A high-precision gear shaping device suitable for gear processing
Through the cooperation of high-speed rotating tool and cutting seat, the problems of repeated reciprocating movement and chamfering cutting of existing gear toothing devices are solved, efficient cog groove and chamfering cutting are achieved, and gear processing efficiency is improved.
Patent Information
- Application Number
- CN202510496535.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2045-04-21
AI Technical Summary
The existing gear tooth insertion device needs to repeat the reciprocating movement when processing the gear grooves, add processes, and require additional steps to chamfer cutting, which affects the processing efficiency.
The cutting seat is adapted to the cutting seat by rotating a tool with a high-speed rotating tool, and the cutting seat position is adjusted through threaded wires to achieve high-speed cutting and chamfering cutting, simplifying the process.
The cutting speed of the gear and chamfer cutting efficiency are improved, the gear processing process is reduced, and the overall processing efficiency is improved.
Smart Images

Figure CN120079943B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of gear processing and gear shaping devices, and more particularly to a high-precision gear shaping device suitable for gear processing. Background Art
[0002] Gears are mechanical components that transmit motion and power through the continuous meshing of teeth. Because they provide smooth transmission, gears are used in various fields, including industry, transportation, and daily life. Gears play a vital role in various fields, providing convenience and efficiency for modern life.
[0003] Chinese patent application number CN201611212641.9 discloses a gear shaping device, including a workbench and a frame, a processing rod being slidably connected to the frame, a gear shaping cutter being installed on the processing rod, a rubber storage chamber being provided on the workbench, and an elastic part being connected to the outer wall of the storage chamber; support rods are provided on both sides of the elastic part of the workbench, and a fixed rod is slidably connected to the support rods, one end of the fixed rod is connected to a first magnet, and the other end of the fixed rod is provided with a stop block, a cross bar is hinged above the first magnet on the support rod, and a second magnet with the same magnetic property as the first magnet is installed on the cross bar; one end of the storage chamber is connected to a feed pipe, and the other end is connected to a discharge pipe, the movable end of the feed pipe is connected to a storage box, the high end of the discharge pipe is rotatably connected to the top of the support rod, and a fixing buckle is provided at the top of the support rod.
[0004] The above technical solution solves the problems of the existing technical device having a complex structure, being unsuitable for processing a small number of internal gears, and being prone to injury to people. However, the existing gear shaping device usually uses a reciprocating tool to cut the tooth groove on the inner side of the ring. During the tooth groove cutting process of the gear, the tool needs to move vertically up and down to gradually cut the depth of the tooth groove. The repeated reciprocating cutting action increases the gear processing steps. In addition, after the tooth groove of the ring is processed, the inner wall of the tooth groove needs to be chamfered in the next step, which increases the cutting step of the inner teeth of the ring and affects the processing efficiency of the gear. Summary of the Invention
[0005] The purpose of the present invention is to provide a high-precision gear shaping device suitable for gear processing to solve the problems raised in the above background technology:
[0006] In order to achieve the above object, the present invention provides the following technical solutions:
[0007] A high-precision gear shaping device suitable for gear processing includes a device body, a rotatable seat is provided on the inner bottom surface of the device body, a circular ring to be processed is placed above the seat, a through-type reciprocating rod is slidably connected to the surface of the device body, a rotating groove is provided on the bottom surface of the reciprocating rod, a tool for processing the circular ring is rotatably connected inside the rotating groove, multiple sliding grooves are provided on both side surfaces of the tool, the interior of any of the sliding grooves is slidably connected to a slider matching it, a cutting seat for processing the circular ring is fixedly installed on the surface of the slider, the inner side surface of the cutting seat contacts the surface of the tool, a through-type rotating shaft is fixedly installed on the surface of the tool, the tool is rotatably connected to the rotating groove through the rotating shaft, a movable ring is correspondingly slidably connected to the surface of the rotating shaft, a first spring is elastically connected between any of the movable rings and the surface of the tool, a rotating rod is provided between the cutting seat and the movable ring, a thread groove is correspondingly provided on the surface of the rotating shaft, a thread wire is threadedly connected to the surface of the thread groove, and the side surface of the thread wire contacts the surface of the movable ring.
