Arc curve gear production machine tool
By designing adjustment components, displacement components and sealed components in arc curve gear production machine tools, the problems of inaccurate blade adjustment, low machining efficiency and easy wear of safety door guide support structure are solved, and more efficient and safer arc curve gear processing is achieved.
Patent Information
- Application Number
- CN202510581849.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2025-06-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the processing process, the existing arc curve gear production machine tools have problems such as inaccurate blade adjustment, low machining efficiency and easy wear of the safety door guide support structure.
An arc curve gear production machine tool including an adjustment assembly, a displacement assembly and a sealing assembly is designed. The adjustment component realizes precise adjustment and rotary cutting of the blade through the combination of a rotating motor and a cutting insert; the displacement component realizes position adjustment and vertical cutting of the gear through the coordination of the servo motor and the reel; the sealing component improves the sealing and stability of the machine tool housing through the structure of the door panel and the slide rail.
The problem of inaccurate blade adjustment is solved and the processing efficiency is improved. Through the design of displacement components, efficient machining of longitudinal bending gears is achieved. The use of sealed components improves the operation safety of the machine tool and the continuity and stability of production.
Smart Images

Figure CN120079946A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of arc curve gear production, and specifically to a machine tool for producing arc curve gears. Background Art
[0002] The research and development and application of machine tools for producing arc curve gears deeply integrate the essence of multiple disciplines such as the precise structure of mechanical engineering, the intelligent control of numerical control technology, and the characteristic optimization of materials science. Although related products with preliminary processing capabilities have emerged in the current market, in actual production scenarios, many technical bottlenecks are still encountered.
[0003] There are still some significant problems in the existing arc curve gear production machine tools during the processing process. First of all, the processing blades cannot be precisely adjusted to adapt to the complex processing angles of longitudinally curved gears, resulting in the need for multiple different devices to cooperate for pin insertion or milling, increasing the production complexity; secondly, when the current machine tool processes longitudinally curved gears, it adopts the method of processing each tooth groove sequentially one by one. When facing large-scale processing, it seriously affects the production efficiency and makes the overall production cycle long; in addition, due to frequent use, external impact or long-term wear, the guide rail support structure of the machine tool safety door is prone to wear, which not only reduces the operation safety but also affects the continuity and stability of production.
[0004] Therefore, a machine tool for producing arc curve gears is needed to improve the above problems. Summary of the Invention
[0005] The present invention provides a machine tool for producing arc curve gears to solve the above problems.
[0006] To achieve the above object, the present invention provides the following technical solutions: A machine tool for producing arc curve gears, including a machine tool frame, on the base surface of the machine tool frame, a machine tool housing is installed, on the opposite inner walls of the machine tool housing, a sealing component is installed, on the side wall of the machine tool housing, a control panel is installed, on the base surface of the machine tool frame, a mounting plate is installed, on the base surface of the mounting plate, an adjusting component is installed, and on one side of the adjusting component and on the base surface of the mounting plate, a displacement component is installed; The sealing component serves to seal the machine tool housing, the adjusting component serves to adjust the position of the blade, and the displacement component serves to adjust the position of the gear.
[0007] As a preferred solution of the present invention, the sealing assembly includes a first slide rail and a second slide rail. Two groups of the first slide rails are provided and are respectively located on the opposite inner walls of the machine tool housing. A first rotating rod is slidably connected to the inner wall of the first slide rail. A first connecting plate is rotatably connected to the outer wall of the first rotating rod. One end of the first connecting plate is rotatably connected to a first rotating rod. A first fixing block is installed on the outer wall of the first rotating rod. A door panel is installed on the outer wall of the first fixing block.
[0008] As a preferred solution of the present invention, a sealing gasket is installed on the side wall of the door panel. Two groups of the second slide rails are provided and are respectively located on the opposite inner walls of the machine tool housing. The second slide rail is located on one side of the first slide rail. A second rotating rod is slidably connected to the inner wall of the second slide rail. A second connecting plate is rotatably connected to the outer wall of the second rotating rod. One end of the second connecting plate is rotatably connected to a second rotating rod. A second fixing block is installed on the outer wall of the second rotating rod. The second fixing block is connected to the door panel.
