UV-LED disinfection device and method
By designing a UV-LED disinfection device that automatically adjusts the UV-LED lamp angle and reflector angle, combined with the flow direction adjustment member and the liquid flushing member, the problem of insufficient disinfection effect when the liquid flow rate is unstable is solved, and a more stable and efficient disinfection effect is achieved.
Patent Information
- Application Number
- CN202510572468.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-06
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2045-05-06
AI Technical Summary
When the liquid flow rate is unstable, the existing UV-LED disinfection device cannot effectively ensure the disinfection effect in the middle of the liquid, which affects the disinfection effect and is related to the irradiation time and distance.
A UV-LED disinfection device is designed, including multiple UV-LED lamps, reflectors, flow direction adjustment members and liquid flushing members. Through the rotation of the tooth ring seat and the use of the angle adjustment member, the angle of the UV-LED lamp can be automatically adjusted according to the liquid flow rate, and the angle of the reflector can also be adjusted accordingly. The flow direction adjustment member and the liquid flushing member ensure that the liquid is fully mixed and contacted during the disinfection process.
It improves the disinfection effect in the middle of the liquid, enhances the disinfection ability in a short time, and ensures the stability of the disinfection effect when the flow rate changes.
Smart Images

Figure CN120078918A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of UV-LED disinfection, and particularly relates to a UV-LED disinfection device and method. Background Art
[0002] For the liquid materials involved in surgical supplies, such as common disinfectants, cleaning liquids, or the materials used for surgical dressings, during the production and preparation process of such liquid materials, it is necessary to disinfect and sterilize them. Commonly, such as using a UV-LED lamp, when in use, the UV-LED lamp is directly used to disinfect the liquid, and at the same time, a reflector is used to increase the disinfection effect. The wavelength of the UV-LED lamp and the angle of the reflector are set constantly. However, during the specific use process, the liquid flow rate is in an unstable state. The constant settings of the wavelength and the reflector cannot well meet the use requirements, especially the disinfection effect at the middle position of the liquid is limited. The disinfection effect is related to the irradiation time and distance. When the flow rate increases, the irradiation time shortens, affecting the disinfection effect. For this reason, we propose a UV-LED disinfection device to solve the above problems. Summary of the Invention
[0003] The purpose of the present invention is to solve the problems proposed in the background art, and to provide a UV-LED disinfection device and method.
[0004] To achieve the above purpose, the present invention adopts the following technical solutions: A UV-LED disinfection device includes a disinfection tank. A liquid inlet pipe fitting is fixedly communicated with the disinfection tank. A disinfection chamber is opened in the disinfection tank. A filtering member is installed in the disinfection tank. A sieve plate and an impact pipe are fixedly installed in the disinfection tank. A first toothed ring seat, a third toothed ring seat, and a second toothed ring seat are rotatably installed in the disinfection tank. A UV-LED lamp is installed on the first toothed ring seat through an angle adjustment member. A UV-LED lamp is also fixedly installed on the second toothed ring seat. A reflector is rotatably installed on the first toothed ring seat through a mounting frame. A reflection adjustment member is installed in the disinfection tank and is matched with a plurality of reflectors. A flow direction adjustment member and a liquid mixing member are installed between the disinfection tank and the third toothed ring seat. A driving member is provided between the disinfection tank and the filtering member, the first toothed ring seat, the second toothed ring seat, and the third toothed ring seat.
[0005] In the above-mentioned UV-LED disinfection device, the liquid inlet pipe fitting is composed of a main water pipe and two branch pipes. Two branch pipes are fixedly communicated with the disinfection tank, and valves are installed on both branch pipes. The upper ends of the two branch pipes are fixedly communicated with a main water pipe together. The two branch pipes are symmetrically arranged obliquely.
[0006] In the above-mentioned UV-LED disinfection device, the filtering member includes a filter mesh frame, a shaft rod frame, a shielding member, and a reset assembly. The filter mesh frame is hermetically and rotatably installed in the disinfection cavity. The shaft rod frame is rotatably installed on the disinfection box, and is fixedly connected to the filter mesh frame. A plurality of shielding members are installed in the filter mesh frame through a plurality of reset assemblies; The filter mesh frame is composed of a cylinder body and a plurality of blades, and the cylinder body and the blades are fixedly arranged. The cylinder body is a hollow setting with both ends communicating. The two branch pipes cooperate with the blades. Each blade is provided with a plurality of mesh holes. The filter mesh frame is provided with a plurality of arc-shaped through holes that cooperate with the blades, and the shielding member cooperates with the corresponding arc-shaped through holes.
[0007] In the above-mentioned UV-LED disinfection device, the angle adjustment member includes an adjustment groove, a round rod, a torsion spring, a pushing member, and a sliding groove. A plurality of adjustment grooves and a plurality of sliding grooves are opened on the first toothed ring seat, and the sliding groove communicates with the corresponding adjustment groove. A round rod is rotatably installed in the adjustment groove, and the upper end of the round rod is fixedly arranged with the corresponding UV-LED lamp. A torsion spring is fixedly installed between the adjustment groove and the corresponding round rod. A pushing member is slidably installed on the adjustment groove; The pushing member includes a cross plate, a cross bar, and a column rod. A cross plate is slidably installed in each adjustment groove. Two first cross bars are fixedly installed on the cross plate. The two first cross bars pass through the corresponding sliding grooves and fixedly install a column rod.