[0008] By adopting the above technical solution, the thread wire is rotated by an external wrench, and the thread wire moves toward the tool on the surface of the thread groove. The movable ring is squeezed and moves to squeeze the first spring. At this time, the movable ring moves with multiple rotating rods, and the multiple rotating rods move with multiple cutting seats outward to adjust the position of the cutting seat. The rotation of the rotating shaft drives the tool to rotate at high speed, and the reciprocating rod moves downward. The high-speed rotating tool cuts grooves on the inner side surface of the circular ring. During the high-speed rotation of the tool, multiple cutting seats follow the tool to rotate at high speed. Since the inner side surface of the cutting seat contacts the surface of the tool, the cutting seat rotates at high speed to chamfer the inner wall of the tooth groove. Compared with the traditional gear shaping device, during the gear processing process, the high-speed rotating tool cuts grooves on the inner side surface of the circular ring, and the tool rotates at high speed to cut, which increases the cutting speed of the tooth groove. At the same time, the cutting seat follows the tool movement to chamfer the inner wall of the tooth groove, reducing the number of steps in the gear processing process, thereby improving the gear processing efficiency.
[0009] Preferably, the first spring is sleeved on the surface of the rotating shaft, one end of the first spring is fixedly connected to the surface of the tool, the other end of the first spring is fixedly connected to the movable ring, and the two ends of the rotating rod are rotatably connected to the cutting seat and the movable ring respectively.
[0010] Preferably, a first gear is coaxially fixedly mounted on the surface of the rotating shaft, the first gear is located on one side of the tool, a second gear is rotatably connected to the inside of the rotating groove and meshes with the first gear, the second gear is located above the first gear, a micro motor is fixedly mounted on the inner wall of the rotating groove, and the output end of the micro motor is fixedly connected to the surface of the second gear.
[0011] By adopting the above technical solution, the first gear and the second gear are engaged with each other, so that the high-speed rotation of the tool is more stable.
[0012] Preferably, a movable frame is fixedly mounted on the top surface of the reciprocating rod, a turntable is rotatably connected to one side of the movable frame, a rotating column is fixedly mounted on the surface of the turntable, and the rotating column passes through the interior of the movable frame.
[0013] Preferably, a support base is fixedly mounted on the top surface of the device body, a first motor is fixedly mounted on the top surface of the support base, and an output end of the first motor is fixedly connected to the turntable.
[0014] By adopting the above technical solution, the first motor rotates to rotate the turntable, and the turntable rotates to rotate the rotating column, so that the movable frame moves up and down and drives the reciprocating rod to move up and down.
[0015] Preferably, two lubrication pipes corresponding to the ring processing positions are fixedly installed inside the device body, and the lubrication pipes are connected to an external oil pump through a hose.
[0016] By adopting the above technical solution, the oil pump extracts cutting oil, and lubricates the cutting position and cools the tool through the two lubrication pipes.
[0017] Preferably, a fixing seat is fixedly installed on the surface of the base, an annular groove is provided on the surface of the fixing seat, a rotating drum is rotatably connected inside the annular groove, the rotating drum is rotatably connected to the fixing seat through the annular groove, a plurality of arc blocks are fixedly installed on the surface of the rotating drum, a plurality of fixing plates are fixedly installed on the top surface of the fixing seat, a through-type guide rod is slidably connected to the surface of any one of the fixing plates, an arc clamping plate is fixedly installed on one end surface of the guide rod, and the other end of the guide rod is in contact with the arc block.
[0018] By adopting the above technical solution, the ring is clamped by an external clamping tool and placed flat between multiple arc-shaped clamping plates. Then the second motor rotates to drive the third gear to rotate, and the rotating gear rotates to drive the rotating drum. At this time, multiple arc blocks rotate to extrude the guide rod. After the guide rod is squeezed, it moves with multiple arc-shaped clamping plates toward the direction of the ring. The movement of the arc-shaped clamping plate moves with the two clamping blocks. When the two clamping blocks move to the surface of the ring, the second motor is stopped. Then the knob is manually turned to make the bidirectional screw rotate and drive the two clamping blocks to move toward each other in the slot to clamp and fix the ring. After the ring is clamped and fixed, it is processed to ensure the stability of the ring during processing. Compared with traditional clamping devices, the clamping tool is more stable after clamping the ring, and multiple arc blocks move at the same time, making it more convenient and quick for the clamping tool to clamp the ring, further improving the processing speed of the gear.