[0009] As a preferred solution of the present invention, the adjusting assembly includes a mounting post. The mounting post is installed on the base surface of the mounting plate, and an electric control spray head is installed on the side wall of the mounting post through a conduit. A mounting bracket is installed on the outer wall of the mounting post. An electric control cylinder is installed on the outer wall at the top of the mounting bracket. One end of the electric control cylinder penetrates through the mounting bracket and extends to the inner wall of the mounting bracket to be connected to a positioning bottom plate. The connection mode between the positioning bottom plate and the mounting post is a sliding connection. An electric control telescopic cylinder is installed on the outer wall of the positioning bottom plate. A fixing bracket is installed at one end of the electric control telescopic cylinder. Guide rods are installed on the opposite inner walls of the fixing bracket.
[0010] As a preferred solution of the present invention, a limiting block is slidably connected to the outer wall of the guide rod. A driving motor is installed on the outer wall on one side of the limiting block. A rotating base is rotatably connected to the outer wall on the other side of the limiting block. A rotating motor is installed on the outer wall of the rotating base. One end of the rotating base is connected to the driving shaft of the driving motor. A fixing disk is installed at one end of the rotating motor. An installation groove is annularly formed on the outer wall of the fixing disk. An electric control magnet is arranged on the outer wall of the fixing disk on one side of the installation groove. The electric control magnets are in groups of two and are annularly arranged in multiple groups. Fixing plates are installed on the opposite inner walls of the installation groove. A limiting spring is installed on the outer wall of the fixing plate. A slider is installed at one end of the limiting spring.
[0011] As a preferred embodiment of the present invention, the slider is slidably connected to the inner wall of the installation groove, and a positioning plate is installed at one end of the slider extending to the outer wall of the installation groove. The connection mode between the positioning plate and the electromagnet is magnetic connection. A fixing seat is installed on the outer wall of the positioning plate, and a cutting blade is installed on the outer wall of the fixing seat. A limiting rope is installed on the outer wall of the slider. One end of the limiting rope passes through the limiting spring and the fixing plate in sequence and extends into the inner cavity of the fixed disk. A servo motor is arranged in the middle of the inner cavity of the fixed disk. A winding drum is installed on the driving shaft of the servo motor, and the limiting rope is connected to the outer wall of the winding drum.
[0012] As a preferred embodiment of the present invention, the displacement assembly includes an installation base plate, which is arranged on the base surface of the installation plate. A servo module is installed on the outer wall of the installation base plate. A processing base is installed on the moving surface of the servo module. A rotating seat is installed on the outer wall of the processing base. A top rod is installed on the top outer wall of the rotating seat. A clamp is installed at one end of the top rod. A processing gear is installed on the outer wall of the top rod. A transmission gear is installed on the outer wall of the top rod. A stepping motor is installed on the side wall of the processing base. A driving gear is installed on the driving shaft of the stepping motor. The connection mode between the driving gear and the transmission gear is meshing connection.
[0013] As a preferred embodiment of the present invention, the control panel is electrically connected to an electric control spray head, an electric control cylinder, an electric control telescopic cylinder, a driving motor, a rotating motor, an electromagnet, a servo motor, a servo module, and a stepping motor through wires. The sealing assembly is located on one side of the displacement assembly. The first slide rail is located on one side of the servo module. The sealing gasket is made of rubber material.
[0014] As a preferred embodiment of the present invention, both the adjustment assembly and the displacement assembly are located in the inner cavity of the machine tool housing. The fixed disk is located directly below the mounting bracket, and there is a gap between the fixed disk and the mounting bracket. Multiple groups of electromagnets are arranged on the bottom outer wall of the fixed disk and are in an annular structure. Multiple groups of fixing plates are arranged on the inner walls of the installation grooves respectively. Multiple groups of sliders are arranged on the inner walls of the installation grooves respectively.
[0015] Compared with the prior art, the specific beneficial effects of the present invention are as follows: By arranging an adjusting component in the arc curve gear production machine tool, the rotating motor is operated to drive the fixed disk and the cutting blade to rotate, and the processed gear is rotationally cut. When vertical cutting is required, the servo motor drives the reel to contract the limit rope, the slider moves horizontally and is magnetically fixed by the electromagnetic magnet. At the same time, the control panel controls one group of electromagnetic magnets to stop operating. At this time, the compressed limit spring exerts an elastic thrust on the slider to reset the slider. The movement of the slider drives the fixed seat and the cutting blade to a suitable position. The electric control telescopic cylinder drives the fixed frame to move vertically, and drives the rotating motor and the cutting blade to move vertically and reciprocally through the limit block, realizing the vertical cutting tooth groove processing of the processed gear, thus solving the problem that the processing blade cannot be accurately adjusted to adapt to the complex processing angle of the longitudinally bent gear, resulting in the need for multiple different devices to cooperate for pin insertion or milling, increasing the production complexity.