[0008] In the above-mentioned UV-LED disinfection device, the reflection adjustment member includes a first gear, a rack, a limiting support frame, a lifting frame, an arc plate, and a reset assembly. A first gear is coaxially arranged on each reflection cover. A rack is engaged with each first gear. A limiting support frame is arranged between the rack and the corresponding mounting frame. A plurality of the racks are jointly installed with a lifting frame. An arc plate that cooperates with the impact pipe is fixedly installed on the lifting frame, and a reset assembly is also arranged between the lifting frame and the disinfection box; The lifting frame includes a vertical rod, an annular body, a second cross bar, and a connecting cylinder. A vertical rod is fixedly installed on each rack. A plurality of the vertical rods jointly rotatably install an annular body. Two second cross bars are fixedly installed on the annular body. The closer ends of the two second cross bars jointly fixedly install a connecting cylinder, and the connecting cylinder is fixedly arranged with the arc plate; The limiting support frame includes a stepped slider and a rod frame. A rod frame is fixedly installed on each mounting frame. A block body is fixedly installed at the upper end of each rod frame. A sliding groove that cooperates with the block body is opened at the lower end of the rack.
[0009] In the above-mentioned UV-LED disinfection device, the reset assembly includes a slider and a magnetic block. One slider is fixedly installed at each end of the two cross bars II away from each other, and one slider is also fixedly installed on each shielding member. Grooves matching with the sliders are formed on both the disinfection box and the filter screen frame. Magnetic blocks are fixedly installed on both the sliders and the grooves, and the magnetic properties of the adjacent sides of the corresponding magnetic blocks are the same; The groove formed on the filter screen frame is arc-shaped, and the slider is fixedly arranged on one of the sealing arc plates; The groove formed on the disinfection box is strip-shaped.
[0010] In the above-mentioned UV-LED disinfection device, the flow direction adjustment member includes a converging pipe fitting, a connecting pipe, a sealing ring, and a fixing rod. A plurality of fixing rods are fixedly installed in the disinfection box, and a sealing ring is fixedly installed by the plurality of fixing rods. The sealing ring is in sealed rotational connection with the third toothed ring seat. Two connecting pipes are fixedly communicated with the sealing ring, and the two connecting pipes are fixedly communicated with a converging pipe fitting together; The converging pipe fitting includes a first converging seat, a one-way pipe, and a second converging seat. The closer ends of the two connecting pipes are fixedly communicated with a second converging seat together. The second converging seat is fixedly communicated with a first converging seat through a one-way pipe, and the upper end of the first converging seat is open.
[0011] In the above-mentioned UV-LED disinfection device, the liquid mixing member includes a toothed ring, a mixing pipe fitting, a support frame, a pressing roller, and a third gear. A toothed ring is fixedly installed in the disinfection box. A plurality of mixing pipe fittings are fixedly communicated with the third toothed ring seat. A support frame is fixedly installed on each mixing pipe fitting. A pressing roller is eccentrically and fixedly arranged on the support frame. A third gear is fixedly installed on the support frame, and the third gear meshes with the toothed ring; The mixing pipe fitting includes two sections of rigid pipes, one section of flexible pipe, and a U-shaped rod. The flexible pipe is fixedly communicated between the two rigid pipes. The U-shaped rod is fixed on the two rigid pipes. The pressing roller cooperates with the flexible pipe, and the support frame is fixedly connected with the U-shaped rod.
[0012] In the above-mentioned UV-LED disinfection device, the driving member includes a transmission structure, a second gear, and a shaft body. Three shaft bodies are rotatably installed on the disinfection box. One end of the filter screen frame and the three shaft bodies hermetically and rotatably penetrate through the disinfection box. A transmission structure is sleeved on the ends of the filter screen frame and the three shaft bodies outside the disinfection box. Second gears are installed on the three shaft bodies; A one-way bearing is installed on the shaft body corresponding to the first toothed ring seat, and the one-way bearing cooperates with the corresponding second gear.