[0019] Preferably, a second spring is sleeved on the surface of the guide rod, one end of the second spring is fixedly connected to the surface of the arc-shaped clamping plate, and the other end of the second spring is fixedly connected to the inner side surface of the fixed plate, and the arc-shaped clamping plate is elastically connected to the fixed plate through the second spring.
[0020] By adopting the above technical solution, the second spring is used for movement reset of the arc-shaped splint.
[0021] Preferably, the inner side surface of any one of the arc-shaped clamping plates is provided with a groove, and the interior of the groove is correspondingly and slidably connected with two clamping blocks for clamping the ring, and the interior of any one of the slots is rotatably connected with a bidirectional screw rod, and the two clamping blocks are threadedly connected to the surface of the bidirectional screw rod, and the surface of any one of the bidirectional screw rods is fixedly installed with a knob.
[0022] By adopting the above technical solution, the knob is manually rotated, so that the bidirectional screw rod rotates and drives the two clamping blocks to move toward each other in the slot to clamp and fix the ring.
[0023] Preferably, rotating gears are fixedly mounted on the surface of the rotating drum, a mounting plate is fixedly mounted on the surface of the base, a second motor is fixedly mounted on the bottom surface of the mounting plate, and a third gear meshing with the rotating gears is fixedly mounted on the output end of the second motor.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1) When the high-precision gear shaping device suitable for gear processing is used, the thread wire is rotated by an external wrench. At this time, the thread wire moves toward the tool on the surface of the thread groove. The movable ring is squeezed and moves to squeeze the first spring. At this time, the movable ring moves with multiple rotating rods, and the multiple rotating rods move with multiple cutting seats outward to adjust the position of the cutting seat. The rotation of the rotating shaft drives the tool to rotate at high speed, and the reciprocating rod moves downward. The high-speed rotating tool cuts grooves on the inner side surface of the circular ring. During the high-speed rotation of the tool, multiple cutting seats follow the tool to rotate at high speed. Since the inner side surface of the cutting seat contacts the surface of the tool, the cutting seat rotates at high speed to chamfer the inner wall of the tooth groove. Compared with the traditional gear shaping device, during the gear processing process, the high-speed rotating tool cuts grooves on the inner side surface of the circular ring. The high-speed rotation of the tool increases the cutting speed of the tooth groove. At the same time, the cutting seat follows the tool movement to chamfer the inner wall of the tooth groove, reducing the number of steps in the gear processing process, thereby improving the gear processing efficiency.
[0026] 2) When the high-precision gear shaping device suitable for gear processing is in use, an external clamping tool is used to clamp the ring and place it flat between multiple arc-shaped clamping plates. Then the second motor rotates to drive the third gear to rotate, and the rotation of the gear drives the rotating drum to rotate. At this time, multiple arc blocks rotate to extrude the guide rod. After the guide rod is squeezed, it moves with multiple arc-shaped clamping plates toward the direction of the ring. The movement of the arc-shaped clamping plate drives the two clamping blocks to move. When the two clamping blocks move to the surface of the ring, the second motor is stopped. Then the knob is manually turned to make the bidirectional screw rotate and drive the two clamping blocks to move toward each other in the slot to clamp and fix the ring. After the ring is clamped and fixed, the ring is processed through the processing steps in the embodiment to ensure the stability of the ring during processing. Compared with traditional clamping devices, the clamping tool is more stable after clamping the ring, and multiple arc blocks move at the same time, making it more convenient and quick for the clamping tool to clamp the ring, further improving the processing speed of the gear. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0028] Figure 2 Schematic diagram of the internal structure of the device body of the present invention;
[0029] Figure 3 It is a schematic diagram of the position structure of the seat platform and the fixed seat of the present invention;
[0030] Figure 4 This is a schematic diagram of the fixed seat and the rotating drum position structure of the present invention;
[0031] Figure 5 It is a schematic diagram of the reciprocating rod and the rotating groove position structure of the present invention;
[0032] Figure 6 This is a schematic diagram of the position structure of the tool and the first gear of the present invention;
[0033] Figure 7 This is a schematic diagram of the tool and cutting seat position structure of the present invention;
[0034] Figure 8 An exploded view of the movable ring of the present invention;
[0035] Figure 9 This is a schematic diagram of the cutting seat and the rotating rod position structure of the present invention;
[0036] Figure 10 This is a schematic diagram of the position structure of the rotating gear and the third gear of the present invention;
[0037] Figure 11 This is a schematic diagram of the position structure of the rotating drum and the arc-shaped block of the present invention;
[0038] Figure 12It is a schematic diagram of the position structure of the guide rod and the arc-shaped clamping plate of the present invention.
