

4. The ridging machine for greenhouse according to claim 3, Characterized in that: When the electrical control system (302) is connected to the lithium battery (301), an inverter (303) is arranged between the lithium battery (301) and the electrical control system (302).

5. The ridging machine for greenhouse according to claim 3, Characterized in that: The remote control receiver (312) is arranged on one side of the vehicle frame (314).

6. The ridging machine for greenhouse according to claim 3, Characterized in that: The walking mechanism (305) is either a crawler-type walking mechanism or a wheel-type walking mechanism.

7. The ridging machine for greenhouse according to claim 3, characterized in that: When the electric control system (302) works in the greenhouse, it is connected to the mains power. When transferring between greenhouses, the lithium battery (301) converts the low voltage of 72V into AC 220V power supply through the inverter (303).

8. The ridging machine for greenhouse according to claim 3, characterized in that: The electric control system (302) includes a PLC, a servo motor controller, a power conversion switch and a frequency converter.

9. The ridging machine for greenhouse according to claim 3, characterized in that: The hydraulic system (309) includes a hydraulic oil tank (30901), a hydraulic pump (30902), a hydraulic pump motor (30903) and a hydraulic cylinder (30904). One end of the hydraulic pump (30902) is connected to the hydraulic oil tank (30901), the other end of the hydraulic pump (30902) is connected to the hydraulic pump motor (30903), and the hydraulic pump (30902) is connected to the hydraulic cylinder (30904).