[0013] A UV-LED disinfection method using the above-mentioned disinfection device includes the following steps: S1: The liquid is transported into the disinfection tank through the liquid inlet pipe fitting. When the liquid enters, it impacts the filter screen frame and drives the filter screen frame to rotate. When the filter screen frame rotates, the shielding member moves under the centrifugal force, thereby sealing and shielding the arc-shaped through holes on the filter screen frame. The sieve plate blocks the particulate impurities and collects them on the corresponding blades as the blades rotate. When the impact force of the liquid decreases, the shielding member resets, and the impurities collected on the blades at this time will be collected into the filter screen frame; S2: The liquid generates an impact on the arc plate through the impact pipe, which causes the lifting frame to move downward. The downward movement of the lifting frame drives the rack to move downward, and then drives the reflector to adjust the reflection angle through the first gear. When the liquid flow rate is fast and the impact force is large, the rotation angle is larger; S3: The rotation of the filter screen frame drives the rotation of the shaft rod frame. The rotation of the shaft rod frame drives the rotation of the shaft body through the transmission structure. The rotation of the shaft body drives the rotation of the first tooth ring seat, the third tooth ring seat, and the second tooth ring seat. By changing the branch pipe through which the liquid passes, the rotation angle of the shaft rod frame can be changed, thereby controlling whether the first tooth ring seat rotates; S4: The rotation of the first tooth ring seat drives the rotation of the UV-LED lamp, the pushing member, and the reflector together. During the rotation process, the pushing member causes the round rod to swing under the action of centrifugal force, thereby adjusting the angle of the UV-LED lamp. And the magnitude of the centrifugal force is related to the magnitude of the impact force of the liquid, so that the adjustment magnitude of the angle of the UV-LED lamp is coordinated with the liquid flow rate, and the UV-LED lamp and the reflector are used in cooperation for primary disinfection; S5: When the liquid continues to move downward through the first tooth ring seat, the liquid at the central position can directly enter the gathering pipe fitting and enter the third tooth ring seat through the connecting pipe, and then flow out through the mixing pipe fitting. At this time, the flowing out liquid contacts the liquid edge, completing the transportation of the central liquid to the edge position. And when the third tooth ring seat rotates, it drives the mixing pipe fitting to rotate together. At this time, under the cooperation of the tooth ring and the third gear, the extrusion roller rotates, and the extrusion roller plays an intermittent extrusion effect on the mixing pipe fitting during the rotation process, thereby changing the magnitude of the impact force of the liquid flowing out through the mixing pipe fitting, so that the liquid at the central position is fully transported to the edge and the position near the edge of the liquid; S6: The liquid continues to flow, and is disinfected twice by the UV-LED lamp on the second tooth ring seat, and finally flows out of the disinfection tank through the external pipe body.
[0014] Compared with the existing technology, the advantages of the present invention are: 1: Use two sets of UV-LEDs set at different heights to disinfect the liquid multiple times. At the same time, set a flow direction adjustment member and a liquid mixing member between the two sets of UV-LEDs to adjust the liquid after the first disinfection, adjust the liquid originally in the middle position to the edge position, and then cooperate with the lower UV-LED for re-disinfection to improve the disinfection effect.
[0015] 2: The reflection adjustment member is used to automatically adjust the angle of the reflector hood with the change of the liquid impact force, so as to better reflect the light emitted by the corresponding UV-LED lamp. When the liquid flow rate increases, the upper end of the reflector hood rotates towards the direction close to the liquid flow direction. At this time, the distance between the reflected ultraviolet rays and the liquid is shortened, increasing the disinfection effect in a short time.
[0016] 3: Use a filtering member to screen out solid particle impurities from the liquid before disinfection, effectively improving the disinfection effect of the UV-LED on the liquid. Moreover, the filtering member also has a self-collection function, automatically collecting impurities after use. At the same time, the filtering member can change the rotation direction by changing the flow direction of the liquid when it enters, thereby controlling the upper UV-LED to be in a rotating or static disinfection state. Brief Description of the Drawings
[0017] Figure 1 Structural schematic diagram of a UV-LED disinfection device proposed by the present invention; Figure 2 For Figure 1 Enlarged structural schematic diagram of part A in Figure 3 For Figure 1 Internal structural schematic diagram of the disinfection box; Figure 4 For Figure 1 Cross-sectional view of the disinfection box after rotating a certain angle in Figure 5 For Figure 3 Enlarged schematic diagram of a part of the tooth ring seat after rotating a certain angle in Figure 6 For Figure 5 Enlarged structural schematic diagram of the UV-LED lamp part in Figure 7 For Figure 16 Enlarged structural schematic diagram of the pushing member in Figure 8 For Figure 5 Enlarged structural schematic diagram of the mounting frame part in Figure 9 For Figure 5 Enlarged structural schematic diagram of the lifting frame part in Figure 10 For Figure 3 Enlarged structural schematic diagram of part three of the tooth ring seat in Figure 11 is Figure 10 the structural schematic diagram after removing the third tooth ring seat in Figure 12 is Figure 11 the structural schematic diagram of the converging pipe fitting in Figure 13 is Figure 10 the enlarged structural schematic diagram of the mixing pipe fitting part in Figure 14 is Figure 13 the structural schematic diagram of the mixing pipe fitting in Figure 15 is Figure 3 the enlarged structural schematic diagram of the second tooth ring seat part in Figure 16 is Figure 3 the enlarged structural schematic diagram of the filter screen frame part in Figure 17 is Figure 16 the schematic diagram after the filter screen frame part rotates a certain angle in Figure 18 is Figure 17 the structural schematic diagram of the shielding part in Figure 19 is Figure 18 the structural schematic diagram of the shielding part in Figure 20 is Figure 17 the structural schematic diagram of the filter screen frame in
