An air lock with anti-blocking and self-cleaning functions
By designing a air shutter with anti-blocking self-cleaning function, the impeller cleaning mechanism and scraper are used to automatically remove blade materials, the problem of easy blockage of traditional air shutters is solved, automatic cleaning is achieved, and the operation efficiency and reliability of the equipment are improved.
Patent Information
- Application Number
- CN202510572433.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-06
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2045-05-06
AI Technical Summary
After long-term use of traditional air shutters, the impeller blades are prone to accumulate materials, resulting in blockage, and are difficult to clean, which requires a lot of time and a troublesome disassembly process.
A air shutter with anti-blocking self-cleaning function was designed. By setting up an impeller cleaning mechanism and a scraper clamping unit, the driving mechanism is used to realize automatic separation and cleaning of the impeller, and combined with the scraper, the material on the blade is scraped off to avoid clogging.
Automatic blade cleaning is realized, avoiding manual disassembly, reducing cleaning time, preventing blade clogging, and improving the operating efficiency and reliability of the equipment.
Smart Images

Figure CN120081193B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of air locks, in particular to an air lock with anti-blocking and self-cleaning functions. Background Art
[0002] An air shutoff, also known as a blower, discharge valve, ash discharge valve, or star discharger, is a crucial device in pneumatic conveying and ventilation dust removal networks. Its primary function is to continuously and promptly discharge material from the discharger while preventing outside air from entering the discharger or dust collector. The blower consists of a housing and an impeller. The impeller's shaft rotates within the housing, and the impeller's edge is sealed against the inner wall of the housing.
[0003] After long-term use of traditional air locks, materials are easily accumulated on the impeller blades, which cannot be removed by rotation alone, resulting in continuous accumulation of materials. Once the materials accumulate too much, the materials accumulated on the blades will contact the inner wall of the air lock shell, thereby blocking the inner cavity of the air lock and making the air lock unable to operate normally. The traditional air lock is more troublesome to disassemble, resulting in a long time spent on cleaning the materials on the blades each time. Summary of the Invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an air lock with anti-blocking and self-cleaning functions.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] An air locker with an anti-blocking and self-cleaning function comprises a housing, the housing comprising a side housing horizontally sliding on a side wall of one side, an impeller mechanism rotatably provided on the side housing, the impeller mechanism comprising blades, side discs provided on both sides of the blades, an impeller cleaning mechanism provided on one side disc, the impeller cleaning mechanism being used to slide and fit on the blades for cleaning, and a cleaning mechanism locking unit for limiting the position of the impeller cleaning mechanism provided on the side disc on which the impeller cleaning mechanism is installed;
[0007] The housing is provided with an electric cylinder mounting frame on one side of the side housing, the electric cylinder mounting frame is connected to a limit frame and a second driving mechanism, a scraper clamping unit is provided on the bottom of the limit frame in a sliding manner, and the scraper clamping unit is moved by the second driving mechanism;
[0008] The scraper clamping unit is composed of a cleaning mechanism connecting frame, a roller limiting mechanism sliding frame, and a roller limiting mechanism. The cleaning mechanism connecting frame includes a fixed block for mounting the roller limiting mechanism sliding frame, and a limiting block for clamping the impeller cleaning mechanism is provided on one side of the fixed block. An inclined portion is provided on a side wall on one side of the top of the fixed block, and the inclined portion is used for pushing by the second driving mechanism. The cleaning mechanism connecting frame is connected to the limiting frame through the connecting mechanism at the top;
[0009] The roller limiting mechanism is vertically slidably engaged on the roller limiting mechanism sliding frame, the roller limiting mechanism includes a sliding plate, the sliding plate is vertically slidably engaged on the roller limiting mechanism sliding frame, a roller limiting block for clamping the first roller is provided at the bottom of the sliding plate, a limiting column is vertically provided on one side of the upper surface of the sliding plate, and the limiting frame is used to clamp the limiting column.
[0010] In addition, the preferred structure is that side shell sockets are symmetrically opened on the side walls on both sides of the shell, the side shell is used to be installed at the side shell socket, and sliding grooves are opened on the bottom surface of the side shell socket. The side shell slides horizontally on the sliding grooves on both sides, and a placement table is provided at the bottom of the shell, and a collection box is placed on the upper surface of the placement table. The shell is located on the side wall adjacent to the side shell socket and an opening is opened, and the opening is used for the movement of the side shell.
[0011] In addition, the preferred structure is that bearing seats are provided on the two side plates of the side shell, the impeller mechanism is rotatably engaged on the bearing seats, sliders are provided on the bottom of the two side plates of the side shell, the sliders are slidably engaged in the slide grooves, the top wall and side walls of the side shell are both provided with sealing strips, and the top and bottom ends of the side shell are both provided with sealing gaskets.
[0012] In addition, a preferred structure is that the housing is provided with a drive motor for driving the impeller mechanism to rotate, the drive motor drives the blades to rotate in the housing through the impeller shaft, and the drive motor is moved through the first drive mechanism at the bottom;
[0013] The first driving mechanism includes a first slide rail, a first sliding base is slidably fitted on the first slide rail, a driving motor is installed on the upper surface of the first sliding base, the side shell is connected to the first sliding base through a side shell connecting frame on the side wall of the first sliding base, and a first electric cylinder is connected to the other side of the first sliding base away from the side shell connecting frame, and the first electric cylinder is used to push the first sliding base to slide on the first slide rail.
