A stator production device with a stator circle assembling welding mechanism

Abstract

The application discloses a kind of stator production devices with stator round welding mechanism, comprising: rack, rack is provided with incoming material conveyor, round mechanism and welding mechanism;Round mechanism includes round frame, forming sleeve, several round bodies, support plate, round driving device and material lifting device, each round body is hinged into chain type structure;The driving end of round driving device includes connecting frame and two swing arms, and the chain type structure is linked by the two swing arms driven by connecting frame and is flattened on support plate or is packed in forming sleeve inward;Carrying assembly, carrying assembly includes first carrying manipulator and second carrying manipulator.The stator production device with stator round welding mechanism of the application realizes the automation operation of each stator winding from positioning, round to welding, significantly reduces the time and workload of manual operation, thereby improves production efficiency and product quality.

Description

Technical Field

[0001] This invention relates to the field of motor stator manufacturing and processing technology, and in particular to a stator production device with a stator assembly and welding mechanism. Background Technology

[0002] With the rapid development of motor manufacturing technology, the production efficiency and quality requirements of motor stators are increasing. The motor stator is the stationary part of the motor, consisting of the stator core, stator windings, and frame. Its main function is to generate a rotating magnetic field. Figure 1 The motor stator shown is an annular component formed by welding multiple stator windings 1. A positioning groove 101 is provided on the back side of each stator winding 1, and concave portions 102 and convex portions 103 are respectively provided on opposite sides of two adjacent stator windings 1. After the annular pre-assembly of each stator winding 1, the corresponding concave portions 102 and convex portions 103 engage to facilitate subsequent welding operations of the stator windings. The splicing and welding of the windings mainly relies on manual operation, requiring manual adjustment of the winding positions to ensure a perfectly circular shape. However, this manual operation method is not only time-consuming and labor-intensive, but also prone to product quality degradation and low production efficiency due to human factors, especially noticeable in mass production. Summary of the Invention

[0003] The purpose of this invention is to address the shortcomings of the aforementioned technologies by designing a stator production device with a stator assembly and welding mechanism. This device automates the operation of each stator winding from positioning and assembly to welding, significantly reducing the time and workload of manual operation, thereby improving production efficiency and product quality.

[0004] To solve the above-mentioned technical problems, the technical solution of the present invention is: a stator production apparatus with a stator splicing and welding mechanism, comprising:

[0005] A frame, on which a material conveyor, a rounding mechanism and a welding mechanism are sequentially arranged along its feeding path;

[0006] The material conveyor is provided with a material tray on its working surface, and the material tray is provided with a number of first placement stations for positioning and placing the stator windings, which are arranged in a straight line array.

[0007] The circle assembling mechanism comprises a circle assembling frame, a forming sleeve arranged on the circle assembling frame, a plurality of circle assembling bodies, a supporting plate, a circle assembling driving device and a material ejecting device, the circle assembling bodies are hingedly connected to each other in a chain type structure, an inner side wall of an upper end of each circle assembling body is provided with a second placing station for positioning and placing a stator winding, a driving end of the circle assembling driving device comprises a connecting frame and two swing arms, the connecting frame is slidingly arranged on the circle assembling frame, the two swing arms are oppositely arranged and are pivotally connected to two side portions of the connecting frame, a connecting table is pivotally connected to a distal end of each swing arm, and two connecting tables are connected to the circle assembling bodies on two side portions of the chain type structure respectively, and the chain type structure is located between the forming sleeve and the supporting plate, and the chain type structure is linked and flattened on the supporting plate or wrapped on the forming sleeve by the two swing arms driven by the connecting frame.

[0008] The material ejecting device ejects each stator winding arranged in a ring shape from each second placing station.

[0009] The welding mechanism comprises a welding frame, at least one welding head, a first rotating device and a first pneumatic chuck arranged on the welding frame, the first pneumatic chuck is arranged on a rotating end of the first rotating device, a clamping end of the first pneumatic chuck clamps each stator winding arranged in a ring shape, and the welding head sequentially welds each stator winding arranged in a ring shape.

[0010] Preferably, a lower end of each circle assembling body is provided with a magnetic element, and the magnetic element is adsorbed to the forming sleeve or the supporting plate.

[0011] Preferably, a lower pressing piece and a lower pressing lifting device are arranged on the welding frame relative to a position of the first pneumatic chuck, the lower pressing piece is arranged on a lifting end of the lower pressing lifting device, the lower pressing piece is located above the first pneumatic chuck and a lower end of the lower pressing piece is pivotally connected with a lower pressing block, and the lower pressing block and the first pneumatic chuck are matched with each other to clamp each stator winding arranged in a ring shape.

[0012] Preferably, the lower pressing piece comprises a lower pressing frame and a lower pressing rod, two side portions of the welding frame are provided with guide columns, the lower pressing frame is provided with a guide sleeve for slidingly arranging the guide columns, an upper end of the lower pressing rod is fixedly connected with the lower pressing frame, and a lower end of the lower pressing rod is pivotally connected with the lower pressing block.

