Anchor cable high-pressure grouting control device

By using the control shell and clamping plate in the anchor cable high-pressure grouting control device, the problem of slurry leakage caused by pipeline vibration is solved, and the stability and sealing of high-pressure grouting are achieved.

CN120083545BActive Publication Date: 2025-08-29BEIJING URBAN CONSTRUCTION DESIGN & DEVELOPMENT GROUP CO LIMITED +1
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Patent Information

Application Number
CN202510561681.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-30
Publication Date
2025-08-29
Estimated Expiration
2045-04-30

AI Technical Summary

Technical Problem

During the high-pressure grouting process of anchor cable, the pipe vibration causes the clamp to loosen and the slurry seeps out.

Method used

A high-pressure grouting control device for anchor cables is designed, including a control shell mounted on the outside of the steel strand and grouting pipe, with a clamping plate and an adjustment part inside, and the clamping plate is driven to squeeze the grouting pipe through the adjustment part, and locking and positioning is performed with the locking member to avoid loosening.

Benefits of technology

It effectively avoids loosening caused by vibration of pipelines during high-pressure grouting, ensures that the slurry does not seep out, and improves the sealing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of high-pressure grouting of anchor cables, and mainly relates to a high-pressure grouting control device for anchor cables, comprising a steel pad sleeved on the outside of a steel strand and a grouting pipe, and also comprising a control shell sleeved on the outside of the steel strand and the grouting pipe, wherein a clamping plate adapted to the outside of the grouting pipe is provided in the control shell, a connecting component connected to the clamping plate, and an adjusting portion fixed on the outside of the control shell are installed in the control shell, and the adjusting portion is used to drive the clamping plate to fit toward the grouting pipe. The high-pressure grouting control equipment designed by the present invention drives the clamping plate to squeeze toward the grouting pipe through the adjusting portion on the control shell sleeved on the outside of the steel strand, thereby ensuring that the slurry outlet pipe on the grouting pump and the grouting pipe are clamped at the joint, and the locking piece is designed to lock and position the clamping plate, thereby avoiding loosening caused by pipeline vibration during high-pressure grouting and avoiding slurry seepage.
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Description

Technical Field

[0001] The invention relates to the technical field of anchor cable high-pressure grouting, in particular to an anchor cable high-pressure grouting control device. Background Art

[0002] Anchor cable high-pressure grouting is to inject slurry with a certain pressure into the anchor cable drill hole through the grouting pipe. The slurry penetrates into the pores and cracks of the surrounding rock and soil under the action of pressure. After the slurry solidifies, the anchor cable and the rock and soil are tightly bonded together to form a whole, thereby improving the strength and stability of the rock and soil and enhancing the anchoring force of the anchor cable.

[0003] Currently, before high-pressure grouting, personnel will first lower the anchor cable into the bottom of the hole, and then connect the grouting pipe in the anchor cable through the grouting pipe on the grouting pump. Then, they will use pliers to clamp the joint between the grouting pipe and the grouting pipe, and then start grouting. However, during high-pressure grouting, the grouting pressure will change, which will cause the pipeline to vibrate. The clamping range of the pliers is narrow, and it is easy to loosen due to vibration, which will cause slurry to seep out during high-pressure grouting. Summary of the Invention

[0004] The object of the present invention is to provide an anchor cable high-pressure grouting control device to solve the problem of slurry leakage caused by loose clamping due to pipeline vibration during anchor cable high-pressure grouting proposed in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an anchor cable high-pressure grouting control device, comprising a steel pad sleeved on the outside of the steel strand and the grouting pipe, and a control shell sleeved on the outside of the steel strand and the grouting pipe, wherein a clamping plate adapted to the outside of the grouting pipe is provided in the control shell, a connecting component connected to the clamping plate, and an adjusting part fixed on the outside of the control shell are installed in the control shell, and the adjusting part is used to drive the clamping plate to fit toward the grouting pipe.

[0006] Preferably, the connecting component includes connecting plates fixed on both sides of the clamping plate, two limit plates are fixed in the control shell, a limit column is fixed between the two limit plates, the connecting plate outside the clamping plate is located between the two limit plates, and a docking interface for sliding docking with the limit column is opened on the outside of the connecting plate, and a reset part is installed between the two connecting plates.