[0014] In addition, a preferred structure is that the electric cylinder mounting frame is provided with an electric cylinder mounting plate for mounting a second driving mechanism, and a limit frame connecting rod for connecting to the limit frame, the second driving mechanism includes a second electric cylinder, the second electric cylinder is mounted on the electric cylinder mounting plate, a first roller is connected to the end of the piston rod at the output end of the second electric cylinder, the first roller is used to contact the inclined portion, and the roller limit block is used to clamp the first roller;
[0015] The limit frame includes a slide rail seat, which is connected to the electric cylinder mounting frame through a limit frame connecting rod on the top. A first limit mechanism and a second limit mechanism are respectively installed on the side walls of the slide rail seat. A second slide rail is provided at the bottom of the slide rail seat, and the connecting mechanism is slidably fitted on the second slide rail.
[0016] The first limiting mechanism includes a first limiting plate at the bottom, which is used to limit the range of movement of the third roller. The second limiting mechanism includes a second limiting plate at the bottom, which is used to limit the range of vertical movement of the roller limiting mechanism.
[0017] In addition, a preferred structure is that the impeller cleaning mechanism includes an impeller cleaning scraper, a plurality of connecting parts are provided on the impeller cleaning scraper, the impeller cleaning scraper is slidably fitted on the outer surface of the blade, an impeller groove is provided on the impeller cleaning scraper, a connecting block is provided on the connecting part plate on one side of the top of the impeller cleaning scraper, the connecting block is used to be clamped by the cleaning mechanism connecting frame, and a limit slot is provided on the surface of the connecting block on the side away from the drive motor;
[0018] The limiting card slot is used for the limiting card block to be stuck, and a limiting socket is provided on the side wall of the connection part of the impeller cleaning scraper close to the side shell socket, and the limiting socket is used to be stuck by the locking unit of the cleaning mechanism.
[0019] In addition, a preferred structure is that a cleaning mechanism receiving groove is provided on the surface of the side disc on which the impeller cleaning mechanism is installed, which is close to the other side disc. The cleaning mechanism receiving groove is used to receive the impeller cleaning mechanism. A clamping block groove is provided on the top of the side disc on which the impeller cleaning mechanism is installed. The clamping block groove is used to connect the installation of the clamping block. A locking unit active cavity is provided on one side wall of the side disc on which the impeller cleaning mechanism is installed. The cleaning mechanism locking unit is provided in the locking unit active cavity.
[0020] The locking unit of the cleaning mechanism includes a first sliding rod, the first sliding rod is symmetrically arranged on the inner wall of the locking unit's active cavity, the first sliding rod slides with a limited socket, the limiting socket is symmetrically provided with a sliding block for slidingly fitting on the first sliding rod, a limiting plug plate is provided on the side of the limiting socket close to the impeller cleaning mechanism, the limiting plug plate is used to be inserted into the limiting socket, and a second roller is symmetrically arranged on the other side surface of the limiting socket away from the limiting plug plate, the second roller is used to rest on the inner wall of the shell, and a first spring is sleeved on the outside of the first sliding rod, one end of the first spring rests on one side of the sliding block, and the other end rests on the active cavity of the locking unit.
[0021] In addition, a preferred structure is that the connecting mechanism includes a second sliding base, the second sliding base is slidably engaged with the second slide rail, a telescopic sleeve is vertically installed at the bottom of the second sliding base, a telescopic rod is slidably arranged in the sliding cavity inside the telescopic sleeve rod body, a telescopic rod slider is arranged on the top of the telescopic rod, and the other end of the telescopic rod away from the telescopic rod slider is fixedly connected to the top of the limit block;
[0022] The outer sleeve of the telescopic rod is provided with a second spring, the top of the second spring is connected to the bottom end surface of the top plate of the telescopic sleeve, and the bottom of the second spring is connected to the top end surface of the limiting block.
[0023] In addition, the preferred structure is that a slot is provided on the top of the limit block, the slot is used to cooperate with the limit slot, and a third roller is provided on the side wall of the top of the fixed block close to the first limit mechanism, and the third roller is in contact with the first limit plate.
[0024] In addition, a preferred structure is that the roller limiting mechanism sliding frame includes a limiting base, the limiting base is symmetrically fixedly connected to both sides of the fixed block, a second sliding rod is vertically provided on the top of the limiting base, the sliding plate vertically slides and fits between the second sliding rods on both sides, an upper fixed plate is installed on the top of the second sliding rods on both sides, a third spring is sleeved on the outside of the second sliding rod, the top of the third spring is connected to the bottom end surface of the upper fixed plate, and the bottom of the third spring is connected to the upper surface of the sliding plate;
[0025] The sliding plate is symmetrically provided with sliding holes, and the roller limiting block is symmetrically provided with arc grooves, which are used to abut against the first roller.