[0039] Explanation of the numbers in the figure: 1. Device body; 2. Base; 3. Ring; 4. Reciprocating rod; 5. Tool; 6. Slide; 7. Slider; 8. Cutting seat; 9. Rotating shaft; 10. Movable ring; 11. First spring; 12. Rotating rod; 13. Threaded groove; 14. Threaded wire; 15. First gear; 16. Second gear; 17. Micro motor; 18. Rotating groove; 19. Movable frame; 20. Rotating column; 21. Turntable; 22. Support seat; 23. First motor; 24. Lubrication pipe; 25. Fixed seat; 26. Ring groove; 27. Rotating drum; 28. Arc block; 29. Fixed plate; 30. Guide rod; 31. Arc clamping plate; 32. Second spring; 33. Slot; 34. Clamping block; 35. Bidirectional screw rod; 36. Knob; 37. Rotating gear; 38. Third gear; 39. Mounting plate; 40. Second motor. DETAILED DESCRIPTION
[0040] Example 1: Please refer to Figure 1 - Figure 12A high-precision gear shaping device suitable for gear processing includes a device body 1, which is a device for producing and processing gears. A rotatable base 2 is provided on the inner bottom surface of the device body 1. A driving device is provided inside the device body 1, and the output end of the driving device is fixedly connected to the bottom surface of the base 2. The driving device is a conventional driving device in the prior art. The rotation angle of the driving device is controllable to achieve orderly cutting of the tooth grooves on the inner side of the ring 3. The ring 3 to be processed is placed above the base 2. A through-type reciprocating rod 4 is slidably connected to the surface of the device body 1. A rotation groove 18 is provided on the bottom surface of the reciprocating rod 4. A tool 5 for processing the ring 3 is rotatably connected inside the rotation groove 18. The tool 5 is a high-speed rotating tool 5. Compared with the traditional reciprocating cutting tool, the high-speed rotating tool 5 makes the cutting of the tooth groove faster. A plurality of slide grooves 6 are provided on both sides of the tool 5. The interior of any slide groove 6 is slidably connected to a slider 7 matched thereto. A cutting seat 8 for processing the ring 3 is fixedly installed on the surface of any slider 7. The cutting seat 8 performs chamfering on the inner wall of the tooth groove as the tool 5 rotates. The inner side surface of the cutting seat 8 contacts the surface of the tool 5. A through-type rotating shaft 9 is fixedly installed on the surface of the tool 5. The tool 5 is rotatably connected to the rotating groove 18 through the rotating shaft 9. The surface of the rotating shaft 9 is correspondingly slidably connected to a movable ring 10. Any movable ring 10 is connected to the surface of the tool 5. A first spring 11 is elastically connected between them, and the first spring 11 is used for the movement reset of the movable ring 10. A rotating rod 12 is provided between the cutting seat 8 and the movable ring 10. A thread groove 13 is correspondingly provided on the surface of the rotating shaft 9. The surface of the thread groove 13 is threadedly connected with a threaded wire 14. The side of the threaded wire 14 contacts the surface of the movable ring 10. The threaded wire 14 is rotated by an external wrench. At this time, the threaded wire 14 moves toward the tool 5 on the surface of the thread groove 13. The movable ring 10 is squeezed and then moves to squeeze the first spring 11. At this time, the movable ring 10 moves with multiple rotating rods 12, and the multiple rotating rods 12 move with multiple cutting seats 8 to move outward, so as to adjust the position of the cutting seat 8. The rotating shaft 9 rotates The tool 5 is driven to rotate at high speed, and the reciprocating rod 4 moves downward. The high-speed rotating tool 5 cuts a groove on the inner side surface of the ring 3. During the high-speed rotation of the tool 5, multiple cutting seats 8 follow the tool 5 to rotate at high speed. Since the inner side surface of the cutting seat 8 is in contact with the surface of the tool 5, the cutting seat 8 rotates at high speed to chamfer the inner wall of the tooth groove. Compared with the traditional gear shaping device, during the gear processing process, the high-speed rotating tool 5 cuts a groove on the inner side surface of the ring 3, and the tool 5 rotates at high speed to cut, which increases the cutting speed of the tooth groove. At the same time, the cutting seat 8 follows the tool 5 to chamfer the inner wall of the tooth groove, reducing the process in the gear processing process, thereby improving the gear processing efficiency.