[0007] Preferably, the reset member comprises a spring sheet, the arched portion of the spring sheet is fixed to one of the connecting plates, and both ends of the spring sheet abut against the other connecting plate.

[0008] Preferably, adjacent sides of two adjacent connecting plates are provided with receiving grooves, and the spring sheets are located in the receiving grooves.

[0009] Preferably, the adjustment part includes an adjustment cylinder fixed to the outside of the control shell, an adjustment rod is slidably inserted in the adjustment cylinder, an extrusion spring that resists the adjustment rod is installed in the adjustment cylinder, an adjustment seat is fixed to the outer end of the adjustment rod, an adjustment opening is opened on the control shell corresponding to the clamping plate, the adjustment seat is slidably inserted in the adjustment opening, an inclined plate is fixed on the outside of the clamping plate, and the adjustment seat is fitted with the inclined plate, and a locking piece adapted to the adjustment seat is installed on the control shell.

[0010] Preferably, a roller is installed on a side of the adjustment seat close to the inclined plate, and the roller is in contact with the inclined plate.

[0011] Preferably, the locking member includes a locking block on the outside of the control housing, a locking opening is provided on the locking block, an adjusting plate is rotatably mounted on the adjusting seat, and the adjusting plate is adapted to the locking opening.

[0012] Preferably, a clamping component is provided in the clamping plate, and the clamping component includes an airbag tube provided on the inner side of the clamping plate. The outer end of the adjusting cylinder is fixedly connected to an inflation tube, and one end of the inflation tube is fixed in the clamping plate and connected to several airbag tubes. A piston plate that fits the inner wall of the adjusting cylinder is fixed on the outer side of the adjusting rod.

[0013] Preferably, a groove is provided on the inner side of the clamping plate, and the airbag tube is installed in the groove.

[0014] Preferably, the control housing is provided with a plurality of arc-shaped structures, and the plurality of arc-shaped structures are respectively sleeved on the outside of a plurality of steel strands.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The high-pressure grouting control device designed by the present invention drives the clamping plate to squeeze toward the grouting pipe through the adjustment part on the control shell sleeved on the outside of the steel strand, thereby ensuring that the slurry outlet pipe on the grouting pump and the grouting pipe are clamped at the joint. The locking part is designed to lock the clamping plate in place, thereby preventing loosening caused by pipeline vibration during high-pressure grouting and preventing slurry leakage.

[0017] The tightening component designed in the present invention cooperates with the clamping of the clamping plate to further tighten the joint between the slurry outlet pipe and the grouting pipe, thereby achieving a better sealing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 This is a schematic structural diagram of the present invention from another angle;

[0020] Figure 3 This is the main view of the present invention;

[0021] Figure 4 This is a schematic diagram of the outer structure of the control shell of the present invention;

[0022] Figure 5 This is a partial cross-sectional rear side view of the control housing of the present invention;

[0023] Figure 6 for Figure 5 Enlarged view of point A in the middle;

[0024] Figure 7 This is a schematic diagram of the present invention in which the clamping plate and the grouting pipe are separated;

[0025] Figure 8 This is a schematic diagram of the present invention when the clamping plate and the grouting pipe are in a tight contact state;

[0026] Figure 9 This is a schematic diagram of the structure of the clamping component in the clamping plate of the present invention.

[0027] In the figure: 1. Steel pad; 2. Control shell; 3. Clamping plate; 4. Connecting component; 5. Adjusting part; 6. Connecting plate; 7. Limiting plate; 8. Limiting column; 9. Docking port; 10. Resetting part; 11. Spring sheet; 12. Storage groove; 13. Adjusting cylinder; 14. Adjusting rod; 15. Extrusion spring; 16. Adjusting seat; 17. Adjusting port; 18. Inclined plate; 19. Locking component; 20. Roller; 21. Locking block; 22. Locking port; 23. Adjusting plate; 24. Pressing component; 25. Airbag tube; 26. Inflation tube; 27. Piston plate; 28. Groove; 29. ​​Arc structure. DETAILED DESCRIPTION