[0026] The beneficial effects of the present invention are as follows: in the present invention, by cooperating with the first driving mechanism through the side shell provided, the impeller mechanism can be separated from the shell for cleaning, and the impeller cleaning mechanism provided can scrape off the material attached to the blades, and cooperate with the scraper clamping unit provided, after the impeller cleaning mechanism moves into place, driven by the second driving mechanism, the cleaning mechanism connecting frame can realize rapid clamping of the impeller cleaning mechanism, thereby realizing automatic cleaning, automatically scraping off the material on the blades, effectively replacing manual cleaning of the air lock, and the impeller mechanism can be cleaned without disassembling the shell, and this air lock can be regularly self-cleaned to effectively prevent the air lock blades from being affected by the attached materials and causing blockage. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a structural diagram of the air lock in the cleaning state;
[0028] Figure 2 It is a structural diagram of the air lock in working state;
[0029] Figure 3 is a structural schematic diagram of the shell;
[0030] Figure 4 Schematic diagram of the structure inside the shell;
[0031] Figure 5 It is a structural schematic diagram of the side housing and the first driving mechanism in a connected state;
[0032] Figure 6 Schematic diagram of the structure of the first driving mechanism after disassembly;
[0033] Figure 7 Schematic diagram of the structure of the side shell;
[0034] Figure 8 It is a structural diagram of the impeller cleaning mechanism when it slides on the impeller mechanism;
[0035] Figure 9 It is a structural diagram of the impeller cleaning mechanism;
[0036] Figure 10 It is a structural diagram of the connection card block;
[0037] Figure 11 It is a structural diagram of the side disc;
[0038] Figure 12 This is a structural diagram of the cleaning mechanism locking unit located in the locking unit active cavity;
[0039] Figure 13 This is a schematic diagram of the structure of the cleaning mechanism after the locking unit is disassembled;
[0040] Figure 14 It is a structural diagram of the limit socket;
[0041] Figure 15 This is a structural diagram of the electric cylinder mounting frame;
[0042] Figure 16 A schematic diagram of the structure of the scraper clamping unit clamping the impeller cleaning mechanism;
[0043] Figure 17 is a structural schematic diagram of the second driving mechanism;
[0044] Figure 18 Schematic diagram of the structure of the limit frame;
[0045] Figure 19 It is a structural diagram of the limit frame after it is disassembled;
[0046] Figure 20 It is a structural diagram of the scraper clamping unit;
[0047] Figure 21 It is a structural diagram of the cleaning mechanism connecting frame;
[0048] Figure 22 It is a structural diagram of the sliding frame of the roller limiting mechanism;
[0049] Figure 23 Schematic diagram of the structure of the roller limiting mechanism;
[0050] Figure 24 Schematic diagram of the structure of the inclined portion.
[0051] In the figure: 01, housing; 011, side housing socket; 012, slide; 013, placement table; 014, opening; 02, electric cylinder mounting frame; 021, electric cylinder mounting plate; 022, limit frame connecting rod; 03, first driving mechanism; 031, first electric cylinder; 032, first sliding base; 033, first slide rail; 04, second driving mechanism; 041, second electric cylinder; 042, first roller; 05, limit frame; 051, slide rail seat; 0511, second slide Rail; 052, first limiting mechanism; 0521, first limiting plate; 053, second limiting mechanism; 0531, second limiting plate; 06, scraper clamping unit; 07, drive motor; 08, collection box; 09, side housing; 091, bearing seat; 092, slider; 093, sealing strip; 094, sealing gasket; 010, impeller mechanism; 0101, impeller shaft; 0102, blades; 1, impeller cleaning mechanism; 11, connecting portion; 12, impeller cleaning scraper; 121, impeller groove; 13, connecting block; 131, limit card slot; 14, limit socket; 2, side disc; 21, card slot; 22, cleaning mechanism storage slot; 23, locking unit active cavity; 3, cleaning mechanism locking unit; 31, limit socket; 311, limit plug plate; 32, sliding block; 33, second roller; 34, first slide bar; 35, first spring; 4, connecting mechanism; 41, telescopic sleeve; 42, telescopic rod; 43, telescopic rod slider; 44, first Second spring; 45, second sliding base; 5, cleaning mechanism connecting frame; 51, fixed block; 511, inclined portion; 52, limit block; 53, slot; 54, third roller; 6, roller limit mechanism sliding frame; 61, limit base; 62, second slide bar; 63, upper fixed plate; 64, third spring; 7, roller limit mechanism; 71, sliding plate; 72, sliding hole; 73, roller limit block; 74, arc slot; 75, limit column; 8, side shell connecting frame. DETAILED DESCRIPTION
[0052] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0053] Reference Figure 1-24, a wind lock with anti-blocking and self-cleaning functions, including a shell 01, the shell 01 includes a side shell 09 that slides horizontally on one side wall, and an impeller mechanism 010 is rotatably provided on the side shell 09, the impeller mechanism 010 includes blades 0102, and side discs 2 are provided on both sides of the blades 0102, and an impeller cleaning mechanism 1 is provided on one side of the side disc 2, and the impeller cleaning mechanism 1 is used to slide on the blades 0102 for cleaning, and a cleaning mechanism locking unit 3 for limiting the impeller cleaning mechanism 1 is provided on the side disc 2 on which the impeller cleaning mechanism 1 is installed. The shell 01 is provided with an electric cylinder mounting frame 02 on one side of the side shell 09, and the electric cylinder mounting frame 02 is connected to a limiting frame 05 and a second driving mechanism 04. The bottom of the limiting frame 05 is slidingly cooperated with a scraper clamping unit 06, and the scraper clamping unit 06 is movable by the second driving mechanism 04, and the side shell 09 is used to pull the impeller mechanism 010 out of the shell 01.