[0013] Preferably, the lower pressing piece further comprises a welding cover, the welding cover is downwardly open and coaxially arranged with the lower pressing rod, the welding cover is coveringly and pivotally connected to the first pneumatic chuck, and a bottom portion of the welding cover penetrates at least one welding port corresponding to the welding head.

[0014] Preferably, the welding mechanism further comprises at least one slag blower, the slag blower is staggered with the welding head position, and the air outlet end of the slag blower corresponds to the first pneumatic chuck.

[0015] Preferably, the rack is provided with a welding displacement device, the welding head is arranged on the translation end of the welding displacement device, and the welding displacement device adjusts the position of the welding head in the vertical and longitudinal directions.

[0016] Preferably, the rack is provided with a welding displacement device, the welding head is arranged on the translation end of the welding displacement device, and the welding displacement device adjusts the position of the welding head in the vertical and longitudinal directions.

[0017] The first and second carrying manipulators each comprise a carrying translation device, a carrying lifting device, and a clamping mechanism, the translation end of the carrying translation device is connected with the carrying lifting device, and the lifting end of the carrying lifting device is connected with the clamping mechanism.

[0018] The clamping end of the clamping mechanism of the first carrying manipulator comprises two oppositely arranged clamping straight plates, and a plurality of first clamping portions and a plurality of second clamping portions are arranged side by side on the opposite sides of the two clamping straight plates, and the first clamping portions and the second clamping portions oppositely arranged are matched with each other to clamp the corresponding stator winding.

[0019] The clamping end of the clamping mechanism of the second carrying manipulator comprises two oppositely arranged clamping arc-shaped plates, and the opposite sides of the two clamping arc-shaped plates are matched with each other to clamp the circumferentially arranged stator winding.

[0020] Preferably, the rack is provided with a finished product appearance detection mechanism along the feeding path thereof, the finished product appearance detection mechanism comprises a second pneumatic chuck, a second rotating device, a detection camera, and at least one contact displacement sensor, the second pneumatic chuck is coupled to the rotating end of the second rotating device, the clamping end of the second pneumatic chuck comprises a plurality of second clamping jaw portions arranged in a ring shape and spaced from each other, each of the second clamping jaw portions is inwardly folded to clamp the circumferentially arranged stator winding, the detection end of the detection camera corresponds to the second pneumatic chuck, and the sensing end of the contact displacement sensor corresponds to the second pneumatic chuck.

[0021] The carrying assembly further comprises a third carrying manipulator, which is identical in structure to the second carrying manipulator, and reciprocally moves along the feeding path between the welding mechanism and the finished product appearance detection mechanism to feed each stator winding arranged in a ring.

[0022] Preferably, the rack is further provided with a waste feeding conveyor and a good product feeding conveyor arranged side by side along the feeding path thereof, and the feeding side of the waste feeding conveyor and the feeding side of the good product feeding conveyor are both located at the feeding path of the rack;

[0023] The working surface of the waste feeding conveyor is provided with a partition plate extending along the length direction thereof, which divides the working surface of the waste feeding conveyor into a plurality of conveying spaces, the feeding side of the waste feeding conveyor is provided with a first sensing device relative to the position of the conveying spaces, the discharging side of the waste feeding conveyor is provided with a collecting cover, one side of the collecting cover is open and faces the feeding side of the waste feeding conveyor, the other side of the collecting cover is closed, and the other side of the collecting cover is provided with a second sensing device relative to the position of the conveying spaces, the first sensing device and the second sensing device are both used for sensing each stator winding arranged in a ring, and the top of the collecting cover is provided with a cover door piece which is open and closed;

[0024] The working surface of the good product feeding conveyor is provided with a feeding tray, and the feeding tray is provided with a plurality of third placement positions arranged in a ring array, and the third placement positions are used for positioning and placing the stator winding;

[0025] The carrying assembly further comprises a fourth carrying manipulator, which is identical in structure to the second carrying manipulator, and reciprocally moves along the feeding path between the finished product appearance detection mechanism, the waste feeding conveyor and the good product feeding conveyor to feed each stator winding arranged in a ring.

[0026] Compared with the prior art, the present application has the following beneficial effects:

[0027] The stator production device realizes automatic operation of positioning, circle splicing and welding of each stator winding through the incoming material conveyor, the circle splicing mechanism and the welding mechanism, significantly reduces the time and workload of manual operation, and thus improves the production efficiency and product quality. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 is a structure schematic diagram of a motor stator in the embodiment.

[0029] Figure 2 is a structure schematic diagram of the stator production device in the embodiment Figure 1 .

[0030] Figure 3 is a structural schematic of the stator production device in the embodiment Figure 2 .

[0031] Figure 4 is a structural schematic of the circle-splicing mechanism and the welding mechanism in the embodiment.

[0032] Figure 5 is a structural schematic of the incoming-material conveyor in the embodiment.

[0033] Figure 6 is a structural schematic of the circle-splicing mechanism when the chain-type structure is wrapped inward on the forming sleeve in the embodiment Figure 1 .