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Example 1: Please refer to Figure 1 - Figure 6 The figure shows an anchor cable high-pressure grouting control device, comprising a steel plate 1 sleeved on the outside of the steel strand and the grouting pipe, and a control shell 2 sleeved on the outside of the steel strand and the grouting pipe. A clamping plate 3 adapted to the outside of the grouting pipe is provided in the control shell 2, a connecting component 4 connected to the clamping plate 3 is installed in the control shell 2, and an adjusting portion 5 fixed to the outside of the control shell 2 is used to drive the clamping plate 3 to fit toward the grouting pipe;

[0030] In this solution, personnel adjust the clamping plate 3 through the adjustment part 5 so that the clamping plate 3 clamps the grouting pipe, thereby effectively connecting the slurry outlet pipe on the grouting pump with the grouting pipe. Compared with the traditional clamping method of pliers, the clamping plate 3 has a wide clamping range and a better sealing effect, which avoids slurry leakage during high-pressure grouting.

[0031] For further information, see Figure 7 - Figure 9 and Figure 3 The connecting component 4 includes a connecting plate 6 fixed on both sides of the clamping plate 3, two limit plates 7 are fixed in the control housing 2, and a limit column 8 is fixed between the two limit plates 7. The connecting plate 6 on the outside of the clamping plate 3 is located between the two limit plates 7. A docking port 9 is provided on the outside of the connecting plate 6 for sliding docking with the limit column 8. A reset member 10 is installed between the two connecting plates 6;

[0032] The reset member 10 includes a spring sheet 11, the arch of the spring sheet 11 is fixed to one of the connecting plates 6, and the two ends of the spring sheet 11 are against the other connecting plate 6;

[0033] In this solution, when the clamping plates 3 are adjusted by the adjusting portion 5, the two clamping plates 3 will move toward the grouting pipe until they are pressed against the outside of the grouting pipe, thereby achieving a tight connection between the slurry outlet pipe and the grouting pipe;

[0034] After the grouting is completed, the personnel manipulates the adjustment part 5 to cancel the force on the clamping plate 3, and under the action of the spring sheet 11 in the reset member 10, pushes the two connecting plates 6 apart from each other, so that the two clamping plates 3 are separated from the grouting pipe, making it easier for the personnel to pull out the slurry outlet pipe.

[0035] It should also be noted that, in order to make the extrusion and reset of the spring piece 11 more stable, receiving grooves 12 are opened on adjacent sides of two adjacent connecting plates 6 , and the spring piece 11 is located in the receiving grooves 12 .

[0036] For further information, see Figure 4 - Figure 6 The adjusting portion 5 includes an adjusting cylinder 13 fixed to the outside of the control housing 2, an adjusting rod 14 is slidably inserted in the adjusting cylinder 13, an extrusion spring 15 is installed in the adjusting cylinder 13 and abuts against the adjusting rod 14, an adjusting seat 16 is fixed to the outer end of the adjusting rod 14, an adjusting port 17 is opened on the control housing 2 corresponding to the clamping plate 3, the adjusting seat 16 is slidably inserted in the adjusting port 17, an inclined plate 18 is fixed on the outside of the clamping plate 3, the adjusting seat 16 is fitted with the inclined plate 18, and a locking member 19 adapted to the adjusting seat 16 is installed on the control housing 2;

[0037] Among them, see Figure 4 and Figure 5The locking member 19 includes a locking block 21 on the outside of the control housing 2 , a locking opening 22 is provided on the locking block 21 , and an adjusting plate 23 is rotatably mounted on the adjusting seat 16 , and the adjusting plate 23 is adapted to the locking opening 22 .

[0038] In this solution, the principle of the adjustment part 5 adjusting the clamping plate 3 is as follows:

[0039] First, the control housing 2 is put on the outside of the steel strand. Then, during grouting, the personnel insert the slurry outlet pipe on the grouting pump into the grouting pipe. Subsequently, the adjusting seat 16 is moved. When the adjusting seat 16 moves, the inclined plate 18 is squeezed by the adjusting seat 16 to push and squeeze the clamping plate 3, so that the clamping plate 3 moves toward the grouting pipe and applies pressure between the slurry outlet pipe and the grouting pipe. After moving to the extreme position, the personnel rotate the adjusting plate 23 to plug it into the lock port 22 on the locking block 21 to complete the clamping adjustment of the clamping plate 3.