[0054] Moreover, the scraper clamping unit 06 is composed of a cleaning mechanism connecting frame 5, a roller limiting mechanism sliding frame 6, and a roller limiting mechanism 7. The cleaning mechanism connecting frame 5 includes a fixed block 51 for installing the roller limiting mechanism sliding frame 6. A limiting block 52 for clamping the impeller cleaning mechanism 1 is provided on one side of the fixed block 51. A sloped portion 511 is provided on the side wall on one side of the top of the fixed block 51. The sloped portion 511 is used to push the second driving mechanism 04. The cleaning mechanism connecting frame 5 is connected to the top of the connecting mechanism 4 is connected to the limiting frame 05, the roller limiting mechanism 7 is vertically slidably engaged on the roller limiting mechanism sliding frame 6, the roller limiting mechanism 7 includes a sliding plate 71, the sliding plate 71 is vertically slidably engaged on the roller limiting mechanism sliding frame 6, a roller limiting block 73 for clamping the first roller 042 is provided at the bottom of the sliding plate 71, a limiting column 75 is vertically provided on one side of the upper surface of the sliding plate 71, the limiting frame 05 is used to clamp the limiting column 75, and the limiting column 75 is used to limit the range of movement of the sliding plate 71.
[0055] At the same time, side shell sockets 011 are symmetrically opened on the side walls on both sides of the shell 01, and the side shell 09 is used to be installed at the side shell socket 011. Slide grooves 012 are opened on the bottom surface of the side shell socket 011. The side shell 09 slides horizontally on the slide grooves 012 on both sides. A placement platform 013 is provided at the bottom of the shell 01, and a collection box 08 is placed on the upper surface of the placement platform 013. An opening 014 is opened on the side wall of the shell 01 adjacent to the side shell socket 011, and the opening 014 is used for the movement of the side shell 09.
[0056] In addition, bearing seats 091 are provided on the plates on both sides of the side shell 09, and the impeller mechanism 010 is rotatably engaged on the bearing seats 091. Sliders 092 are provided on the bottom of the plates on both sides of the side shell 09, and the sliders 092 are slidably engaged in the slide groove 012. The top wall and side walls of the side shell 09 are affixed with sealing strips 093, and the top and bottom ends of the side shell 09 are affixed with sealing gaskets 094. The sealing gaskets 094 and the sealing strips 093 are used to improve the sealing performance of the side shell 09 and the shell 01.
[0057] Moreover, the shell 01 is provided with a driving motor 07 for driving the impeller mechanism 010 to rotate. The driving motor 07 drives the blades 0102 to rotate in the shell 01 through the impeller shaft 0101. The driving motor 07 is moved through the first driving mechanism 03 at the bottom. The driving motor 07 is used to drive the impeller shaft 0101 to rotate.
[0058] At the same time, the first driving mechanism 03 includes a first slide rail 033, and the first sliding base 032 is slidably fitted on the first slide rail 033. The driving motor 07 is installed on the upper surface of the first sliding base 032. The side shell 09 is connected to the first sliding base 032 through the side shell connecting frame 8 on the side wall of the first sliding base 032. The other side of the first sliding base 032 away from the side shell connecting frame 8 is connected to the first electric cylinder 031. The first electric cylinder 031 is used to push the first sliding base 032 to slide on the first slide rail 033, and the first electric cylinder 031 realizes the movement of the side shell 09.
[0059] Moreover, the electric cylinder mounting frame 02 is provided with an electric cylinder mounting plate 021 for installing the second driving mechanism 04, and a limit frame connecting rod 022 for connecting the limit frame 05. The second driving mechanism 04 includes a second electric cylinder 041, and the second electric cylinder 041 is installed on the electric cylinder mounting plate 021. The end of the piston rod at the output end of the second electric cylinder 041 is connected with a first roller 042. The first roller 042 is used to contact the inclined portion 511. The roller limit block 73 is used to clamp the first roller 042. The first roller 042 is used to push the fixed block 51, thereby driving the impeller cleaning mechanism 1 below to perform automatic cleaning.
[0060] At the same time, the limit frame 05 includes a slide rail seat 051, which is connected to the electric cylinder mounting frame 02 through the limit frame connecting rod 022 on the top. The first limit mechanism 052 and the second limit mechanism 053 are respectively installed on the side walls of the slide rail seat 051. A second slide rail 0511 is provided at the bottom of the slide rail seat 051. The connecting mechanism 4 slides on the second slide rail 0511. The first limit mechanism 052 includes a first limit plate 0521 at the bottom. The first limit plate 0521 is used to limit the range of movement of the third roller 54. The second limit mechanism 053 includes a second limit plate 0531 at the bottom. The second limit plate 0531 is used to limit the range of vertical movement of the roller limit mechanism 7. The second limit plate 0531 is used to support the limit column 75.
[0061] In addition, the impeller cleaning mechanism 1 includes an impeller cleaning scraper 12, which is provided with multiple connecting parts 11. The impeller cleaning scraper 12 slides and fits on the outer surface of the blade 0102. The impeller cleaning scraper 12 is provided with an impeller groove 121. A connecting block 13 is provided on the connecting part 11 plate on the top side of the impeller cleaning scraper 12. The connecting block 13 is used to be clamped by the cleaning mechanism connecting frame 5. A limiting slot 131 is provided on the side surface of the connecting block 13 away from the drive motor 07. The limiting slot 131 is used to clamp the limiting block 52. A limiting socket 14 is provided on the side wall of the connecting part 11 on the side of the impeller cleaning scraper 12 close to the side shell socket 011. The limiting socket 14 is used to be clamped by the locking unit 3 of the cleaning mechanism.