[0034] Figure 7 is a structural schematic of the circle-splicing mechanism when the chain-type structure is wrapped inward on the forming sleeve in the embodiment Figure 2 .

[0035] Figure 8 is a sectional view of the circle-splicing mechanism when the chain-type structure is wrapped inward on the forming sleeve in the embodiment.

[0036] Figure 9 is a structural schematic of the chain-type structure and the stator winding arranged in a ring in the embodiment.

[0037] Figure 10 is a structural schematic of the chain-type structure and the stator winding arranged in parallel in the embodiment.

[0038] Figure 11 is a structural schematic of the circle-splicing mechanism when the chain-type structure is spread outward on the support plate in the embodiment Figure 1 .

[0039] Figure 12 is a structural schematic of the circle-splicing mechanism when the chain-type structure is spread outward on the support plate in the embodiment Figure 1 .

[0040] Figure 13 is a structural schematic of the welding mechanism in the embodiment Figure 1 .

[0041] Figure 14 is a structural schematic of the welding mechanism in the embodiment Figure 2 .

[0042] Figure 15 is a structural schematic of the welding frame in the embodiment.

[0043] Figure 16 is a sectional view of the welding frame in the embodiment.

[0044] Figure 17It is a structural schematic diagram of the finished product appearance detection mechanism, the waste product feeding conveyor and the good product feeding conveyor in the embodiment.

[0045] Figure 18 It is a structural schematic diagram of the waste product feeding conveyor and the good product feeding conveyor in the embodiment.

[0046] Figure 19 It is a structural schematic diagram of the finished product appearance detection mechanism in the embodiment.

[0047] In the figure: 1, stator winding; 101, positioning groove; 102, inner recess; 103, outer protrusion; 2, rack; 201, first stand; 202, second stand; 203, third stand; 204, welding displacement device; 205, smoke purifier; 3, incoming material conveyor; 301, incoming material tray; 302, first placement station; 4, circle splicing mechanism; 41, circle splicing rack; 42, forming sleeve; 43, circle splicing body; 44, support plate; 45, circle splicing driving device; 451, swing cylinder; 452, crank; 46, ejection device; 401, ejection seat; 402, inner support column; 403, magnetic element; 404, second placement station; 405, connecting rack; 406, swing arm; 407, connecting table; 408, sliding body; 409, sliding groove; 5, welding mechanism; 51, welding rack; 52, welding head; 53, first rotating device; 54, second pneumatic chuck; 55, slag blowing machine; 501, first clamping jaw part; 6, finished product appearance detection mechanism; 61, second pneumatic chuck; 62, second rotating device; 63, detection camera; 64, contact type displacement sensor; 601, second clamping jaw part; 7, waste product feeding conveyor; 701, partition plate; 702, conveying space; 703, first sensing device; 704, collection cover; 705, cover door piece; 706, second sensing device; 8, good product feeding conveyor; 801, feeding tray; 802, third placement station; 9, carrying assembly; 91, first carrying manipulator; 92, second carrying manipulator; 93, third carrying manipulator; 94, fourth carrying manipulator; 10, chain type structure; 11, pressing-down piece; 111, pressing-down rack; 112, pressing-down rod; 113, welding cover; 12, pressing-down lifting device; 13, pressing-down block; 14, guide column; 15, guide sleeve; 16, welding port; 18, carrying translation device; 19, carrying lifting device; 20, clamping mechanism; 21, clamping straight plate; 211, first clamping part; 212, second clamping part; 22, clamping arc-shaped plate; 23, outer diameter ring gauge; 24, sensing translation mechanism. DETAILED DESCRIPTION

[0048] The application will be further described in the following by embodiments in conjunction with the drawings.

[0049] REFERENCE Figure 1 , Figure 2 ,Figure 3 、 Figure 4 A stator production device with a stator circle splicing welding mechanism, comprising a rack 2 and a conveying assembly 9, the rack 2 is sequentially provided with a feeding conveyor 3, a circle splicing mechanism 4, a welding mechanism 5, a finished product appearance detection mechanism 6, a waste product feeding conveyor 7 and a good product feeding conveyor 8 along a feeding path thereof.

[0050] The conveying assembly 9 comprises a first conveying manipulator 91, a second conveying manipulator 92, a third conveying manipulator 93 and a fourth conveying manipulator 94, and the rack 2 is provided with a first stand 201 and oppositely arranged second and third stands 202 and 203, the first conveying manipulator 91 and the second conveying manipulator 92 are arranged on the first stand 201, the third conveying manipulator 93 is arranged on the second stand 202, and the fourth conveying manipulator 94 is arranged on the third stand 203.

[0051] The first conveying manipulator 91 and the second conveying manipulator 92 each comprise a conveying translation device 18, a conveying lifting device 19 and a clamping mechanism 20, the translation end of the conveying translation device 18 is connected with the conveying lifting device 19, and the lifting end of the conveying lifting device 19 is connected with the clamping mechanism 20, so as to adjust the position of the clamping mechanism 20 along the feeding path and vertically, and the clamping mechanism 20 is a pneumatic clamping jaw.

