A chaff cutter
By combining the dust knocking component and the dust blowing component of the dust knocking machine, synchronous dust removal is achieved on the outside and inside of the bottle cap, which solves the problems of low dust removal efficiency and unsatisfactory effect of the bottle cap and improves the dust removal efficiency and effect.
Patent Information
- Application Number
- CN202510477433.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2045-04-16
AI Technical Summary
In the prior art, the dust removal efficiency of bottle caps is low and the effect is not ideal. In particular, it is difficult to completely remove the dust that is more firmly attached, and external and internal blowing are required separately, resulting in overall low efficiency.
A dust knocking machine is used. With the help of a clamping mechanism, the bottle cap collides with the dust knocking component to loosen the dust. Then the external and internal dust blowing components are used to blow and remove the dust at the same time, and the dust is sucked away synchronously by the dust suction component, integrating it into a dust removal process.
It significantly improves the dust removal efficiency and effect of bottle caps, ensures that dust is completely removed, avoids the re-adhesion of internal dust, and improves the overall dust removal quality and cleanliness of the equipment.
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Figure CN120079642B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of bottle cap production equipment, in particular to a bottle cap knocking machine. BACKGROUND
[0002] In the field of liquor and beverage production, filling and packaging is a common packaging method, and after filling, the container bottle needs to be sealed with a bottle cap. As part of the filling and packaging, the bottle cap has two main functions: one is sealing, which protects the product in the container bottle, which is the most basic function of the bottle cap; the other is aesthetics, as an integral part of the filling and packaging, the bottle cap can play a crucial role. The bottle cap will go through several production processes during production, so it is inevitable that it will be contaminated with dust. In order to ensure the cleanliness of the product, the bottle cap needs to be dusted before being used to seal the container bottle. The traditional bottle cap dusting method is manual dusting, which has the problems of low efficiency and incomplete dusting.
[0003] Therefore, the applicant's prior application for a utility model patent (authorized publication number CN218835418U) discloses a bottle cap cleaning and dusting device, which comprises a feeding device, a cleaning device and a discharging device. The cleaning device has a turntable and a bottom plate arranged oppositely. The turntable is driven to rotate by a servo motor. The bottom plate has an upper surface with an annular array of feeding stations, inner air washing stations and discharging stations. The turntable has a plurality of bottle cap clamping devices, each of which corresponds to the next station. The feeding device has an outer air washing station connected to the feeding station. The discharging device is connected to the discharging station. The outer air washing station and the inner air washing station use air flow or gas flow to clean the outside and inside of the bottle cap by blowing compressed air or compressed gas.
[0004] The above-mentioned prior art can achieve automatic dusting of the bottle cap, but in actual use, the following problems still exist:
[0005] 1) The bottle cap is blown and dusted outside and inside at the outer air washing station and the inner air washing station, respectively. Therefore, in the overall dusting process of the bottle cap, two blowing and dusting operations are required, resulting in low overall dusting efficiency of the bottle cap;
[0006] 2) When the first air nozzle of the inner air washing station extends into the bottle cap to blow and dust it, the flying dust is likely to reattach to the inner wall of the bottle cap, or even overflow from the bottle cap and attach to the outer wall of the bottle cap, affecting the dusting effect;
[0007] 3) For dust that is attached firmly, only the blowing and dusting operation of the outer air washing station and the inner air washing station cannot completely remove the dust on the outside and inside of the bottle cap, thus it is difficult to achieve the desired dusting effect. SUMMARY
[0008] The present application intends to provide a bottle cap knocking machine to solve the technical problem of low overall dust removal efficiency and unsatisfactory dust removal effect caused by separately performing external and internal blowing and dust removal on the bottle cap in the prior art.
[0009] To achieve the above-mentioned purpose, the present application adopts the following technical scheme:
[0010] A bottle cap knocking machine characterized in that it comprises a machine box connected between a feeding device and a discharging device, a carrying mechanism and a knocking mechanism are arranged in the machine box, a gripper mechanism is arranged at the output end of the carrying mechanism, and the knocking mechanism is located below the gripper mechanism; the knocking mechanism comprises a knocking frame fixedly connected with the machine box, and a knocking assembly, an external dust blowing assembly, an internal dust blowing assembly and a dust suction assembly are arranged on the knocking frame.
[0011] The carrying mechanism is used to drive the gripper mechanism to move between the feeding device, the knocking mechanism and the discharging device; the gripper mechanism is used to clamp the bottle cap on the feeding device and drive the bottle cap to move up and down to collide with the knocking assembly to complete the knocking action; the external dust blowing assembly and the internal dust blowing assembly are used to simultaneously perform external and internal blowing and dust removal on the bottle cap; the dust suction assembly is used to simultaneously perform dust suction treatment when performing the blowing and dust removal; and the gripper mechanism is further used to place the bottle cap after knocking and dust removal on the discharging device.
[0012] The principle and advantages of the present application are as follows:
[0013] 1. The external dust blowing assembly and the internal dust blowing assembly are arranged on the knocking frame, and the external and internal blowing and dust removal operations are simultaneously performed on the bottle cap by the external dust blowing assembly and the internal dust blowing assembly, so that the external and internal dust removal of the bottle cap can be completed by only one blowing and dust removal operation in the overall dust removal process of the bottle cap, and the overall dust removal efficiency of the bottle cap can be significantly improved compared with the external dust removal and internal dust removal modes of the prior art.
[0014] 2. The dust suction assembly is arranged on the knocking frame, and the dust suction treatment is simultaneously performed by the dust suction assembly when the external and internal blowing and dust removal operations are performed on the bottle cap by the external dust blowing assembly and the internal dust blowing assembly, so that the dust blown by the internal dust blowing assembly can be prevented from re-attaching to the inner wall of the bottle cap, and the dust removal effect can be improved.
[0015] 3. The knocking assembly is arranged on the knocking frame, and the bottle cap is moved up and down by the gripper mechanism before the blowing and dust removal operation is performed on the bottle cap, so that the bottle cap collides with the knocking assembly to complete the knocking action, the dust attached to the bottle cap can be loosened by the collision, and the dust attached to the outer and inner walls of the bottle cap can be completely removed when the external and internal blowing and dust removal operations are performed on the bottle cap by the external dust blowing assembly and the internal dust blowing assembly, so that the dust removal effect can be further improved, and the final dust removal effect can reach the expectation.
[0016] Preferably, as an improvement, the knocking assembly comprises a mounting plate fixedly connected to the knocking frame, a plurality of guide sleeves are inserted on the mounting plate, and a hollow shaft is slidably connected in the guide sleeves in the axial direction; a ring-shaped knocking plate is sleeved on the top of the hollow shaft, a locking nut is sleeved on the bottom of the hollow shaft, and the locking nut abuts against the guide sleeve; a return spring is sleeved on the hollow shaft and abuts between the knocking plate and the guide sleeve.
[0017] Beneficial effects: In this scheme, the ring-shaped knocking plate is sleeved on the top of the hollow shaft, and the bottom of the bottle cap collides with the knocking plate to realize the knocking action. Compared with directly colliding the bottle cap with the top of the hollow shaft, this scheme can improve the contact area between the knocking assembly and the bottle cap during the knocking process, and ensure the knocking effect.