[0062] Among them, a cleaning mechanism receiving groove 22 is provided on the surface of the side disc 2 on which the impeller cleaning mechanism 1 is installed, close to the other side disc 2. The cleaning mechanism receiving groove 22 is used to receive the impeller cleaning mechanism 1. A block groove 21 is provided on the top of the side disc 2 on which the impeller cleaning mechanism 1 is installed. The block groove 21 is used to connect the installation of the block 13. A locking unit active cavity 23 is provided on the side wall of one side of the side disc 2 on which the impeller cleaning mechanism 1 is installed, and the cleaning mechanism locking unit 3 is arranged in the locking unit active cavity 23.
[0063] At the same time, the cleaning mechanism locking unit 3 includes a first slide bar 34, which is symmetrically arranged on the inner wall of the locking unit active cavity 23, and the first slide bar 34 slides with the limit socket 31, and the limit socket 31 is symmetrically provided with a sliding block 32 for slidingly fitting on the first slide bar 34. A limit plug plate 311 is provided on the side of the limit socket 31 close to the impeller cleaning mechanism 1, and the limit plug plate 311 is used to be inserted into the limit socket 14. A second roller 33 is symmetrically arranged on the other side surface of the limit socket 31 away from the limit plug plate 311, and the second roller 33 is used to rest on the inner wall of the shell 01. A first spring 35 is sleeved on the outside of the first slide bar 34, and one end of the first spring 35 rests on one side of the sliding block 32, and the other end rests on the locking unit active cavity 23. The first spring 35 realizes the resetting of the sliding block 32.
[0064] Among them, the connecting mechanism 4 includes a second sliding base 45, which is slidably fitted on the second slide rail 0511. A telescopic sleeve 41 is vertically installed at the bottom of the second sliding base 45. A telescopic rod 42 is slidably provided in the sliding cavity inside the rod body of the telescopic sleeve 41. A telescopic rod slider 43 is provided on the top of the telescopic rod 42. The other end of the telescopic rod 42 away from the telescopic rod slider 43 is fixedly connected to the top of the limit block 52. A second spring 44 is provided on the outside of the telescopic rod 42. The top of the second spring 44 is connected to the bottom end surface of the top plate of the telescopic sleeve 41. The bottom of the second spring 44 is connected to the top surface of the limit block 52. The telescopic rod 42 is used to move vertically in the telescopic sleeve 41.
[0065] Moreover, a slot 53 is provided on the top of the limiting block 52, and the slot 53 is used to cooperate with the limiting slot 131. A third roller 54 is provided on the side wall of the top of the fixed block 51 close to the first limiting mechanism 052. The third roller 54 is in contact with the first limiting plate 0521. The third roller 54 cooperates with the first limiting plate 0521 to ensure that when the first roller 042 pushes the fixed block 51, the second sliding base 45 will not slide easily.
[0066] In addition, the roller limiting mechanism sliding frame 6 includes a limiting base 61, which is symmetrically fixedly connected to both sides of the fixed block 51, and a second slide bar 62 is vertically provided on the top of the limiting base 61. The sliding plate 71 slides vertically to fit between the second slide bars 62 on both sides, and an upper fixed plate 63 is installed on the top of the second slide bars 62 on both sides. The outside of the second slide bars 62 is sleeved with a third spring 64, and the top of the third spring 64 is connected to the bottom end surface of the upper fixed plate 63. The bottom of the third spring 64 is connected to the upper surface of the sliding plate 71. Sliding holes 72 are symmetrically opened on the sliding plate 71, and arc grooves 74 are symmetrically opened on the roller limiting block 73. The arc grooves 74 are used to resist the first roller 042.
[0067] In this embodiment, when the air lock is working, the material enters the interior from the top feed port of the shell 01, and the material entering the shell 01 falls by its own weight and fills the gap between the blades 0102. As the drive motor 07 cooperates with the impeller shaft 0101 to drive the blades 0102 to rotate, the material is discharged from the discharge port at the bottom of the shell 01. After the air lock has been used for a period of time, the operator can clean the impeller mechanism 010 of the air lock and remove the material attached to the blades 0102 to prevent it from causing blockage.
[0068] First, drive the first electric cylinder 031, and the piston rod of the first electric cylinder 031 extends, pushing the first sliding base 032 to slide on the first slide rail 033. Under the action of the side shell connecting frame 8, the drive motor 07 and the side shell 09 are driven to move at the same time. The side shell 09 begins to separate from the side shell socket 011, and the slider 092 slides in the slide groove 012, thereby realizing the extraction of the entire impeller mechanism 010 from the shell 01. Before extraction, the connected machine is ensured to stop working, and the drive motor 07 stops rotating.