[0018] In the figure: 1. Disinfection box; 2. Disinfection cavity; 3. Filter screen frame; 4. Shaft rod frame; 5. Sieve plate; 6. Impact pipe; 7. First tooth ring seat; 8. Second tooth ring seat; 9. UV-LED lamp; 10. Round rod; 11. One-way bearing; 12. Torsion spring; 13. Pushing part; 14. Transmission structure; 15. Mounting frame; 16. Reflector; 17. First gear; 18. Rack; 19. Limiting support frame; 20. Lifting frame; 21. Second gear; 22. Shielding part; 23. Arc plate; 24. Slide block; 25. Magnet; 26. Tank body; 27. Converging pipe fitting; 28. Connecting pipe; 29. Sealing ring; 30. Fixed rod; 31. Third tooth ring seat; 32. Tooth ring; 33. Mixing pipe fitting; 34. Baffle; 35. Support frame; 36. Extrusion roller; 37. Third gear; 38. Liquid inlet pipe fitting; 39. Shaft body. Specific embodiments
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] Reference Figures 1 - 20 A UV-LED disinfection device includes a disinfection box 1, a disinfection chamber 2 is provided in the disinfection box 1, and the shape of the disinfection chamber 2 is as shown in the attached manual. Figure 4 It can be seen that from top to bottom, it can be seen as two inclined grooves, a circular cavity one arranged along the width direction, a vertical connecting cavity, and a circular cavity two arranged along the length direction. The inclined groove is connected to the circular cavity one, and the vertical connecting cavity is connected to the circular cavity one and the circular cavity two. The inclined groove is used to install the branch pipe, the circular cavity one is used to install the filter rack 3, the vertical connecting cavity is used to install the sieve plate 5 and the impact tube 6, and the circular cavity two is used to install the gear ring seat one 7, the gear ring seat three 31, the gear ring seat two 8 and other structures; the disinfection box 1 is fixedly connected with a liquid inlet pipe fitting 38, and the liquid inlet pipe fitting 38 consists of a main water pipe (for conveying liquid) and two branch pipes. The disinfection box 1 is fixedly connected with two branch pipes, and the branch pipes are arranged obliquely and symmetrically, and valves are installed on both. The upper ends of the two branch pipes are fixedly connected with a main water pipe; the branch pipe is arranged to select one of the branch pipes for liquid input as needed, so that the filter rack 3 is subjected to different force rotation directions, and whether the subsequent gear ring seat one 7 rotates is controlled.
[0021] A sieve plate 5 and an impact tube 6 are fixedly installed in the disinfection box 1. The sieve plate 5 is used to intercept solid particle impurities in the liquid in a circular cavity 1. The impact tube 6 is set to cooperate with the subsequent arc plate 23 for use; a filter component is installed in the disinfection box 1. The filter component has filtering and self-collecting functions and is used in conjunction with the liquid inlet pipe 38; the filter component includes a filter mesh frame 3, an axle rod frame 4, a shielding member 22, and a reset assembly. A filter mesh frame 3 is sealed and rotatably installed in the disinfection chamber 2. The filter mesh frame 3 consists of a cylinder and a plurality of blades, and the cylinder and the blades are fixedly arranged. The cylinder is a hollow setting with two ends connected. Two branch pipes cooperate with the blades, and each blade is provided with a plurality of mesh holes. Axle rod frame 4 is rotatably installed on the disinfection box 1, and the axle rod frame 4 is fixedly connected to the filter mesh frame 3. The following fixing method is specifically adopted: a round block is fixedly installed at both ends of the filter mesh frame 3 through a plurality of inclined rods, and the round block is fixedly sleeved on the axle rod frame 4; Inside the filter screen frame 3, a plurality of shielding members 22 are installed through a plurality of reset components. The shielding member 22 includes two sealing arc plates, an arc-shaped net plate, and two arc-shaped connecting blocks. The two arc-shaped connecting blocks are fixedly installed on both sides of the arc-shaped net plate. One sealing arc plate is fixedly installed at one end of each of the two arc-shaped connecting blocks away from the arc-shaped net plate. A plurality of arc-shaped through holes adapted to the blades are provided on the filter screen frame 3, and the shielding member 22 is adapted to the corresponding arc-shaped through holes. Further, after the final impurities are collected in the cylinder body, a door body can be provided on the disinfection box 1, and the door body can be opened to regularly clean the impurities. Other cleaning methods can also be used, which will not be specifically described here.
[0022] Referring to Figures 1 - 20 , a first ring gear seat 7, a third ring gear seat 31, and a second ring gear seat 8 are rotatably installed in the disinfection box 1. A plurality of UV-LED lights 9 are installed on the first ring gear seat 7 through a plurality of angle adjustment components. The angle adjustment component includes an adjustment groove, a round rod 10, a torsion spring 12, a pushing member 13, and a sliding groove. A plurality of adjustment grooves and a plurality of sliding grooves are provided on the first ring gear seat 7, and the sliding groove communicates with the corresponding adjustment groove. A round rod 10 is rotatably installed in the adjustment groove, and the upper end of the round rod 10 is fixedly arranged with the corresponding UV-LED light 9. The adjustment groove is provided on the upper surface of the first ring gear seat 7. An elastic sealing pad is fixedly installed in the adjustment groove, and the round rod 10 penetrates through the corresponding elastic sealing pad; a torsion spring 12 is fixedly installed between the adjustment groove and the corresponding round rod 10, and a pushing member 13 is slidably installed on the adjustment groove; the pushing member 13 includes a cross plate, a cross bar, and a column rod. A cross plate is slidably installed in each adjustment groove, and two first cross bars are fixedly installed on the cross plate. The two first cross bars pass through the corresponding sliding groove and are fixedly installed with a column rod.