[0018] In this scheme, the return spring is sleeved on the hollow shaft and abuts against the knocking plate and the guide sleeve, the clamping jaw mechanism clamps the bottle cap to move downward and collide with the knocking plate, and after completing a knocking action, the clamping jaw mechanism clamps the bottle cap to move upward for the next knocking action; at this time, the knocking plate moves upward under the action of the return spring to reset for the next knocking action. The structure of the knocking assembly can realize elastic contact between the bottle cap and the knocking assembly, avoid damage to the bottle cap and the knocking assembly during collision, help to ensure the quality of the bottle cap, and prolong the service life of the knocking assembly.
[0019] Preferably, as an improvement, the internal blowing assembly comprises a lifting structure and a plurality of blowing pipes, and the lifting structure is used to drive the blowing pipes to move up and down; the lifting structure comprises a lifting motor and a lifting plate, a lifting screw rod is fixedly connected to the output shaft of the lifting motor, a lifting nut is threadedly sleeved on the lifting screw rod, and the lifting plate is fixedly connected with the lifting nut; the blowing pipes are inserted on the lifting plate, the top of the blowing pipes is inserted in the hollow shaft, and the bottom of the blowing pipes is communicated with an external air source.
[0020] And / or, the top of the blowing pipe is communicated with a blowing nozzle;
[0021] And / or, the bottom of the blowing pipe is communicated with a blowing connector, and the blowing connector is communicated with the external air source through a pipeline.
[0022] Beneficial effects: In this scheme, the lifting structure is provided to drive the blowing pipes to move up and down, after the clamping jaw mechanism clamps the bottle cap to collide with the knocking assembly to complete all knocking actions, the clamping jaw mechanism clamps the bottle cap and places it on the knocking plate, at this time, the lifting structure drives the blowing pipes to move upward, so that the top of the blowing pipes extends into the bottle cap. Compared with blowing and cleaning the inside of the bottle cap outside the bottle cap, this scheme can effectively improve the dust removal effect inside the bottle cap.
[0023] The top of the soot blowing pipe is connected with the soot blowing nozzle, compared with directly blowing wind through the soot blowing pipe to blow and clean dust in the bottle cap, the arrangement of the soot blowing nozzle can effectively improve the wind pressure of blowing and cleaning in the bottle cap, thereby further improving the dust cleaning effect in the bottle cap.
[0024] The bottom of the soot blowing pipe is connected with the soot blowing joint, a pipeline is connected through the soot blowing joint to communicate with the external gas source, the soot blowing joint provides convenient connection for the communication between the soot blowing pipe and the external gas source, which is conducive to improving the installation convenience of the equipment.
[0025] Preferably, as an improvement, the internal soot blowing assembly further comprises a rotating structure for driving the soot blowing pipe to rotate around its own axis; the rotating structure comprises a rotating motor and a rotating driving wheel fixedly connected to the output shaft of the rotating motor, the soot blowing pipe is rotatably connected to the lifting plate, a rotating driven wheel is fixedly sleeved on the soot blowing pipe, and a rotating synchronous belt is connected between the rotating driving wheel and the rotating driven wheel.
[0026] And / or, the bottom of the lifting plate is rotatably connected with a plurality of rotating tensioning wheels, and the rotating synchronous belt is connected between the rotating driving wheel, the rotating driven wheel and the rotating tensioning wheels.
[0027] Beneficial effects: the rotating motor drives the rotating driving wheel to rotate, thereby driving the rotating driven wheel to rotate through the rotating synchronous belt, so that the soot blowing pipe and the soot blowing nozzle rotate around their own axes, thereby rotatingly blowing and cleaning the inside of the bottle cap, which can effectively improve the uniformity of blowing and cleaning in the bottle cap, and is conducive to further improving the dust cleaning effect in the bottle cap.
[0028] The bottom of the lifting plate is additionally provided with a plurality of rotating tensioning wheels, which can tension the rotating synchronous belt connected between the rotating driving wheel and the rotating driven wheel, so as to ensure that the rotating structure can effectively drive all the soot blowing pipes to rotate along their own axes, thereby ensuring that the soot blowing nozzle can rotate to blow and clean the inside of the bottle cap.
[0029] Preferably, as an improvement, the external soot blowing assembly comprises a plurality of air knives, the air knives are arranged obliquely downward, and the air outlet direction of the air knives intersects with the axis of the hollow shaft.
[0030] Beneficial effects: the present application sets a plurality of air knives as the external soot blowing assembly, and sets the air outlet direction of the air knives to intersect with the axis of the hollow shaft, so that the air blown out of the air knives can effectively blow and clean the outside of the bottle cap, thereby realizing the external dust cleaning of the bottle cap. In addition, the air knives are arranged obliquely downward, which can continue to blow the dust falling from the outside of the bottle cap downward, and collect the dust at the bottom of the machine box, thereby avoiding the dust falling from the outside of the bottle cap from flying upward and re-attaching to the outside of the bottle cap or other structures of the equipment, thereby ensuring the dust cleaning effect of the outside of the bottle cap and keeping the equipment clean.
[0031] Preferably, as an improvement, the dust suction assembly comprises a dust suction cover and a dust suction pipe, the dust suction cover is fixedly connected to the bottom of the mounting plate, and the bottom of the hollow shaft is communicated with the dust suction cover; one end of the dust suction pipe is communicated with the dust suction cover, and the other end is communicated with the external high-pressure dust collecting machine.
[0032] Beneficial effects: the external high-pressure dust collecting machine forms negative pressure in the dust suction cover through the dust suction pipe, which can adsorb the dust blown by the internal soot blowing assembly into the dust suction cover, and then collected into the external high-pressure dust collecting machine through the dust suction pipe, so as to facilitate centralized collection and treatment of dust. The dust suction assembly of the scheme has simple structure and reliable work.
[0033] Preferably, as an improvement, the carrying mechanism comprises a carrying frame fixedly connected with the machine box, a linear module is arranged on the carrying frame, the linear module comprises a carrying motor fixedly connected with the carrying frame, a carrying screw rod is fixedly connected to the output shaft of the carrying motor, and a carrying nut is threadedly sleeved on the carrying screw rod; a carrying plate is slidably connected to the carrying frame, the carrying plate is fixedly connected with the carrying nut, and the jaw mechanism is arranged on the carrying plate.
[0034] Beneficial effects: the carrying motor drives the carrying screw rod to rotate, so as to drive the carrying plate to slide along the carrying frame through the carrying nut, realize the carrying of the jaw mechanism, and make the jaw mechanism move between the feeding device, the soot knocking mechanism and the discharging device, realize the feeding, carrying, soot knocking and discharging of the bottle cap. The carrying mechanism in the scheme has simple structure and reliable action.
[0035] Preferably, as an improvement, the jaw mechanism comprises a moving plate fixedly connected with the carrying plate, two jaw assemblies are arranged on the moving plate, and the distance between the two jaw assemblies is equal to the distance between the soot knocking mechanism and the feeding device, and the distance between the soot knocking mechanism and the discharging device.
[0036] The jaw assembly comprises a driving structure and a jaw structure, the driving structure is used for driving the jaw structure to move up and down, and the jaw structure is used for clamping the bottle cap.