[0052] Reference Figure 3 、 Figure 4 、 Figure 5 The clamping end of the clamping mechanism 20 of the first conveying manipulator 91 comprises two oppositely arranged clamping straight plates 21, and the opposite sides of the two clamping straight plates 21 are respectively provided with a plurality of first clamping portions 211 and a plurality of second clamping portions 212 arranged side by side, and the opposite first clamping portions 211 and the second clamping portions 212 cooperate with each other to clamp the corresponding stator winding 1.

[0053] The clamping end of the clamping mechanism 20 of the second conveying manipulator 92 comprises two oppositely arranged clamping arc-shaped plates 22, and the opposite sides of the two clamping arc-shaped plates 22 cooperate with each other to clamp the stator windings 1 arranged in a ring shape in the circumferential direction. The third conveying manipulator 93 and the fourth conveying manipulator 94 are the same as the second conveying manipulator 92 in structure.

[0054] The incoming material conveyor 3 is a conveying belt, which is a prior art and will not be described in detail. The incoming material conveyor 3 is provided with an incoming material tray 301 on the working surface, and the incoming material tray 301 is provided with a plurality of first placement positions 302 arranged in a linear array. The first placement positions 302 are convex structures and are matched with the positioning grooves 101 of the stator windings 1. The first placement positions 302 are used for positioning the stator windings 1, so that the stator windings 1 placed on the incoming material tray 301 are arranged side by side. The stator production device transports a plurality of stator windings 1 from the feeding end of the incoming material conveyor 3 to the feeding path of the rack 2 through the incoming material conveyor 3. The first carrying manipulator 91 moves back and forth along the feeding path between the incoming material conveyor 3 and the circle assembling mechanism 4 to feed the stator windings 1 arranged side by side.

[0055] Reference Figures 6 to 12 The circle assembling mechanism 4 includes a circle assembling frame 41, a forming sleeve 42, a plurality of circle assembling bodies 43, a support plate 44, a circle assembling driving device 45, and a material lifting device 46. The circle assembling bodies 43 are hingedly connected to each other in a chain structure 10 between the forming sleeve 42 and the support plate 44. The inner side wall of the upper end of the circle assembling bodies 43 is provided with a second placement position 404, which is a convex structure and is matched with the positioning grooves 101 of the stator windings 1. The lower end of the circle assembling bodies 43 is provided with a magnetic element 403. The magnetic force between the support plate 44 and the magnetic element 403 is an attractive force, and the magnetic force between the forming sleeve 42 and the magnetic element 403 is an attractive force. The circle assembling bodies 43 are adsorbed on the support plate 44 or the forming sleeve 42 through the magnetic element 403.

[0056] The driving end of the circle assembling driving device 45 comprises a connecting frame 405 and two swing arms 406. The connecting frame 405 is slidingly arranged on the circle assembling frame 41. The two swing arms 406 are oppositely arranged and pivotally connected to the two side portions of the connecting frame 405. The swing arms 406 are pivotally connected with connecting tables 407. The two connecting tables 407 are respectively connected with the two side portions of the circle assembling bodies 43 of the chain type structure 10. The circle assembling driving device 45 comprises a swing cylinder 451 and a crank 452. The swing end of the swing cylinder 451 is connected with the crank 452. A sliding groove 409 is formed in the connecting frame 405. The other end of the crank 452 is provided with a sliding body 408. The sliding body 408 is in a circular structure. The sliding body 408 is slidingly arranged in the sliding groove 409. When the swing cylinder 451 drives the crank 452 to swing, the swing movement of the crank 452 is converted into the linear sliding movement of the connecting frame 405 on the circle assembling frame 41 through the sliding cooperation between the sliding body 408 and the sliding groove 409. The circle assembling driving device 45 drives the connecting frame 405 to linearly translate to approach or move away from the forming sleeve 42. The two swing arms 406 driven by the connecting frame 405 link the chain type structure 10 to be flatly arranged on the supporting plate 44 or to be wrapped in the forming sleeve 42.

[0057] The material lifting device 46 is a telescopic cylinder. The material lifting end of the material lifting device 46 comprises a coaxially arranged material lifting seat 401 and an inner supporting column 402. The material lifting seat 401 is slidingly arranged in the forming sleeve 42. The inner supporting column 402 is inserted into the annular structure formed by the annular arrangement of the stator windings 1.

[0058] When the chain type structure 10 is flatly arranged on the supporting plate 44, the circle assembling bodies 43 are magnetically adsorbed on the supporting plate 44 by the magnetic elements 403 to maintain the parallel arrangement of the second placing stations 404, so that the first conveying manipulator 91 can feed the parallel arranged stator windings 1 on the feeding conveyor 3 to the flatly arranged chain type structure 10 of the circle assembling mechanism 4.

[0059] After the stator windings 1 are fed to the flatly arranged chain type structure 10, the circle assembling driving device 45 drives the connecting frame 405 to approach the forming sleeve 42 by overcoming the magnetic attraction force between the magnetic elements 403 and the supporting plate 44. The chain type structure 10 is wrapped in the forming sleeve 42 through the driving of the swing arms 406 and the connecting frame 405.