[0040] When canceling the force operation on the clamping plate 3, the personnel first rotate the adjustment plate 23 to disengage the lock 22, and then push the adjustment rod 14 outward under the action of the extrusion spring 15, so that the adjustment seat 16 retreats along the inclined plate 18 and no longer squeezes the inclined plate 18, thereby facilitating the separation between the clamping plate 3 and the grouting pipe.

[0041] For further information, see Figure 3 、 Figure 7 and Figure 8 , a plurality of arc structures 29 are provided on the control housing 2, and the plurality of arc structures 29 are respectively sleeved on the outside of the plurality of steel strands;

[0042] In this solution, multiple arc structures 29 are used to cover the outside of the steel strands, so as to limit the steel strands, so that during subsequent high-pressure grouting, vibration between the grouting pipe and the steel strands can be avoided, thereby improving the stability during grouting.

[0043] In this solution, during the soil drilling construction, the specific process of high-pressure grouting in the hole includes the following steps:

[0044] In the first step, the personnel first insert the steel plate 1 into the outside of the steel strand and the grouting pipe to fix its outer end;

[0045] The second step is to put the control housing 2 on the outside of the steel strand and use the arc structure 29 to connect with the outside of the steel strand;

[0046] In the third step, the personnel insert the slurry discharge pipe on the grouting pump into the grouting pipe, and pull the adjusting seat 16 so that the adjusting seat 16 squeezes the inclined plate 18, controls the clamping plate 3 to squeeze toward the joint between the grouting pipe and the slurry discharge pipe to ensure the sealing of the joint, and uses the locking member 19 to lock the adjusting seat 16 in place;

[0047] The fourth step is to start grouting using a grouting pump to achieve high-pressure grouting in the hole;

[0048] Step 5. After the grouting is completed, first disengage the adjustment seat 16 from the locking member 19, and then, under the action of the connecting component 4, disengage the clamping plate 3 from the grouting pipe. Then, the personnel pull out the slurry pipe and remove the control shell 2.

[0049] In this solution, in order to enable the adjustment seat 16 to adjust the inclined plate 18 more smoothly during movement, a roller 20 is installed on the side of the adjustment seat 16 close to the inclined plate 18, and the roller 20 is in contact with the inclined plate 18.

[0050] Example 2: Please refer to Figure 5 - Figure 9 This embodiment further explains the first embodiment. The difference lies in that the clamping plate 3 is optimized and a tightening component 24 is added to improve the sealing performance of the clamping plate 3 against the joint between the slurry outlet pipe and the grouting pipe.

[0051] Specifically, a clamping component 24 is provided in the clamping plate 3, and the clamping component 24 includes an airbag tube 25 provided on the inner side of the clamping plate 3. The outer end of the adjusting cylinder 13 is fixedly connected to an inflation tube 26. One end of the inflation tube 26 is fixed in the clamping plate 3 and is connected to several airbag tubes 25. A piston plate 27 that fits with the inner wall of the adjusting cylinder 13 is fixed to the outer side of the adjusting rod 14.

[0052] It should be noted that, in this solution, when the adjusting seat 16 drives the adjusting rod 14 to move, it drives the piston plate 27 to move in the adjusting cylinder 13, squeezing the gas in the adjusting cylinder 13 and injecting it into the multiple airbag tubes 25 through the inflation tube 26. The airbag tubes 25 have a certain deformation capacity, thereby expanding and squeezing between the clamping plate 3 and the grouting pipe, thereby squeezing the grouting pipe and the slurry discharge pipe at the joint. The clamping plate 3 is squeezed by the inclined plate 18 when the adjusting seat 16 moves, and the secondary force applied by the airbag tubes 25 to the clamping plate 3, thereby improving the sealing performance of the joint between the slurry discharge pipe and the grouting pipe.

