Electronic wire harness uniform tin plating mechanism and processing method thereof
By designing an electronic wiring harness uniform tin plating mechanism containing scraping and cleaning units, the problem of tin plating liquid oxidation in high-temperature environments is solved, automatic scraping and cleaning is realized, and work efficiency and safety are improved.
Patent Information
- Application Number
- CN202510335798.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2025-06-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In high temperature environments, the components in the tin plating liquid are more likely to undergo chemical reactions to cause oxidation and form oxides, which require manual removal, affecting work efficiency and posing a threat to human health.
An electronic wiring harness uniform tin plating mechanism is designed, including tin plating tanks, support legs and scraping and cleaning units. The scraping and cleaning unit consists of a driving assembly, a scraping assembly, a cleaning assembly, a transverse assembly and a fixing assembly. It can automatically scrape the oxide in the tin plating tank and clean the oxide on the scraping assembly with the help of the cleaning assembly.
By automatically scraping off the oxides in the tin plating tank, the dangers and inconvenience of manual operation are avoided, the degree of automation and work efficiency of the tin plating process is improved, and the health threat to workers is reduced.
Smart Images

Figure CN120082825A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of electronic wire harness processing, and particularly to an electronic wire harness uniform tin plating mechanism and its processing method. Background Art
[0002] Tin plating of electronic wire harnesses refers to plating a layer of tin on the surface of the wires of the electronic wire harness to improve its electrical conductivity, corrosion resistance, and aesthetics. The main purpose of this process is to protect the wires from the erosion of the external environment and at the same time optimize its electrical conductivity.
[0003] A wire harness two - end batch tin plating device for electronic product production disclosed in Patent No. CN113604763B includes a base, an n - shaped seat, a heating frame, a loading frame, a placing mechanism, and a driving mechanism. A middle part on one side of the base is fixedly connected with the n - shaped seat. The driving mechanism is installed on one side of the n - shaped seat far from the base. The heating frame is fixedly connected between the four inner sides of the n - shaped seat close to the base. The loading frame is fixedly connected to both ends of the heating frame far from the base and is communicated. An appropriate amount of wire harnesses are placed into the placing mechanism, and then an appropriate amount of tin liquid is poured into the loading frame. The tin liquid in the loading frame flows into the heating frame. Start the heating frame, and the heating frame heats the tin liquid. Pull the driving mechanism to move downward. When the driving mechanism moves downward and contacts the placing mechanism, the driving mechanism drives the placing mechanism to operate. The placing mechanism operates to drive the wire harness to reverse for left - end tin plating, and the placing mechanism also drives the wire harness to rotate forward for right - end tin plating. In this way, there is no need for manual tin plating of the wire harness, which is relatively convenient and has high work efficiency.
[0004] In the prior art, the wire harness is placed into the placing mechanism and then the tin liquid is poured in. The driving mechanism drives the placing mechanism to descend to tin - plate the wire harness. However, in a high - temperature environment, the components in the tin plating liquid are more likely to undergo chemical reactions and cause oxidation, forming oxides on the surface layer of the tin plating liquid. At this time, it is necessary for workers to use tools to timely remove the oxides on the surface layer of the tin plating liquid to enable the wire harness to better complete the tin plating. The tin plating liquid will generate toxic gases when heated. Workers going back and forth to remove the oxides on the surface layer of the tin plating liquid will cause harm to the workers' bodies, and it is also very troublesome to manually remove the oxides every time of tin plating, which affects the work efficiency. Summary of the Invention
[0005] The purpose of the present invention is to provide an electronic wire harness uniform tin plating mechanism and its processing method to solve the following technical problems: In a high - temperature environment, the components in the tin plating liquid are more likely to undergo chemical reactions and cause oxidation, forming oxides on the surface layer of the tin plating liquid. It is necessary for workers to clean these oxides back and forth to ensure better completion of the wire harness tin plating work.