[0016] In the present invention, by arranging an adjusting component in the arc curve gear production machine tool, the limit rope is wound and contracted by the reel. When the limit rope contracts to a suitable length, the slider is forced to move horizontally on the inner wall of the installation groove to a suitable position. Subsequently, the control panel controls the electromagnetic magnet to magnetically fix the positioning plate to a suitable position. Then, the control panel controls the electromagnetic magnet on one side to lose power and magnetism, so that the positioning plate on one side loses fixation. At this time, the compressed limit spring exerts an elastic thrust on the slider to reset. At this time, one group of positioning plates is magnetically fixed by the electromagnetic magnet, and the other group of positioning plates is elastically reset by the limit spring. There is a certain gap between the two, so that there is a gap between the two groups of cutting blades. When the fixed disk drives the two groups of cutting blades to rotate and cut at the same time, due to the inconsistent center of the tooth groove arc angle, first, the two groups of cutting blades at different positions rotate, so that they simultaneously perform rough machining and grooving of two groups of tooth grooves on the processed gear. Subsequently, when the rough machining of the tooth grooves is completed, the fixed disk drives the reset cutting blade to perform finish machining on the tooth grooves of the processed gear, so that the tooth grooves of the processed gear meet the requirements. Compared with the sequential tooth groove processing, the processing efficiency of two tooth grooves is higher, thus solving the problem that when the current machine tool processes longitudinally bent gears, the method of processing one tooth groove sequentially one by one seriously affects the production efficiency and makes the overall production cycle long when facing a large number of processing.
[0017] The present invention arranges a closed component in an arc curve gear production machine tool, and applies a pulling force to a door panel so that the door panel is forced to move in the inner cavity of a machine tool shell. When the door panel moves, the door panel simultaneously drives the first fixed block and the second fixed block to move, thereby making the door panel fit and be fixed at the port of the machine tool shell. Since the door panel is respectively supported by a plurality of groups of first connecting plates and the second connecting plates, the overall stability of the door panel is better. The sealing gasket arranged on the side wall of the door panel improves the sealing performance of the door panel and the machine tool shell, thereby solving the problem that the guide rail support structure of the machine tool safety door is prone to wear due to frequent use, external force impact or long-term wear, which not only reduces the operational safety but also affects the continuity and stability of production. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the inner cavity structure of the machine tool housing of the present invention; Figure 3 For the present invention Figure 2 A schematic diagram of the structure at A; Figure 4 It is a schematic diagram of the structure of the regulating component of the present invention; Figure 5 It is a schematic diagram of the mounting column structure of the present invention; Figure 6 It is a schematic diagram of the structure of the fixing frame of the present invention; Figure 7 It is a schematic diagram of the cross-section structure of the fixing plate of the present invention; Figure 8 For the present invention Figure 7 A schematic diagram of the structure at B; Figure 9 It is a schematic diagram of the structure of the displacement assembly of the present invention; Figure 10 For the present invention Figure 9 Enlarged schematic diagram of the structure at location C.
[0019] In the figure: 1, machine tool frame; 2, machine tool housing; 3, sealing component; 301, first slide rail; 302, second slide rail; 303, first rotating rod; 304, first connecting plate; 305, first rotating bar; 306, first fixing block; 307, door panel; 308, sealing gasket; 309, second rotating rod; 310, second connecting plate; 311, second rotating bar; 312, second fixing block; 4, control panel; 5, mounting plate; 6, adjusting component; 601, mounting column; 602, electric control spray head; 603, mounting frame; 604, electric control cylinder; 605, positioning bottom plate; 606, electric control telescopic cylinder; 607, fixing frame; 608, guide rod; 609, limiting block; 610, driving motor; 611, rotating base; 612, rotating motor; 613, fixing disk; 614, mounting groove; 615, electric control magnet; 616, fixing plate; 617, limiting spring; 618, slider; 619, positioning plate; 620, fixing seat; 621, cutting blade; 622, limiting rope; 623, servo motor; 624, reel; 7, displacement component; 701, mounting bottom plate; 702, servo module; 703, processing base; 704, rotating seat; 705, ejector rod; 706, fixture; 707, processing gear; 708, driving gear; 709, stepping motor; 710, driving gear. Detailed implementation mode
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0021] Embodiment: Please refer to Figure 1-10 A kind of arc curve gear production machine tool shown in the figure, including a machine tool frame 1, a machine tool housing 2 is installed on the base surface of the machine tool frame 1, a sealing component 3 is installed on the opposite inner walls of the machine tool housing 2, a control panel 4 is installed on the side wall of the machine tool housing 2, a mounting plate 5 is installed on the base surface of the machine tool frame 1, an adjusting component 6 is installed on the base surface of the mounting plate 5, and a displacement component 7 is installed on the base surface of the mounting plate 5 on one side of the adjusting component 6; The sealing component 3 plays a role in sealing the machine tool housing 2, the adjusting component 6 plays a role in adjusting the position of the blade, and the displacement component 7 plays a role in adjusting the position of the gear.