[0060] When the chain type structure 10 is wrapped in the forming sleeve 42, the circle assembling bodies 43 are magnetically adsorbed on the forming sleeve 42 by the magnetic elements 403 to maintain the annular arrangement of the second placing stations 404, so that the circle assembling operation of the stator windings 1 is completed. The concave-convex cooperation between the inner recesses 102 and the outer protrusions 103 on the opposite sides of the adjacent two stator windings 1 makes the annular arrangement of the stator windings 1.

[0061] After the operation of assembling the stator winding 1, the ejecting device 46 drives the ejecting seat 401 to move upward, so that the inner supporting column 402 is inserted into the annular structure formed by the annularly arranged stator winding 1, and the position of the annularly arranged stator winding 1 is guided, and the annularly arranged stator winding 1 is ejected from the second placing station 404.

[0062] The second carrying manipulator 92 reciprocates along the feeding path between the assembling mechanism 4 and the welding mechanism 5 to feed the annularly arranged stator winding 1, and the clamping mechanism 20 of the second carrying manipulator 92 drives the two clamping arc-shaped plates 22 to move close to each other, and the opposite sides of the two clamping arc-shaped plates 22 cooperate with each other to clamp the annularly arranged stator winding 1 in the circumferential direction.

[0063] Reference Figures 13 to 16 The welding mechanism 5 includes a welding frame 51, two oppositely arranged welding heads 52, a first rotating device 53, and a first pneumatic chuck 54. The welding frame 2 is provided with a welding displacement device 204, which is composed of a vertical telescopic cylinder and a longitudinal telescopic cylinder. The welding head 52 adopts a laser welding mode, which is a prior art and will not be described in detail here. The welding head 52 is arranged on the displacement end of the welding displacement device 204, and the welding displacement device 204 adjusts the position of the welding head 52 in the vertical and longitudinal directions. The first rotating device 53 is arranged on the welding frame 51, and the first pneumatic chuck 54 is arranged on the rotating end of the first rotating device 53. The first rotating device 53 is a rotary driving device, which is a prior art and will not be described in detail here. The clamping end of the first pneumatic chuck 54 includes a plurality of first clamping jaw portions 501 arranged in a ring shape and at intervals. Each first clamping jaw portion 501 folds inward to clamp the annularly arranged stator winding 1 in the circumferential direction. The first pneumatic chuck 54 converts the axial movement into the radial movement of the sliding block through a connecting rod, so as to drive each first clamping jaw portion 501 to realize the radial folding or spreading action. The first pneumatic chuck 54 is a prior art and will not be described in detail here. The second carrying manipulator 92 feeds the annularly arranged stator winding 1 on the assembling mechanism 4 to the first pneumatic chuck 54 of the welding mechanism 5. The first pneumatic chuck 54 is driven to rotate by the first rotating device 53 to adjust the angle of the annularly arranged stator winding 1, so that the gap between the two adjacent first clamping jaw portions 501 is provided for the welding laser of the welding head 52 to pass through, and it is ensured that the welding head 52 can be aligned in turn and complete the welding work of each stator winding 1.

[0064] The stator production device realizes the automatic operation of the stator winding 1 from positioning, assembling, to welding through the incoming conveyor 3, the assembling mechanism 4, and the welding mechanism 5, significantly reduces the time and workload of manual operation, and improves the production efficiency and product quality.

[0065] As a further embodiment of the present application, the welding mechanism 5 further comprises two oppositely arranged slag blowers 55, which are misaligned with the welding heads 52 and are air jet pipes, which are known in the art and will not be described in detail here.

[0066] A pressing device 11 is arranged above the first pneumatic chuck 54, and a pressing lifting device 12 is arranged on the top of the welding frame 51. The pressing lifting device 12 is a telescopic cylinder, and the pressing device 11 is arranged on the lifting end of the pressing lifting device 12. The pressing device 11 comprises a pressing frame 111, a pressing rod 112, and a welding cover 113. The upper end of the pressing rod 112 is fixedly connected with the pressing frame 111, and the lower end of the pressing rod 112 is rotatably connected with a pressing block 13. Guide columns 14 are arranged on both sides of the welding frame 51, and the pressing frame 111 is provided with guide sleeves 15 for slidingly arranging the guide columns 14, so as to guide the lifting movement of the pressing device 11. The welding cover 113 is arranged coaxially with the pressing rod 112 with its opening downward, and the bottom of the welding cover 113 is provided with a plurality of welding ports 16 arranged in a ring array.

[0067] When the annularly arranged stator windings 1 are placed on the first pneumatic chuck 54, the pressing lifting device 12 drives the pressing device 11 to move downward, and the pressing block 13 cooperates with the first pneumatic chuck 54 to clamp the annularly arranged stator windings 1. The welding cover 113 is arranged on the first pneumatic chuck 54 in a covering manner and is rotatably connected with the first pneumatic chuck 54, so as to avoid the welding cover 113 from rotating when the first pneumatic chuck 54 is driven to rotate by the first rotating device 53, thereby ensuring that the welding heads 52 correspond to the corresponding welding ports 16. The arrangement of the welding cover 113 can prevent welding slag from splashing to the surrounding equipment and causing damage or pollution. Preferably, a smoke purifier 205 is further arranged on the rack 2, and the welding cover 113 is connected with the smoke purifier 205, so as to discharge the smoke generated during the welding process.