[0023] A plurality of UV-LED lights 9 are also fixedly installed on the second tooth ring seat 8. A plurality of mounting brackets 15 are fixedly installed on the first tooth ring seat 7. A reflector 16 is rotatably installed on each mounting bracket 15, and the reflector 16 cooperates with the corresponding UV-LED light 9. A reflection adjustment member that cooperates with the plurality of reflectors 16 is installed in the disinfection box 1; the reflection adjustment member is used to automatically adjust the angle of the reflector 16 according to the change in the magnitude of the liquid impact force, so as to better reflect the light emitted by the corresponding UV-LED light 9. When the liquid flow rate increases, the upper end of the reflector 16 rotates towards the direction close to the liquid flow direction. At this time, the distance between the reflected ultraviolet ray and the liquid contact is shortened, increasing the disinfection effect in a short time; the reflection adjustment member includes a first gear 17, a rack 18, a limit support 19, a lifting frame 20, an arc plate 23, and a reset assembly. A first gear 17 is coaxially arranged on each reflector 16, and a rack 18 is engaged with each first gear 17. A limit support 19 is arranged between the rack 18 and the corresponding mounting bracket 15. The limit support 19 includes a stepped slider and a rod frame. A rod frame is fixedly installed on each mounting bracket 15, and a block is fixedly installed at the upper end of each rod frame. A chute that cooperates with the block is opened at the lower end of the rack 18; The plurality of racks 18 are jointly installed with a lifting frame 20. The lifting frame 20 includes a vertical rod, an annular body, a second cross bar, and a connecting cylinder. A vertical rod is fixedly installed on each rack 18, and the plurality of vertical rods are jointly rotatably installed with an annular body. Two second cross bars are fixedly installed on the annular body. The two second cross bars are fixedly installed with a connecting cylinder at the end close to each other, and the connecting cylinder is fixedly arranged with the arc plate 23; An arc plate 23 that cooperates with the impact pipe 6 is fixedly installed on the lifting frame 20, and a reset assembly is also arranged between the lifting frame 20 and the disinfection box 1; The reset assembly includes a slider 24 and a magnetic block 25. A slider 24 is fixedly installed at each end of the two second cross bars away from each other. A slider 24 is also fixedly installed on each shielding member 22. Grooves 26 that cooperate with the slider 24 are opened on the disinfection box 1 and the filter screen frame 3. Magnetic blocks 25 are fixedly installed on the slider 24 and the groove 26, and the magnetic properties of the sides of the corresponding magnetic blocks 25 close to each other are the same; The groove 26 opened on the filter screen frame 3 is arc-shaped, and the slider 24 is fixedly arranged on one of the sealing arc plates. At this time, the corresponding slider 24 can rotate relative to the arc-shaped groove 26, specifically rotating along the arc length direction; The groove 26 opened on the disinfection box 1 is strip-shaped. At this time, the corresponding slider can move vertically on the strip-shaped groove 26, specifically sliding along the groove length direction of the groove 26.
[0024] Refer to Figures 1 - 20, a flow direction adjustment member is installed between the disinfection box 1 and the third toothed ring seat 31. The flow direction adjustment member is used to collect the liquid in the middle and near the middle of the liquid, and then change the flow direction and spray it out to contact the outer edge part of the flowing liquid, so that the liquid originally located at the outer edge part impacts to the middle position, which is convenient for the UV-LED lamp 9 below to better disinfect this part of the liquid; the flow direction adjustment member includes a converging pipe fitting 27, a connecting pipe 28, a sealing ring 29, and a fixing rod 30. A plurality of fixing rods 30 are fixedly installed in the disinfection box 1, and a sealing ring 29 is fixedly installed by the plurality of fixing rods 30. And the sealing ring 29 is in sealed rotational connection with the third toothed ring seat 31. Two connecting pipes 28 are fixedly connected to the sealing ring 29, and the two connecting pipes 28 are fixedly connected to a converging pipe fitting 27 together; the converging pipe fitting 27 includes a first converging seat, a one-way pipe, and a second converging seat. The two connecting pipes 28 are fixedly connected to a second converging seat together at the ends close to each other. The second converging seat is fixedly connected to the first converging seat through the one-way pipe, and the upper end of the first converging seat is open.
[0025] Refer to Figures 1 - 20 , a liquid mixing member is arranged between the disinfection box 1 and the third toothed ring seat 31. The liquid mixing member is used to better spray out the liquid collected by the flow direction adjustment member, and at the same time intermittently adjust the pressure during spraying in the spraying process, so that the liquid can better make the required contact; the liquid mixing member includes a toothed ring 32, a mixing pipe fitting 33, a support frame 35, a pressing roller 36, and a third gear 37. A toothed ring 32 is fixedly installed in the disinfection box 1, and a plurality of mixing pipe fittings 33 are fixedly connected to the third toothed ring seat 31. The mixing pipe fitting 33 includes two hard pipes, a soft pipe, and a U-shaped rod. The soft pipe is fixedly connected between the two hard pipes, and the U-shaped rod is fixed on the two hard pipes. A support frame 35 (the support frame 35 is fixedly connected to the U-shaped rod) is fixedly installed on each mixing pipe fitting 33. An eccentric pressing roller 36 is fixedly arranged on the support frame 35, and the pressing roller 36 cooperates with the soft pipe. A third gear 37 is fixedly installed on the support frame 35, and the third gear 37 meshes with the toothed ring 32; a plurality of baffles 34 are fixedly installed on the third toothed ring seat 31, and the baffles 34 cooperate with the corresponding soft pipes.