[0022] In this embodiment, specifically refer to Figure 1 、 Figure 2 and Figure 3, the sealing assembly 3 includes a first slide rail 301 and a second slide rail 302. There are two sets of the first slide rails 301, which are respectively located on the opposite inner walls of the machine tool housing 2. A first rotating rod 303 is slidably connected to the inner wall of the first slide rail 301. A first connecting plate 304 is rotatably connected to the outer wall of the first rotating rod 303. One end of the first connecting plate 304 is rotatably connected to a first rotating rod 305. A first fixing block 306 is installed on the outer wall of the first rotating rod 305. A door panel 307 is installed on the outer wall of the first fixing block 306. A sealing gasket 308 is installed on the side wall of the door panel 307. There are two sets of the second slide rails 302, which are respectively located on the opposite inner walls of the machine tool housing 2. The second slide rail 302 is located on one side of the first slide rail 301. A second rotating rod 309 is slidably connected to the inner wall of the second slide rail 302. A second connecting plate 310 is rotatably connected to the outer wall of the second rotating rod 309. One end of the second connecting plate 310 is rotatably connected to a second rotating rod 311. A second fixing block 312 is installed on the outer wall of the second rotating rod 311. The second fixing block 312 is connected to the door panel 307.
[0023] In this embodiment, specifically refer to Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8, the adjustment assembly 6 includes a mounting post 601. The mounting post 601 is mounted on the base surface of the mounting plate 5, and an electric control spray head 602 is installed on the side wall of the mounting post 601 through a conduit. An installation bracket 603 is mounted on the outer wall of the mounting post 601. An electric control cylinder 604 is mounted on the outer wall at the top of the installation bracket 603. One end of the electric control cylinder 604 penetrates through the installation bracket 603 and extends to the inner wall of the installation bracket 603 to be connected with a positioning bottom plate 605. The connection mode between the positioning bottom plate 605 and the mounting post 601 is a sliding connection. An electric control telescopic cylinder 606 is mounted on the outer wall of the positioning bottom plate 605. One end of the electric control telescopic cylinder 606 is mounted with a fixing bracket 607. Guide rods 608 are mounted on the opposite inner walls of the fixing bracket 607. A limiting block 609 is slidably connected to the outer wall of the guide rod 608. A driving motor 610 is mounted on one side outer wall of the limiting block 609. A rotating base 611 is rotatably connected to the outer wall on the other side of the limiting block 609. A rotating motor 612 is mounted on the outer wall of the rotating base 611. One end of the rotating base 611 is connected to the driving shaft of the driving motor 610. One end of the rotating motor 612 is mounted with a fixing disk 613. An installation groove 614 is annularly formed on the outer wall of the fixing disk 613. An electric control magnet 615 is arranged on one side of the installation groove 614 and on the outer wall of the fixing disk 613. The electric control magnets 615 are grouped in pairs and are arranged in multiple groups in a ring shape. Fixing plates 616 are mounted on the opposite inner walls of the installation groove 614. A limiting spring 617 is mounted on the outer wall of the fixing plate 616. One end of the limiting spring 617 is mounted with a slider 618. The slider 618 is slidably connected to the inner wall of the installation groove 614, and one end of the slider 618 extends to the outer wall of the installation groove 614 to be mounted with a positioning plate 619. The connection mode between the positioning plate 619 and the electric control magnet 615 is magnetic connection. A fixing seat 620 is mounted on the outer wall of the positioning plate 619. A cutting blade 621 is mounted on the outer wall of the fixing seat 620. A limiting rope 622 is mounted on the outer wall of the slider 618. One end of the limiting rope 622 sequentially passes through the limiting spring 617 and the fixing plate 616 and extends into the inner cavity of the fixing disk 613. A servo motor 623 is arranged in the middle of the inner cavity of the fixing disk 613. A winding drum 624 is mounted on the driving shaft of the servo motor 623. The limiting rope 622 is connected to the outer wall of the winding drum 624.