[0006] The purpose of the present invention can be achieved through the following technical solutions: An electronic wire harness uniform tin plating mechanism, including a tin plating tank and support legs; further including a scraping and cleaning unit arranged in the tin plating tank; The support legs are fixedly arranged at the bottom of the tin plating tank, and there are four support legs, which are respectively arranged at the four corners of the bottom of the tin plating tank; The scraping and cleaning unit is arranged in the tin plating tank, including a driving component, a scraping component, a cleaning component, a transverse movement component and a fixing component; the driving component drives the scraping component to move; the driving component drives the cleaning component to clean the scraping component; the driving component drives the transverse movement component to move; the fixing component moves and clamps on the transverse movement component; The electronic wire harness is clamped and fixed by the fixing component, and then the driving component drives the transverse movement component to move, sending the electronic wire harness above the tin plating tank. When the transverse movement component moves, it will also drive the scraping component to move to scrape the tin plating tank. When the scraping component reaches one end of the tin plating tank, the driving component drives the cleaning component to clean the scraping component.
[0007] Further, the driving component includes a driving fixed plate, a driving gear, a driving motor, a driven fixed plate, a driven rod, a worm gear, a worm and a rebound spring; The transverse movement component includes a sliding box, a limiting column and a moving frame; Wherein, the driving fixed plate is fixedly arranged on one side of the tin plating tank; the driving gear is rotatably arranged at the bottom of the driving fixed plate; the driving motor is fixedly arranged on the top of the driving fixed plate, and the driving motor is communicated with the driving gear; the driven fixed plate is fixedly arranged on one side of the tin plating tank and is located on one side of the driving fixed plate; the driven rod is rotatably arranged on the driven fixed plate; the worm gear is fixedly arranged at the bottom of the driven rod; the driving gear meshes with the worm gear; the worm is rotatably arranged on one side of the tin plating tank and is located on one side of the worm gear; the worm meshes with the worm gear; the rebound spring is sleeved on the worm, and one end of the rebound spring is fixed on the worm; The sliding box is fixedly arranged on the tin plating tank; there are two sliding boxes, which are symmetrically arranged on both sides of the tin plating tank; the limiting column is fixedly arranged in the sliding box; the moving frame is slidably arranged on the limiting column; one end of the moving frame is threadedly connected with the worm.
[0008] Further, the scraping component includes a moving groove, a pulley, a connecting column, a connecting block and a decontamination plate; Among them, the moving groove is formed on the moving frame; there are two moving grooves, which are symmetrically arranged on the moving frame; the pulley is slidably arranged in the moving groove; the connecting column is rotatably arranged on the pulley; the connecting block is fixedly connected to the connecting column; the decontamination plate is fixedly arranged on the connecting block.
[0009] Further, the driving assembly further includes a semi-toothed gear and a sliding toothed plate; The cleaning assembly includes a support plate, a sliding rod, a compression spring and a scraping plate; Among them, the semi-toothed gear is fixedly arranged on the top of the driven rod; the support plate is fixedly arranged on the top of the tin plating tank; there are two support plates, which are symmetrically arranged on the top of the tin plating tank; the sliding rod is fixedly arranged on the support plate; the sliding toothed plate is slidably arranged on the sliding rod; the compression spring is sleeved on the sliding rod, and one end of the compression spring is fixedly connected to the support plate; the scraping plates are fixedly arranged at equal intervals and evenly on the bottom of the sliding toothed plate.
[0010] Further, the fixing assembly includes a sliding plate, a mounting block, a moving toothed plate, a fixing rotating rod, a fixing gear, a clamping motor, a limiting box and a clamping block; Among them, the sliding plate is slidably arranged on the moving frame; there are two limiting boxes, which are symmetrically arranged on the sliding plate; the moving toothed plate is slidably arranged in the limiting box; there are two moving toothed plates, which are symmetrically arranged in the limiting box; the clamping block is fixedly arranged on the bottom of the moving toothed plate; the mounting block is fixedly arranged on the top of the sliding plate; there are two mounting blocks, which are symmetrically arranged on the top of the sliding plate; the fixing rotating rod is rotatably arranged on the mounting block; the clamping motor is fixedly arranged on the mounting block, and the clamping motor is communicated with the fixing rotating rod; the fixing gear is fixedly arranged on the fixing rotating rod, and the fixing gear meshes with the moving toothed plate.