[0026] Refer to Figures 1 - 20, a driving member is provided between the disinfection box 1 and the filtering member, the first ring gear seat 7, the second ring gear seat 8, and the third ring gear seat 31. The driving member includes a transmission structure 14, a second gear 21, and a shaft body 39. Three shaft bodies 39 are rotatably installed on the disinfection box 1. One end of the filter mesh frame 3 and the three shaft bodies 39 hermetically rotate through the disinfection box 1. A transmission structure 14 is sleeved on one end of the filter mesh frame 3 and the three shaft bodies 39 outside the disinfection box 1. Second gears 21 are installed on the three shaft bodies 39; a one-way bearing 11 is installed on the shaft body 39 corresponding to the first ring gear seat 7, and the one-way bearing 11 cooperates with the corresponding second gear 21. The setting of the one-way bearing 11 facilitates controlling the UV-LED lamp 9 on the first ring gear seat 7 to be stationary or rotate as required.
[0027] Refer to Figures 1 - 20 , a UV-LED disinfection method, using the above disinfection device, includes the following steps: S1: The liquid is conveyed into the disinfection box 1 through the liquid inlet pipe fitting 38. When the liquid enters, it impacts the filter mesh frame 3 and drives the filter mesh frame 3 to rotate. When the filter mesh frame 3 rotates, the shielding member 22 moves under the centrifugal force, thereby hermetically shielding the arc-shaped through holes on the filter mesh frame 3. The sieve plate 5 blocks the particulate impurities and collects them on the corresponding blades as the blades rotate. When the impact force of the liquid decreases, the shielding member 22 resets. At this time, the impurities collected on the blades will be collected into the filter mesh frame 3; S2: The liquid generates an impact on the arc plate 23 through the impact pipe 6, which causes the lifting frame 20 to move downward. The downward movement of the lifting frame 20 drives the rack 18 to move downward, and then drives the reflector 16 to adjust the reflection angle through the first gear 17. When the liquid flow rate is fast and the impact force is large, the rotation angle is larger; S3: The rotation of the filter mesh frame 3 drives the rotation of the shaft rod frame 4. The rotation of the shaft rod frame 4 drives the rotation of the shaft body 39 through the transmission structure 14. The rotation of the shaft body 39 drives the rotation of the first ring gear seat 7, the third ring gear seat 31, and the second ring gear seat 8. By changing the branch pipe through which the liquid passes, the rotation angle of the shaft rod frame 4 can be changed, thereby controlling whether the first ring gear seat 7 rotates; S4: The rotation of the first ring gear seat 7 drives the UV-LED lamp 9, the pushing member 13, and the reflector 16 to rotate together. During the rotation of the pushing member 13, the round rod 10 swings under the action of centrifugal force, thereby adjusting the angle of the UV-LED lamp 9. And the magnitude of the centrifugal force is related to the magnitude of the impact force of the liquid, so that the adjustment magnitude of the angle of the UV-LED lamp 9 matches the liquid flow rate. The cooperation of the UV-LED lamp 9 and the reflector 16 is used for primary disinfection; S5: When the liquid continues to move downward through the first ring gear seat 7, the liquid at the central position can directly enter the converging pipe fitting 27, and then enter the third ring gear seat 31 through the connecting pipe 28, and then flow out through the mixing pipe fitting 33. At this time, the flowing-out liquid contacts the liquid edge, completing the transportation of the central liquid to the edge position. Moreover, when the third ring gear seat 31 rotates, it drives the mixing pipe fitting 33 to rotate together. At this time, under the cooperation of the ring gear 32 and the third gear 37, the squeezing roller 36 rotates. During the rotation of the squeezing roller 36, it has an intermittent squeezing effect on the mixing pipe fitting 33, thereby changing the magnitude of the impact force when the liquid flows out through the mixing pipe fitting 33, so that the liquid at the central position is fully transported to the edge and the inner position near the edge of the liquid; S6: The liquid continues to flow, and is secondarily disinfected by the UV-LED lamp 9 on the second ring gear seat 8, and finally flows out of the disinfection box 1 through an external pipe body.
[0028] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A UV-LED disinfection device, comprising a disinfection box (1), characterized in that: The disinfection box (1) is fixedly connected to a liquid inlet pipe (38), a disinfection chamber (2) is provided in the disinfection box (1), a filter component is installed in the disinfection box (1), and a sieve plate (5) and an impact pipe (6) are fixedly installed in the disinfection box (1); The disinfection box (1) has a gear ring seat 1 (7), a gear ring seat 3 (31), and a gear ring seat 2 (8) rotatably mounted therein; a UV-LED lamp (9) is mounted on the gear ring seat 1 (7) via an angle adjustment member; a UV-LED lamp (9) is also fixedly mounted on the gear ring seat 2 (8); a reflector (16) is rotatably mounted on the gear ring seat 1 (7) via a mounting frame (15); and a reflector adjustment member that cooperates with the plurality of reflectors (16) is mounted in the disinfection box (1); A flow direction adjustment component and a liquid mixing component are installed between the disinfection box (1) and the gear ring seat three (31), and a driving component is provided between the disinfection box (1) and the filtering component, the gear ring seat one (7), the gear ring seat two (8), and the gear ring seat three (31).