[0024] Under the action of the above structural features and connection relationships, a length meter is arranged on the inner wall of the winding drum 624, so that when the winding drum 624 winds up the limiting rope 622, the length meter measures the length of the limiting rope 622; In this embodiment, specifically refer to Figure 1 、 Figure 2 、 Figure 4 、 Figure 9 and Figure 10, the displacement component 7 includes a mounting base plate 701 which is arranged on the base surface of the mounting plate 5. A servo module 702 is mounted on the outer wall of the mounting base plate 701. A processing base 703 is mounted on the moving surface of the servo module 702. A rotating base 704 is mounted on the outer wall of the processing base 703. A top rod 705 is mounted on the top outer wall of the rotating base 704. A clamp 706 is mounted at one end of the top rod 705. A processing gear 707 is mounted on the outer wall of the top rod 705. A transmission gear 708 is mounted on the outer wall of the top rod 705. A stepping motor 709 is mounted on the side wall of the processing base 703. A driving gear 710 is mounted on the driving shaft of the stepping motor 709. The connection mode between the driving gear 710 and the transmission gear 708 is meshing connection.
[0025] Under the action of the above structural features and connection relationships, the processing gear 707 is located directly below the cutting blade 621, so that when the cutting blade 621 rotates, driven by the electric control telescopic cylinder 606, the cutting blade 621 can perform cutting processing on the processing gear 707. Among them, the control panel 4 is respectively connected to the electric control spray head 602, the electric control cylinder 604, the electric control telescopic cylinder 606, the driving motor 610, the rotating motor 612, the electric control magnet 615, the servo motor 623, the servo module 702 and the stepping motor 709 through wires and is in an electrically connected state, enabling the device to be powered on. Then the control panel 4 controls the electric control spray head 602, the electric control cylinder 604, the electric control telescopic cylinder 606, the driving motor 610, the rotating motor 612, the electric control magnet 615, the servo motor 623, the servo module 702 and the stepping motor 709 to be powered on and operate. The sealing component 3 is located on one side of the displacement component 7. The first slide rail 301 is located on one side of the servo module 702. The sealing gasket 308 is made of rubber material. Both the adjustment component 6 and the displacement component 7 are located in the inner cavity of the machine tool housing 2. The fixed disk 613 is located directly below the mounting bracket 603, and there is a gap between the fixed disk 613 and the mounting bracket 603. Multiple groups of electric control magnets 615 are respectively arranged on the bottom outer wall of the fixed disk 613, and the electric control magnets 615 are in an annular structure. Multiple groups of fixing plates 616 are respectively arranged on the inner wall of the mounting groove 614. Multiple groups of sliders 618 are respectively arranged on the inner wall of the mounting groove 614. A handle is arranged on the outer wall of the door panel 307.
[0026] When the arc curve gear production machine tool of this solution is working, a pulling force is applied to the door panel 307, causing the door panel 307 to move under force within the inner cavity of the machine tool housing 2. When the door panel 307 moves, it will drive the first fixed block 306 and the second fixed block 312 to move simultaneously. When the first fixed block 306 moves, it will apply a pulling force to the first connecting plate 304, thereby causing the first connecting plate 304 to apply a pulling force to the first rotating rod 303, making the first rotating rod 303 move to one side along the inner wall of the first slide rail 301. At the same time, when the second fixed block 312 moves, it will apply a pulling force to the second connecting plate 310, thereby causing the second connecting plate 310 to apply a pulling force to the second rotating rod 309, making the second rotating rod 309 move to one side along the inner wall of the second slide rail 302. Thus, the door panel 307 is fixed by fitting against the port of the machine tool housing 2. Since the door panel 307 is supported by multiple groups of the first connecting plate 304 and the second connecting plate 310 respectively, the overall stability of the door panel 307 is better. The sealing gasket 308 provided on the side wall of the door panel 307 makes the sealing performance between the door panel 307 and the machine tool housing 2 better, thereby solving the problem that due to frequent use, external force impact or long-term wear, the guide rail support structure of the machine tool safety door is prone to wear, which not only reduces the operation safety but also affects the continuity and stability of production.