[0011] Further, a telescopic rod is fixedly connected to the moving frame; the bottom of the telescopic rod is fixedly connected to the sliding plate; a telescopic motor is fixedly connected to the top of the moving frame, and the telescopic motor is communicated with the telescopic rod.
[0012] Further, an inclined plate is fixedly connected in the tin plating tank; one end of the support plate is fixedly connected to a discharge plate.
[0013] An electronic wire harness uniform tin plating processing method, the processing method includes the following steps: S1: Clamp the electronic wire harness by the clamping block, and then the worm drives the moving frame to move, and send the electronic wire harness to be tinned above the tin plating tank; S2: While the moving frame is moving, the decontamination plate will scrape off the oxides generated in the tin plating tank. Then, the sliding tooth plate will drive the scraping plate to clean the oxides adhered to the decontamination plate, and the oxides will be sent out of the tin plating tank through the discharge plate. S3: After the oxides are removed, the telescopic rod will move up and down, causing the sliding plate to drive the clamping block and the electronic wire harness to descend, so that the electronic wire harness enters the tin plating tank for tin plating.
[0014] Advantages of the present invention: (1) When moving through the transverse movement component, it will drive the scraping component to move. The moving scraping component will scrape the surface layer of the tin plating tank. Because the tin plating solution in the tin plating tank is heated and undergoes a chemical reaction, an oxide layer is formed on the surface layer. The scraping component moves to scrape off the oxides on the surface of the tin plating tank, and then the electronic wire harness to be tin plated is placed into the tin plating tank for tin plating. (2) When the scraping component scrapes off the oxides in the tin plating tank, these oxides will adhere to the surface of the scraping component, which may affect the effect of the next operation of the scraping component. Therefore, the driving component drives the cleaning component to move, and the cleaning component moves to clean the oxides adhered to the scraping component, enabling the scraping component to effectively scrape off the oxides in the tin plating tank during the next operation. (3) The electronic wire harness is clamped by the fixing component, and then the driving component drives to drive the transverse movement component to move. The moving transverse movement component brings the fixing component and the electronic wire harness above the tin plating tank. This setting is to make it more convenient to transport the electronic wire harness for tin plating, reduce manual handling, keep the workers as far away from the tin plating tank as possible, and avoid workers inhaling the toxic gas in the tin plating tank. Description of the drawings
[0015] The present invention will be further described below with reference to the drawings.
[0016] Figure 1 It is the front orthographic axonometric view of the tin plating mechanism of the present invention; Figure 2 It is the axonometric view of the transverse movement component in the present invention; Figure 3 It is the axonometric view of the scraping component in the present invention; Figure 4 It is the axonometric view of the cleaning component in the present invention; Figure 5 It is the axonometric view of the fixing component in the present invention; Figure 6 It is the sectional view of the tin plating tank in the present invention; Figure 7 It is Figure 6 The enlarged view at A in Figure 8 It is the rear orthographic axonometric view of the tin plating mechanism of the present invention.