[0037] The driving structure comprises a driving cylinder fixedly connected with the moving plate, a driving plate is fixedly connected to the output shaft of the driving cylinder, a plurality of guide rods are fixedly connected to the driving plate, and the guide rods are slidably inserted into the moving plate.
[0038] The claw structure comprises a left side plate and a right side plate vertically arranged on the bottom of the driving plate, a plurality of connecting rods are vertically connected between the left side plate and the right side plate, a plurality of left connecting plates and a plurality of right connecting plates are slidably connected on the connecting rods along the axis, and the left connecting plates and the right connecting plates are alternately arranged in pairs along the axial direction of the connecting rods; the bottom of each of the left connecting plates and the right connecting plates is vertically provided with a clamping plate, two clamping plates on the paired left connecting plates and the right connecting plates are provided with a plurality of clamping blocks in a one-to-one correspondence on the side close to each other along the horizontal direction, and the opposite two clamping blocks are provided with clamping grooves on the side close to each other; the left side plate is fixedly connected with a left side cylinder, the right side plate is fixedly connected with a right side cylinder, the same left synchronization plate is fixedly connected on the plurality of left connecting plates, and the same right synchronization plate is fixedly connected on the plurality of right connecting plates; the output shaft of the left side cylinder is fixedly connected with the left synchronization plate, and the output shaft of the right side cylinder is fixedly connected with the right synchronization plate;
[0039] And / or, the clamping block and the clamping plate are provided with an elastic member, the elastic member comprises a sliding rod fixedly connected to the clamping block, the clamping plate is provided with a sliding hole corresponding to the position of the sliding rod, and the sliding rod is slidably inserted into the sliding hole; a compression spring is slidably sleeved on the sliding rod, and the compression spring abuts between the clamping block and the clamping plate; the end of the sliding rod away from the clamping block is fixedly connected with an anti-dropping block, and the size of the anti-dropping block is greater than the size of the sliding hole.
[0040] Beneficial effect: the two claw assemblies are arranged on the moving plate, and the distance between the two claw assemblies is set, so that the two claw assemblies can simultaneously clamp the bottle caps to be knocked and dusted on the feeding device and the bottle caps that have been knocked and dusted on the knocking mechanism, and can simultaneously place the bottle caps to be knocked and dusted on the knocking mechanism and place the bottle caps that have been knocked and dusted on the discharging device, which is beneficial to improve the clamping and carrying efficiency of the bottle caps.
[0041] The driving cylinder drives the driving plate to move downward, thereby driving the claw structure to move downward, so that the claw structure can clamp or place the bottle caps, and the structure is simple and the action is reliable. The guide rod is arranged to guide the movement track of the claw structure during the upward and downward movement of the claw structure driven by the driving plate through the driving cylinder, so as to ensure the accuracy of the action of the claw structure.
[0042] The left side cylinder and the right side cylinder drive the paired left connecting plates and the right connecting plates to move close to each other, thereby driving the two clamping plates on the paired left connecting plates and the right connecting plates to move close to each other, so that the opposite two clamping blocks move close to each other, and the bottle caps are clamped. The whole clamping structure is reliable in action and simple in structure.
[0043] The elastic element is arranged between the clamping block and the clamping plate, so that the elastic contact between the bottle cap and the clamping block can be realized, the hard contact between the bottle cap and the clamping block is avoided, damage of the bottle cap and the clamping block is avoided, the quality of the bottle cap is ensured, and the service life of the clamping structure is prolonged. The structure of the whole elastic element is simple, and the elastic contact between the bottle cap and the clamping block can be effectively realized.
[0044] Preferably, as an improvement, the clamping jaw assembly further comprises a limiting structure for abutting and limiting the top of the bottle cap; the limiting structure comprises a plurality of limiting cylinders fixedly connected to the driving plate, a limiting block is fixedly connected to the output shaft of the limiting cylinder, the limiting block is located above the two opposite clamping blocks, and the limiting block can abut against the top of the bottle cap.
[0045] And / or, a limiting plate is arranged above the mounting plate, the knock dust plate abuts against the limiting plate, the limiting plate is provided with a limiting hole corresponding to the position of the hollow shaft, and the bottle cap passes through the limiting hole to contact the knock dust plate.
[0046] Beneficial effects: the limiting cylinder drives the limiting block to move downward, so that the bottom of the limiting block abuts against the top of the bottle cap, the upward displacement of the bottle cap is limited, the relative position stability of the bottle cap relative to the clamping jaw mechanism during the clamping and moving of the bottle cap by the clamping jaw mechanism is improved, the deflection or falling of the bottle cap is avoided, and the bottle cap can be accurately placed on the knock dust assembly or the unloading device.
[0047] The limiting plate with the limiting hole is arranged above the mounting plate, the bottle cap passes through the limiting hole to contact the knock dust plate, the bottle cap is placed on the knock dust plate by the clamping jaw mechanism close to the unloading device after the knock dust and dust removal operation is completed, the bottle cap is located in the limiting hole, the bottle cap can be limited, the bottle cap is prevented from falling, and the clamping jaw mechanism close to the unloading device can clamp and place the bottle cap on the unloading device.
[0048] Preferably, as an improvement, the cabinet and the unloading device are communicated with a connection line, the connection line comprises a connection frame, a connection motor is fixedly connected to the connection frame, a connection driving wheel is fixedly connected to the output shaft of the connection motor, a connection driven wheel is rotatably connected to the connection frame, and a connection synchronous belt is connected between the connection driving wheel and the connection driven wheel; a connection plate is slidably connected to the connection frame, a plurality of limiting seats for placing the bottle cap are arranged on the top of the connection plate, the connection plate is fixedly connected with the connection synchronous belt, and the connection synchronous belt drives the connection plate to move linearly and reciprocally.
[0049] Beneficial effects: the scheme drives the docking driving driving wheel to rotate through the docking motor, so as to drive the docking plate to slide along the docking frame through the docking synchronous belt, the bottle cap assembly close to the discharging device can be placed on the docking plate, and the bottle cap is conveyed to the outside of the case, so that the bottle cap after knocking dust is transferred to the discharging device and continues to be conveyed to the subsequent process. And the limiting seat is arranged on the top of the docking plate, the bottle cap is buckled on the limiting seat by the claw assembly, the relative position stability of the bottle cap and the docking plate can be improved, and the bottle cap is prevented from falling during movement with the docking plate. BRIEF DESCRIPTION OF DRAWINGS
[0050] Figure 1 It is a schematic diagram of the overall structure of the embodiment of the application.
[0051] Figure 2 It is a schematic diagram of the structure of the docking line in the embodiment of the application (two limit positions of the docking plate are shown).
[0052] Figure 3 It is a top view of Figure 2 (demonstrating two limit positions of the docking plate).
[0053] Figure 4 It is a schematic diagram of the structure of Figure 1 without the upper shell.
[0054] Figure 5 It is a rear view of Figure 4 .
[0055] Figure 6 It is a schematic diagram of the structure of the carrying mechanism and the claw mechanism in the embodiment of the application.
[0056] Figure 7 It is a schematic diagram of the structure of the claw mechanism in the embodiment of the application.
[0057] Figure 8 It is a front view of Figure 7 the claw assembly.
[0058] Figure 9 It is a front view of Figure 8 the claw structure.