[0027] By turning on the switch of the control panel 4, the control panel 4 controls the operation of the servo module 702, so that the moving surface of the servo module 702 drives the processing base 703 to move horizontally, causing the processing base 703 to drive the displacement component 7 to move, and further causing the displacement component 7 to drive the processing gear 707 to move to the processing position. At the same time, the control panel 4 controls the operation of the stepping motor 709, so that the drive shaft of the stepping motor 709 drives the driving gear 710 to operate, so that the driving gear 710 drives the transmission gear 708 to operate through meshing connection, and further causes the transmission gear 708 to drive the ejector rod 705 to operate, and the ejector rod 705 drives the fixture 706 to rotate, so that the fixture 706 drives the processing gear 707 to operate for processing.
[0028] The electric control cylinder 604 is controlled by the control panel 4 to operate, so that one end of the electric control cylinder 604 applies a thrust to the positioning base plate 605, thereby causing the positioning base plate 605 to move vertically on the outer wall of the mounting column 601. When the positioning base plate 605 moves vertically, it will cause the positioning base plate 605 to drive the electric telescopic cylinder 606 to move vertically. Subsequently, one end of the electric telescopic cylinder 606 applies a thrust to the fixing bracket 607, so that the fixing bracket 607 moves downward, and then the fixing bracket 607 moves to a suitable position. Subsequently, the control panel 4 controls the driving motor 610 to operate, so that the driving shaft of the driving motor 610 applies a rotational thrust to the rotating base 611, thereby causing the rotating base 611 to drive the rotating motor 612 to rotate to adjust the angle of the rotating motor 612 for the machining of different arc curve gears.
[0029] By turning on the switch of the control panel 4, the control panel 4 controls the servo motor 623 to operate. When the servo motor 623 operates, the driving shaft of the servo motor 623 drives the reel 624 to operate, thereby causing the reel 624 to wind and contract the limit rope 622. When the limit rope 622 contracts, it will cause the limit rope 622 to apply a pulling force to the slider 618, causing the slider 618 to move horizontally on the inner wall of the mounting groove 614. At the same time, the slider 618 applies a squeezing force to the limit spring 617, thereby causing the limit spring 617 to be compressed. When the slider 618 drives the fixing seat 620 to move to a suitable position through the positioning plate 619, the control panel 4 controls the electromagnet 615 to be energized to generate magnetism, so that the electromagnet 615 generates magnetic adsorption on the positioning plate 619, causing the positioning plate 619 to be fixed in a suitable position. And since there are multiple groups of electromagnets 615, each group of electromagnets 615 can individually apply magnetic adsorption to the positioning plate 619, thereby causing the positioning plate 619 to stop in a suitable position. For the other unfixed positioning plates 619, due to the rebound of the compressed limit spring 617, the limit spring 617 applies a thrust to the slider 618 to reset the slider 618.
[0030] When operating through the rotation of the rotary motor 612, the rotary motor 612 drives the fixed disk 613 to operate. When the fixed disk 613 operates, the fixed disk 613 drives the cutting blade 621 to perform rotary cutting processing, so that the cutting blade 621 performs rotary cutting groove processing on the processed gear 707. At the same time, when vertical cutting processing is required, since the drive shaft of the servo motor 623 drives the reel 624 to operate, the reel 624 winds and contracts the limit rope 622. When the limit rope 622 contracts, the limit rope 622 exerts a pulling force on the slider 618, causing the slider 618 to move horizontally on the inner wall of the installation groove 614. Subsequently, the control panel 4 controls the electro-magnet 615 to magnetically fix the positioning plate 619, and at the same time, the control panel 4 controls one group of electro-magnets 615 to stop operating. At this time, the compressed limit spring 617 exerts an elastic thrust on the slider 618 to reset the slider 618. Since when a group of sliders 618 drive the fixed seat 620 to move to a suitable position through the positioning plate 619, the fixed seat 620 drives the cutting blade 621 to move to a suitable position. At this time, the electric control telescopic cylinder 606 performs reciprocating displacement up and down, so that the electric control telescopic cylinder 606 drives the fixed frame 607 to move vertically. At the same time, the fixed frame 607 drives the rotary motor 612 to move vertically through the limit block 609. When the rotary motor 612 moves vertically, the rotary motor 612 drives the cutting blade 621 on one side to perform vertical reciprocating movement through the fixed disk 613, so that the cutting blade 621 performs vertical cutting groove processing on the processed gear 707, thus solving the problem that the processing blade of the arc curve gear production machine tool cannot be accurately adjusted to adapt to the complex processing angle of the longitudinally curved gear, resulting in the need for multiple different devices to cooperate for pin insertion or milling, increasing the production complexity.