[0017] Description of the Drawings: 1. Tin plating tank; 2. Support leg; 3. Moving frame; 4. Worm; 5. Rebound spring; 6. Driving fixed plate; 7. Driving gear; 8. Worm gear; 9. Driven rod; 10. Half-tooth gear; 11. Driving motor; 12. Sliding box; 13. Support plate; 14. Sliding tooth plate; 15. Slide bar; 16. Compression spring; 17. Discharge plate; 18. Limiting column; 19. Connecting column; 20. Connecting block; 21. Decontamination plate; 22. Moving groove; 23. Sliding plate; 24. Telescopic rod; 25. Telescopic motor; 26. Moving tooth plate; 27. Mounting block; 28. Limiting box; 29. Fixed gear; 30. Clamping block; 31. Fixed rotating rod; 32. Scraping plate; 33. Inclined plate; 34. Pulley; 35. Driven fixed plate; 36. Clamping motor; 37. Transverse movement assembly; 38. Scraping assembly; 39. Cleaning assembly; 40. Fixing assembly. Detailed Embodiment
[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
[0019] Please refer to Figures 1 - 8 As shown in the figure, the present invention is an electronic wire harness uniform tin plating mechanism and its processing method, including a tin plating tank 1 and support legs 2; it also includes a scraping and cleaning unit arranged in the tin plating tank 1; The support legs 2 are fixedly arranged at the bottom of the tin plating tank 1, and there are four support legs 2, which are respectively arranged at the four corners of the bottom of the tin plating tank 1; The scraping and cleaning unit is arranged in the tin plating tank 1 and includes a driving component, a scraping component 38, a cleaning component 39, a transverse movement component 37 and a fixing component 40; the driving component drives the scraping component 38 to move; the driving component drives the cleaning component 39 to clean the scraping component 38; the driving component drives the transverse movement component 37 to move; the fixing component 40 moves and clamps on the transverse movement component 37; The electronic wire harness is clamped and fixed by the fixing component 40, and then the driving component drives the transverse movement component 37 to move, sending the electronic wire harness above the tin plating tank 1. When the transverse movement component 37 moves, it will also drive the scraping component 38 to move to scrape the tin plating tank 1. When the scraping component 38 reaches one end of the tin plating tank 1, the driving component drives the cleaning component 39 to clean the scraping component 38; The electronic wire harness is clamped by the fixing component 40, and then the driving component drives to drive the transverse moving component 37 to move. The moving transverse moving component 37 drives the fixing component 40 and the electronic wire harness to above the tin plating tank 1. Such a setting is to make it more convenient to carry the electronic wire harness for tin plating, reduce manual handling, keep the workers as far away from the tin plating tank 1 as possible, and avoid workers inhaling the toxic gas in the tin plating tank 1; When the transverse moving component 37 moves, it will drive the scraping component 38 to move. The moving scraping component 38 will scrape the inner surface layer of the tin plating tank 1. Because the tin plating solution in the tin plating tank 1 is heated and undergoes a chemical reaction, an oxide layer is formed on the surface layer. The moving scraping component 38 scrapes the oxide on the surface of the tin plating tank 1, and then places the electronic wire harness to be tin plated into the tin plating tank 1 for tin plating; When the scraping component 38 scrapes the oxide in the tin plating tank 1, these oxides will adhere to the surface of the scraping component 38, which will affect the effect of the next work of the scraping component 38. Therefore, the driving component drives the cleaning component 39 to move, and the moving cleaning component 39 cleans the oxides adhering to the scraping component 38, so that the scraping component 38 can effectively scrape the oxides in the tin plating tank 1 during the next work.
[0020] Please refer to Figure 1 、 Figure 2 、 Figure 6 and Figure 8 As shown in, the driving component includes a driving fixed plate 6, a driving gear 7, a driving motor 11, a driven fixed plate 35, a driven rod 9, a worm gear 8, a worm 4 and a rebound spring 5; The transverse moving component 37 includes a sliding box 12, a limiting column 18 and a moving frame 3; Among them, the driving fixed plate 6 is fixedly arranged on one side of the tin plating tank 1; the driving gear 7 is rotatably arranged at the bottom of the driving fixed plate 6; the driving motor 11 is fixedly arranged on the top of the driving fixed plate 6, and the driving motor 11 is connected to the driving gear 7; the driven fixed plate 35 is fixedly arranged on one side of the tin plating tank 1 and is located on one side of the driving fixed plate 6; the driven rod 9 is rotatably arranged on the driven fixed plate 35; the worm gear 8 is fixedly arranged at the bottom of the driven rod 9; the driving gear 7 meshes with the worm gear 8; the worm 4 is rotatably arranged on one side of the tin plating tank 1 and is located on one side of the worm gear 8; the worm 4 meshes with the worm gear 8; the rebound spring 5 is sleeved on the worm 4, and one end of the rebound spring 5 is fixed on the worm 4; The sliding box 12 is fixedly arranged on the tin plating tank 1; there are two sliding boxes 12, which are symmetrically arranged on both sides of the tin plating tank 1; the limiting column 18 is fixedly arranged in the sliding box 12; the moving frame 3 is slidably arranged on the limiting column 18; one end of the moving frame 3 is threadedly connected with the worm 4; The driving motor 11 drives the driving gear 7 on the driving fixed plate 6 to rotate. The rotating driving gear 7 makes the driven rod 9 and the turbine on the driven fixed plate 35 rotate. The rotating turbine drives the worm 4 to rotate. The rotating worm 4 makes the moving frame 3 move. The moving frame 3 slides on the limiting column 18 in the sliding box 12. When the moving frame 3 slides to the specified position, it stops moving and compresses the rebound spring 5. When the worm wheel 8 rotates in reverse, the rebound spring 5 will push the moving frame 3 onto the thread of the worm 4 to make the moving frame 3 continue to move.