[0041] The first spring 11 is sleeved on the surface of the rotating shaft 9, one end of the first spring 11 is fixedly connected to the surface of the tool 5, the other end of the first spring 11 is fixedly connected to the movable ring 10, and the two ends of the rotating rod 12 are rotatably connected to the cutting seat 8 and the movable ring 10 respectively.
[0042] A first gear 15 is coaxially fixedly installed on the surface of the rotating shaft 9. The first gear 15 is located on one side of the tool 5. The internal rotation of the rotating groove 18 is connected to a second gear 16 that meshes with the first gear 15. The second gear 16 is located above the first gear 15. A micro motor 17 is fixedly installed on the inner wall of the rotating groove 18. The micro motor 17 is a conventional electric motor in the prior art. The output end of the micro motor 17 is fixedly connected to the surface of the second gear 16. The first gear 15 and the second gear 16 mesh with each other, so that the high-speed rotation of the tool 5 is more stable.
[0043] A movable frame 19 is fixedly mounted on the top surface of the reciprocating rod 4 , a turntable 21 is rotatably connected to one side of the movable frame 19 , a rotating column 20 is fixedly mounted on the surface of the turntable 21 , and the rotating column 20 passes through the interior of the movable frame 19 .
[0044] A support base 22 is fixedly installed on the top surface of the device body 1, and a first motor 23 is fixedly installed on the top surface of the support base 22. The first motor 23 is a conventional electric motor in the prior art. The speed of the first motor 23 is controllable. The output end of the first motor 23 is fixedly connected to the turntable 21. The rotation of the first motor 23 drives the turntable 21 to rotate, and the rotation of the turntable 21 drives the rotating column 20 to rotate, so that the movable frame 19 moves up and down and drives the reciprocating rod 4 to move up and down.
[0045] Two lubrication pipes 24 corresponding to the processing positions of the ring 3 are fixedly installed inside the device body 1. The lubrication pipes 24 are connected to an external oil pump through a hose. The oil pump is a conventional oil pump in the prior art. The oil pump extracts cutting oil and lubricates the cutting position and cools the tool 5 through the two lubrication pipes 24.
[0046] The use steps of the present invention are as follows: when using the high-precision gear shaping device suitable for gear processing, the ring 3 to be processed is first fixed on the top of the seat 2, and then the threaded wire 14 is rotated by an external wrench. At this time, the threaded wire 14 moves toward the tool 5 on the surface of the thread groove 13. The movable ring 10 is squeezed and moves to squeeze the first spring 11. At this time, the movable ring 10 moves with the multiple rotating rods 12, and the multiple rotating rods 12 move with the multiple cutting seats 8 to move outward. At this time, the cutting seat 8 moves with the slider 7 to move inside the slide groove 6, and the multiple cutting seats 8 move against the surface of the tool 5. When the position adjustment of the cutting seat 8 is completed, the micro motor 17 rotates to rotate the second gear 16, and the second gear 16 rotates to rotate the first gear 15 rotates, at this time the rotating shaft 9 rotates with the tool 5 to rotate at high speed, the oil pump works to extract cutting oil, and lubricates the cutting position and cools the tool 5 through the two lubrication pipes 24, then the first motor 23 rotates to rotate the turntable 21 (the speed of the first motor 23 is controllable), the turntable 21 rotates with the rotating column 20, so that the movable frame 19 moves up and down and drives the reciprocating rod 4 to move up and down, the reciprocating rod 4 moves downward and drives the tool 5 to move downward to contact the surface of the ring 3 to be processed, as the reciprocating rod 4 continues to move downward, the high-speed rotating tool 5 cuts a groove on the inner side of the ring 3, and during the high-speed rotation of the tool 5, multiple cutting