[0031] The drive shaft of the servo motor 623 drives the winding drum 624 to operate, thereby causing the winding drum 624 to wind and contract the limit rope 622. When the limit rope 622 contracts to an appropriate length, it will apply a certain pulling force to the slider 618, causing the slider 618 to move horizontally on the inner wall of the installation groove 614 to an appropriate position. Subsequently, the control panel 4 controls the electro-magnet 615 to magnetically fix the positioning plate 619, thereby fixing the slider 618 at an appropriate position in the installation groove 614. Then, the control panel 4 controls the electro-magnet 615 on one side to lose power and magnetism, so that the positioning plate 619 on one side loses its fixation. At this time, the compressed limit spring 617 applies an elastic thrust to the slider 618 to reset the slider 618. Since a set of sliders 618 drive the fixed seat 620 to move and reset through the positioning plate 619, the fixed seat 620 drives the cutting blade 621 to reset. At this time, a set of positioning plates 619 are magnetically fixed by the electro-magnet 615, and the other set of positioning plates 619 are elastically reset by the limit spring 617. There is a certain gap between them, so that there is a gap between the two sets of cutting blades 621. When the fixed disk 613 drives the two sets of cutting blades 621 to rotate for cutting processing at the same time, due to the inconsistent centers of the tooth groove arcs, first, the two sets of cutting blades 621 at different positions rotate, so that they simultaneously perform rough machining on two tooth grooves of the processed gear 707 to open grooves. Subsequently, when the rough machining of the tooth grooves is completed, the fixed disk 613 drives the reset cutting blades 621 to perform finish machining on the tooth grooves of the processed gear 707, so that the tooth grooves of the processed gear 707 meet the requirements. Compared with the sequential tooth groove machining, the machining efficiency of two tooth grooves is higher, thus solving the problem that when the current machine tool processes longitudinally bent gears, the method of processing each tooth groove sequentially, in the face of a large number of processing, seriously affects the production efficiency and makes the overall production cycle long.
[0032] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A machine tool for producing arc gears, comprising a machine tool frame (1), characterized in that: A machine tool housing (2) is mounted on the base surface of the machine tool frame (1), a sealing component (3) is mounted on the inner wall opposite to the machine tool housing (2), a mounting plate (5) is mounted on the base surface of the machine tool frame (1), an adjustment component (6) is mounted on the base surface of the mounting plate (5), and a displacement component (7) is mounted on one side of the adjustment component (6) and located on the base surface of the mounting plate (5); The sealing component (3) serves to seal the machine tool housing (2), the adjusting component (6) serves to adjust the position of the blade, and the displacement component (7) serves to adjust the position of the gear. The sealing component (3) comprises a first slide rail (301) and a second slide rail (302); a first rotating rod (303) is slidably connected to the inner wall of the first slide rail (301); a first connecting plate (304) is rotatably connected to the outer wall of the first rotating rod (303); one end of the first connecting plate (304) is rotatably connected to the first rotating rod (305); a first fixing block (306) is installed on the outer wall of the first rotating rod (305); and a door panel (307) is installed on the outer wall of the first fixing block (306); A sealing gasket (308) is installed on the side wall of the door panel (307); the second slide rail (302) is located on one side of the first slide rail (301); a second rotating rod (309) is slidably connected to the inner wall of the second slide rail (302); a second connecting plate (310) is rotatably connected to the outer wall of the second rotating rod (309); one end of the second connecting plate (310) is rotatably connected to the second rotating rod (311); and a second fixing block (312) is installed on the outer wall of the second rotating rod (311).
2. The arc gear production machine tool according to claim 1, characterized in that: A control panel (4) is mounted on the side wall of the machine tool housing (2). The first slide rails (301) are provided in two groups and are respectively located on opposite inner walls of the machine tool housing (2); Two sets of second slide rails (302) are provided and are respectively located on opposite inner walls of the machine tool housing (2); The second fixing block (312) is connected to the door panel (307); The adjustment assembly (6) comprises a mounting column (601), wherein the mounting column (601) is mounted on a base surface of a mounting plate (5), and an electrically controlled nozzle (602) is mounted on a side wall of the mounting column (601) through a guide tube, a mounting frame (603) is mounted on an outer wall of the mounting column (601), an electrically controlled cylinder (604) is mounted on an outer wall at the top end of the mounting frame (603), one end of the electrically controlled cylinder (604) penetrates the mounting frame (603) and extends to an inner wall of the mounting frame (603) to be connected with a positioning base plate (605), wherein the positioning base plate (605) and the mounting column (601) are connected in a sliding manner, an electrically controlled telescopic cylinder (606) is mounted on an outer wall of the positioning base plate (605), a fixing frame (607) is mounted on one end of the electrically controlled telescopic cylinder (606), and a guide rod (608) is mounted on an inner wall opposite to the fixing frame (607).