[0069] When the driving motor 07 stops rotating, the locking unit 3 of the cleaning mechanism is attached to the inner wall of the shell 01, and the second roller 33 is squeezed by the inner wall of the shell 01, so that the limiting plug 311 is inserted into the limiting socket 14. As the side shell 09 is pulled out, the locking unit 3 of the cleaning mechanism is no longer restricted by the inner wall of the shell 01, and the first spring 35 releases its elastic potential energy to reset, thereby pushing the sliding block 32 to slide on the first slide rod 34, pushing the limiting socket 31, and realizing the separation of the limiting plug 311 from the limiting socket 14, thereby releasing the locking of the cleaning mechanism. Unit 3 locks the state of the impeller cleaning mechanism 1. The cleaning mechanism locking unit 3 is used to lock the impeller cleaning mechanism 1 when cleaning is not required to prevent it from escaping from the cleaning mechanism receiving groove 22. When the side shell 09 moves back to the inside of the shell 01, as the second roller 33 is released from the inner wall of the shell 01, the second roller 33 will be squeezed and compressed into the active cavity 23 of the locking unit, so that the limit socket 31 moves on the first slide rod 34, and the limit plug plate 311 is reinserted into the limit socket 14, entering the locked state, and at the same time the first spring 35 deforms and contracts.
[0070] When the first electric cylinder 031 is fully extended, the side shell 09 has been completely pulled out of the shell 01. At this time, the impeller mechanism 010 is completely located above the collection box 08, and automatic cleaning begins at this time. The second electric cylinder 041 starts working after the first electric cylinder 031 stops. The piston rod of the second electric cylinder 041 extends to achieve the extension of the first roller 042. After the first roller 042 is extended, it slowly contacts the bottom of the inclined portion 511. As the first roller 042 continues to extend, the first roller 042 continues to squeeze the inclined portion 511, so that the fixed block 51 is squeezed. Afterwards, the telescopic rod 42 is driven to extend downward from the telescopic sleeve 41, and the telescopic rod slider 43 maintains vertical linear movement in the inner cavity of the telescopic sleeve 41, thereby realizing the descending of the cleaning mechanism connecting frame 5, and in the descending process, the third roller 54 is always in contact with the first limit plate 0521, and the third roller 54 is against the vertical plate surface of the L-shaped first limit plate 0521, limiting the movement of the cleaning mechanism connecting frame 5, ensuring that the cleaning mechanism connecting frame 5 remains in a vertical descending state at this time, preventing the second sliding base 45 from sliding when pushed by the first roller 042.
[0071] As the cleaning mechanism connecting frame 5 descends, the limiting block 52 slowly descends to the connecting block 13, and the slot 53 cooperates with the limiting slot 131 to achieve that the limiting block 52 clamps the impeller cleaning mechanism 1, and the third roller 54 is no longer restricted by the first limiting plate 0521. At this time, after the first roller 042 continues to extend, it will push the fixed block 51 to move horizontally, thereby realizing that the top second sliding base 45 slides on the slide rail seat 051.
[0072] And when the first roller 042 squeezes and pushes the fixed block 51, the roller limiting block 73 will be stuck on the first roller 042 as the fixed block 51 moves vertically, and the sliding plate 71 slides on the second slide rod 62, cooperating with the third spring 64, so that the roller limiting block 73 can be flexibly moved, and after the fixed block 51 drops, the first roller 042 contacts the roller limiting block 73, and can be stuck on the first roller 042, so that the arc groove 74 is in contact with the first roller 042, and as the cleaning mechanism connecting frame 5 moves horizontally, the limiting column 75 at this time will move under the bottom plate of the second limiting plate 0531.
[0073] After the cleaning mechanism connecting frame 5 moves horizontally, the limiting block 52 pulls the impeller cleaning mechanism 1 from the movable position in the cleaning mechanism receiving groove 22, causing the impeller cleaning scraper 12 to slide on the blade 0102. At the same time, the impeller cleaning scraper 12 loosens the material slightly attached to the blade 0102, so that the material no longer adheres to the blade 0102, and the blade 0102 is cleaned. When the impeller cleaning scraper 12 is pushed horizontally to the side disc 2 on the other side, the second electric cylinder 041 contracts, and when the first roller 042 contracts, the first roller 042 moves in the opposite direction, pushing the roller limiting block 73. Because the limiting column 75 is supported by the second limiting plate 0531, when the roller limiting block 73 is pushed by the first roller 042, the sliding plate 71 does not slide upward. Instead, it only drives the entire cleaning mechanism connecting frame 5 to move, and the second sliding base 45 moves toward the cleaning mechanism receiving groove 22.
[0074] When the first roller 042 is pushed again, the contraction of the first roller 042 pushes the sliding plate 71 upward, thereby realizing that the first roller 042 is released from contact with the fixed block 51, and the third spring 64 releases its elastic potential energy to ensure that the sliding plate 71 can be reset. After the first roller 042 is reset, the fixed block 51 is no longer squeezed by the first roller 042, realizing that the second spring 44 releases its elastic potential energy, driving the bottom fixed block 51 to rise, and the telescopic rod 42 retracts back into the telescopic sleeve 41, thereby realizing the rapid reset of the cleaning mechanism connecting frame 5, contacting the cleaning mechanism connecting frame 5 to clamp the impeller cleaning mechanism 1, completing the cleaning work of the impeller mechanism 010, and at this time the staff can sweep some of the materials that have not fallen on the blades 0102 into the bottom collection box 08, which is used to collect the materials scraped off by the impeller cleaning scraper 12.