2. A UV-LED disinfection device according to claim 1, characterized in that: The liquid inlet pipe (38) is composed of a main water pipe and two branch pipes. The disinfection box (1) is fixedly connected to the two branch pipes, and valves are installed on the two branch pipes. The upper ends of the two branch pipes are fixedly connected to the main water pipe. The two branch pipes are arranged obliquely and symmetrically.
3. A UV-LED disinfection device according to claim 2, characterized in that: The filtering component comprises a filter mesh frame (3), an axle rod frame (4), a shielding member (22), and a reset assembly; the filter mesh frame (3) is rotatably mounted in the disinfection chamber (2); the axle rod frame (4) is rotatably mounted on the disinfection box (1); the axle rod frame (4) and the filter mesh frame (3) are fixedly connected; and a plurality of shielding members (22) are mounted in the filter mesh frame (3) via a plurality of reset assemblies; The filter mesh frame (3) is composed of a cylinder and a plurality of blades, and the cylinder and the blades are fixedly arranged, the cylinder is a hollow structure with two ends connected, the two branch pipes cooperate with the blades, each of the blades is provided with a plurality of mesh holes, the filter mesh frame (3) is provided with a plurality of arc-shaped through holes that cooperate with the blades, and the shielding member (22) cooperates with the corresponding arc-shaped through holes.
4. A UV-LED disinfection device according to claim 3, characterized in that: The angle adjustment component comprises an adjustment groove, a round rod (10), a torsion spring (12), a pusher (13), and a sliding groove. The gear ring seat (7) is provided with a plurality of adjustment grooves and a plurality of sliding grooves, and the sliding grooves are connected to the corresponding adjustment grooves. The round rod (10) is rotatably mounted in the adjustment groove, and the upper end of the round rod (10) is fixedly arranged with the corresponding UV-LED lamp (9). A torsion spring (12) is fixedly mounted between the adjustment groove and the corresponding round rod (10), and the pusher (13) is slidably mounted on the adjustment groove. The pushing member (13) comprises a horizontal plate, a horizontal rod and a column rod, wherein a horizontal plate is slidably mounted in each of the adjustment slots, two horizontal rods are fixedly mounted on the horizontal plate, and the two horizontal rods pass through corresponding sliding slots and are fixedly mounted with a column rod.
5. A UV-LED disinfection device according to claim 4, characterized in that: The reflection adjustment component comprises a gear (17), a rack (18), a limit support frame (19), a lifting frame (20), an arc plate (23), and a reset assembly. Each of the reflective covers (16) is coaxially provided with a gear (17), each of the gears (17) is meshed with a rack (18), and a limit support frame (19) is provided between the rack (18) and the corresponding mounting frame (15). A plurality of the racks (18) are commonly mounted with a lifting frame (20), an arc plate (23) matched with the impact tube (6) is fixedly mounted on the lifting frame (20), and a reset assembly is also provided between the lifting frame (20) and the disinfection box (1); The lifting frame (20) comprises a vertical rod, an annular body, two cross rods, and a connecting tube, each of the racks (18) is fixedly mounted with a vertical rod, a plurality of the vertical rods are rotatably mounted together with an annular body, two cross rods are fixedly mounted on the annular body, and a connecting tube is fixedly mounted on one end of the two cross rods that are close to each other, and the connecting tube is fixedly arranged with the arc plate (23); The limit support frame (19) comprises a stepped slider and a rod frame, each mounting frame (15) is fixedly mounted with a rod frame, the upper end of each rod frame is fixedly mounted with a block, and the lower end of the rack (18) is provided with a sliding groove matching the block.
6. A UV-LED disinfection device according to claim 5, characterized in that: The reset assembly comprises a slider (24) and a magnetic block (25), a slider (24) being fixedly mounted on the ends of the two cross bars that are away from each other, and a slider (24) being fixedly mounted on each of the shielding members (22), a slot (26) cooperating with the slider (24) being provided on the disinfection box (1) and the filter rack (3), and a magnetic block (25) being fixedly mounted on the slider (24) and the slot (26), and the magnetism of the corresponding magnetic blocks (25) on the sides close to each other is the same; The groove (26) provided on the filter frame (3) is arranged in an arc shape, and the slider (24) is fixedly arranged on one of the sealing arc plates; The groove body (26) provided on the disinfection box (1) is arranged in a strip shape.
7. A UV-LED disinfection device according to claim 6, characterized in that: The flow direction adjustment component comprises a gathering pipe (27), a connecting pipe (28), a sealing ring (29), and a fixing rod (30); a plurality of fixing rods (30) are fixedly installed in the disinfection box (1); a sealing ring (29) is fixedly installed on the plurality of fixing rods (30); and the sealing ring (29) and the gear ring seat (31) are sealed and rotatably connected; two connecting pipes (28) are fixedly connected on the sealing ring (29); and the two connecting pipes (28) are fixedly connected to the gathering pipe (27); The gathering pipe member (27) comprises a gathering seat 1, a one-way pipe, and a gathering seat 2. The adjacent ends of the two connecting pipes (28) are fixedly connected to a gathering seat 2. The gathering seat 2 is fixedly connected to the gathering seat 1 via the one-way pipe. The upper end of the gathering seat 1 is open.