[0068] When the annularly arranged stator windings 1 are completed, the pressing lifting device 12 drives the pressing device 11 to move upward to be separated from the first pneumatic chuck 54, and the first pneumatic chuck 54 is driven to rotate by the first rotating device 53 to adjust the position of the annularly arranged stator windings 1, thereby facilitating the slag blowing operation of the slag blower 55.

[0069] Reference Figure 17 、 Figure 18 、 Figure 19As a further embodiment of the present application, the finished product appearance detection mechanism 6 comprises a second pneumatic chuck 61, a second rotating device 62, a detection camera 63, and two contact displacement sensors 64 oppositely arranged. The second pneumatic chuck 61 is coupled to the rotating end of the second rotating device 62, which is a rotary drive device and is known in the art and will not be described in detail here. The clamping end of the second pneumatic chuck 61 comprises a plurality of second jaw portions 601 arranged in a ring and spaced apart from each other, each second jaw portion 601 folds inward to clamp each stator winding 1 arranged in a ring in the circumferential direction. The second pneumatic chuck 61 is known in the art and will not be described in detail here.

[0070] The third transfer robot 93 reciprocally moves along the feeding path between the welding mechanism 5 and the finished product appearance detection mechanism 6 to feed each stator winding 1 arranged in a ring. The third transfer robot 93 transfers each stator winding 1 arranged in a ring from the first pneumatic chuck 54 to the second pneumatic chuck 61. The detection end of the detection camera 63 corresponds to the second pneumatic chuck 61. The detection camera 63 is a CCD camera and is known in the art and will not be described in detail here. The detection camera 63 is used to collect image information of the outer side wall of each stator winding 1 arranged in a ring on the second pneumatic chuck 61. The second rotating device 62 drives the second pneumatic chuck 61 to rotate to adjust the angular position of each stator winding 1 arranged in a ring, so that the detection camera 63 can more comprehensively detect the appearance of each stator winding 1 arranged in a ring.

[0071] The contact displacement sensor 64 is known in the art and will not be described in detail here. The two contact displacement sensors 64 are oppositely arranged with the second pneumatic chuck 61 as the center, and the contact displacement sensor 64 is provided with a sensing translation mechanism 24, which is a telescopic cylinder. The contact displacement sensor 64 is driven by the sensing translation mechanism 24 to approach or move away from each stator winding 1 arranged in a ring on the second pneumatic chuck 61, so as to detect the outer diameter of the annular workpiece formed by each stator winding 1 arranged in a ring. Before measuring the outer diameter of the annular workpiece, the two contact displacement sensors 64 are calibrated by the outer diameter ring gauge 23. When the second pneumatic chuck 61 clamps the annular workpiece, the two contact displacement sensors 64 are driven by the respective telescopic cylinders to approach each other and the sensing ends of both are attached to the circumferential side wall of the annular workpiece. The second rotating device 62 drives the second pneumatic chuck 61 to rotate, thereby adjusting the angular position of the annular workpiece, so that the two contact displacement sensors 64 measure the outer diameter of the annular workpiece at different angular positions multiple times, thereby improving the accuracy of the outer diameter detection structure.

[0072] As a further embodiment of the present application, the waste feeding conveyor 7 and the good feeding conveyor 8 are arranged side by side, the feeding side of the waste feeding conveyor 7 and the feeding side of the good feeding conveyor 8 are both located at the feeding path of the rack 2; the waste feeding conveyor 7 and the good feeding conveyor 8 are both conveying belts, which are prior art and will not be described in detail here.

[0073] The working surface of the good feeding conveyor 8 is provided with a feeding tray 801, and the feeding tray 801 is provided with a plurality of third placement positions 802 distributed in an annular array, the third placement positions 802 are convex structures and are matched with the positioning grooves 101 of the stator windings 1, and the third placement positions 802 are used for positioning and placing the stator windings 1.

[0074] The fourth carrying manipulator 94 reciprocates along the feeding path between the finished product appearance detection mechanism 6, the waste feeding conveyor 7 and the good feeding conveyor 8 to feed the annularly arranged stator windings 1. The fourth carrying manipulator 94 moves the annularly arranged stator windings 1 from the second pneumatic chuck 61 to the working surface of the waste feeding conveyor 7, or the fourth carrying manipulator 94 moves the annularly arranged stator windings 1 from the second pneumatic chuck 61 to the working surface of the good feeding conveyor 8.