[0075] In the present invention, by providing a side shell 09 in cooperation with the first drive mechanism 03, the impeller mechanism 010 can be separated from the shell 01 for cleaning, and the provided impeller cleaning mechanism 1 can scrape off the material attached to the blade 0102, and cooperate with the provided scraper clamping unit 06. After the impeller cleaning mechanism 1 moves into place, driven by the second drive mechanism 04, the cleaning mechanism connecting frame 5 can realize rapid clamping of the impeller cleaning mechanism 1, thereby realizing automatic cleaning, automatically scraping off the material on the blade 0102, effectively replacing manual cleaning of the air lock, and the impeller mechanism 010 can be cleaned without disassembling the shell 01. This air lock can be self-cleaned regularly to effectively prevent the air lock blades from being affected by the attached material and causing blockage.
[0076] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. An air lock with anti-blocking and self-cleaning functions, comprising a housing (01), characterized in that: The housing (01) comprises a side housing (09) that slides horizontally on a side wall of one side, an impeller mechanism (010) is rotatably provided on the side housing (09), the impeller mechanism (010) comprises blades (0102), side discs (2) are provided on both sides of the blades (0102), an impeller cleaning mechanism (1) is provided on one side disc (2), the impeller cleaning mechanism (1) is used to slide on the blades (0102) for cleaning, and a cleaning mechanism locking unit (3) for limiting the impeller cleaning mechanism (1) is provided on the side disc (2) on which the impeller cleaning mechanism (1) is installed; The housing (01) is provided with an electric cylinder mounting frame (02) on one side of the side housing (09); the electric cylinder mounting frame (02) is connected to a limit frame (05) and a second driving mechanism (04); a scraper clamping unit (06) is provided at the bottom of the limit frame (05) in a sliding manner; and the scraper clamping unit (06) is pushed to move by the second driving mechanism (04); The scraper clamping unit (06) is composed of a cleaning mechanism connecting frame (5), a roller limiting mechanism sliding frame (6), and a roller limiting mechanism (7). The cleaning mechanism connecting frame (5) includes a fixed block (51) for mounting the roller limiting mechanism sliding frame (6). A limiting clamping block (52) for clamping the impeller cleaning mechanism (1) is provided on one side of the fixed block (51). A sloped portion (511) is provided on a side wall on one side of the top of the fixed block (51). The sloped portion (511) is used for being pushed by the second driving mechanism (04). The cleaning mechanism connecting frame (5) is connected to the limiting frame (05) via the connecting mechanism (4) at the top. The roller limiting mechanism (7) is vertically slidably engaged on the roller limiting mechanism sliding frame (6), the roller limiting mechanism (7) comprises a sliding plate (71), the sliding plate (71) is vertically slidably engaged on the roller limiting mechanism sliding frame (6), a roller limiting block (73) for clamping the first roller (042) is provided at the bottom of the sliding plate (71), a limiting column (75) is vertically provided on one side of the upper surface of the sliding plate (71), and the limiting frame (05) is used to clamp the limiting column (75); The cleaning mechanism locking unit (3) includes a first slide bar (34), the first slide bar (34) is symmetrically arranged on the inner wall of the locking unit active cavity (23), the first slide bar (34) is slidably matched with the limit socket (31), the limit socket (31) is symmetrically provided with a sliding block (32) for slidingly matching on the first slide bar (34), a limit plug plate (311) is provided on the side of the limit socket (31) close to the impeller cleaning mechanism (1), the limit plug plate (311) is used to be inserted into the limit socket (14), and a second roller (33) is symmetrically arranged on the other side surface of the limit socket (31) away from the limit plug plate (311), the second roller (33) is used to abut against the inner wall of the shell (01), and the first slide bar (34) is provided with a first spring (35) on the outside; The impeller cleaning mechanism (1) comprises an impeller cleaning scraper (12), a plurality of connecting portions (11) are provided on the impeller cleaning scraper (12), the impeller cleaning scraper (12) is slidably fitted on the outer surface of the blade (0102), an impeller groove (121) is provided on each impeller cleaning scraper (12), a connecting block (13) is provided on the connecting portion (11) plate on one side of the top of the impeller cleaning scraper (12), the connecting block (13) is used to be clamped by the cleaning mechanism connecting frame (5), and a limiting slot (131) is provided on the surface of the connecting block (13) on the side away from the drive motor (07); The limiting slot (131) is used to lock the limiting block (52); a limiting socket (14) is provided on the side wall of the connecting portion (11) of the impeller cleaning scraper (12) close to the side housing socket (011); the limiting socket (14) is used to be locked by the cleaning mechanism locking unit (3); A placement platform (013) is provided at the bottom of the shell (01), and a collection box (08) is placed on the upper surface of the placement platform (013).
2. The air lock with anti-blocking and self-cleaning function according to claim 1, characterized in that: The side walls of the housing (01) are symmetrically provided with side housing sockets (011), the side housing (09) is used to be installed at the side housing sockets (011), the bottom surfaces of the side housing sockets (011) are provided with sliding grooves (012), the side housing (09) is horizontally slidably fitted on the sliding grooves (012) on both sides, and the housing (01) is provided with an opening (014) on the side wall adjacent to the side housing socket (011), the opening (014) being used for the movement of the side housing (09).
3. The air lock with anti-blocking and self-cleaning function according to claim 1, characterized in that: The side shell (09) is provided with a bearing seat (091) on both sides of the plate body, and the impeller mechanism (010) is rotatably engaged with the bearing seat (091). The bottom of the side shell (09) is provided with a slider (092), and the slider (092) is slidably engaged with the slide groove (012). The top wall and the side wall of the side shell (09) are both provided with a sealing strip (093), and the top and bottom ends of the side shell (09) are both provided with a sealing gasket (094).