[0059] Figure 10 It is a top view of Figure 9 .
[0060] Figure 11 It is a schematic diagram of the structure of A in Figure 9 .
[0061] Figure 12 It is a schematic diagram of the structure of the knocking dust mechanism in the embodiment of the application (without the dust collection assembly).
[0062] Figure 13 It is a schematic diagram of the structure ofFigure 12 front view of the device.
[0063] Figure 14 is Figure 12 right view of the device.
[0064] Figure 15 is the internal structure diagram of the knocking mechanism in the embodiment of the application. DETAILED DESCRIPTION
[0065] The following will be further described in detail through specific embodiments:
[0066] The reference signs in the drawings of the specification include: case 10, lower rack 11, upper casing 12, feeding port 121, discharging port 122, adapter line 20, adapter rack 21, adapter sliding rail 22, adapter plate 23, limiting seat 24, adapter motor 25, adapter driving wheel 26, adapter driven wheel 27, adapter synchronous belt 28, carrying mechanism 30, carrying rack 31, carrying sliding rail 32, carrying plate 33, linear module 34, clamping jaw mechanism 40, moving plate 41, clamping jaw assembly 42, driving structure 421, driving cylinder 4211, driving plate 4212, guide rod 4213, synchronous rod 4214, clamping jaw structure 422, left side plate 4221, right side plate 4222, connecting rod 4223, left connecting plate 4224, right connecting plate 4225, clamping plate 4226, clamping block 4227, left side cylinder 4228, right side cylinder 4229, left synchronous plate 42210, right synchronous plate 42211, limiting structure 423, limiting cylinder 4231, limiting block 4232, elastic member 424, sliding rod 4241, compression spring 4242, anti-dropping block 4243, knocking mechanism 50, knocking rack 51, knocking assembly 52, mounting plate 521, guide sleeve 522, hollow shaft 523, knocking plate 524, locking nut 525, reset spring 526, external soot blowing assembly 53, air knife 531, support plate 532, internal soot blowing assembly 54, lifting structure 541, lifting motor 5411, lifting screw 5412, lifting plate 5413, soot blowing pipe 542, soot blowing nozzle 5421, soot blowing connector 5422, rotating structure 543, rotating motor 5431, rotating driving wheel 5432, rotating driven wheel 5433, rotating synchronous belt 5434, rotating tensioning wheel 5435, dust suction assembly 55, dust suction cover 551, dust suction pipe 552, limiting plate 56, support rod 57.
[0067] The embodiment is basically as shown in the accompanying Figures 1 to 15 :
[0068] The embodiment provides a knocking machine, as shown in the accompanying Figure 1As shown, the machine case 10 includes a lower rack 11 and an upper casing 12, the upper casing 12 is fixedly connected to the top of the upper rack. The upper casing 12 is provided with a feeding port 121 on the side close to the feeding device, and a discharging port 122 on the side close to the discharging device. The four side walls of the upper casing 12 are provided with transparent glass for observing the internal condition of the machine case 10.
[0069] In this embodiment, a connecting line 20 is connected between the machine case 10 and the discharging device, the connecting line 20 passes through the discharging port 122 and connects the inside of the machine case 10 with the discharging device. In combination with Figure 2 and Figure 3 As shown, the connecting line 20 includes a connecting rack 21 fixedly connected to the top of the lower rack 11, a connecting motor 25 fixedly connected to one side of the connecting rack 21, and a connecting driving wheel 26 coaxially fixedly connected to the output shaft of the connecting motor 25. A connecting driven wheel 27 is rotatably connected to the same side of the connecting rack 21 as the connecting motor 25, and a connecting synchronous belt 28 is connected between the connecting driving wheel 26 and the connecting driven wheel 27. A connecting plate 23 is slidably connected to the connecting rack 21, specifically, a connecting sliding rail 22 is fixedly connected to the top of the connecting rack 21, and the connecting plate 23 is fixedly connected to the sliding block of the connecting sliding rail 22. The connecting plate 23 is fixedly connected with the connecting synchronous belt 28, and the connecting synchronous belt 28 drives the connecting plate 23 to move linearly along the connecting sliding rail 22. The top of the connecting plate 23 is fixedly connected with a plurality of limiting seats 24 for placing the bottle caps, the outer diameter of the limiting seat 24 is equal to the inner diameter of the bottle cap, and the bottle cap is buckled on the limiting seat 24 during use.
[0070] As shown in the accompanying Figure 4 and Figure 5 As shown, the machine case 10 is provided with a carrying mechanism 30, a clamping jaw mechanism 40 and a knocking dust mechanism 50, the clamping jaw mechanism 40 is arranged at the output end of the carrying mechanism 30, and the knocking dust mechanism 50 is located below the clamping jaw mechanism 40. The carrying mechanism 30 is used to drive the clamping jaw mechanism 40 to move between the feeding device, the knocking dust mechanism 50 and the connecting line 20. The clamping jaw mechanism 40 is used to clamp the bottle cap on the feeding device, and drive the bottle cap to move up and down to collide with the knocking dust mechanism 50 to complete the knocking dust action. After the knocking dust action is completed, the knocking dust mechanism 50 simultaneously blows and sweeps the dust on the outside and inside of the bottle cap, and synchronously performs the dust suction treatment. The clamping jaw mechanism 40 is also used to place the bottle cap after knocking dust and dust removal on the connecting line 20.
[0071] As shown in the accompanying Figure 6As shown, the conveying mechanism 30 comprises a conveying frame 31 fixedly connected to the top of the lower frame 11, and a linear module 34 arranged on the conveying frame 31. The linear module 34 comprises a conveying motor fixedly connected to the top of the conveying frame 31, and a conveying screw shaft coaxially fixedly connected to the output shaft of the conveying motor, and a conveying nut threadedly sleeved on the conveying screw shaft. The conveying frame 31 is slidably connected with a conveying plate 33. Specifically, the top of the conveying frame 31 is fixedly connected with a conveying sliding rail 32, and the conveying plate 33 is fixedly connected with the sliding block of the conveying sliding rail 32. The conveying plate 33 is fixedly connected with the conveying nut, and the linear module 34 drives the conveying plate 33 to linearly reciprocate along the conveying sliding rail 32.
[0072] The clamping jaw mechanism 40 is arranged on the conveying plate 33. The clamping jaw mechanism 40 comprises a moving plate 41 fixedly connected to the top of the conveying plate 33, and two clamping jaw assemblies 42 arranged on the moving plate 41 and symmetrically arranged on both sides of the conveying plate 33. The distance between the two clamping jaw assemblies 42 is equal to the distance between the knocking mechanism 50 and the feeding device, and the distance between the knocking mechanism 50 and the transfer line 20. When the clamping jaw assembly 42 close to the feeding device is located above the discharging end of the feeding device, the clamping jaw assembly 42 close to the transfer line 20 is located above the knocking mechanism 50. When the clamping jaw assembly 42 close to the feeding device is located above the knocking mechanism 50, the clamping jaw assembly 42 close to the transfer line 20 is located above the feeding end of the transfer line 20.
[0073] As shown in the accompanying drawings, Figure 7 and Figure 8 The clamping jaw assembly 42 comprises a driving structure 421, a clamping jaw structure 422 and a limiting structure 423. The driving structure 421 is used to drive the clamping jaw structure 422 to move up and down, the clamping jaw structure 422 is used to clamp the bottle cap, and the limiting structure 423 is used to abut and limit the top of the bottle cap.