seats 8 follow the tool 5 to rotate at high speed. Surface contact, at this time, when the tool 5 is cutting the tooth groove of the ring 3, the cutting seat 8 rotates at high speed to chamfer the inner wall of the tooth groove. When one tooth groove of the ring 3 is processed, the reciprocating rod 4 moves upward with the tool 5, and then the driving device drives the seat 2 to move (the angle of rotation of the driving device is controllable), and the reciprocating rod 4 moves downward with the tool 5 to continue processing the next tooth groove. This solution rotates the thread wire 14 by an external wrench. At this time, the thread wire 14 moves toward the tool 5 on the surface of the thread groove 13. The movable ring 10 is squeezed and then moves to squeeze the first spring 11. At this time, the movable ring 10 moves with multiple rotating rods 12, and the multiple rotating rods 12 move with multiple cutting seats 8 to move outward, cutting The seat 8 is position-adjusted, the rotating shaft 9 rotates with the tool 5 to rotate at high speed, the reciprocating rod 4 moves downward, and the high-speed rotating tool 5 cuts a groove on the inner side surface of the ring 3. During the high-speed rotation of the tool 5, multiple cutting seats 8 follow the tool 5 to rotate at high speed. Since the inner side surface of the cutting seat 8 contacts the surface of the tool 5, the cutting seat 8 rotates at high speed to chamfer the inner wall of the tooth groove. Compared with the traditional gear shaping device, during the gear processing process, the high-speed rotating tool 5 cuts a groove on the inner side surface of the ring 3, and the tool 5 rotates at high speed to cut, which increases the cutting speed of the tooth groove. At the same time, the cutting seat 8 follows the tool 5 to chamfer the inner wall of the tooth groove, reducing the process in the gear processing process, thereby improving the gear processing efficiency.
[0047] Example 2: Please refer to Figure 1 - Figure 12 , combined with the basis of embodiment 1, the difference is that a fixed seat 25 is fixedly installed on the surface of the base 2, and an annular groove 26 is opened on the surface of the fixed seat 25. A rotating drum 27 is rotatably connected inside the annular groove 26. The rotating drum 27 is rotatably connected to the fixed seat 25 through the annular groove 26. A plurality of arc blocks 28 are fixedly installed on the surface of the rotating drum 27. The plurality of arc blocks 28 move simultaneously, making it more convenient and quick for the clamping tool to clamp the ring 3. A plurality of fixed plates 29 are fixedly installed on the top surface of the fixed seat 25. The surface of any one of the fixed plates 29 is slidably connected with a through-type guide rod 30. The guide rod 30 is used to guide the movement of the arc splint 31. An arc splint 31 is fixedly installed on the surface of one end of the guide rod 30, and the other end of the guide rod 30 contacts the arc block 28. The ring 3 is clamped by an external clamping tool and placed flatly between the plurality of arc splints 31, and then the second motor The rotation of 40 drives the third gear 38 to rotate, and the rotation of the tooth 37 drives the rotating drum 27 to rotate. At this time, multiple arc blocks 28 rotate to extrude the guide rod 30. After the guide rod 30 is squeezed, it moves with multiple arc clamps 31 toward the ring 3. The arc clamp 31 moves with two clamping blocks 34. When the two clamping blocks 34 move to the surface of the ring 3, the second motor 40 is stopped, and then the knob 36 is manually rotated to make the bidirectional screw rod 35 rotate and drive the two clamping blocks 34 to move toward each other in the slot 33 to clamp and fix the ring 3. After the ring 3 is clamped and fixed, the ring 3 is processed to ensure the stability of the ring 3 during processing. Compared with traditional clamping devices, the clamping tool is more stable after clamping the ring 3, and multiple arc blocks 28 move at the same time, making it more convenient and quick for the clamping tool to clamp the ring 3, further improving the processing speed of the gear.