4. The air lock with anti-blocking and self-cleaning function according to claim 1, characterized in that: A drive motor (07) for driving the impeller mechanism (010) to rotate is provided on one side of the housing (01). The drive motor (07) drives the blades (0102) to rotate in the housing (01) through the impeller shaft (0101). The drive motor (07) is moved through the first drive mechanism (03) at the bottom. The first driving mechanism (03) comprises a first slide rail (033), a first slide base (032) is slidably fitted on the first slide rail (033), a driving motor (07) is mounted on the upper surface of the first slide base (032), a side housing (09) is connected to the first slide base (032) via a side housing connecting frame (8) on the side wall of the first slide base (032), a first electric cylinder (031) is connected to the other side of the first slide base (032) away from the side housing connecting frame (8), and the first electric cylinder (031) is used to push the first slide base (032) to slide on the first slide rail (033).
5. The air lock with anti-blocking and self-cleaning functions according to claim 1, characterized in that: The electric cylinder mounting frame (02) is provided with an electric cylinder mounting plate (021) for mounting a second driving mechanism (04) and a limit frame connecting rod (022) for connecting to a limit frame (05); the second driving mechanism (04) includes a second electric cylinder (041); the second electric cylinder (041) is mounted on the electric cylinder mounting plate (021); a first roller (042) is connected to the piston rod end of the output end of the second electric cylinder (041); the first roller (042) is used to contact the inclined portion (511); and a roller limit block (73) is used to clamp the first roller (042); The limiting frame (05) includes a slide rail seat (051), the slide rail seat (051) is connected to the electric cylinder mounting frame (02) via a limiting frame connecting rod (022) on the top, a first limiting mechanism (052) and a second limiting mechanism (053) are respectively installed on the side walls of the slide rail seat (051), a second slide rail (0511) is provided at the bottom of the slide rail seat (051), and the connecting mechanism (4) is slidably engaged with the second slide rail (0511); The first limiting mechanism (052) comprises a first limiting plate (0521) at the bottom, the first limiting plate (0521) being used to limit the range of movement of the third roller (54), and the second limiting mechanism (053) comprises a second limiting plate (0531) at the bottom, the second limiting plate (0531) being used to limit the range of vertical movement of the roller limiting mechanism (7).
6. The air lock with anti-blocking and self-cleaning functions according to claim 1, characterized in that: The side disc (2) on which the impeller cleaning mechanism (1) is installed is provided with a cleaning mechanism receiving groove (22) on the surface close to the other side disc (2), and the cleaning mechanism receiving groove (22) is used to receive the impeller cleaning mechanism (1). The top of the side disc (2) on which the impeller cleaning mechanism (1) is installed is provided with a block groove (21), and the block groove (21) is used to connect the installation of the block (13). A locking unit active cavity (23) is provided through the side wall of one side of the side disc (2) on which the impeller cleaning mechanism (1) is installed, and the cleaning mechanism locking unit (3) is arranged in the locking unit active cavity (23). One end of the first spring (35) abuts against one side of the sliding block (32), and the other end abuts against the active cavity (23) of the locking unit.
7. The air lock with anti-blocking and self-cleaning functions according to claim 1, characterized in that: The connecting mechanism (4) includes a second sliding base (45), the second sliding base (45) is slidably engaged on the second slide rail (0511), a telescopic sleeve (41) is vertically installed at the bottom of the second sliding base (45), a telescopic rod (42) is slidably arranged in the sliding cavity inside the rod body of the telescopic sleeve (41), a telescopic rod slider (43) is arranged at the top of the telescopic rod (42), and the other end of the telescopic rod (42) away from the telescopic rod slider (43) is fixedly connected to the top of the limit block (52); The telescopic rod (42) is externally sleeved with a second spring (44), the top of the second spring (44) is connected to the bottom surface of the top plate of the telescopic sleeve (41), and the bottom of the second spring (44) is connected to the top surface of the limiting block (52).
8. The air lock with anti-blocking and self-cleaning functions according to claim 1, characterized in that: A slot (53) is provided on the top of the limiting card block (52), and the slot (53) is used to cooperate with the limiting card slot (131). A third roller (54) is provided on the side wall of the top of the fixed block (51) close to the first limiting mechanism (052), and the third roller (54) contacts the first limiting plate (0521).
9. The air lock with anti-blocking and self-cleaning functions according to claim 1, characterized in that: The roller limiting mechanism sliding frame (6) includes a limiting base (61), the limiting base (61) is symmetrically fixedly connected to both sides of the fixed block (51), a second slide bar (62) is vertically provided on the top of the limiting base (61), the sliding plate (71) vertically slides and fits between the second slide bars (62) on both sides, an upper fixed plate (63) is installed on the top of the second slide bars (62) on both sides, and a third spring (64) is sleeved on the outside of the second slide bars (62), the top of the third spring (64) is connected to the bottom end surface of the upper fixed plate (63), and the bottom of the third spring (64) is connected to the upper surface of the sliding plate (71); The sliding plate (71) is symmetrically provided with sliding holes (72), and the roller limiting clamping block (73) is symmetrically provided with arc clamping grooves (74), and the arc clamping grooves (74) are used to abut against the first roller (042).
Citation Information
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