[0075] The working surface of the waste feeding conveyor 7 is provided with a partition plate 701 extending along the length direction thereof, the partition plate 701 divides the working surface of the waste feeding conveyor 7 into a plurality of conveying spaces 702, the feeding side of the waste feeding conveyor 7 is provided with a first sensing device 703 at a position relative to the conveying spaces 702, the discharging side of the waste feeding conveyor 7 is provided with a collecting cover 704, one side of the collecting cover 704 is open and faces the feeding side of the waste feeding conveyor 7, the other side of the collecting cover 704 is closed and is provided with a second sensing device 706 at a position relative to the conveying spaces 702, the first sensing device 703 and the second sensing device 706 are both used for sensing the annularly arranged stator windings 1, and the first sensing device 703 and the second sensing device 706 are photoelectric sensors, which are prior art and will not be described in detail here.

[0076] The detection camera 63 detects the appearance of the annularly arranged stator windings 1 on the second pneumatic chuck 61, according to different appearance defects such as incomplete welding, scratches and the like detected by the detection camera 63, the fourth carrying manipulator 94 can move the annularly arranged stator windings 1 into the corresponding conveying space 702, when the first sensing device 703 and the second sensing device 706 sense the annularly arranged stator windings 1, the waste feeding conveyor 7 conveys the annularly arranged stator windings 1 to the collecting cover 704 for waste collection, and the top of the collecting cover 704 is provided with a cover door piece 705 which is openable and closable, so that the staff can open the cover door piece 705 to take away the waste.

[0077] When the inspection camera 63 detects that the appearance of each stator winding 1 of the annular arrangement on the second air chuck 61 is qualified, the annular arrangement of each stator winding 1 can be moved by the fourth handling robot 94 to the feeding tray 801 of the good product feeding conveyor 8 for good product conveying.

[0078] Of course, the above is only a typical example of the present application, in addition to which the present application can have other various specific embodiments, and any technical solution formed by equivalent replacement or equivalent transformation falls within the scope of the present application.

Claims

1. A stator production apparatus with a stator assembly and welding mechanism, characterized in that, include: The frame (2) is provided with a material conveyor (3), a rounding mechanism (4) and a welding mechanism (5) in sequence along its feeding path; The material conveyor (3) has a material tray (301) on its working surface. The material tray (301) has several first placement stations (302) arranged in a straight line array for positioning and placing the stator winding (1). The rounding mechanism (4) includes a rounding frame (41), a forming sleeve (42) disposed on the rounding frame (41), several rounding bodies (43), a support plate (44), a rounding drive device (45), and a top-feeding device (46). Each rounding body (43) is hinged to each other to form a chain structure (10). The upper inner sidewall of each rounding body (43) is provided with a second placement station (404) for positioning and placing the stator winding (1). The drive end of the rounding drive device (45) includes a connecting frame (405) and two swing arms (406). The connecting frame (405) is slidably disposed on the rounding frame (41). Two swing arms (406) are arranged opposite to each other and pivotally connected to the two sides of the connecting frame (405). The ends of the swing arms (406) are pivotally connected to the connecting platforms (407). The two connecting platforms (407) are respectively connected to the piecing round bodies (43) on both sides of the chain structure (10). The chain structure (10) is located between the molding sleeve (42) and the support plate (44). The two swing arms (406) driven by the connecting frame (405) link the chain structure (10) to spread outward on the support plate (44) or wrap inward on the molding sleeve (42). The ejector device (46) ejects each stator winding (1) arranged in a ring from each second placement position (404); The welding mechanism (5) includes a welding frame (51), at least one welding head (52), a first rotating device (53) disposed on the welding frame (51), and a first pneumatic chuck (54). The first pneumatic chuck (54) is disposed on the rotating end of the first rotating device (53). The clamping end of the first pneumatic chuck (54) clamps each stator winding (1) arranged in a ring. The welding head (52) welds each stator winding (1) arranged in a ring in sequence.

2. A stator production apparatus with a stator splicing and welding mechanism according to claim 1, characterized in that, A magnetic element (403) is provided at the lower end of the assembled circular body (43), and the magnetic element (403) is attracted to the molding sleeve (42) or the support plate (44).

3. A stator production apparatus with a stator splicing and welding mechanism according to claim 1, characterized in that, The top of the welding frame (51) is provided with a pressing member (11) and a pressing lifting device (12) at a position relative to the first pneumatic chuck (54). The pressing member (11) is located on the lifting end of the pressing lifting device (12). The pressing member (11) is located above the first pneumatic chuck (54) and its lower end is rotatably connected to a pressing block (13). The pressing block (13) and the first pneumatic chuck (54) cooperate with each other to clamp the stator windings (1) arranged in a ring.

4. A stator production apparatus with a stator splicing and welding mechanism according to claim 3, characterized in that, The pressing component (11) includes a pressing frame (111) and a pressing rod (112). Guide posts (14) are provided on both sides of the welding frame (51). The pressing frame (111) is provided with a guide sleeve (15) for the guide posts (14) to slide. The upper end of the pressing rod (112) is fixedly connected to the pressing frame (111), and the lower end of the pressing rod (112) is rotatably connected to the pressing block (13).