[0053] Similarly, when the adjustment seat 16 retreats and resets, the piston plate 27 retreats accordingly, so that the airbag tube 25 correspondingly changes from expansion to deflation, thereby achieving separation from the squeezed state between the airbag tube and the grouting tube;

[0054] It should also be noted that, in order to satisfy the requirement that the airbag tube 25 has a larger deformation range, a groove 28 is opened on the inner side of the clamping plate 3 , and the airbag tube 25 is installed in the groove 28 .

[0055] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0056] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. An anchor cable high-pressure grouting control device, comprising: A steel plate (1) is placed on the outside of the steel strand and the grouting pipe; It is characterized by further comprising: A control housing (2), wherein a clamping plate (3) adapted to the outer side of the grouting pipe is provided in the control housing (2), and a connecting component (4) connected to the clamping plate (3) is installed in the control housing (2); and; An adjusting portion (5) is fixed on the outside of the control housing (2), and the adjusting portion (5) is used to drive the clamping plate (3) to fit toward the grouting pipe; the connecting component (4) includes connecting plates (6) fixed on both sides of the clamping plate (3); two limit plates (7) are fixed in the control housing (2), and a limit column (8) is fixed between the two limit plates (7); the connecting plate (6) outside the clamping plate (3) is located between the two limit plates (7), and a docking port (9) for sliding docking with the limit column (8) is provided on the outside of the connecting plate (6); a reset member (10) is installed between the two connecting plates (6); the reset member (10) includes a spring sheet (11), the arch of the spring sheet (11) is fixed to one of the connecting plates (6), and the two ends of the spring sheet (11) are against the other connecting plate (6); two adjacent connecting plates (6) are connected. A receiving groove (12) is provided on the adjacent side of the connecting plate (6), and the spring sheet (11) is located at the receiving groove (12); the adjusting portion (5) includes an adjusting cylinder (13) fixed to the outside of the control housing (2), an adjusting rod (14) is slidably inserted in the adjusting cylinder (13), an extrusion spring (15) that abuts against the adjusting rod (14) is installed in the adjusting cylinder (13), an adjusting seat (16) is fixed to the outer end of the adjusting rod (14), an adjusting opening (17) is provided on the control housing (2) at a position corresponding to the clamping plate (3), the adjusting seat (16) is slidably inserted in the adjusting opening (17), an inclined plate (18) is fixed on the outside of the clamping plate (3), and the adjusting seat (16) is fitted with the inclined plate (18), and a locking member (19) adapted to the adjusting seat (16) is installed on the control housing (2).

2. The anchor cable high-pressure grouting control device according to claim 1, characterized in that: A roller (20) is installed on one side of the adjustment seat (16) close to the inclined plate (18), and the roller (20) is in contact with the inclined plate (18).

3. The anchor cable high-pressure grouting control device according to claim 2, characterized in that: The locking member (19) includes a locking block (21) on the outside of the control housing (2), a locking opening (22) is provided on the locking block (21), an adjusting plate (23) is rotatably mounted on the adjusting seat (16), and the adjusting plate (23) is adapted to the locking opening (22).

4. The anchor cable high-pressure grouting control device according to claim 1, characterized in that: A pressing component (24) is provided in the clamping plate (3), and the pressing component (24) includes an airbag tube (25) provided inside the clamping plate (3). The outer end of the regulating cylinder (13) is fixedly connected to an inflation tube (26), and one end of the inflation tube (26) is fixed in the clamping plate (3) and is connected to a plurality of airbag tubes (25). A piston plate (27) is fixed on the outer side of the regulating rod (14) and is in contact with the inner wall of the regulating cylinder (13).

5. The anchor cable high-pressure grouting control device according to claim 4, characterized in that: A groove (28) is provided on the inner side of the clamping plate (3), and the airbag tube (25) is installed in the groove (28).

6. The anchor cable high-pressure grouting control device according to claim 1, characterized in that: A plurality of arc-shaped structures (29) are provided on the control housing (2), and the plurality of arc-shaped structures (29) are respectively sleeved on the outside of a plurality of steel strands.

Citation Information

Patent Citations

  • Anchoring section multi-splitting grouting method and anti-seismic anchoring structure

    CN118309065A