[0074] The driving structure 421 comprises a driving cylinder 4211 fixedly connected vertically to the top of the moving plate 41, and a driving plate 4212 fixedly connected to the output shaft of the driving cylinder 4211 and extending downward through the moving plate 41. The top of the driving plate 4212 is fixedly connected with a plurality of guide rods 4213, and the moving plate 41 is provided with guide holes corresponding to the positions of the guide rods 4213. The guide rods 4213 are slidably inserted into the guide holes through linear bearings. In this embodiment, the top of the guide rods 4213 on the same side is fixedly connected with the same synchronous rod 4214, so as to improve the sliding synchronization of the plurality of guide rods 4213.
[0075] The clamping jaw structure 422 comprises a left side plate 4221 and a right side plate 4222 fixedly connected vertically to the bottom of the driving plate 4212, and the left side plate 4221 and the right side plate 4222 are parallel to each other. In combination with Figure 9 and Figure 10As shown, two connecting rods 4223 are vertically connected between the left side plate 4221 and the right side plate 4222, two left connecting plates 4224 and two right connecting plates 4225 are slidingly connected on the connecting rods 4223 along the axis, and the left connecting plates 4224 and the right connecting plates 4225 are alternately arranged in pairs along the axial direction of the connecting rods 4223. The bottom of each of the left connecting plates 4224 and the right connecting plates 4225 is vertically and fixedly connected with a clamping plate 4226, and the two clamping plates 4226 on the paired left connecting plates 4224 and the right connecting plates 4225 are provided with a plurality of clamping blocks 4227 on one side close to each other in a one-to-one manner along the horizontal direction, and the opposite two clamping blocks 4227 are provided with clamping grooves on one side close to each other. The left side plate 4221 is fixedly connected with a left side cylinder 4228, and the right side plate 4222 is fixedly connected with a right side cylinder 4229. The top of the two left connecting plates 4224 is fixedly connected with a same left synchronization plate 42210, and the top of the two right connecting plates 4225 is fixedly connected with a same right synchronization plate 42211. The output shaft of the left side cylinder 4228 is fixedly connected with the left synchronization plate 42210 through the left side plate 4221, and the output shaft of the right side cylinder 4229 is fixedly connected with the right synchronization plate 42211 through the right side plate 4222.
[0076] In the embodiment, a resilient member 424 is arranged between the clamping block 4227 and the clamping plate 4226. Figure 11 As shown, the resilient member 424 includes a sliding rod 4241 fixedly connected to the clamping block 4227, the clamping plate 4226 is provided with a sliding hole corresponding to the position of the sliding rod 4241, and the sliding rod 4241 is slidingly inserted into the sliding hole. A compression spring 4242 is slidingly sleeved on the sliding rod 4241, and the compression spring 4242 abuts between the clamping block 4227 and the clamping plate 4226. The end of the sliding rod 4241 away from the clamping block 4227 is fixedly connected with an anti-disengagement block 4243, and the size of the anti-disengagement block 4243 is greater than the size of the sliding hole, so as to avoid the sliding rod 4241 from disengaging from the sliding hole.
[0077] The limiting structure 423 includes two limiting cylinders 4231 vertically and fixedly connected to the top of the driving plate 4212, and the moving plate 41 is provided with a gap hole corresponding to the position of the limiting cylinder 4231, and the top of the limiting cylinder 4231 passes through the gap hole. A limiting block 4232 is horizontally fixedly connected to the output shaft of the limiting cylinder 4231, the limiting block 4232 is located above the opposite two clamping blocks 4227, and the limiting block 4232 can abut against the top of the bottle cap.
[0078] As shown in the accompanying drawings, Figure 5 , Figure 12 , Figure 13 and Figure 14 As shown, the knocking and ash removing mechanism 50 includes a knocking rack 51 fixedly connected to the top of the lower rack 11, and the knocking rack 51 is provided with a knocking assembly 52, an external ash blowing assembly 53, an internal ash blowing assembly 54, and a dust suction assembly 55.
[0079] The dust knocking assembly 52 includes a mounting plate 521 fixedly connected to the top of the dust knocking frame 51, and the mounting plate 521 is arranged horizontally. Figure 15 As shown, a plurality of mounting holes are vertically defined on the mounting plate 521, into which a guide sleeve 522 is coaxially fixedly inserted. A hollow shaft 523 is axially slidably connected within the guide sleeve 522, which can utilize a linear bearing. An annular dust removal plate 524 is coaxially fixedly sleeved on the top of the hollow shaft 523, and a locking nut 525 is coaxially fixedly sleeved on the bottom of the hollow shaft 523. The top of the locking nut 525 abuts the bottom of the guide sleeve 522. A return spring 526 is slidably sleeved on the hollow shaft 523, abutting between the dust removal plate 524 and the guide sleeve 522.
[0080] The external sootblowing assembly 53 includes several air knives 531, which are arranged at an angle downward. The air outlets of the air knives 531 intersect the axis of the hollow shaft 523, and the air inlets of the air knives 531 are connected to an external air source via a duct. Specifically, support plates 532 are fixedly connected to the opposite side walls of the mounting plate 521, and the air knives 531 are fixedly connected at an angle to the top of the support plates 532.
[0081] The internal sootblowing assembly 54 includes a lifting structure 541 , a rotating structure 543 and a plurality of sootblowing pipes 542 . The lifting structure 541 is used to drive the sootblowing pipes 542 to move up and down, and the rotating structure 543 is used to drive the sootblowing pipes 542 to rotate around their own axes.
[0082] Combine Figure 15 As shown, the lifting structure 541 includes a lifting motor 5411 and a lifting plate 5413. The lifting motor 5411 is vertically fixedly connected to the dust removal frame 51, and the lifting plate 5413 is vertically slidably connected to the dust removal frame 51. A lifting screw 5412 is coaxially fixedly connected to the output shaft of the lifting motor 5411. The lifting screw 5412 passes through the center of the lifting plate 5413, and the top of the lifting screw 5412 is rotatably connected to the mounting plate 521. A lifting nut is threadedly sleeved on the lifting screw 5412, and the lifting plate 5413 is fixedly connected to the lifting nut.
[0083] The sootblowing pipe 542 is vertically inserted into the lifting plate 5413. A bearing is connected between the sootblowing pipe 542 and the lifting plate 5413 to enable the sootblowing pipe 542 to rotate around its own axis. The top of the sootblowing pipe 542 is coaxially inserted into the hollow shaft 523, and the bottom of the sootblowing pipe 542 is connected to an external air source.
[0084] In this embodiment, a soot blowing air nozzle 5421 is coaxially fixedly connected to the top of the soot blowing pipe 542 , the bottom of the soot blowing air nozzle 5421 is communicated with the top of the soot blowing pipe 542 , and the soot blowing air nozzle 5421 is inserted into the hollow shaft 523 .
[0085] The bottom of the soot blowing pipe 542 is coaxially fixedly connected with a soot blowing connector 5422. The top of the soot blowing connector 5422 communicates with the bottom of the soot blowing pipe 542. The bottom of the soot blowing connector 5422 communicates with an external air source through a pipeline.