[0048] A second spring 32 is sleeved on the surface of the guide rod 30, one end of the second spring 32 is fixedly connected to the surface of the arc-shaped clamping plate 31, and the other end of the second spring 32 is fixedly connected to the inner side surface of the fixed plate 29. The arc-shaped clamping plate 31 is elastically connected to the fixed plate 29 through the second spring 32, and the second spring 32 is used for movement reset of the arc-shaped clamping plate 31.
[0049] The inner side surface of any arc-shaped clamping plate 31 is provided with a slot 33, and the interior of the slot 33 is correspondingly and slidably connected to two clamping blocks 34 for clamping the ring 3. The interior of any slot 33 is rotatably connected to a two-way screw rod 35, and the two clamping blocks 34 are threadedly connected to the surface of the two-way screw rod 35. A knob 36 is fixedly installed on the surface of any two-way screw rod 35. Manually turning the knob 36 causes the two-way screw rod 35 to rotate and move the two clamping blocks 34 toward each other in the slot 33 to clamp and fix the ring 3.
[0050] A rotating gear 37 is fixedly mounted on the surface of the rotating drum 27, a mounting plate 39 is fixedly mounted on the surface of the base 2, a second motor 40 is fixedly mounted on the bottom surface of the mounting plate 39, and a third gear 38 meshing with the rotating gear 37 is fixedly mounted on the output end of the second motor 40. The second motor 40 is a conventional forward and reverse motor in the prior art.
[0051] The use steps of the present invention are as follows: when the high-precision gear shaping device suitable for gear processing is used, the ring 3 to be processed needs to be fixed before processing. In the initial state, the distance between the two clamping blocks 34 is greater than the thickness of the ring 3. The ring 3 is clamped by an external clamping tool and placed flat between multiple arc-shaped clamping plates 31. Then the second motor 40 rotates to drive the third gear 38 to rotate, and the rotating gear 37 rotates to drive the rotating drum 27 to rotate. At this time, the multiple arc blocks 28 rotate to squeeze the guide rod 30. After the guide rod 30 is squeezed, it moves with the multiple arc-shaped clamping plates 31 toward the ring 3. The arc-shaped clamping plates 31 move with the two clamping blocks. 34 moves. When the two clamping blocks 34 move to the surface of the ring 3, the second motor 40 is stopped, and then the knob 36 is manually turned to rotate the bidirectional screw 35 and move the two clamping blocks 34 toward each other in the slot 33 to clamp and fix the ring 3. After the ring 3 is clamped and fixed, the ring 3 is processed through the processing steps in Example 1 to ensure the stability of the ring 3 during the processing. Compared with the traditional clamping device, the clamping tool is more stable after clamping the ring 3, and multiple arc blocks 28 move at the same time, making it more convenient and quick for the clamping tool to clamp the ring 3, further improving the processing speed of the gear.
[0052] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-precision gear shaping device suitable for gear processing, comprising a device body (1), characterized in that: The inner bottom surface of the device body (1) is provided with a rotatable seat (2), and a circular ring (3) to be processed is placed above the seat (2). The surface of the device body (1) is slidably connected to a through-type reciprocating rod (4), and a rotation groove (18) is provided on the bottom surface of the reciprocating rod (4). A tool (5) for processing the circular ring (3) is rotatably connected inside the rotation groove (18). Both sides of the tool (5) are provided with multiple sliding grooves (6). The interior of any sliding groove (6) is slidably connected to a matching slider (7). The surface of any slider (7) is fixedly mounted with a cutting seat (8) for processing the circular ring (3). The cutting seat (8 ) is in contact with the surface of the tool (5), the surface of the tool (5) is fixedly mounted with a through-type rotating shaft (9), the tool (5) is rotatably connected to the rotating groove (18) through the rotating shaft (9), the surface of the rotating shaft (9) is correspondingly slidably connected with a movable ring (10), any one of the movable rings (10) is elastically connected with the surface of the tool (5) with a first spring (11), a rotating rod (12) is provided between the cutting seat (8) and the movable ring (10), the surface of the rotating shaft (9) is correspondingly provided with a thread groove (13), the surface of the thread groove (13) is threadedly connected with a thread wire (14), and the side of the thread wire (14) is in contact with the surface of the movable ring (10).