[0021] Please refer to Figure 1 , Figure 3 , Figure 6 and Figure 7 As shown in the figures, the scraping assembly 38 includes a moving groove 22, a pulley 34, a connecting column 19, a connecting block 20 and a decontamination plate 21; Among them, the moving groove 22 is opened on the moving frame 3; there are two moving grooves 22, which are symmetrically arranged on the moving frame 3; the pulley 34 is slidably arranged in the moving groove 22; the connecting column 19 is rotatably arranged on the pulley 34; the connecting block 20 is fixedly connected with the connecting column 19; the decontamination plate 21 is fixedly arranged on the connecting block 20; When the moving frame 3 moves, it drives the pulley 34 and the connecting column 19 in the moving groove 22 to move left and right. The left and right moving connecting column 19 makes the connecting block 20 and the decontamination plate 21 also move left and right. In this way, the decontamination plate 21 can scrape the oxide surface layer in the tin plating tank 1, so that the electronic wire harness on the fixing component 40 can be effectively tinned.
[0022] Please refer to Figure 1 , Figure 4 and Figure 6 As shown in the figures, the driving assembly further includes a semi-tooth gear 10 and a sliding tooth plate 14; The cleaning assembly 39 includes a support plate 13, a sliding rod 15, a compression spring 16 and a scraping plate 32; Among them, the semi-toothed gear 10 is fixedly arranged at the top of the driven rod 9; the support plate 13 is fixedly arranged at the top of the tin plating tank 1; there are two support plates 13, which are symmetrically arranged at the top of the tin plating tank 1; the sliding rod 15 is fixedly arranged on the support plate 13; the sliding tooth plate 14 is slidably arranged on the sliding rod 15; the compression spring 16 is sleeved on the sliding rod 15, and one end of the compression spring 16 is fixedly connected to the support plate 13; the scraping plates 32 are fixedly arranged at equal intervals and evenly at the bottom of the sliding tooth plate 14; The rotation of the driven rod 9 drives the semi-toothed gear 10 to rotate. The rotating semi-toothed gear 10 drives the sliding tooth plate 14 to slide on the sliding rod 15 of the support plate 13 and compress the compression spring 16 on the sliding rod 15. The sliding of the sliding tooth plate 14 causes the scraping plate 32 fixed at the bottom to move. When the decontamination plate 21 approaches, the moving scraping plate 32 will clean the decontamination plate 21. When the semi-toothed gear 10 rotates to the end without a tooth shaft, the compression spring 16 will push the sliding tooth plate 14 back. This setting is to make the sliding tooth plate 14 move back and forth, so as to remove the adhered oxides on the scraping plate 32.