8. A UV-LED disinfection device according to claim 7, characterized in that: The liquid mixing component comprises a gear ring (32), a mixing tube (33), a support frame (35), an extrusion roller (36), and a gear three (37). The gear ring (32) is fixedly installed in the disinfection box (1). A plurality of mixing tubes (33) are fixedly connected to the gear ring seat three (31). Each of the mixing tubes (33) is fixedly installed with a support frame (35). An extrusion roller (36) is eccentrically fixedly arranged on the support frame (35). The gear three (37) is fixedly installed on the support frame (35), and the gear three (37) is meshed with the gear ring (32). The mixing pipe (33) comprises two sections of hard pipes, a section of soft pipe, and a U-shaped rod, the soft pipe is fixedly connected between the two hard pipes, the U-shaped rod is fixed on the two hard pipes, the squeezing roller (36) cooperates with the soft pipe, and the support frame (35) is fixedly connected to the U-shaped rod.
9. A UV-LED disinfection device according to claim 8, characterized in that: The driving component comprises a transmission structure (14), a second gear (21), and a shaft (39); the three shafts (39) are rotatably mounted on the disinfection box (1); one end of the filter rack (3) and the three shafts (39) are sealed and rotatably penetrate the disinfection box (1); one end of the filter rack (3) and the three shafts (39) located outside the disinfection box (1) is sleeved with a transmission structure (14); and the three shafts (39) are each mounted with a second gear (21); A one-way bearing (11) is mounted on the shaft (39) corresponding to the gear ring seat 1 (7), and the one-way bearing (11) is matched with the corresponding gear 2 (21).
10. A UV-LED disinfection method, using the disinfection device as claimed in claim 9, characterized in that: The following steps are involved: S1: liquid is transported into the disinfection box (1) through the liquid inlet pipe (38). When the liquid enters the disinfection box, it impacts the filter rack (3) and drives the filter rack (3) to rotate. When the filter rack (3) rotates, the shielding member (22) moves under the centrifugal force, thereby sealing and shielding the arc-shaped through hole on the filter rack (3). The sieve plate (5) blocks the particle impurities and collects them on the corresponding blades as the blades rotate. When the impact force of the liquid decreases, the shielding member (22) is reset. At this time, the impurities collected on the blades are collected in the filter rack (3); S2: The liquid impacts the arc plate (23) through the impact tube (6), and the impact causes the lifting frame (20) to move downward, which drives the rack (18) to move downward, and then drives the reflector (16) to adjust the reflection angle through the gear 1 (17). When the liquid flow rate is fast and the impact force is large, the rotation angle is larger; S3: The filter frame (3) rotates to drive the shaft frame (4) to rotate. The shaft frame (4) rotates to drive the shaft body (39) to rotate through the transmission structure (14). The shaft body (39) rotates to drive the gear ring seat 1 (7), the gear ring seat 3 (31), and the gear ring seat 2 (8). By changing the branch pipe through which the liquid passes, the rotation angle of the shaft frame (4) can be changed, thereby controlling whether the gear ring seat 1 (7) rotates; S4: The gear ring seat (7) rotates to drive the UV-LED lamp (9), the pusher (13), and the reflector (16) to rotate together. During the rotation process, the pusher (13) causes the round rod (10) to swing under the action of centrifugal force, thereby adjusting the angle of the UV-LED lamp (9). The magnitude of the centrifugal force is related to the magnitude of the impact force of the liquid, so that the adjustment magnitude of the angle of the UV-LED lamp (9) is coordinated with the flow rate of the liquid, and a disinfection is performed by utilizing the coordination between the UV-LED lamp (9) and the reflector (16); S5: When the liquid continues to move downward through the gear ring seat 1 (7), the liquid at the center position can directly enter the gathering pipe (27), and enter the gear ring seat 3 (31) through the connecting pipe (28), and then flow out through the mixing pipe (33). At this time, the liquid flowing out contacts the edge of the liquid, and the center liquid is transported to the edge position. When the gear ring seat 3 (31) rotates, the mixing pipe (33) is driven to rotate together. At this time, the squeezing roller (36) rotates with the cooperation of the gear ring (32) and the gear 3 (37). During the rotation of the squeezing roller (36), the mixing pipe (33) is intermittently squeezed, thereby changing the impact force of the liquid when it flows out through the mixing pipe (33), so that the liquid at the center position is fully transported to the edge of the liquid and the inner position of the edge; S6: The liquid continues to flow and undergoes secondary disinfection through the UV-LED lamp (9) on the second gear ring seat (8), and finally flows out of the disinfection box (1) through the external tube.
Citation Information
Patent Citations
Medical sewage treatment device and method
CN117023916A
Advanced oxidation reactor for tap water
CN119822488A
Efficient filtering equipment
CN215403685U
Water purifying device with ultraviolet rays
CN217757147U
Disinfection device for pure water equipment
CN221971322U