5. A stator production apparatus with a stator splicing and welding mechanism according to claim 4, characterized in that, The pressing component (11) also includes a welding cover (113), the welding cover (113) has an opening facing downward and is coaxially arranged with the pressing rod (112), the welding cover (113) covers and is rotatably connected to the first pneumatic chuck (54), and the bottom of the welding cover (113) has at least one welding port (16) through it, the welding port (16) corresponding to the welding head (52).

6. A stator production apparatus with a stator splicing and welding mechanism according to claim 1, characterized in that, The welding mechanism (5) further includes at least one slag blower (55), which is offset from the welding head (52), and the air outlet of the slag blower (55) corresponds to the first pneumatic chuck (54).

7. A stator production apparatus with a stator splicing and welding mechanism according to claim 1, characterized in that, The frame (2) is provided with a welding shifting device (204), and the welding head (52) is provided on the translation end of the welding shifting device (204). The welding shifting device (204) adjusts the position of the welding head (52) in the vertical and longitudinal directions.

8. A stator production apparatus with a stator splicing and welding mechanism according to claim 1, characterized in that, It also includes a handling assembly (9), which includes a first handling robot (91) and a second handling robot (92). The first handling robot (91) moves back and forth along the feeding path from the incoming material conveyor (3) to the rounding mechanism (4) to feed the stator windings (1) arranged in parallel. The second handling robot (92) moves back and forth along the feeding path from the rounding mechanism (4) to the welding mechanism (5) to feed the stator windings (1) arranged in a ring. The first handling robot (91) and the second handling robot (92) both include a handling translation device (18), a handling lifting device (19) and a clamping mechanism (20). The translation end of the handling translation device (18) is connected to the handling lifting device (19), and the lifting end of the handling lifting device (19) is connected to the clamping mechanism (20). The clamping end of the clamping mechanism (20) of the first handling robot (91) includes two clamping straight plates (21) arranged opposite to each other. On the opposite sides of the two clamping straight plates (21), a plurality of first clamping parts (211) and a plurality of second clamping parts (212) are arranged in parallel. The opposite first clamping parts (211) and second clamping parts (212) cooperate with each other to clamp the corresponding stator winding (1). The clamping end of the clamping mechanism (20) of the second handling robot (92) includes two clamping arc plates (22) arranged opposite to each other, and the opposite sides of the two clamping arc plates (22) cooperate with each other to clamp the stator windings (1) arranged in a ring along the circumferential direction.

9. A stator production apparatus with a stator splicing and welding mechanism according to claim 8, characterized in that, The frame (2) is also provided with a finished product appearance inspection mechanism (6) along its feeding path. The finished product appearance inspection mechanism (6) includes a second pneumatic chuck (61), a second rotating device (62), an inspection camera (63), and at least one contact displacement sensor (64). The second pneumatic chuck (61) is coupled to the rotating end of the second rotating device (62). The clamping end of the second pneumatic chuck (61) includes a plurality of second gripper portions (601) arranged in a ring and spaced apart from each other. Each second gripper portion (601) closes inward to clamp each stator winding (1) arranged in a ring along the circumferential direction. The detection end of the inspection camera (63) corresponds to the second pneumatic chuck (61), and the sensing end of the contact displacement sensor (64) corresponds to the second pneumatic chuck (61). The transport assembly (9) also includes a third transport robot (93), which has the same structure as the second transport robot (92). The third transport robot (93) moves back and forth along the loading path from the welding mechanism (5) to the finished product appearance inspection mechanism (6) to load the stator windings (1) arranged in a ring.

10. A stator production apparatus with a stator splicing and welding mechanism according to claim 9, characterized in that, Along its feeding path, the frame (2) is also provided with a waste product feeding conveyor (7) and a good product feeding conveyor (8) arranged side by side. The feeding side of the waste product feeding conveyor (7) and the feeding side of the good product feeding conveyor (8) are both located at the feeding path of the frame (2). The waste feeding conveyor (7) has a partition plate (701) extending along its length on its working surface. The partition plate (701) divides the working surface of the waste feeding conveyor (7) into multiple conveying spaces (702). A first sensing device (703) is provided on the feeding side of the waste feeding conveyor (7) relative to the conveying space (702). A collection cover (704) is provided on the discharge side of the waste feeding conveyor (7). One side of the collection cover (704) is open and faces the feeding side of the waste feeding conveyor (7). The other side of the collection cover (704) is closed and a second sensing device (706) is provided on it relative to the conveying space (702). Both the first sensing device (703) and the second sensing device (706) are used to sense each stator winding (1) arranged in a ring. A cover door (705) is provided on the top of the collection cover (704). The working surface of the good product feeding conveyor (8) is provided with a feeding tray (801), and the feeding tray (801) is provided with a number of third placement stations (802) distributed along a circular array. The third placement stations (802) are used for positioning and placing the stator winding (1). The transport assembly (9) also includes a fourth transport robot (94), which has the same structure as the second transport robot (92). The fourth transport robot (94) moves back and forth along the feeding path between the finished product appearance inspection mechanism (6), the waste product feeding conveyor (7) and the good product feeding conveyor (8) to feed the stator windings (1) arranged in a ring.

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