[0023] Please refer to Figure 1 、 Figure 5 、 Figure 6 and Figure 8 As shown in, the fixing assembly 40 includes a sliding plate 23, a mounting block 27, a moving tooth plate 26, a fixed rotating rod 31, a fixed gear 29, a clamping motor 36, a limiting box 28 and a clamping block 30; Among them, the sliding plate 23 is slidably arranged on the moving frame 3; there are two limiting boxes 28, which are symmetrically arranged on the sliding plate 23; the moving tooth plate 26 is slidably arranged in the limiting box 28; there are two moving tooth plates 26, which are symmetrically arranged in the limiting box 28; the clamping block 30 is fixedly arranged at the bottom of the moving tooth plate 26; the mounting block 27 is fixedly arranged at the top of the sliding plate 23; there are two mounting blocks 27, which are symmetrically arranged at the top of the sliding plate 23; the fixed rotating rod 31 is rotatably arranged on the mounting block 27; the clamping motor 36 is fixedly arranged on the mounting block 27, and the clamping motor 36 is communicated with the fixed rotating rod 31; the fixed gear 29 is fixedly arranged on the fixed rotating rod 31, and the fixed gear 29 meshes with the moving tooth plate 26; The fixed rotating rod 31 on the mounting block 27 is driven to rotate by the clamping motor 36. The rotating fixed rotating rod 31 drives the fixed gear 29 to rotate. The rotating fixed gear 29 causes the moving tooth plate 26 to move within the limiting box 28. The two moving tooth plates 26 are arranged in a vertically staggered manner. Therefore, when the fixed gear 29 rotates, the two moving tooth plates 26 will move inward or outward simultaneously, enabling the clamping blocks 30 at the bottom of the moving tooth plates 26 to clamp the electronic wire harness inward or loosen the electronic wire harness outward.
[0024] Please refer to Figure 1 、 Figure 6 and Figure 8 As shown in the figure, a telescopic rod 24 is fixedly connected to the moving frame 3; the bottom of the telescopic rod 24 is fixedly connected to the sliding plate 23; a telescopic motor 25 is fixedly connected to the top of the moving frame 3, and the telescopic motor 25 is communicated with the telescopic rod 24; The telescopic rod 24 is driven to expand and contract by the telescopic motor 25, causing the telescopic rod 24 to drive the sliding plate 23 to slide up and down on the moving frame 3, enabling the clamping block 30 on the sliding plate 23 to send the electronic wire harness into the tin plating tank 1 for tin plating.
[0025] Please refer to Figure 1 、 Figure 6 and Figure 8 As shown in the figure, an inclined plate 33 is fixedly connected inside the tin plating tank 1; one end of the support plate 13 is fixedly connected to a discharge plate 17; The inclined plate 33 is arranged inside the tin plating tank 1 so that when the decontamination plate 21 moves to the inclined plate 33, the decontamination plate 21 slowly rises above the tin plating tank 1, enabling the scraping plate 32 to contact the decontamination plate 21 and clean the decontamination plate 21. After the scraping plate 32 removes the residues on the decontamination plate 21, the scraping plate 32 will push them into the discharge plate 17 and then uniformly process these residues.
[0026] Please refer to Figures 1 to 8 As shown in the figure, an electronic wire harness uniform tin plating processing method includes the following steps: S1: The electronic wire harness is clamped by the clamping block 30, and then the worm 4 drives the moving frame 3 to move, sending the electronic wire harness to be tin plated above the tin plating tank 1; S2: While the moving frame 3 is moving, the decontamination plate 21 scrapes the oxides generated in the tin plating tank 1, and then the sliding tooth plate 14 drives the scraping plate 32 to clean the oxides adhered to the decontamination plate 21, and the oxides are sent out of the tin plating tank 1 through the discharge plate 17; S3: After the oxides are removed, the telescopic rod 24 is lifted and lowered, causing the sliding plate 23 to drive the clamping block 30 and the electronic wire harness to descend, enabling the electronic wire harness to enter the tin plating tank 1 for tin plating.