3. The arc gear production machine tool according to claim 2, characterized in that: A limit block (609) is slidably connected to the outer wall of the guide rod (608); a driving motor (610) is mounted on the outer wall of one side of the limit block (609); a rotating base (611) is rotatably connected to the outer wall of the other side of the limit block (609); a rotating motor (612) is mounted on the outer wall of the rotating base (611); one end of the rotating base (611) is connected to the driving shaft of the driving motor (610); one end of the rotating motor (612) is mounted on a fixed disk (613); An annular mounting groove (614) is provided on the outer wall of the fixed disk (613); an electro-controlled magnet (615) is provided on one side of the mounting groove (614) and on the outer wall of the fixed disk (613); the electro-controlled magnets (615) are arranged in groups of two and multiple groups are arranged in an annular shape; a fixing plate (616) is installed on the inner wall opposite to the mounting groove (614); a limit spring (617) is installed on the outer wall of the fixing plate (616); and a slider (618) is installed on one end of the limit spring (617).
4. The arc gear production machine tool according to claim 3, characterized in that: The slider (618) is slidably connected to the inner wall of the mounting groove (614), and one end of the slider (618) extends to the outer wall of the mounting groove (614) where a positioning plate (619) is installed, wherein the positioning plate (619) and the electro-controlled magnet (615) are connected in a magnetic manner, a fixing seat (620) is installed on the outer wall of the positioning plate (619), a cutting blade (621) is installed on the outer wall of the fixing seat (620), and a limiting rope (622) is installed on the outer wall of the slider (618), wherein one end of the limiting rope (622) passes through the limiting spring (617) and the fixing plate (616) in sequence and extends to the inner cavity of the fixing disk (613), a servo motor (623) is arranged in the middle of the inner cavity of the fixing disk (613), a reel (624) is installed on the driving shaft of the servo motor (623), and the outer wall of the reel (624) is connected to the limiting rope (622).
5. The arc gear production machine tool according to claim 4, characterized in that: The displacement assembly (7) comprises a mounting base plate (701), the mounting base plate (701) being arranged on a base surface of a mounting plate (5), a servo module (702) being mounted on an outer wall of the mounting base plate (701), a processing base (703) being mounted on a movable surface of the servo module (702), a rotating base (704) being mounted on an outer wall of the processing base (703), a top rod (705) being mounted on an outer wall of a top of the rotating base (704), a clamp (706) being mounted on one end of the top rod (705), a processing gear (707) being mounted on an outer wall of the top rod (705), a transmission gear (708) being mounted on an outer wall of the top rod (705), a stepping motor (709) being mounted on a side wall of the processing base (703), a driving gear (710) being mounted on a driving shaft of the stepping motor (709), wherein the driving gear (710) and the transmission gear (708) are connected in a meshing manner.
6. The arc gear production machine tool according to claim 5, characterized in that: The control panel (4) is respectively connected to the electric-controlled nozzle (602), the electric-controlled cylinder (604), the electric-controlled telescopic cylinder (606), the drive motor (610), the rotating motor (612), the electric-controlled magnet (615), the servo motor (623), the servo module (702) and the stepping motor (709) through wires, and the connection method is electrical connection. The sealing component (3) is located on one side of the displacement component (7), the first slide rail (301) is located on one side of the servo module (702), and the sealing gasket (308) is made of rubber material.
7. The arc gear production machine tool according to claim 6, characterized in that: The adjustment component (6) and the displacement component (7) are both located in the inner cavity of the machine tool housing (2); the fixed disk (613) is located directly below the mounting frame (603), and there is a gap between the fixed disk (613) and the mounting frame (603); the electro-controlled magnets (615) are provided in multiple groups and are respectively located on the bottom outer wall of the fixed disk (613), and the electro-controlled magnets (615) are in an annular structure; the fixed plates (616) are provided in multiple groups and are respectively located on the inner wall of the mounting groove (614); and the sliding blocks (618) are provided in multiple groups and are respectively located on the inner wall of the mounting groove (614).
Citation Information
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