[0086] The rotating structure 543 comprises a rotating motor 5431 fixedly connected vertically at the bottom of the mounting plate 521. An output shaft of the rotating motor 5431 is coaxially fixedly connected with a rotating driving wheel 5432. A rotating driven wheel 5433 is fixedly sleeved at a position below the lifting plate 5413. The rotating driving wheel 5432 and the rotating driven wheel 5433 are connected with a rotating synchronous belt 5434.
[0087] In this embodiment, the bottom of the lifting plate 5413 is rotatably connected with a plurality of rotating tension wheels 5435. The rotating synchronous belt 5434 is connected between the rotating driving wheel 5432, the rotating driven wheel 5433 and the rotating tension wheels 5435.
[0088] The dust suction assembly 55 comprises a dust suction cover 551 and a dust suction pipe 552. The dust suction cover 551 is fixedly connected at the bottom of the mounting plate 521. The bottom of the hollow shaft 523 communicates with the dust suction cover 551. One end of the dust suction pipe 552 communicates with the dust suction cover 551. The other end of the dust suction pipe 552 communicates with an external high-pressure dust collector.
[0089] In this embodiment, a limiting plate 56 is arranged above the mounting plate 521. Specifically, a plurality of support rods 57 are fixedly connected vertically at the top of the mounting plate 521. The top of each support rod 57 is fixedly connected with the same limiting plate 56. The limiting plate 56 is horizontally arranged. The top of the soot knocking plate 524 abuts against the bottom of the limiting plate 56. A limiting hole is formed in the limiting plate 56 at a position corresponding to the hollow shaft 523. The inner diameter of the limiting hole is not less than the outer diameter of the bottle cap. The bottle cap passes through the limiting hole and contacts the soot knocking plate 524.
[0090] This embodiment also provides a bottle cap dust removal method, which is completed based on the above-described soot knocking machine and comprises the following steps.
[0091] S1, feeding and carrying: the feeding device delivers the bottle caps to be dusted into the cabinet 10 through the feeding opening 121. The carrying mechanism 30 drives the gripper mechanism 40 to move between the soot knocking mechanism 50 and the feeding device, and clamps the bottle caps on the feeding device to the soot knocking mechanism 50.
[0092] Specifically, the linear module 34 drives the carrying plate 33 to move along the carrying slide rail 32 towards the feeding opening 121, thereby driving the gripper mechanism 40 to move towards the feeding opening 121, until the gripper assembly 42 close to the feeding opening 121 is located above the discharge end of the feeding device.
[0093] The output shaft of the driving cylinder 4211 is elongated, so that the driving plate 4212 moves downward, thereby driving the jaw structure 422 to move downward until the two opposite clamping blocks 4227 are located on both sides of the bottle cap, at which time the bottle cap is in position corresponding to the clamping grooves on the clamping blocks 4227.
[0094] The output shaft of the left cylinder 4228 is elongated, driving the two left connecting plates 4224 to move rightward through the left synchronization plate 42210, thereby driving the clamping plates 4226 on the two left connecting plates 4224 and the clamping blocks 4227 on the clamping plates 4226 to move rightward. The output shaft of the right cylinder 4229 is synchronously elongated, driving the two right connecting plates 4225 to move leftward through the right synchronization plate 42211, thereby driving the clamping plates 4226 on the two right connecting plates 4225 and the clamping blocks 4227 on the clamping plates 4226 to move leftward. The two opposite clamping blocks 4227 move close to each other, clamping and fixing the bottle cap located therebetween.
[0095] The output shaft of the driving cylinder 4211 is shortened to reset, so that the driving plate 4212 moves upward to reset, thereby driving the jaw structure 422 to move upward to reset and taking the bottle cap away from the discharge end of the feeding device.
[0096] During the process of driving the jaw structure 422 to move up and down by the driving cylinder 4211 through the driving plate 4212, the guide rod 4213 slides up and down in the guide hole of the moving plate 41, guiding the up and down movement of the jaw structure 422 and ensuring that the jaw structure 422 moves along the preset trajectory.
[0097] The linear module 34 drives the carrying plate 33 to move along the carrying slide rail 32 toward the direction close to the discharge port 122, thereby driving the jaw assembly 42 to move toward the direction close to the discharge port 122, until the jaw assembly 42 close to the feeding port 121 and the bottle cap clamped thereby are located above the knocking mechanism 50.
[0098] S2, knocking: the jaw mechanism 40 drives the bottle cap to move up and down, so that the bottle cap collides with the knocking assembly 52 of the knocking mechanism 50, realizing the knocking operation of the bottle cap.
[0099] Specifically, the output shaft of the driving cylinder 4211 is elongated, so that the driving plate 4212 moves downward, thereby driving the jaw structure 422 and the bottle cap clamped thereby to move downward, so that the bottle cap collides with the knocking plate 524 at the corresponding position through the limiting hole of the limiting plate 56. The knocking plate 524 moves downward under the downward force of the bottle cap, so that the reset spring 526 is compressed. In this way, the elastic contact between the bottle cap and the knocking assembly 52 can be realized, avoiding damage to the bottle cap and the knocking assembly 52.
[0100] The dust attached to the bottle cap is loosened by the collision, and the dust on the outer part of the bottle cap falls onto the limiting plate 56, and the dust on the inner part of the bottle cap falls into the dust cover 551 through the hollow shaft 523.
[0101] The output shaft of the driving cylinder 4211 is retracted, so that the driving plate 4212 moves upward, thereby driving the jaw structure 422 and the bottle cap clamped thereby to move upward. At this time, the reset spring 526 is elongated, thereby driving the dust loosening plate 524 to move upward until the top of the dust loosening plate 524 abuts against the bottom of the limiting plate 56, so as to reset the dust loosening plate 524.
[0102] The above-mentioned actions are repeated, so that the bottle cap collides with the corresponding position of the dust loosening plate 524 for a preset number of times, that is, the dust loosening action of the bottle cap is completed.
[0103] After the last collision is completed, the clamping structure keeps clamping the bottle cap, so that the bottle cap stays on the dust loosening plate 524 for subsequent dust removal operation.
[0104] S3, dust removal: the external dust removal assembly 53 of the dust loosening mechanism 50 blows and removes the dust on the outer part of the bottle cap, and at the same time, the internal dust removal assembly 54 of the dust loosening mechanism 50 blows and removes the dust on the inner part of the bottle cap.
[0105] S3-1, external dust removal: the compressed gas of the external air source is delivered into the air knife 531 through the pipeline, and then is blown out through the air outlet of the air knife 531, so that the compressed gas blows and removes the dust remaining on the outer part of the bottle cap.
[0106] S3-2, internal dust removal: the compressed gas of the external air source is delivered into the dust blowing pipe 542 through the pipeline and the dust blowing joint 5422, and then is blown out through the dust blowing nozzle 5421, so that the compressed gas blows and removes the dust remaining in the inner part of the bottle cap.
[0107] The lifting structure 541 drives the dust blowing nozzle 5421 to move upward through the dust blowing pipe 542, so that the dust blowing nozzle 5421 extends into the bottle cap, thereby improving the dust blowing and removing effect in the inner part of the bottle cap. Specifically, the lifting motor 5411 drives the lifting screw 5412 to rotate, thereby driving the lifting plate 5413 to move upward through the lifting nut, so that the dust blowing pipe 542 connected to the lifting plate 5413 moves upward until the dust blowing nozzle 5421 connected to the top of the dust blowing pipe 542 extends into the bottle cap.