[0027] Working principle of the present invention: The electronic wire harness is clamped by the fixing component 40, and then the driving component drives to drive the transverse movement component 37 to move. The moving transverse movement component 37 brings the fixing component 40 and the electronic wire harness above the tin plating tank 1. This setting is to make it more convenient to carry the electronic wire harness for tin plating, reduce manual handling, keep the workers as far away from the tin plating tank 1 as possible, and avoid workers inhaling the toxic gas in the tin plating tank 1; When the transverse movement component 37 moves, it will drive the scraping component 38 to move. The moving scraping component 38 will scrape the surface layer of the tin plating tank 1. Because the tin plating solution in the tin plating tank 1 is heated and undergoes a chemical reaction, an oxide layer is formed on the surface layer. The scraping component 38 moves to scrape the oxide on the surface of the tin plating tank 1, and then the electronic wire harness to be tin plated is placed into the tin plating tank 1 for tin plating; When the scraping component 38 scrapes the oxide in the tin plating tank 1, these oxides will adhere to the surface of the scraping component 38, which will affect the effect of the next work of the scraping component 38. Therefore, the driving component drives the cleaning component 39 to move, and the cleaning component 39 moves to clean the oxides adhering to the scraping component 38, so that the scraping component 38 can effectively scrape the oxides in the tin plating tank 1 during the next work.
[0028] The above has described a specific embodiment of the present invention in detail, but the content described is only the preferred embodiment of the present invention and cannot be considered as limiting the scope of implementation of the present invention. Any equivalent changes and improvements made within the scope of the application of the present invention should still fall within the scope covered by the patent of the present invention.
Claims
1. A uniform tinning mechanism for an electronic wire harness, comprising a tinning tank (1) and a supporting leg (2); characterized in that: It also includes a scraping and cleaning unit arranged in the tinning tank (1); The support legs (2) are fixedly arranged at the bottom of the tin plating tank (1), and four support legs (2) are provided, which are respectively arranged at the four corners of the bottom of the tin plating tank (1); The scraping and cleaning unit is arranged in the tinning tank (1), and comprises a driving component, a scraping component (38), a cleaning component (39), a transverse movement component (37) and a fixing component (40); the driving component drives the scraping component (38) to move; the driving component drives the cleaning component (39) to clean the scraping component (38); the driving component drives the transverse movement component (37) to move; the fixing component (40) moves and clamps on the transverse movement component (37); The fixing component (40) clamps and fixes the electronic wire harness, and then the driving component drives the transverse moving component (37) to move, so as to deliver the electronic wire harness to the top of the tin plating tank (1). When the transverse moving component (37) moves, it also drives the scraping component (38) to move to scrape the tin plating tank (1). When the scraping component (38) reaches one end of the tin plating tank (1), the driving component drives the cleaning component (39) to clean the scraping component (38).
2. The electronic wire beam uniform tinning mechanism according to claim 1, characterized in that: The driving assembly comprises a driving fixed plate (6), a driving gear (7), a driving motor (11), a driven fixed plate (35), a driven rod (9), a worm wheel (8), a worm (4) and a rebound spring (5); The transverse movement assembly (37) comprises a sliding box (12), a limiting column (18) and a moving frame (3); The driving fixed plate (6) is fixedly arranged on one side of the tin-plating tank (1); the driving gear (7) is rotatably arranged at the bottom of the driving fixed plate (6); the driving motor (11) is fixedly arranged on the top of the driving fixed plate (6), and the driving motor (11) is connected to the driving gear (7); the driven fixed plate (35) is fixedly arranged on one side of the tin-plating tank (1) and is located on one side of the driving fixed plate (6); the driven rod (9) is rotatably arranged on the driven fixed plate (35); the worm wheel (8) is fixedly arranged at the bottom of the driven rod (9); the driving gear (7) meshes with the worm wheel (8); the worm (4) is rotatably arranged on one side of the tin-plating tank (1) and is located on one side of the worm wheel (8); the worm (4) meshes with the worm wheel (8); the rebound spring (5) is sleeved on the worm (4), and one end of the rebound spring (5) is fixed on the worm (4); The sliding box (12) is fixedly arranged on the tin plating tank (1); two sliding boxes (12) are provided and are symmetrically arranged on both sides of the tin plating tank (1); the limiting column (18) is fixedly arranged in the sliding box (12); the moving frame (3) is slidably arranged on the limiting column (18); one end of the moving frame (3) is threadedly connected to the worm (4).