2. A high-precision gear shaping device suitable for gear processing according to claim 1, characterized in that: The first spring (11) is sleeved on the surface of the rotating shaft (9), one end of the first spring (11) is fixedly connected to the surface of the tool (5), the other end of the first spring (11) is fixedly connected to the movable ring (10), and the two ends of the rotating rod (12) are respectively rotatably connected to the cutting seat (8) and the movable ring (10).
3. The high-precision gear shaping device suitable for gear processing according to claim 1, characterized in that: A first gear (15) is coaxially fixedly mounted on the surface of the rotating shaft (9), and the first gear (15) is located on one side of the tool (5). A second gear (16) meshing with the first gear (15) is rotatably connected inside the rotating groove (18), and the second gear (16) is located above the first gear (15). A micro motor (17) is fixedly mounted on the inner wall of the rotating groove (18), and the output end of the micro motor (17) is fixedly connected to the surface of the second gear (16).
4. The high-precision gear shaping device suitable for gear processing according to claim 1, characterized in that: A movable frame (19) is fixedly mounted on the top surface of the reciprocating rod (4), a turntable (21) is rotatably connected to one side of the movable frame (19), a rotating column (20) is fixedly mounted on the surface of the turntable (21), and the rotating column (20) passes through the interior of the movable frame (19).
5. The high-precision gear shaping device suitable for gear processing according to claim 4, characterized in that: A support seat (22) is fixedly mounted on the top surface of the device body (1), a first motor (23) is fixedly mounted on the top surface of the support seat (22), and an output end of the first motor (23) is fixedly connected to the turntable (21).
6. The high-precision gear shaping device suitable for gear processing according to claim 1, characterized in that: Two lubrication pipes (24) corresponding to the processing positions of the ring (3) are fixedly installed inside the device body (1), and the lubrication pipes (24) are connected to an external oil pump through a hose.
7. The high-precision gear shaping device suitable for gear processing according to claim 1, characterized in that: A fixed seat (25) is fixedly installed on the surface of the seat (2), and an annular groove (26) is provided on the surface of the fixed seat (25). A rotating drum (27) is rotatably connected inside the annular groove (26). The rotating drum (27) is rotatably connected to the fixed seat (25) through the annular groove (26). A plurality of arc blocks (28) are fixedly installed on the surface of the rotating drum (27). A plurality of fixed plates (29) are fixedly installed on the top surface of the fixed seat (25). A through-type guide rod (30) is slidably connected to the surface of any one of the fixed plates (29). An arc clamping plate (31) is fixedly installed on one end surface of the guide rod (30), and the other end of the guide rod (30) contacts the arc block (28).
8. The high-precision gear shaping device suitable for gear processing according to claim 7, characterized in that: A second spring (32) is sleeved on the surface of the guide rod (30), one end of the second spring (32) is fixedly connected to the surface of the arc-shaped clamping plate (31), and the other end of the second spring (32) is fixedly connected to the inner side surface of the fixed plate (29), and the arc-shaped clamping plate (31) is elastically connected to the fixed plate (29) through the second spring (32).
9. The high-precision gear shaping device suitable for gear processing according to claim 8, characterized in that: The inner side surface of any one of the arc-shaped clamping plates (31) is provided with a slot (33), and two clamping blocks (34) for clamping the ring (3) are correspondingly slidably connected inside the slot (33). A bidirectional screw rod (35) is rotatably connected inside the slot (33), and the two clamping blocks (34) are threadedly connected to the surface of the bidirectional screw rod (35). A knob (36) is fixedly installed on the surface of any one of the bidirectional screw rods (35).
10. The high-precision gear shaping device suitable for gear processing according to claim 7, characterized in that: A rotating gear (37) is fixedly mounted on the surface of the rotating drum (27), a mounting plate (39) is fixedly mounted on the surface of the base (2), a second motor (40) is fixedly mounted on the bottom surface of the mounting plate (39), and a third gear (38) meshing with the rotating gear (37) is fixedly mounted on the output end of the second motor (40).
Citation Information
Patent Citations
Gear Shaper
CN106624200B
Gear shaping machine clamp and fixing method
CN117644249A
Intelligent slotting machine for producing metallurgical machinery spare parts
CN118002842A