[0108] The rotating structure 543 drives the blowing ash nozzle 5421 to rotate along its own axis through the blowing ash pipe 542, improves the uniformity of the compressed gas blowing in the bottle cap, and further improves the blowing dust removal effect in the bottle cap. Specifically, the rotating motor 5431 drives the rotating driving wheel 5432 to rotate, thereby driving the rotating driven wheel 5433 to rotate through the rotating synchronous belt 5434, so that the blowing ash pipe 542 and the blowing ash nozzle 5421 rotate around their own axes.
[0109] S4, dust collection: during the process of simultaneously blowing and cleaning the outside and inside of the bottle cap by the external blowing ash assembly 53 and the internal blowing ash assembly 54, the dust collection assembly 55 synchronously performs dust collection treatment.
[0110] Specifically, the external high-pressure dust collector is started, and the dust collection pipe 552 generates negative pressure in the dust collection cover 551, so that the dust blown off by the blowing ash nozzle 5421 into the bottle cap and the hollow pipe is adsorbed into the dust collection cover 551, and finally collected into the high-pressure dust collector through the dust collection pipe 552.
[0111] After the dust removal operation is completed, the clamping jaw structure 422 releases the clamping of the bottle cap. That is, the output shaft of the left side cylinder 4228 is retracted and reset, and the two left connecting plates 4224 are driven to move left and reset through the left synchronous plate 42210, so that the clamping plate 4226 on the two left connecting plates 4224 and the clamping block 4227 on the clamping plate 4226 are moved left and reset. The output shaft of the right side cylinder 4229 is synchronously retracted and reset, and the two right connecting plates 4225 are driven to move right and reset through the right synchronous plate 42211, so that the clamping plate 4226 on the two right connecting plates 4225 and the clamping block 4227 on the clamping plate 4226 are moved right and reset. The two clamping blocks 4227 are reset away from each other, and the bottle cap located therebetween is released.
[0112] At this time, the bottle cap is placed on the top of the knocking ash plate 524 by the clamping jaw structure 422, and the bottle cap is located in the limiting hole of the limiting plate 56, so that the bottle cap can be limited to avoid tilting. The output shaft of the driving cylinder 4211 is retracted and reset, and the clamping jaw structure 422 is driven to move upward and reset.
[0113] S5, discharging and carrying: the carrying mechanism 30 drives the clamping jaw mechanism 40 to move between the knocking ash mechanism 50 and the connecting line 20, clamps the bottle cap on the knocking ash mechanism 50 to the connecting line 20, and the connecting line 20 transports the bottle cap after knocking ash and dust removal to the outside of the case 10 through the discharging port 122.
[0114] Specifically, the linear module 34 drives the carrying plate 33 to move along the carrying slide rail 32 towards the direction of the feeding port 121, so as to drive the jaw mechanism 40 to move towards the direction of the feeding port 121, until the jaw assembly 42 close to the feeding port 121 is located above the discharging end of the feeding device, so as to carry out the next feeding. At this time, the jaw assembly 42 close to the discharging port 122 is located above the knocking dust mechanism 50.
[0115] The output shafts of the driving cylinders 4211 of the two jaw assemblies 42 are synchronously elongated, so that the two driving plates 4212 are synchronously moved downwards, thereby driving the two jaw structures 422 to synchronously move downwards. Until the jaw assembly 42 close to the feeding port 121 has its two clamping blocks 4227 located on both sides of the bottle cap on the discharging end of the feeding device, and the jaw assembly 42 close to the discharging port 122 has its two clamping blocks 4227 located on both sides of the bottle cap on the knocking dust mechanism 50.
[0116] The left and right cylinders 4228 and 4229 of the jaw assembly 42 close to the feeding port 121 drive the two clamping blocks 4227 to approach each other in the manner of S1, so as to clamp and fix the bottle cap on the discharging end of the feeding device. The left and right cylinders 4228 and 4229 of the jaw assembly close to the discharging port 122 also drive the two clamping blocks 4227 to approach each other in the manner of S1, so as to clamp and fix the bottle cap on the knocking dust mechanism 50.
[0117] The output shafts of the driving cylinders 4211 of the two jaw assemblies 42 are synchronously shortened and reset, so that the two driving plates 4212 are synchronously moved upwards and reset, thereby driving the two jaw structures 422 to synchronously move upwards and reset, so as to take away the bottle cap to be knocked and dusted from the discharging end of the feeding device, and take away the bottle cap after the knocking and dusting operation from the knocking dust mechanism 50.
[0118] The linear module 34 drives the carrying plate 33 to move along the carrying slide rail 32 towards the direction of the discharging port 122, so as to drive the two jaw assemblies 42 to move towards the direction of the discharging port 122, until the jaw assembly 42 close to the feeding port 121 and the bottle cap clamped thereby are located above the knocking dust mechanism 50, and the jaw assembly 42 close to the discharging port 122 and the bottle cap clamped thereby are located above the feeding end of the connection line 20.
[0119] The output shafts of the two driving cylinders 4211 are synchronously elongated, so that the two driving plates 4212 are synchronously moved downward, thereby driving the two jaw assemblies 422 and the bottle caps clamped thereby to be synchronously moved downward. The jaw assembly 42 close to the feeding port 121 is collided with the corresponding knocking plate 524 through the limiting hole of the limiting plate 56, so as to realize the first knocking operation; and the bottle cap clamped by the jaw assembly 42 close to the discharging port 122 is buckled and placed on the limiting seat 24 of the corresponding position of the adapter plate 23. The jaw assembly close to the discharging port 122 releases the clamping of the bottle cap by the jaw assembly 422 in the manner of S4.
[0120] The adapter motor 25 drives the adapter driving wheel 26 to rotate, so as to drive the adapter plate 23 to move along the adapter slide rail 22 to the direction close to the discharging port 122 through the adapter synchronous belt 28, and the bottle cap after the knocking and dust removing operation is moved along with the adapter plate 23, and is conveyed to the outside of the cabinet 10 through the discharging port 122.
[0121] The above-mentioned is only the embodiment of the present application, and the specific technical solutions and / or common knowledge of the scheme are not described in detail. It should be pointed out that, for those skilled in the art, without departing from the technical solutions of the present application, a number of modifications and improvements can be made, which should also be regarded as the protection scope of the present application, and these will not affect the effect and practicality of the present application. The protection scope of the present application should be subject to the content of the claims, and the specific embodiments and the like in the specification can be used to explain the content of the claims.