3. The electronic wire beam uniform tinning mechanism according to claim 2, characterized in that: The scraping assembly (38) comprises a moving groove (22), a pulley (34), a connecting column (19), a connecting block (20) and a decontamination plate (21); The movable groove (22) is provided on the movable frame (3); two movable grooves (22) are provided and are symmetrically arranged on the movable frame (3); the pulley (34) is slidably provided in the movable groove (22); the connecting column (19) is rotatably provided on the pulley (34); the connecting block (20) is fixedly connected to the connecting column (19); and the decontamination plate (21) is fixedly provided on the connecting block (20).
4. The electronic wire beam uniform tinning mechanism according to claim 3, characterized in that: The driving assembly further comprises a half-toothed gear (10) and a sliding toothed plate (14); The cleaning assembly (39) comprises a support plate (13), a slide rod (15), a compression spring (16) and a scraper plate (32); Wherein, the half-tooth gear (10) is fixedly arranged on the top of the driven rod (9); the support plate (13) is fixedly arranged on the top of the tin plating tank (1); two support plates (13) are provided and are symmetrically arranged on the top of the tin plating tank (1); the sliding rod (15) is fixedly arranged on the support plate (13); the sliding tooth plate (14) is slidably arranged on the sliding rod (15); the compression spring (16) is sleeved on the sliding rod (15), and one end of the compression spring (16) is fixedly connected to the support plate (13); the scraper plate (32) is evenly and equidistantly fixedly arranged on the bottom of the sliding tooth plate (14).
5. The electronic wire beam uniform tinning mechanism according to claim 4, characterized in that: The fixing assembly (40) comprises a sliding plate (23), a mounting block (27), a movable tooth plate (26), a fixed rotating rod (31), a fixed gear (29), a clamping motor (36), a limiting box (28) and a clamping block (30); The sliding plate (23) is slidably arranged on the moving frame (3); two limiting boxes (28) are provided and are symmetrically arranged on the sliding plate (23); the moving tooth plate (26) is slidably arranged in the limiting box (28); two moving tooth plates (26) are provided and are symmetrically arranged in the limiting box (28); the clamping block (30) is fixedly arranged at the bottom of the moving tooth plate (26); the mounting block (27) is fixedly arranged on the top of the sliding plate (23); two mounting blocks (27) are provided and are symmetrically arranged on the top of the sliding plate (23); the fixed rotating rod (31) is rotatably arranged on the mounting block (27); the clamping motor (36) is fixedly arranged on the mounting block (27), and the clamping motor (36) is connected to the fixed rotating rod (31); the fixed gear (29) is fixedly arranged on the fixed rotating rod (31), and the fixed gear (29) is meshed with the moving tooth plate (26).
6. The electronic wire beam uniform tinning mechanism according to claim 5, characterized in that: A telescopic rod (24) is fixedly connected to the mobile frame (3); the bottom of the telescopic rod (24) is fixedly connected to the sliding plate (23); a telescopic motor (25) is fixedly connected to the top of the mobile frame (3), and the telescopic motor (25) is in communication with the telescopic rod (24).
7. The electronic wire beam uniform tinning mechanism according to claim 6, characterized in that: An inclined plate (33) is fixedly connected inside the tinning tank (1); and a discharge plate (17) is fixedly connected to one end of the support plate (13).
8. A method for uniform tinning of an electron beam, using the uniform tinning mechanism of an electron beam according to claim 7, characterized in that: The processing method comprises the following steps: S1: The electronic wire bundle is clamped by the clamping block (30), and then the worm (4) drives the moving frame (3) to move, so as to send the electronic wire bundle to be tinned to the top of the tinning tank (1); S2: When the moving frame (3) moves, the cleaning plate (21) scrapes off the oxides generated in the tin-plating tank (1), and then the sliding tooth plate (14) drives the scraping plate (32) to clean the oxides adhering to the cleaning plate (21), and the oxides are sent out of the tin-plating tank (1) through the discharge plate (17); S3: After the oxide is removed, the telescopic rod (24) is raised and lowered, allowing the sliding plate (23) to drive the clamping block (30) and the electronic wire bundle to descend, so that the electronic wire bundle enters the tinning tank (1) for tinning.
Citation Information
Patent Citations
A device for batch tin plating at both ends of wire harnesses used in electronic product manufacturing
CN113604763B