Claims
1. A dust-removing machine, characterized in that: The utility model comprises a chassis connected between a feeding device and a unloading device, wherein a conveying mechanism and a dust-removing mechanism are provided in the chassis, a clamping mechanism is provided at the output end of the conveying mechanism, and the dust-removing mechanism is located below the clamping mechanism; the dust-removing mechanism comprises a dust-removing frame fixedly connected to the chassis, and a dust-removing assembly, an external dust-blowing assembly, an internal dust-blowing assembly and a dust-collecting assembly are provided on the dust-removing frame; The transport mechanism is used to drive the clamping mechanism to move between the feeding device, the dust-removing mechanism and the unloading device; the clamping mechanism is used to clamp the bottle caps on the feeding device and drive the bottle caps to move up and down to collide with the dust-removing assembly to complete the dust-removing action; the external dust-blowing assembly and the internal dust-blowing assembly are used to simultaneously blow and remove dust from the outside and inside of the bottle caps, and the dust-collecting assembly is used to simultaneously perform dust collection during the blowing and dust-removing process; the clamping mechanism is also used to place the bottle caps after dust removal onto the unloading device; The knocking assembly includes a mounting plate fixedly connected to the knocking frame, a plurality of guide sleeves are inserted into the mounting plate, and a hollow shaft is axially slidably connected in the guide sleeve; an annular knocking plate is fixedly sleeved on the top of the hollow shaft, and a locking nut is fixedly sleeved on the bottom of the hollow shaft, and the locking nut abuts against the guide sleeve; a return spring is slidably sleeved on the hollow shaft, and the return spring abuts between the knocking plate and the guide sleeve; The internal sootblowing assembly includes a lifting structure and a plurality of sootblowing pipes. The lifting structure is used to drive the sootblowing pipes to move up and down. The lifting structure includes a lifting motor and a lifting plate. A lifting screw is fixedly connected to the output shaft of the lifting motor. A lifting nut is threadedly sleeved on the lifting screw. The lifting plate is fixedly connected to the lifting nut. The sootblowing pipes are inserted into the lifting plate, and the tops of the sootblowing pipes are inserted into the hollow shafts. The bottoms of the sootblowing pipes are connected to the external air source. And / or, the top of the sootblowing pipe is connected to a sootblowing air nozzle; And / or, the bottom of the sootblowing pipe is connected to a sootblowing joint, and the sootblowing joint is connected to an external air source through a pipeline; The external sootblowing assembly includes a plurality of air knives, which are arranged obliquely downward, and the air outlet direction of the air knives intersects with the axis of the hollow shaft; The conveying mechanism includes a conveying frame fixedly connected to the chassis, a linear module is provided on the conveying frame, the linear module includes a conveying motor fixedly connected to the conveying frame, a conveying screw is fixedly connected to the output shaft of the conveying motor, and a conveying nut is threadedly sleeved on the conveying screw; a conveying plate is slidably connected to the conveying frame, the conveying plate is fixedly connected to the conveying nut, and a clamping mechanism is provided on the conveying plate.
2. A dust-removing machine according to claim 1, characterized in that: The internal sootblowing assembly further includes a rotating structure for driving the sootblowing pipe to rotate around its own axis; the rotating structure includes a rotating motor and a rotating driving wheel fixedly connected to the output shaft of the rotating motor; the sootblowing pipe is rotatably connected to the lifting plate; a rotating driven wheel is fixedly sleeved on the sootblowing pipe; a rotating synchronous belt is connected between the rotating driving wheel and the rotating driven wheel; And / or, the bottom of the lifting plate is rotatably connected to a plurality of rotating tensioning wheels, and a rotating synchronous belt is connected between the rotating driving wheel, the rotating driven wheel and the rotating tensioning wheel.
3. The dust-removing machine according to claim 1, characterized in that: The dust collection assembly includes a dust collection hood and a dust collection pipe. The dust collection hood is fixedly connected to the bottom of the mounting plate, and the bottom of the hollow shaft is connected to the dust collection hood; one end of the dust collection pipe is connected to the dust collection hood, and the other end is connected to an external high-pressure dust collector.
4. The dust-removing machine according to claim 1, characterized in that: The clamping mechanism includes a movable plate fixedly connected to the transport plate, and two clamping assemblies are provided on the movable plate. The distance between the two clamping assemblies is equal to the distance between the dust-knocking mechanism and the feeding device, and the distance between the dust-knocking mechanism and the unloading device. The clamping jaw assembly includes a driving structure and a clamping jaw structure, wherein the driving structure is used to drive the clamping jaw structure to move up and down, and the clamping jaw structure is used to clamp the bottle cap; The driving structure includes a driving cylinder fixedly connected to the movable plate, the output shaft of the driving cylinder is fixedly connected to the driving plate, the driving plate is fixedly connected to a plurality of guide rods, and the guide rods are slidably plugged into the movable plate; The clamping claw structure includes a left plate and a right plate relatively vertically arranged at the bottom of the driving plate, and a plurality of connecting rods are vertically connected between the left plate and the right plate, and the connecting rod is slidably connected to a plurality of left connecting plates and a plurality of right connecting plates along the axis, and the left connecting plate and the right connecting plate are alternately arranged in pairs along the axial direction of the connecting rod; a clamping plate is vertically arranged on the bottom of the left connecting plate and the right connecting plate, and a plurality of clamping blocks are arranged one to one in the horizontal direction on the side close to each other, and a clamping groove is opened on the side where the two clamping blocks are close to each other; the left plate is fixedly connected to the left cylinder, and the right plate is fixedly connected to the right cylinder, and the plurality of left connecting plates are fixedly connected to the same left synchronous plate, and the plurality of right connecting plates are fixedly connected to the same right synchronous plate, the left synchronous plate is fixedly connected to the output shaft of the left cylinder, and the right synchronous plate is fixedly connected to the output shaft of the right cylinder; And / or, an elastic member is provided between the clamping block and the clamping plate, the elastic member includes a sliding rod fixedly connected to the clamping block, a sliding hole is opened at the position of the clamping plate corresponding to the sliding rod, and the sliding rod is slidably inserted into the sliding hole; a compression spring is slidably sleeved on the sliding rod, and the compression spring abuts between the clamping block and the clamping plate; an anti-slip block is fixedly connected to the end of the sliding rod away from the clamping block, and the size of the anti-slip block is larger than the size of the sliding hole.
5. A dust-removing machine according to claim 4, characterized in that: The clamping jaw assembly also includes a limiting structure for pressing the top of the bottle cap against the limit position; the limiting structure includes a plurality of limiting cylinders fixedly connected to the driving plate, and a limiting block fixedly connected to the output shaft of the limiting cylinder. The limiting block is located above the two opposite clamping blocks and can press against the top of the bottle cap; And / or, a limit plate is provided above the mounting plate, the dust-removing plate abuts against the limit plate, a limit hole is provided on the limit plate corresponding to the position of the hollow shaft, and the bottle cap passes through the limit hole and contacts the dust-removing plate.
6. A dust-removing machine according to any one of claims 1 to 5, characterized in that: A connecting line is connected between the chassis and the unloading device, and the connecting line includes a connecting frame, a connecting motor is fixedly connected to the connecting frame, a connecting driving wheel is fixedly connected to the output shaft of the connecting motor, a connecting driven wheel is rotatably connected to the connecting frame, and a connecting synchronous belt is connected between the connecting driving wheel and the connecting driven wheel; a connecting plate is slidably connected to the connecting frame, and a plurality of limit seats for placing bottle caps are provided on the top of the connecting plate, the connecting plate is fixedly connected to the connecting synchronous belt, and the connecting synchronous belt drives the connecting plate to move back and forth in a straight line.
Citation Information
Patent Citations
A bottle cap cleaning and dust removal device
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